KR101097048B1 - Method and apparatus for test of LED brightness by illumination sensor - Google Patents
Method and apparatus for test of LED brightness by illumination sensor Download PDFInfo
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- KR101097048B1 KR101097048B1 KR1020100011411A KR20100011411A KR101097048B1 KR 101097048 B1 KR101097048 B1 KR 101097048B1 KR 1020100011411 A KR1020100011411 A KR 1020100011411A KR 20100011411 A KR20100011411 A KR 20100011411A KR 101097048 B1 KR101097048 B1 KR 101097048B1
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- emitting diode
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Abstract
The present invention relates to a light emitting diode (LED) brightness inspection device and an inspection method using an illuminance sensor, the illumination sensor for checking whether the brightness of the light emitted from each light emitting diode (LED) provided in the light emitting diode (LED) module is normal The present invention relates to a light emitting diode (LED) brightness inspection apparatus and an inspection method. A light emitting diode (LED) module 700 having a plurality of light emitting diodes (LEDs) is mounted, and a measuring device 100 for measuring the brightness of each light emitting diode (LED) provided in the light emitting diodes (LED) module 700. )Wow; A multiplexer circuit unit 200 which scans and reads the resistance output of each of the measured light emitting diodes (LEDs); A resistance measuring meter (Meter) 300 measuring the resistance value of each light emitting diode (LED); A light emitting diode (LED) light conductance range of normal conductance value is input in advance, converts the measured resistance value into conductance value and compares it with the value of the normal range to a computer 400 for determining pass or failure. It is composed. Therefore, the present invention can improve the discrimination power by determining the brightness of the light emitting diode (LED) by using an illuminance sensor as an electrical signal, and can easily cope with changes in the inspection specifications, and emit light at a relatively low cost. There is an effect that can determine whether the brightness of the diode (LED) is normal.
Description
The present invention relates to a light emitting diode (LED) brightness inspection device and an inspection method using an illuminance sensor, and more particularly, whether the brightness of the light emitted from each light emitting diode (LED) provided in the light emitting diode (LED) module is normal. The present invention relates to a light emitting diode (LED) brightness inspection device and an inspection method using an illumination sensor for inspecting.
A light emitting diode (LED) is a semiconductor device that emits light when a voltage is applied in the forward direction. The light emitting principle uses an electroluminescent effect, and the color of light varies depending on the material used, and emits light from ultraviolet to visible and infrared light. It can manufacture the thing.
The technology using the LED is currently used in many fields, such as lighting devices, advertising signs, traffic signal devices and home appliances such as televisions, and the light emitting diode (LED) module produced has passed or failed each LED brightness. For the determination, as shown in FIG. 1, a brightness inspection method using a camera and a naked eye inspection method using the naked eye are used.
The method of inspecting brightness by the camera is configured to inspect 5 to 6 light emitting diode (LED) images with one camera at a time, as shown in FIG. ) Determine the luminance.
The visual inspection method is a method in which the worker visually inspects a state in which a worker opens or closes a low current cover on a light emitting diode (LED) module as shown in FIG.
However, the inspection method using the camera image as described above is expensive because the inspection apparatus is expensive, the visual inspection method is not excellent discrimination because the inspection is made by the operator, when changing the inspection specification (Spec) There is a problem that is not easy to respond.
In order to solve the problems described above, in the present invention, it is possible to improve the discrimination power by determining the brightness of the light emitting diode (LED) by using an illuminance sensor as an electrical signal, and easily respond even if the inspection specification is changed. It is possible to provide a light emitting diode (LED) light inspection device and an inspection method using an illuminance sensor that can determine whether the brightness of the light emitting diode (LED) is normal at a relatively low cost.
As a configuration for achieving the object is equipped with a light emitting diode (LED) module is provided with a plurality of light emitting diodes (LED), a measuring device for measuring the brightness of each light emitting diode (LED) provided in the light emitting diode (LED) module Wow; A multiplexer (Mux) circuit unit configured to scan and read the resistance output of each measured light emitting diode (LED) brightness; A resistance measuring meter (Meter) for measuring the resistance value of each light emitting diode (LED); A light emitting diode (LED) light conduction range of normal conductance value is input in advance, and the measured resistance value is converted into conductance value, and is compared with the value of the normal range, and comprises a computer for determining pass or failure.
A method for achieving the object may include a tenth step of inputting a conductance value range in which a light level of light of a light emitting diode (LED) is normal into an input terminal of a computer; The power is applied to the light emitting diode (LED) module mounted in the mounting jig so that each light emitting diode (LED) generates light, so that the illumination sensor provided on the top of each light emitting diode (LED) measures light brightness. Steps; A thirtieth step of scanning and reading a resistance output of each light emitting diode (LED) measured by a multiplexer (Mux) circuit portion electrically connected to the illumination sensor; A step (40) of measuring the resistance values of each LED by a resistance measuring meter and transmitting the resistance values of each LED to a database of a computer through communication; A fifty step of converting a resistance value transmitted from an illuminance converter into a conductance value when an input signal is generated for each LED resistance value to the database; The converted conductance value is compared with the conductance value of the normal range stored in the database in the comparison analysis unit to determine pass or failure for each light emitting diode (LED) provided in the light emitting diode (LED) module and to display a computer screen or sound. The sixth step of outputting.
As described above, the present invention can improve the discrimination power by determining the brightness of the light emitting diode (LED) by using an illuminance sensor as an electrical signal, and can easily cope with changes in the inspection specifications, and relatively inexpensive. There is an effect that can determine whether the brightness of the light emitting diode (LED) is normal at cost.
1 is a reference view showing a conventional light emitting diode (LED) inspection method.
2 is a schematic configuration diagram of a light emitting diode (LED) brightness test apparatus using an illumination sensor according to the present invention.
3 is a perspective view of a light emitting diode (LED) brightness measuring apparatus using an illuminance sensor according to the present invention.
Figure 4 is a front view of the light emitting diode (LED) brightness measuring device using an illumination sensor according to the present invention.
5 is a plan view of a light emitting diode (LED) brightness measuring device using an illumination sensor according to the present invention.
Figure 6 is a side view of the light emitting diode (LED) brightness measuring device using an illumination sensor according to the present invention.
Figure 7 is a view showing the internal configuration of the transfer plate and the ball screw in accordance with the present invention.
8 is a view showing a vertical transfer state of the transfer plate according to the present invention.
9 is a flow chart of a light emitting diode (LED) brightness test method using an illumination sensor according to the present invention.
10 is an embodiment of giving a serial number when measuring the brightness value of each light emitting diode (LED) using an illuminance sensor according to the present invention.
11 is a reference diagram showing the brightness test results of the light emitting diode (LED) module using the illumination sensor according to the present invention.
2 is a schematic configuration diagram of a light emitting diode (LED) brightness test apparatus using an illuminance sensor according to the present invention, Figure 3 is a perspective view of a light emitting diode (LED) brightness measuring apparatus using an illuminance sensor according to the present invention, 4 is a front view of a light emitting diode (LED) brightness measuring apparatus using an illuminance sensor according to the invention, Figure 5 is a plan view of a light emitting diode (LED) brightness measuring apparatus using an illuminance sensor according to the invention, Figure 6 Side view of the light emitting diode (LED) brightness measuring device using the illumination sensor according to the present invention, Figure 7 is a view showing the internal configuration of the transfer plate and the ball screw according to the invention, Figure 8 is a vertical transfer of the transfer plate according to the present invention 9 is a flowchart illustrating a light emitting diode (LED) brightness inspection method using an illuminance sensor according to the present invention, and FIG. 10 is an illuminance sensor according to the present invention. An embodiment in which a serial number is assigned when measuring the brightness value of each light emitting diode (LED), and FIG. 11 is a reference diagram showing a brightness test result of a light emitting diode (LED) module using an illuminance sensor according to the present invention.
Hereinafter, the components will be described with reference to the drawings.
2 is a schematic configuration diagram of a light emitting diode (LED) brightness test apparatus using an illuminance sensor of the present invention, the
The illuminance sensor includes all sensors capable of determining the brightness of light, including a CDS and a photodiode.
The
3 to 6, the
Both sides of the
In addition, the front surface of the
A
The
In addition, a
At the bottom of the
The
FIG. 7 is a view illustrating an internal configuration of the
7 (b) is an internal configuration of the
8 is a view showing a vertical transfer state of the
A light emitting diode (LED) brightness test method using the illuminance sensor of the present invention configured as described above will be described with reference to FIG. 9.
A conductance value range in which light emitting diode (LED) light is normal is input to the
After the light emitting diode (LED)
At this time, the
In addition, in the step S20, it is possible to adjust the height between the
The multiplexer (Mux)
When the input signal for each LED resistance value is generated to the
The converted conductance value is compared with the conductance value of the normal range stored in the
FIG. 11 is a reference diagram illustrating a brightness test result of a light emitting diode (LED) module using an illuminance sensor of the present invention. As shown in FIG. In the state set in the
Therefore, the present invention can improve the discrimination power by determining the brightness of the light emitting diode (LED) by using an illuminance sensor as an electrical signal, and can easily cope with changes in the inspection specifications, and emit light at a relatively low cost. It may be determined whether the brightness of the diode (LED) is normal.
Although the present invention has been shown and described with respect to specific embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. Anyone who can afford it will know.
100: measuring device 110: base plate
120: pillar 130: LM Guide
131: guide groove 140: fixed plate
141: mounting panel 150: motor
151: motor shaft 152: bearing
160: ball screw 161: fixed block
162: bearing 163: transfer block
164: shock absorbing member 165: fastening hole
170: driving belt 180: transfer plate
181: guide
182: sensor fixing part 183: partition
184: Transmittance adjustment cover 185: Ambient light sensor
186: fastener 190: mounting jig
200: multiplexer (Mux) circuit part 300: resistance measuring meter (Meter)
400: computer 410: database
420: communication unit 430: multiplexer (Mux) control unit
440: roughness conversion unit 450: comparative analysis unit
700: light emitting diode (LED) module B: bolt
Claims (7)
A light emitting diode (LED) module 700 including a plurality of light emitting diodes (LEDs) is mounted, and the brightness of each light emitting diode (LED) provided in the light emitting diodes (LED) module 700 is adjusted to an illuminance sensor 185. A measuring device 100 for measuring;
A multiplexer circuit unit 200 which scans and reads a resistance value of an illumination sensor 185 that varies according to the brightness of each light emitting diode (LED);
A resistance measuring meter (300) for measuring a resistance value of the illuminance sensor (185) which changes according to the brightness of each light emitting diode (LED);
When the light brightness of the light emitting diode (LED) is normal, the conductance value range to be measured by the illumination sensor 185 is input to the computer 400 in advance, and the brightness of the actual light emitting diode (LED) product is transferred to the illumination sensor 185. LED brightness inspection device using a light sensor, characterized in that configured to convert the measured resistance value to the conductance value, and compared with the value of the normal range to determine the pass or failure.
A base plate 110 provided on the bottom surface;
Pillars 120 vertically fixed to the left and right ends of the upper surface of the base plate 110;
An LM guide 130 formed at both front and rear sides of the left and right end pillars 120 in a vertical direction and fastened with bolts B, respectively;
Both ends of the left and right ends of the pillars 120 are fastened to each other by bolts B, and the fixing plate 140 protrudes from one side of the rear center portion.
A motor 150 mounted on an upper surface of the mounting panel 141 and protruding from the motor shaft 151 into which a bearing 152 is inserted;
The fixed block 161 is fastened to the upper portion of the front center of the fixed plate 140 by a bolt (B), and is inserted in the vertical direction to the fixed block 161 and has a shock absorbing member 164 provided at the upper and lower conveyance. Ball screw 160 is inserted into the block 163, the bearing 162 is inserted into the upper projection of the fixed block 161;
A driving belt 170 fixed at both ends to outer peripheral surfaces of the bearings 152 and 162 of the motor 150 and the ball screw 160;
The transfer block 163 is fastened to the front by the bolt (B) is configured to be transported up and down, and the guide member 181 is provided on the left and right rear sides, respectively, the guide groove of the LM Guide (LM Guide) 130 ( The projection 181a is inserted into the 131, and the sensor fixing part 182 is provided at the lower front surface thereof, and each of the light emitting diodes provided in the LED module 700 is provided at the lower surface of the sensor fixing part 182. A transport plate 180 provided with an illumination sensor 185 at a predetermined interval to measure brightness of the LED;
At the bottom of the sensor fixing part 182 provided with the illumination sensor 185 is characterized in that it comprises a mounting jig 190 is fixed at both ends to the column 120 so that the light emitting diode (LED) module 700 is mounted. LED brightness inspection device using an illuminance sensor.
The lower part of the sensor fixing part 182 provided with the illuminance sensor 185 is divided into partitions 183 for each illuminance sensor 185 to block the light of adjacent left and right light emitting diodes (LED) when measuring the brightness of the LED. And, the left and right partitions 183 of the lower side of the light sensor 185 is further provided with a transmittance adjusting cover 184, when the too bright light emitting diode (LED) light is generated to reduce the brightness sensor, characterized in that LED brightness tester.
A database 410 that stores conductance values in a normal range and resistance values for each light emitting diode (LED) measured by the light emitting diode (LED) module 700;
A communication unit 420 receiving the resistance value measured from the resistance measuring meter 300;
A multiplexer control unit 430 for driving the multiplexer circuit unit 200;
An illuminance conversion unit 440 converting the transmitted resistance value into a conductance value;
LED brightness test device using the illumination sensor, characterized in that the comparison analysis unit 450 to determine the pass or fail by comparing the converted conductance value with the conductance value of the normal range stored in the database 410 .
A tenth step (S10) in which the conductance value range measured by the illumination sensor 185 is input to the input terminal when the light brightness of the light emitting diode (LED) is normal in the database 410 of the computer 400;
The power is applied to the light emitting diode (LED) module 700 mounted on the mounting jig 190 so that each light emitting diode (LED) generates light, and an illuminance sensor 185 provided on the top of each light emitting diode (LED). A twenty-step S20 of measuring light brightness;
A thirtieth step (S30) of scanning and reading a resistance value of each light emitting diode (LED) measured by the multiplexer circuit unit 200 electrically connected to the illuminance sensor 185;
After measuring the resistance value of each light emitting diode (LED) measured by the illuminance sensor 185 in the resistance measuring meter (300), the resistance of each light emitting diode (LED) to the database 410 of the computer 400. A 40th step (S40) in which a value is transmitted using communication;
A step 50 of converting the resistance value transmitted from the illuminance conversion unit 440 into a conductance value when an input signal is generated for each LED resistance value to the database 410;
The converted conductance value is compared with the conductance value of the normal range stored in the database 410 by the comparison analyzer 450 and passes for each light emitting diode (LED) provided in the light emitting diode (LED) module 700. Or a 60th step (S60) of outputting a computer screen or a sound by determining a defect.
The 20th step (S20) is a ball screw driven by the motor 150 to adjust the height between the illumination sensor 185 and the light emitting diode (LED) module 700 according to the brightness degree of the light emitting diode (LED) to be measured ( LED brightness inspection method using the illumination sensor, characterized in that the height adjustment of the transport plate 180 fixed to the transport block 163 is transported up and down by the rotation direction of 160.
The 50th step (S50) is an LED brightness test method using the illuminance sensor, characterized in that used as an average value or filtered if the transmitted light emitting diode (LED) resistance value or the converted conductance value is somewhat shaken .
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KR1020100011411A KR101097048B1 (en) | 2010-02-08 | 2010-02-08 | Method and apparatus for test of LED brightness by illumination sensor |
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KR1020100011411A KR101097048B1 (en) | 2010-02-08 | 2010-02-08 | Method and apparatus for test of LED brightness by illumination sensor |
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GB2496450A (en) * | 2011-11-14 | 2013-05-15 | Feasa Entpr Ltd | A light source testing device which compares a property of light with a predetermined threshold value |
KR101448022B1 (en) * | 2014-05-26 | 2014-10-08 | 한국건설기술연구원 | Determining Failings System For Tunnel Luminance Meter and Method Thereof |
KR102073558B1 (en) * | 2018-07-17 | 2020-02-05 | 재단법인 한국기계전기전자시험연구원 | Illuminance sensor tester |
KR102107184B1 (en) * | 2018-12-07 | 2020-05-06 | 에코엘이디(주) | Light measurment device of LED bar |
KR20230152907A (en) | 2022-04-28 | 2023-11-06 | 신선영 | Illumination control apparatus for LED lighting system |
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