CN109567146A - A kind of sweet potato noodle processing method and its machining production line - Google Patents
A kind of sweet potato noodle processing method and its machining production line Download PDFInfo
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- CN109567146A CN109567146A CN201811406653.4A CN201811406653A CN109567146A CN 109567146 A CN109567146 A CN 109567146A CN 201811406653 A CN201811406653 A CN 201811406653A CN 109567146 A CN109567146 A CN 109567146A
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- 235000012149 noodles Nutrition 0.000 title claims abstract description 144
- 244000017020 Ipomoea batatas Species 0.000 title claims abstract description 62
- 235000002678 Ipomoea batatas Nutrition 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000003754 machining Methods 0.000 title claims abstract description 21
- 238000003672 processing method Methods 0.000 title claims abstract description 12
- 229920002472 Starch Polymers 0.000 claims abstract description 69
- 239000008107 starch Substances 0.000 claims abstract description 69
- 235000019698 starch Nutrition 0.000 claims abstract description 69
- 238000002156 mixing Methods 0.000 claims abstract description 51
- 238000005520 cutting process Methods 0.000 claims abstract description 47
- 238000001816 cooling Methods 0.000 claims abstract description 32
- 238000009835 boiling Methods 0.000 claims abstract description 31
- 239000002002 slurry Substances 0.000 claims abstract description 25
- 244000268590 Euryale ferox Species 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 21
- 230000008719 thickening Effects 0.000 claims abstract description 15
- 238000002791 soaking Methods 0.000 claims abstract description 10
- 238000007710 freezing Methods 0.000 claims abstract description 8
- 230000008014 freezing Effects 0.000 claims abstract description 8
- 230000018044 dehydration Effects 0.000 claims abstract description 4
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 238000004904 shortening Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 238000003756 stirring Methods 0.000 claims description 31
- 238000001125 extrusion Methods 0.000 claims description 21
- 238000007790 scraping Methods 0.000 claims description 16
- 239000000498 cooling water Substances 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 238000011068 loading method Methods 0.000 claims description 10
- 240000003183 Manihot esculenta Species 0.000 claims description 8
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 claims description 8
- 229940037003 alum Drugs 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 229920001592 potato starch Polymers 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 4
- 230000029087 digestion Effects 0.000 claims description 3
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- 238000004062 sedimentation Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims description 2
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- 230000002459 sustained effect Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 235000016709 nutrition Nutrition 0.000 abstract description 5
- 239000004615 ingredient Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 5
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/105—Sweet potatoes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The present invention relates to a kind of sweet potato noodle processing method, includes the following steps: to impregnate, prepare starch slurry, prepare first mixing, preparation Gorgon euryale paste, extrude forming, boiling shortening, cooling, customized cut-off, freezing hanging, sun dehydration.The invention also discloses a kind of sweet potato noodle machining production lines, including soaking barrel, starch blender, auxiliary material mixing machine, thickening machine, noodles extruding machine, boiling conveyer, coolconveyer, the noodles cutting machine set gradually.The present invention utilizes automatic high-efficiency rate sweet potato noodle machining production line, effectively increases production efficiency, quality stability, nutritional ingredient and the eating mouth feel of sweet potato noodle, significantly increases the toughness of sweet potato noodle.
Description
Technical field
The present invention relates to sweet potato products processing machine tool field more particularly to a kind of sweet potato noodle processing method and its processing lifes
Producing line.
Background technique
Nutritional ingredient necessary to the human bodies such as sweet potato starch rich in, vitamin, cellulose, magnesium also rich in,
The mineral elements such as phosphorus, calcium and linoleic acid etc. can effectively supplement the nutrition of needed by human body, improve the immunity of the human body, and promote cell
The factor generates.Sweet potato noodle as it is a kind of with starch from sweet potato be food that main Raw material processing is formed, can rich in chewy texture, faint scent
Mouth, food method multiplicity, and the nutritional ingredient of sweet potato is remained, therefore be favored by people.But existing production sweet potato noodle mistake
Have the following problems in journey: 1, starch slurry coherency is poor, is easily broken off in noodles forming, the noodles by boiling are easy to produce
Raw adhesion agglomeration, during edible, the boiling fastness time is shorter, and high cooking can be gelatinized, and influences eating mouth feel.2, production effect
Rate is low, and employee's manipulation strength is big, and significant portion relies on manual operation in production stage, and each process part needs manual handling material,
Production level is irregular, seriously affects production efficiency.
Summary of the invention
Technical problem to be solved by the present invention lies in overcoming the above problem, and provide a kind of automatic high-efficiency rate production,
Effectively improve the sweet potato noodle processing method of sweet potato noodle mouthfeel.
The technical scheme is that a kind of sweet potato noodle processing method of the present invention, it is characterised in that: including with
Lower step:
(1) it impregnates: extra dry red wine sweet potato starch is immersed in soaking barrel, make its water suction and natural sedimentation forms starch from sweet potato block；
(2) it prepares starch slurry: pulling wet starch from sweet potato block out and be sent in starch blender, control starch stirring built-in temperature is
40 DEG C, make its preheating while stirring forms starch slurry, extrusioning starch is starched after stirring 60min；
(3) just mixing is prepared: according to feed components weight percent: starch slurry 70%-85%, tapioca starch 15%-30%, it is bright
Alum 0.01-0.1% weighs raw material, and wherein tapioca starch, alum is as auxiliary material, by starch slurry and auxiliary material be added to auxiliary material mixing machine into
Row mixing forms just mixing；
(4) preparation Gorgon euryale paste: the first mixing that step (3) obtains, which is sent in thickening machine, realizes abundant thickening, forms the strong Gorgon euryale of viscosity
Paste；
(5) it extrudes forming: Gorgon euryale paste being poured into noodles extruding machine, even thickness, the even straight noodles of bar shaped are squeezed out；
(6) boiling shortening: noodles are sent on boiling conveyer, release high-temperature high-pressure steam, side conveying by steam boiler
Side boiling noodles keep its well-done, and boiling temperature is 98 DEG C, digestion time 11s；
(7) cooling: well-done noodles are sent on coolconveyer and carry out synchronous transport and cooling, using water-cooling pattern twice,
It is first passed through 70 DEG C of water spray noodles surface 10-15s, then is passed through 20 DEG C of the cooling 10-15s of water spray, until noodles temperature drops
To 20-30 DEG C；
(8) customized cut-off: noodles being sent in noodles cutting machine and carry out customized cut-off, and control shearing length is 2.0-2.5m,
And the noodles after cutting are arranged side by side；
(9) it freezes hanging: provoking noodles, be placed in -2 to -1 DEG C of freezer and carry out hanging freezing, cooling time 6-15h,
Guarantee to freeze without water droplet on noodles surface, noodles scatter naturally；
(10) sun dehydration: carrying out solarization processing under the relative humidity of 40-50%, dries 8-12h.
Further, in sweet potato noodle processing method of the present invention, when summer, cooling time 13-15h；Winter
Ji Shi, cooling time 6-8h.
Further, in sweet potato noodle processing method of the present invention, each feed components weight percent are as follows: form sediment
Slurry 79.96%, tapioca starch 19.99%, alum 0.05%.
In order to overcome the above technical problems, the invention also discloses a kind of sweet potato noodle machining production line, the degree of automation
It is height, good product quality, with short production cycle, save a large amount of human resources.
Sweet potato noodle machining production line of the present invention, it is characterised in that: soaking barrel, starch including setting gradually stir
Mix machine, auxiliary material mixing machine, thickening machine, noodles extruding machine, boiling conveyer, coolconveyer, noodles cutting machine；
The upstream of starch blender is arranged in the soaking barrel, for impregnating storage starch from sweet potato block；
The starch blender forms starch slurry for stirring wet starch block comprising loading bay, stirring pipe, the first helical axis；
The stirring pipe is horizontally installed below loading bay and is connected with loading bay, and one end is additionally provided with outlet, and the first helical axis can
The setting of rotation is in stirring pipe and is connected with the first driving mechanism；
The auxiliary material mixing machine forms just mixing for mixing starch slurry and auxiliary material comprising mixing chamber, the second helical axis and more
A third helical axis；The mixing chamber upper end is equipped with feed inlet, and lower end is connected with the discharge nozzle being laterally extended, multiple third spirals
Axis is laterally rotatably provided in mixing chamber and is located on sustained height, and second helical axis is spindle rotationally arranged in discharge nozzle
It is interior and be located at third helical axis below, for squeeze out just mixing；Second helical axis, third helical axis are separately connected the second drive
Motivation structure and third driving mechanism；
The thickening machine forms Gorgon euryale paste for just mixing to be sufficiently stirred comprising the agitator being undertaken below discharge nozzle, it is described
Rotatably it is provided with first rotating shaft in agitator vertically, the first rotating shaft lower end connects the 4th driving mechanism, and upper end is to extension
Stretching has at least one first support arm and second support arm, and the first support arm, which is connected with, is bonded the side contacted with agitator inner circumferential side wall
Scraping blade, second support arm are connected with the bottom scraping blade contacted with agitator underside wall；
The noodles extruding machine is used to Gorgon euryale paste being extruded into noodles comprising extrusion barrel, screw extrusion piece, the second shaft, it is described
Second shaft is extend into extrusion barrel vertically, and lower end connects screw extrusion piece, and upper end connects the 5th driving mechanism；The extruding
Bucket lower end surface is equipped with multiple noodles and extrudes hole；
The boiling conveyer is for synchronous transport and cooks noodles comprising boiling case, the first pipeline, steam boiler, steaming
Steam pipe road, the first pipeline level are erected above boiling case, and the extrusion barrel is hung on the starting point of the first pipeline；
It is connected between the steam boiler and steam chest by jet chimney；
The coolconveyer is for synchronous transport and cooling noodles comprising the second pipeline, third pipeline, the first cooling
Water pipe and the second cooling water pipe, second pipeline are undertaken under the first pipeline end in horizontal layout and its starting point
Side, the inclined upward shape of third pipeline are arranged and are undertaken on the end of the second pipeline；First cooling water pipe edge
Multiple cold water nozzles, the first time water cooling for noodles are laid and be successively arranged to second pipeline conveying direction；Described second is cold
But multiple cold water nozzles, second of water cooling for noodles are laid along the conveying direction of third pipeline and be successively arranged to water pipe；
The noodles cutting machine includes feed hopper, cutting mechanism, the 4th pipeline, pusher, the 5th pipeline, the charging
Bucket is undertaken below the end of third pipeline, the cutting mechanism be erected at the top of the 4th pipeline starting point and be aligned into
Hopper lower end is used for customized cut-off noodles；5th pipeline is located at the side of the 4th pipeline end and conveys with the 4th
Line is vertically arranged, and the pusher is located at the other side of the 4th pipeline end, for being pushed into noodles from the 4th pipeline
Onto the 5th pipeline；It is placed with one on 5th pipeline and chooses face bar along what conveying direction extended, for provoking noodles.
Further, in sweet potato noodle machining production line of the present invention, the cutting mechanism includes cutting frame, cuts
Roll breakage, baffle, belt pulley, the baffle are vertically arranged in the 4th pipeline starting point, and the cutting roller setting is in the 4th conveying
Extend above line and along the 4th pipeline width direction, there are the gap passed through for noodles, institutes between the baffle and cutting roller
The circumferential wall for stating cutting roller is protruding with a cutting edge, and the one end for cutting off roller is connected with cutting motor by pulley drive.
Further, in sweet potato noodle machining production line of the present invention, the pusher include pusher cylinder,
The piston end of scraping wings, the pusher cylinder extends along the 5th pipeline conveying direction and connects scraping wings.
Further, in sweet potato noodle machining production line of the present invention, first driving mechanism, the second driving
Mechanism, third driving mechanism, the 4th driving mechanism are motor.
Further, in sweet potato noodle machining production line of the present invention, first pipeline, the second conveying
Line, third pipeline use chain-type pipeline, and the 4th pipeline, the 5th pipeline use belt-type pipeline.
Further, in sweet potato noodle machining production line of the present invention, the screw extrusion piece is around second turn
Axis one week.Only one week helical design can provide sufficiently large pressure in rotary course for the extrusion of Gorgon euryale paste, guarantee noodles
Gorgon euryale paste in extruding machine extrudes hole by noodles and squeezes out, and can prevent helicoid is excessive Gorgon euryale paste is caused largely to be adhered, and improves blanking
Smooth degree.
The beneficial effects of the present invention are:
1, present invention efficiently solves processing disperses, quality is not high and manpower is set present in current sweet potato noodle production process
The problem of standby wasting of resources, formation is continuous and accurately machining production line, the production for greatly enhancing sweet potato noodle are imitated
Rate, quality stability, nutritional ingredient and eating mouth feel, the sweet potato noodle produced have fracture rate is low, resistant to cook is resistance to steep, do not glue
The advantages that item, biceps are strong, toughness is high, and delicate mouthfeel lubricates, is nutty.
2, the present invention is adhered technology using freezing is anti-, carries out hanging by the way that the molding sweet potato noodle of boiling to be put into freezer
Freezing, carries out solarization again, the viscosity on sweet potato noodle surface is effectively reduced, it is made to scatter automatically, reach improvement sweet potato noodle after freezing
Quality, the effect of eating mouth feel.The strict control cryogenic temperature in refrigerating process simultaneously, effectively avoids water droplet in sweet potato noodle
Surface freezes and influences the gap in sweet potato noodle structure.
3, the present invention is by high-intensitive stirring and synchronous preheating in 40 DEG C of starch blender by starch from sweet potato block, effectively
Increase sweet potato noodle toughness.
Detailed description of the invention
Fig. 1 is the general structure schematic diagram of sweet potato noodle machining production line of the present invention.
Fig. 2 is the partial enlargement diagram of sweet potato noodle machining production line of the present invention.
Fig. 3 is the structural schematic diagram of noodles cutting machine of the present invention.
Fig. 4 is the schematic top plan view of auxiliary material mixing machine of the present invention.
Fig. 5 is the schematic top plan view of noodles cutting machine of the present invention.
Fig. 6 is the fractionation structural representation of starch blender of the present invention.
Fig. 7 is the schematic cross-sectional view of starch blender of the present invention.
Specific embodiment
Now in conjunction with attached drawing, the present invention is further illustrated:
A kind of sweet potato noodle processing method described in the present embodiment, comprising the following steps:
(1) it impregnates: extra dry red wine sweet potato starch is immersed in soaking barrel 1, make its water suction and natural sedimentation forms starch from sweet potato block；
(2) it prepares starch slurry: pulling wet starch from sweet potato block out and be sent in starch blender 2, control temperature in starch blender 2
It is 40 DEG C, makes its preheating while stirring forms starch slurry, extrusioning starch is starched after stirring 60min；
(3) just mixing is prepared: according to feed components weight percent: starch slurry 79.96%, tapioca starch 19.99%, alum
0.05% weighs raw material, and wherein starch slurry and auxiliary material are added to auxiliary material mixing machine 3 and mixed by tapioca starch, alum as auxiliary material
It closes, forms just mixing；
(4) preparation Gorgon euryale paste: the first mixing that step (3) obtains, which is sent in thickening machine 4, realizes abundant thickening, forms the strong Gorgon euryale of viscosity
Paste；
(5) it extrudes forming: Gorgon euryale paste being poured into noodles extruding machine 5, even thickness, the even straight noodles of bar shaped are squeezed out；
(6) boiling shortening: noodles are sent on boiling conveyer 6, release high-temperature high-pressure steam, side by steam boiler 603
Conveying side boiling noodles keep its well-done, and boiling temperature is 98 DEG C, digestion time 11s；
(7) cooling: well-done noodles are sent on coolconveyer 7 and carry out synchronous transport and cooling, using water-cooling pattern twice,
It is first passed through 70 DEG C of water spray noodles surface 10-15s, then is passed through 20 DEG C of the cooling 10-15s of water spray, until noodles temperature drops
To 20-30 DEG C；
(8) customized cut-off: noodles being sent in noodles cutting machine 8 and carry out customized cut-off, and control shearing length is 2.0-2.5m,
And the noodles after cutting are arranged side by side；
(9) it freezes hanging: provoking noodles, be placed in -2 to -1 DEG C of freezer and carry out hanging freezing, cooling time 6-15h,
Guarantee to freeze without water droplet on noodles surface, noodles scatter naturally；
(10) sun dehydration: carrying out solarization processing under the relative humidity of 40-50%, dries 8-12h, wherein when summer, freezing
Time is 13-15h；When winter, cooling time 6-8h.
Referring to Figures 1 and 2, the present embodiment uses a kind of following sweet potato noodle machining production line in process, packet
Include the soaking barrel 1 set gradually, starch blender 2, auxiliary material mixing machine 3, thickening machine 4, noodles extruding machine 5, boiling conveyer 6,
Coolconveyer 7, noodles cutting machine 8.
The upstream of starch blender 2 is arranged in the soaking barrel 1, for impregnating storage starch from sweet potato block.
In conjunction with Fig. 7, the starch blender 2 forms starch slurry for stirring wet starch block comprising loading bay, stirring
Pipe, the first helical axis；The stirring pipe is horizontally installed below loading bay and is connected with loading bay, and one end is additionally provided with out
Mouthful, the first helical axis is spindle rotationally arranged in stirring pipe and is connected with the first driving mechanism.When processing, manually pull out wet red
Sweet potato starch block is sent on the loading bay of starch blender, is dropped into stirring pipe, and the first helical axis controlled rotation stirs to be formed
Starch slurry, controlling temperature in stirring pipe is 40 DEG C, synchronous preheating starch slurry 60min when stirring, finally from exit extrusioning starch
Slurry.
In conjunction with Fig. 2 and Fig. 4, the auxiliary material mixing machine 3 forms just mixing for mixing starch slurry and auxiliary material comprising mixing
Room 301, the second helical axis 303 and multiple third helical axis 304；301 upper end of mixing chamber is equipped with feed inlet, and lower end is connected with
The discharge nozzle 302 being laterally extended, multiple third helical axis 304 are laterally rotatably provided in mixing chamber 301 and are located at same height
On degree, second helical axis 303 is spindle rotationally arranged in discharge nozzle 302 and is located at 304 lower section of third helical axis, for squeezing
First mixing out；Second helical axis 303, third helical axis 304 are separately connected the second driving mechanism and third driving mechanism.Its
In, Stirring realizes preliminary mixing when the effect of third helical axis 304, forms just mixing；The effect of second helical axis 303 is
When fallen at discharge nozzle 302 under mixing originally, screw press squeezes out just mixing.
The thickening machine 4 forms Gorgon euryale paste for just mixing to be sufficiently stirred comprising is undertaken on the stirring of 302 lower section of discharge nozzle
Bucket 401, first rotating shaft is rotatably provided in the agitator 401 vertically, and the first rotating shaft lower end connects the 4th driving machine
Structure, upper end are outward extended at least one first support arm and second support arm, and the first support arm is connected with and 401 inner circumferential of agitator
The side scraping blade 402 of side wall fitting contact, second support arm are connected with the bottom scraping blade 403 contacted with 401 underside wall of agitator.Processing
When, the first mixing that step (3) squeezes out is automatically fallen into the agitator 401 of thickening machine 4, and first rotating shaft drives side scraping blade 402, bottom
Scraping blade 403 rotates, and side scraping blade 402 carries out spatula stirring, 403 pairs of bottom scraping blade stirrings to the first mixing on 401 side peripheral wall of agitator
First mixing on 401 underside walls of bucket carries out spatula stirring, realizes abundant thickening up and down, circumferential, forms the strong Gorgon euryale paste of viscosity.
In conjunction with Fig. 6, the noodles extruding machine 5 is used to Gorgon euryale paste being extruded into noodles comprising extrusion barrel 501, screw extrusion
Piece 502, the second shaft 503, second shaft 503 are extend into vertically in extrusion barrel 501, and lower end connects screw extrusion piece
502, upper end connects the 5th driving mechanism；501 lower end surface of extrusion barrel is equipped with multiple noodles and extrudes hole, wherein the spiral is squeezed
Tabletting 502 was around the second shaft 503 1 weeks.When processing, Gorgon euryale paste is poured into the extrusion barrel 501 of noodles extruding machine 5, second turn
Axis 503 drives screw extrusion piece 502 to rotate, and makes Gorgon euryale paste extrude hole from noodles by screw press and squeezes out, formation even thickness,
The even straight noodles of bar shaped.
The boiling conveyer 6 is for synchronous transport and cooking noodles comprising boiling case 601, the first pipeline 602,
Steam boiler 603, jet chimney, 602 level of the first pipeline are erected at 601 top of boiling case, and the extrusion barrel 501 is outstanding
It is located at the starting point of the first pipeline 602；It is connected between the steam boiler 603 and steam chest 601 by jet chimney.Noodles
It automatically falls on the first pipeline 602 of boiling conveyer 6, the inner releasing high-temperature high pressure water of steam boiler 603 in transmission process
Steam, being passed through 601 boiling noodles of steam chest through jet chimney keeps its well-done.
The coolconveyer 7 is for synchronous transport and cooling noodles comprising the second pipeline 701, third pipeline
702, the first cooling water pipe 703 and the second cooling water pipe 704, second pipeline 701 are held in horizontal layout and its starting point
It connects below 602 end of the first pipeline, the inclined upward shape of third pipeline 702 is arranged and is undertaken on the second pipeline
701 end；First cooling water pipe 703 is laid along 701 conveying direction of the second pipeline and is successively arranged multiple cold water sprays
Mouth, the first time water cooling for noodles；Second cooling water pipe 703 along third pipeline 702 conveying directions lay and according to
It is secondary to be equipped with multiple cold water nozzles, second of water cooling for noodles.Noodles are automatically fallen on the second pipeline 701, and first is cooling
The water that water pipe 703 is passed through 70 DEG C is sprayed through cold water nozzle on noodles surface；When noodles drop into third pipeline 702, second
The water spray that cooling water pipe 704 is passed through 20 DEG C is cooling.
In conjunction with Fig. 3 and Fig. 5, the noodles cutting machine 8 includes feed hopper 801, cutting mechanism, the 4th pipeline 802, pusher
Mechanism, the 5th pipeline 803, the feed hopper 801 are undertaken below the end of third pipeline 702, the cutting machine framework
It is located at the top of 802 starting point of the 4th pipeline and is directed at 801 lower end of feed hopper, be used for customized cut-off noodles；Described 5th is defeated
Line sending 803 is located at the side of 802 end of the 4th pipeline and is vertically arranged with the 4th pipeline 802, and the pusher is located at
The other side of 4th pipeline, 802 end, for noodles to be pushed into the 5th pipeline 803 from the 4th pipeline 802；It is described
It is placed with one on 5th pipeline 803 and chooses face bar 804 along what conveying direction extended, for provoking noodles.
Specifically, the cutting mechanism includes cutting roller 805, baffle 806, belt pulley, and the baffle 806 is vertically arranged in
4th pipeline, 802 starting point, the cutting roller 805 are arranged above the 4th pipeline 802 and along 802 width of the 4th pipeline
Direction extends, and there are the gap passed through for noodles, the circumferential walls of the cutting roller 805 between the baffle 806 and cutting roller 805
It is protruding with a cutting edge 807, one end of cutting roller 805 is connected with cutting motor by pulley drive.The pusher
Including pusher cylinder 808, scraping wings 809, the piston end of the pusher cylinder 808 extends along 803 conveying direction of the 5th pipeline
And connect scraping wings 809.
Noodles automatically fall into feed hopper 801 by third pipeline 702, through cutting mechanism customized cut-off and fall into the 4th conveying
On line 802；Pusher pushes noodles to be transferred to the 5th pipeline 803 from the 4th pipeline 802, so that noodles are arranged side by side at
It chooses on face bar 804.
In the present embodiment, first driving mechanism, the second driving mechanism, third driving mechanism, the 4th driving mechanism are equal
For motor；First pipeline 602, the second pipeline 701, the use chain-type pipeline of third pipeline 702, the described 4th
Pipeline 802, the 5th pipeline 803 use belt-type pipeline.
The principle of the present invention and its effect is only illustrated in specific embodiment described herein, not for limitation
The present invention.Any person skilled in the art all without departing from the spirit and scope of the present invention, carries out above-described embodiment
Modifications and changes.Therefore, as long as those of ordinary skill in the art without departing from disclosed spirit with
All equivalent modifications completed under technical idea or change should be covered by the claims of the present invention.
Claims (9)
1. a kind of sweet potato noodle processing method, it is characterised in that: the following steps are included:
(1) it impregnates: extra dry red wine sweet potato starch is immersed in soaking barrel, make its water suction and natural sedimentation forms starch from sweet potato block；
(2) it prepares starch slurry: pulling wet starch from sweet potato block out and be sent in starch blender, control starch stirring built-in temperature is
40 DEG C, make its preheating while stirring forms starch slurry, extrusioning starch is starched after stirring 60min；
(3) just mixing is prepared: according to feed components weight percent: starch slurry 70%-85%, tapioca starch 15%-30%, it is bright
Alum 0.01-0.1% weighs raw material, and wherein tapioca starch, alum is as auxiliary material, by starch slurry and auxiliary material be added to auxiliary material mixing machine into
Row mixing forms just mixing；
(4) preparation Gorgon euryale paste: the first mixing that step (3) obtains, which is sent in thickening machine, realizes abundant thickening, forms the strong Gorgon euryale of viscosity
Paste；
(5) it extrudes forming: Gorgon euryale paste being poured into noodles extruding machine, even thickness, the even straight noodles of bar shaped are squeezed out；
(6) boiling shortening: noodles are sent on boiling conveyer, release high-temperature high-pressure steam, side conveying by steam boiler
Side boiling noodles keep its well-done, and boiling temperature is 98 DEG C, digestion time 11s；
(7) cooling: well-done noodles are sent on coolconveyer and carry out synchronous transport and cooling, using water-cooling pattern twice,
It is first passed through 70 DEG C of water spray noodles surface 10-15s, then is passed through 20 DEG C of the cooling 10-15s of water spray, until noodles temperature
Degree is down to 20-30 DEG C；
(8) customized cut-off: noodles being sent in noodles cutting machine and carry out customized cut-off, and control shearing length is 2.0-2.5m,
And the noodles after cutting are arranged side by side；
(9) it freezes hanging: provoking noodles, be placed in -2 to -1 DEG C of freezer and carry out hanging freezing, cooling time 6-15h,
Guarantee to freeze without water droplet on noodles surface, noodles scatter naturally；
(10) sun dehydration: carrying out solarization processing under the relative humidity of 40-50%, dries 8-12h.
2. sweet potato noodle processing method according to claim 1, it is characterised in that: when summer, cooling time 13-15h；
When winter, cooling time 6-8h.
3. sweet potato noodle processing method according to claim 1 or 2, it is characterised in that: each feed components weight percent
Number are as follows: starch slurry 79.96%, tapioca starch 19.99%, alum 0.05%.
4. a kind of sweet potato noodle machining production line, it is characterised in that: including soaking barrel, the starch blender, auxiliary material set gradually
Mixing machine, thickening machine, noodles extruding machine, boiling conveyer, coolconveyer, noodles cutting machine；
The upstream of starch blender is arranged in the soaking barrel, for impregnating storage starch from sweet potato block；
The starch blender forms starch slurry for stirring wet starch block comprising loading bay, stirring pipe, the first helical axis；
The stirring pipe is horizontally installed below loading bay and is connected with loading bay, and one end is additionally provided with outlet, and the first helical axis can
The setting of rotation is in stirring pipe and is connected with the first driving mechanism；
The auxiliary material mixing machine forms just mixing for mixing starch slurry and auxiliary material comprising mixing chamber, the second helical axis and more
A third helical axis；The mixing chamber upper end is equipped with feed inlet, and lower end is connected with the discharge nozzle being laterally extended, multiple third spirals
Axis is laterally rotatably provided in mixing chamber and is located on sustained height, and second helical axis is spindle rotationally arranged in discharge nozzle
It is interior and be located at third helical axis below, for squeeze out just mixing；Second helical axis, third helical axis are separately connected the second drive
Motivation structure and third driving mechanism；
The thickening machine forms Gorgon euryale paste for just mixing to be sufficiently stirred comprising the agitator being undertaken below discharge nozzle, it is described
Rotatably it is provided with first rotating shaft in agitator vertically, the first rotating shaft lower end connects the 4th driving mechanism, and upper end is to extension
Stretching has at least one first support arm and second support arm, and the first support arm, which is connected with, is bonded the side contacted with agitator inner circumferential side wall
Scraping blade, second support arm are connected with the bottom scraping blade contacted with agitator underside wall；
The noodles extruding machine is used to Gorgon euryale paste being extruded into noodles comprising extrusion barrel, screw extrusion piece, the second shaft, it is described
Second shaft is extend into extrusion barrel vertically, and lower end connects screw extrusion piece, and upper end connects the 5th driving mechanism；The extruding
Bucket lower end surface is equipped with multiple noodles and extrudes hole；
The boiling conveyer is for synchronous transport and cooks noodles comprising boiling case, the first pipeline, steam boiler, steaming
Steam pipe road, the first pipeline level are erected above boiling case, and the extrusion barrel is hung on the starting point of the first pipeline；
It is connected between the steam boiler and steam chest by jet chimney；
The coolconveyer is for synchronous transport and cooling noodles comprising the second pipeline, third pipeline, the first cooling
Water pipe and the second cooling water pipe, second pipeline are undertaken under the first pipeline end in horizontal layout and its starting point
Side, the inclined upward shape of third pipeline are arranged and are undertaken on the end of the second pipeline；First cooling water pipe edge
Multiple cold water nozzles, the first time water cooling for noodles are laid and be successively arranged to second pipeline conveying direction；Described second is cold
But multiple cold water nozzles, second of water cooling for noodles are laid along the conveying direction of third pipeline and be successively arranged to water pipe；
The noodles cutting machine includes feed hopper, cutting mechanism, the 4th pipeline, pusher, the 5th pipeline, the charging
Bucket is undertaken below the end of third pipeline, the cutting mechanism be erected at the top of the 4th pipeline starting point and be aligned into
Hopper lower end is used for customized cut-off noodles；5th pipeline is located at the side of the 4th pipeline end and conveys with the 4th
Line is vertically arranged, and the pusher is located at the other side of the 4th pipeline end, for being pushed into noodles from the 4th pipeline
Onto the 5th pipeline；It is placed with one on 5th pipeline and chooses face bar along what conveying direction extended, for provoking noodles.
5. sweet potato noodle machining production line according to claim 4, it is characterised in that: the cutting mechanism includes cutting
Frame, cutting roller, baffle, belt pulley, the baffle are vertically arranged in the 4th pipeline starting point, and the cutting roller is arranged the 4th
Extend above pipeline and along the 4th pipeline width direction, there are the seams passed through for noodles between the baffle and cutting roller
The circumferential wall of gap, the cutting roller is protruding with a cutting edge, and the one end for cutting off roller is connected with cutting electricity by pulley drive
Machine.
6. sweet potato noodle machining production line according to claim 4 or 5, it is characterised in that: the pusher includes pushing away
Expect that cylinder, scraping wings, the piston end of the pusher cylinder extend along the 5th pipeline conveying direction and connect scraping wings.
7. sweet potato noodle machining production line according to claim 4, it is characterised in that: first driving mechanism, second
Driving mechanism, third driving mechanism, the 4th driving mechanism are motor.
8. sweet potato noodle machining production line according to claim 4, it is characterised in that: first pipeline, second defeated
Line sending, third pipeline use chain-type pipeline, and the 4th pipeline, the 5th pipeline use belt-type pipeline.
9. sweet potato noodle machining production line according to claim 4, it is characterised in that: the screw extrusion piece is around second
Shaft one week.
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| CN201811406653.4A CN109567146A (en) | 2018-11-23 | 2018-11-23 | A kind of sweet potato noodle processing method and its machining production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110583998A (en) * | 2019-10-30 | 2019-12-20 | 石门益添壹碗粗粮面有限公司 | Sweet potato noodle processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110583998A (en) * | 2019-10-30 | 2019-12-20 | 石门益添壹碗粗粮面有限公司 | Sweet potato noodle processing method |
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Application publication date: 20190405 |