KR100850465B1 - Brome modified acrylate resin composition having high refractive index and optical film containing the same - Google Patents
Brome modified acrylate resin composition having high refractive index and optical film containing the same Download PDFInfo
- Publication number
- KR100850465B1 KR100850465B1 KR1020070009497A KR20070009497A KR100850465B1 KR 100850465 B1 KR100850465 B1 KR 100850465B1 KR 1020070009497 A KR1020070009497 A KR 1020070009497A KR 20070009497 A KR20070009497 A KR 20070009497A KR 100850465 B1 KR100850465 B1 KR 100850465B1
- Authority
- KR
- South Korea
- Prior art keywords
- diglycidyl ether
- bromine
- acrylate
- bisphenol
- resin composition
- Prior art date
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- -1 Brome modified acrylate Chemical class 0.000 title claims abstract description 70
- 239000000203 mixture Substances 0.000 title claims abstract description 68
- 239000004925 Acrylic resin Substances 0.000 title claims abstract description 57
- 239000012788 optical film Substances 0.000 title claims abstract description 31
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims abstract description 52
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052794 bromium Inorganic materials 0.000 claims abstract description 24
- 239000000178 monomer Substances 0.000 claims abstract description 22
- 150000001875 compounds Chemical class 0.000 claims abstract description 16
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000004593 Epoxy Substances 0.000 claims abstract description 13
- 125000001246 bromo group Chemical group Br* 0.000 claims abstract description 12
- 239000003999 initiator Substances 0.000 claims abstract description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 8
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 5
- 239000010408 film Substances 0.000 claims description 27
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims description 23
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 15
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 238000006116 polymerization reaction Methods 0.000 claims description 13
- 239000007795 chemical reaction product Substances 0.000 claims description 11
- XUCHXOAWJMEFLF-UHFFFAOYSA-N bisphenol F diglycidyl ether Chemical compound C1OC1COC(C=C1)=CC=C1CC(C=C1)=CC=C1OCC1CO1 XUCHXOAWJMEFLF-UHFFFAOYSA-N 0.000 claims description 10
- 239000003054 catalyst Substances 0.000 claims description 10
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 9
- 239000000047 product Substances 0.000 claims description 9
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 claims description 8
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 8
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 7
- FDUFQLNPPGRIKX-UHFFFAOYSA-N 2,2-dimethylpropane-1,3-diol prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CC(C)(CO)CO FDUFQLNPPGRIKX-UHFFFAOYSA-N 0.000 claims description 6
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical group OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 6
- VENULINRALIKKV-UHFFFAOYSA-N 3-monobromobisphenol A Chemical compound C=1C=C(O)C(Br)=CC=1C(C)(C)C1=CC=C(O)C=C1 VENULINRALIKKV-UHFFFAOYSA-N 0.000 claims description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical group CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 6
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims description 6
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 claims description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 5
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 claims description 5
- AZIQALWHRUQPHV-UHFFFAOYSA-N prop-2-eneperoxoic acid Chemical compound OOC(=O)C=C AZIQALWHRUQPHV-UHFFFAOYSA-N 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 claims description 4
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 claims description 4
- 244000028419 Styrax benzoin Species 0.000 claims description 4
- 235000000126 Styrax benzoin Nutrition 0.000 claims description 4
- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 4
- 239000007983 Tris buffer Substances 0.000 claims description 4
- 229960002130 benzoin Drugs 0.000 claims description 4
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl(triethyl)azanium;chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 claims description 4
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 4
- 125000004386 diacrylate group Chemical group 0.000 claims description 4
- 125000000950 dibromo group Chemical group Br* 0.000 claims description 4
- 235000019382 gum benzoic Nutrition 0.000 claims description 4
- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 claims description 4
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 claims description 3
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 claims description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- RZVINYQDSSQUKO-UHFFFAOYSA-N 2-phenoxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1 RZVINYQDSSQUKO-UHFFFAOYSA-N 0.000 claims description 3
- CYUZOYPRAQASLN-UHFFFAOYSA-N 3-prop-2-enoyloxypropanoic acid Chemical compound OC(=O)CCOC(=O)C=C CYUZOYPRAQASLN-UHFFFAOYSA-N 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 claims description 3
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 claims description 3
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 claims description 3
- 229940096522 trimethylolpropane triacrylate Drugs 0.000 claims description 3
- LGPAKRMZNPYPMG-UHFFFAOYSA-N (3-hydroxy-2-prop-2-enoyloxypropyl) prop-2-enoate Chemical compound C=CC(=O)OC(CO)COC(=O)C=C LGPAKRMZNPYPMG-UHFFFAOYSA-N 0.000 claims description 2
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 claims description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 2
- PIZHFBODNLEQBL-UHFFFAOYSA-N 2,2-diethoxy-1-phenylethanone Chemical compound CCOC(OCC)C(=O)C1=CC=CC=C1 PIZHFBODNLEQBL-UHFFFAOYSA-N 0.000 claims description 2
- IJLJDZOLZATUFK-UHFFFAOYSA-N 2,2-dimethylpropyl prop-2-enoate Chemical compound CC(C)(C)COC(=O)C=C IJLJDZOLZATUFK-UHFFFAOYSA-N 0.000 claims description 2
- JHJUYGMZIWDHMO-UHFFFAOYSA-N 2,6-dibromo-4-(3,5-dibromo-4-hydroxyphenyl)sulfonylphenol Chemical compound C1=C(Br)C(O)=C(Br)C=C1S(=O)(=O)C1=CC(Br)=C(O)C(Br)=C1 JHJUYGMZIWDHMO-UHFFFAOYSA-N 0.000 claims description 2
- IAMASUILMZETHW-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-phenoxyethanol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCOCC(O)OC1=CC=CC=C1 IAMASUILMZETHW-UHFFFAOYSA-N 0.000 claims description 2
- TVFJLSWPPLFHKR-UHFFFAOYSA-N 2-[2-[2-(2-hydroxyethoxy)ethoxy]ethoxy]-1-phenoxyethanol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCOCCOCCOCC(O)OC1=CC=CC=C1 TVFJLSWPPLFHKR-UHFFFAOYSA-N 0.000 claims description 2
- ZJRAAAWYHORFHN-UHFFFAOYSA-N 2-[[2,6-dibromo-4-[2-[3,5-dibromo-4-(oxiran-2-ylmethoxy)phenyl]propan-2-yl]phenoxy]methyl]oxirane Chemical compound C=1C(Br)=C(OCC2OC2)C(Br)=CC=1C(C)(C)C(C=C1Br)=CC(Br)=C1OCC1CO1 ZJRAAAWYHORFHN-UHFFFAOYSA-N 0.000 claims description 2
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 claims description 2
- HEQOJEGTZCTHCF-UHFFFAOYSA-N 2-amino-1-phenylethanone Chemical compound NCC(=O)C1=CC=CC=C1 HEQOJEGTZCTHCF-UHFFFAOYSA-N 0.000 claims description 2
- WYBOEVJIVYIEJL-UHFFFAOYSA-N 3,3',5-tribromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC=C(O)C(Br)=C1 WYBOEVJIVYIEJL-UHFFFAOYSA-N 0.000 claims description 2
- CKNCVRMXCLUOJI-UHFFFAOYSA-N 3,3'-dibromobisphenol A Chemical compound C=1C=C(O)C(Br)=CC=1C(C)(C)C1=CC=C(O)C(Br)=C1 CKNCVRMXCLUOJI-UHFFFAOYSA-N 0.000 claims description 2
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 claims description 2
- UECTVINSLONIFM-UHFFFAOYSA-N 4,5,7-trimethoxy-6-propan-2-yl-2-benzofuran-1,3-dione Chemical compound CC(C)C1=C(OC)C(OC)=C2C(=O)OC(=O)C2=C1OC UECTVINSLONIFM-UHFFFAOYSA-N 0.000 claims description 2
- FPYMWUSMIRXSEA-UHFFFAOYSA-N 4,5-dimethoxy-2-benzofuran-1,3-dione Chemical compound COC1=CC=C2C(=O)OC(=O)C2=C1OC FPYMWUSMIRXSEA-UHFFFAOYSA-N 0.000 claims description 2
- JFHFMHPKOSJJTE-UHFFFAOYSA-N 4,5-dimethyl-2-benzofuran-1,3-dione Chemical compound CC1=CC=C2C(=O)OC(=O)C2=C1C JFHFMHPKOSJJTE-UHFFFAOYSA-N 0.000 claims description 2
- HAWIPVJMBHGSDS-UHFFFAOYSA-N 4,5-dimethyl-7-(2-methylpropyl)-2-benzofuran-1,3-dione Chemical compound CC(C)CC1=CC(C)=C(C)C2=C1C(=O)OC2=O HAWIPVJMBHGSDS-UHFFFAOYSA-N 0.000 claims description 2
- NFEVBWGCOJCJTI-UHFFFAOYSA-N 4,7-dihydroxy-5-methyl-2-benzofuran-1,3-dione Chemical compound CC1=CC(O)=C2C(=O)OC(=O)C2=C1O NFEVBWGCOJCJTI-UHFFFAOYSA-N 0.000 claims description 2
- WEPCDISQBQXOBE-UHFFFAOYSA-N 4,7-dimethyl-2-benzofuran-1,3-dione Chemical compound CC1=CC=C(C)C2=C1C(=O)OC2=O WEPCDISQBQXOBE-UHFFFAOYSA-N 0.000 claims description 2
- AIVVXPSKEVWKMY-UHFFFAOYSA-N 4-(3,4-dicarboxyphenoxy)phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1OC1=CC=C(C(O)=O)C(C(O)=O)=C1 AIVVXPSKEVWKMY-UHFFFAOYSA-N 0.000 claims description 2
- SARDNNFMPRTMAK-UHFFFAOYSA-N 4-hydroxy-5-methoxy-2-benzofuran-1,3-dione Chemical compound COC1=CC=C2C(=O)OC(=O)C2=C1O SARDNNFMPRTMAK-UHFFFAOYSA-N 0.000 claims description 2
- CKQLIJDBWHNBLJ-UHFFFAOYSA-N 4-hydroxy-6-methoxy-2-benzofuran-1,3-dione Chemical compound OC1=CC(OC)=CC2=C1C(=O)OC2=O CKQLIJDBWHNBLJ-UHFFFAOYSA-N 0.000 claims description 2
- KRKJKLCCCGDNCY-UHFFFAOYSA-N 4-methoxy-2-benzofuran-1,3-dione Chemical compound COC1=CC=CC2=C1C(=O)OC2=O KRKJKLCCCGDNCY-UHFFFAOYSA-N 0.000 claims description 2
- KYNYVPPMNAMEBR-UHFFFAOYSA-N 4-methoxy-5,7-dimethyl-2-benzofuran-1,3-dione Chemical compound C1=C(C)C(OC)=C2C(=O)OC(=O)C2=C1C KYNYVPPMNAMEBR-UHFFFAOYSA-N 0.000 claims description 2
- JKZSIEDAEHZAHQ-UHFFFAOYSA-N 4-methoxyphthalic acid Chemical compound COC1=CC=C(C(O)=O)C(C(O)=O)=C1 JKZSIEDAEHZAHQ-UHFFFAOYSA-N 0.000 claims description 2
- TWWAWPHAOPTQEU-UHFFFAOYSA-N 4-methyl-2-benzofuran-1,3-dione Chemical compound CC1=CC=CC2=C1C(=O)OC2=O TWWAWPHAOPTQEU-UHFFFAOYSA-N 0.000 claims description 2
- KNZIYNGMRBGXAR-UHFFFAOYSA-N 4-propyl-2-benzofuran-1,3-dione Chemical compound CCCC1=CC=CC2=C1C(=O)OC2=O KNZIYNGMRBGXAR-UHFFFAOYSA-N 0.000 claims description 2
- IMSDRBDUANUSRL-UHFFFAOYSA-N 5,6-dimethoxy-2-benzofuran-1,3-dione Chemical compound C1=C(OC)C(OC)=CC2=C1C(=O)OC2=O IMSDRBDUANUSRL-UHFFFAOYSA-N 0.000 claims description 2
- CMQYISATYUYSAC-UHFFFAOYSA-N 5,6-dimethyl-2-benzofuran-1,3-dione Chemical compound C1=C(C)C(C)=CC2=C1C(=O)OC2=O CMQYISATYUYSAC-UHFFFAOYSA-N 0.000 claims description 2
- PXHIYFMTRHEUHZ-UHFFFAOYSA-N 5-hydroxy-2-benzofuran-1,3-dione Chemical compound OC1=CC=C2C(=O)OC(=O)C2=C1 PXHIYFMTRHEUHZ-UHFFFAOYSA-N 0.000 claims description 2
- ZOXBWJMCXHTKNU-UHFFFAOYSA-N 5-methyl-2-benzofuran-1,3-dione Chemical compound CC1=CC=C2C(=O)OC(=O)C2=C1 ZOXBWJMCXHTKNU-UHFFFAOYSA-N 0.000 claims description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 claims description 2
- FHLPGTXWCFQMIU-UHFFFAOYSA-N [4-[2-(4-prop-2-enoyloxyphenyl)propan-2-yl]phenyl] prop-2-enoate Chemical compound C=1C=C(OC(=O)C=C)C=CC=1C(C)(C)C1=CC=C(OC(=O)C=C)C=C1 FHLPGTXWCFQMIU-UHFFFAOYSA-N 0.000 claims description 2
- 150000005215 alkyl ethers Chemical class 0.000 claims description 2
- 150000008064 anhydrides Chemical class 0.000 claims description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical group C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 2
- 239000012965 benzophenone Substances 0.000 claims description 2
- 150000008366 benzophenones Chemical class 0.000 claims description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 2
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 claims description 2
- 230000001588 bifunctional effect Effects 0.000 claims description 2
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 claims description 2
- CQAZHDHHROTUHL-UHFFFAOYSA-N cyclohexane;methanol;prop-2-enoic acid Chemical compound OC.OC.OC(=O)C=C.C1CCCCC1 CQAZHDHHROTUHL-UHFFFAOYSA-N 0.000 claims description 2
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 claims description 2
- 230000002708 enhancing effect Effects 0.000 claims description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 2
- 238000012986 modification Methods 0.000 claims description 2
- 230000004048 modification Effects 0.000 claims description 2
- 229920001223 polyethylene glycol Polymers 0.000 claims description 2
- 239000000600 sorbitol Substances 0.000 claims description 2
- MDDUHVRJJAFRAU-YZNNVMRBSA-N tert-butyl-[(1r,3s,5z)-3-[tert-butyl(dimethyl)silyl]oxy-5-(2-diphenylphosphorylethylidene)-4-methylidenecyclohexyl]oxy-dimethylsilane Chemical compound C1[C@@H](O[Si](C)(C)C(C)(C)C)C[C@H](O[Si](C)(C)C(C)(C)C)C(=C)\C1=C/CP(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MDDUHVRJJAFRAU-YZNNVMRBSA-N 0.000 claims description 2
- WPZJSWWEEJJSIZ-UHFFFAOYSA-N tetrabromobisphenol-F Natural products C1=C(Br)C(O)=C(Br)C=C1CC1=CC(Br)=C(O)C(Br)=C1 WPZJSWWEEJJSIZ-UHFFFAOYSA-N 0.000 claims description 2
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 claims description 2
- YMBCJWGVCUEGHA-UHFFFAOYSA-M tetraethylammonium chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC YMBCJWGVCUEGHA-UHFFFAOYSA-M 0.000 claims description 2
- 229940086542 triethylamine Drugs 0.000 claims description 2
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims 2
- ADRHDZXSVIPHAF-UHFFFAOYSA-N 2-[2-[2-[2-[2-(2-hydroxyethoxy)ethoxy]ethoxy]ethoxy]ethoxy]-1-phenoxyethanol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCOCCOCCOCCOCCOCC(O)OC1=CC=CC=C1 ADRHDZXSVIPHAF-UHFFFAOYSA-N 0.000 claims 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 claims 1
- YWYDMGWSJOUTDI-UHFFFAOYSA-N 4,7-dihydroxy-2-benzofuran-1,3-dione Chemical compound OC1=CC=C(O)C2=C1C(=O)OC2=O YWYDMGWSJOUTDI-UHFFFAOYSA-N 0.000 claims 1
- STSZOHWLTUPKGE-UHFFFAOYSA-N 5-methoxy-4-methyl-2-benzofuran-1,3-dione Chemical compound CC1=C2C(C(=O)OC2=O)=CC=C1OC STSZOHWLTUPKGE-UHFFFAOYSA-N 0.000 claims 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims 1
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- 238000002834 transmittance Methods 0.000 abstract description 6
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- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical group O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
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- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 1
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Abstract
브롬 변성 아크릴레이트 수지 조성물 및 이를 포함하는 광학필름이 개시된다. 개시된 브롬 변성 아크릴레이트 수지 조성물은 적어도 하나의 브롬 원자를 함유하는 브롬 변성 폴리 에폭시 화합물 및 카르복시산을 함유하는 하프 에스터 아크릴레이트 화합물을 반응시켜 제조한 것으로, 분자 내에 브롬 구조를 갖는 브롬 변성 아크릴레이트; 적어도 하나의 비닐기 또는 (메타)아크릴레이트기를 갖는 반응성 모노머; 및 광중합 개시제;를 포함하는 것을 특징으로 한다.A bromine modified acrylate resin composition and an optical film comprising the same are disclosed. The disclosed bromine modified acrylate resin composition is prepared by reacting a bromine modified poly epoxy compound containing at least one bromine atom and a half ester acrylate compound containing carboxylic acid, and includes a bromine modified acrylate having a bromine structure in its molecule; Reactive monomers having at least one vinyl group or (meth) acrylate group; And a photopolymerization initiator.
따라서, 개시된 브롬 변성 아크릴레이트 수지 조성물 및 이를 포함하는 광학필름은 굴절율, 경화성, 부착성, 내마모성, 및 광투과율이 향상되고 컬링 현상이 감소될 수 있다.Accordingly, the disclosed bromine-modified acrylate resin composition and the optical film including the same may improve refractive index, curability, adhesion, wear resistance, and light transmittance, and reduce curling.
Description
도 1은 본 발명의 한 실시예에 따른 브롬 변성 아크릴레이트 수지를 사용하여 제조된 프리즘 필름의 사시도이다.1 is a perspective view of a prism film prepared using a bromine-modified acrylate resin according to an embodiment of the present invention.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
10: 프리즘 필름 11: 기저층10: prism film 11: base layer
12: 광학층 α: 각도12: optical layer α: angle
p: 피치p: pitch
본 발명은 브롬 변성 아크릴레이트 수지 조성물 및 이를 포함하는 광학필름에 관한 것으로서, 더욱 상세하게는 굴절율, 경화성, 부착성, 내마모성, 및 광투과율이 향상되고 컬링 현상이 감소된 브롬 변성 아크릴레이트 수지 조성물 및 이를 포함하는 광학필름에 관한 것이다.The present invention relates to a bromine-modified acrylate resin composition and an optical film comprising the same, and more particularly, to a bromine-modified acrylate resin composition having improved refractive index, curability, adhesion, abrasion resistance, and light transmittance and reduced curling. It relates to an optical film comprising the same.
고굴절율을 갖는 아크릴레이트 수지는 광학 제품들, 즉 광학 렌즈, 광학 필 름, 또는 광 미디어 등에 사용된다. 특히, 광학필름은 액정디스플레이나 플라즈마 디스플레이 패널과 같은 디스플레이 제품에 사용될 수 있고, 그 중에서도 액정 디스플레이 후면에 배치되는 백라이트 유니트의 휘도를 향상시킬 목적으로 주로 사용된다. 예를 들어, 대한민국공개특허 제2001-0012340호는 고굴절율을 갖는 브롬화 단량체를 포함하는 중합성 조성물로 제조된 광학 제품을 개시한다. 그러나, 상기 공개특허에서 브롬계 아크릴레이트 수지는 분자량이 낮고 경도가 높아 필름에 코팅된 후 경화시에 크랙 현상의 발생으로 인해 깨어지기 쉬운 문제점이 있다. 또한 이 경우, 코팅면과 필름의 수축율 차이로 인해 시간이 경과함에 따라 필름이 휘는 컬링(curling) 현상이 발생하기 쉬운 문제점이 있다. Acrylate resins having a high refractive index are used in optical products such as optical lenses, optical films, or optical media. In particular, the optical film may be used in a display product such as a liquid crystal display or a plasma display panel, and among them, the optical film is mainly used for the purpose of improving the brightness of the backlight unit disposed at the rear of the liquid crystal display. For example, Korean Patent Publication No. 2001-0012340 discloses an optical product made of a polymerizable composition comprising a brominated monomer having a high refractive index. However, the bromine-based acrylate resin in the published patent has a low molecular weight and high hardness has a problem that is easily broken due to the occurrence of a crack phenomenon during coating and curing on the film. Also, in this case, there is a problem that curling (curling) phenomenon of the film tends to occur over time due to the difference in shrinkage between the coating surface and the film.
또한, 대한민국등록특허 제0544824호는 플루오렌 아크릴레이트를 이용한 프리즘 필름용 수지조성물을 개시한다. 그러나, 여기서 제안된 플루오렌 아크릴레이트 수지를 이용한 프리즘 필름은 광투과율 향상용 필름에서 요구되는 내마모성이나 경도, 강인성, 접착성 등이 부족하여 사용상 많은 한계가 있다.In addition, Korean Patent No. 0444824 discloses a resin composition for a prism film using fluorene acrylate. However, the prism film using the fluorene acrylate resin proposed here has many limitations in use due to the lack of abrasion resistance, hardness, toughness, adhesiveness, etc. required in the film for improving light transmittance.
본 발명은 굴절율이 향상된 브롬 변성 아크릴레이트 수지 조성물 및 이를 포함하는 광학필름을 제공하는 것을 목적으로 한다.An object of the present invention is to provide a bromine-modified acrylate resin composition with improved refractive index and an optical film comprising the same.
본 발명의 다른 목적은 경화성이 향상된 브롬 변성 아크릴레이트 수지 조성물을 제공하는 것이다.Another object of the present invention is to provide a bromine-modified acrylate resin composition having improved curability.
본 발명의 또 다른 목적은 부착성이 향상된 브롬 변성 아크릴레이트 수지 조성물을 제공하는 것이다.Still another object of the present invention is to provide a bromine-modified acrylate resin composition having improved adhesion.
본 발명의 또 다른 목적은 내마모성이 향상된 브롬 변성 아크릴레이트 수지 조성물을 제공하는 것이다.Still another object of the present invention is to provide a bromine-modified acrylate resin composition having improved abrasion resistance.
본 발명의 또 다른 목적은 광투과율이 향상된 브롬 변성 아크릴레이트 수지 조성물을 포함하는 광학필름을 제공하는 것이다.Still another object of the present invention is to provide an optical film including a bromine-modified acrylate resin composition having improved light transmittance.
본 발명의 또 다른 목적은 컬링 현상이 감소된 브롬 변성 아크릴레이트 수지 조성물을 포함하는 광학필름을 제공하는 것이다.Still another object of the present invention is to provide an optical film including a bromine-modified acrylate resin composition having reduced curling phenomenon.
본 발명에 따르면,According to the invention,
적어도 하나의 브롬 원자를 함유하는 브롬 변성 폴리 에폭시 화합물 및 카르복시산을 함유하는 아크릴레이트 화합물의 반응 생성물로, 분자 내에 브롬 구조를 갖는 브롬 변성 아크릴레이트;A reaction product of a bromine modified poly epoxy compound containing at least one bromine atom and an acrylate compound containing a carboxylic acid, the bromine modified acrylate having a bromine structure in its molecule;
적어도 하나의 비닐기 또는 (메타)아크릴레이트기를 갖는 반응성 모노머; 및Reactive monomers having at least one vinyl group or (meth) acrylate group; And
광중합 개시제;를 포함하는 브롬 변성 아크릴레이트 수지 조성물이 제공된다.Provided is a bromine-modified acrylate resin composition comprising a photopolymerization initiator.
본 발명의 한 실시예에 따르면, 상기 브롬 변성 폴리 에폭시 화합물은 수평균분자량이 200~3000이다.According to one embodiment of the present invention, the bromine-modified poly epoxy compound has a number average molecular weight of 200 ~ 3000.
본 발명의 다른 실시예에 따르면, 상기 카르복시산을 함유하는 아크릴레이트 화합물은 아크릴산, 메타크릴산, 아크릴산 다이머, 락톤 변성 아크릴산, 및 하프 에스터 아크릴레이트로 이루어진 군에서 선택된 적어도 하나이다.According to another embodiment of the present invention, the acrylate compound containing carboxylic acid is at least one selected from the group consisting of acrylic acid, methacrylic acid, acrylic acid dimer, lactone modified acrylic acid, and half ester acrylate.
본 발명의 또 다른 실시예에 따르면, 상기 하프 에스터 아크릴레이트는 카르 복시산 무수물과 하이드록시 아크릴레이트의 반응 생성물이다.According to another embodiment of the invention, the half ester acrylate is a reaction product of carboxylic anhydride and hydroxy acrylate.
본 발명의 또 다른 실시예에 따르면, 상기 브롬 변성 아크릴레이트는 상기 브롬 변성 폴리 에폭시 화합물 및 상기 하프 에스터 아크릴레이트 화합물의 촉매 반응 생성물이다.According to another embodiment of the present invention, the bromine modified acrylate is a catalytic reaction product of the bromine modified poly epoxy compound and the half ester acrylate compound.
본 발명의 또 다른 실시예에 따르면, 상기 브롬 변성 아크릴레이트 수지 조성물은, 상기 브롬 변성 아크릴레이트 수지 조성물 10~80 중량부, 상기 반응성 모노머 20~90 중량부, 및 상기 광중합 개시제 0.5~15 중량부를 포함한다.According to another embodiment of the present invention, the bromine-modified acrylate resin composition, the bromine-modified
또한 본 발명에 따르면,Also according to the invention,
상기 실시예들 중 어느 한 실시예에 따른 브롬 변성 아크릴레이트 수지 조성물의 중합 생성물을 포함하는 광학필름이 제공된다.An optical film including a polymerization product of a bromine-modified acrylate resin composition according to any one of the above embodiments is provided.
본 발명의 한 실시예에 따르면, 상기 광학필름은 프리즘 시트 또는 명암비 향상 필름이다.According to an embodiment of the present invention, the optical film is a prism sheet or a contrast ratio enhancing film.
또한 본 발명에 따르면, Also according to the invention,
상기 실시예들 중 어느 한 실시예에 따른 광학필름을 채용한 디스플레이 장치가 제공된다.A display apparatus employing an optical film according to any one of the above embodiments is provided.
이하, 본 발명의 바람직한 실시예에 관하여 상세하게 설명한다.Hereinafter, preferred embodiments of the present invention will be described in detail.
본 발명의 한 실시예에 따른 브롬 변성 아크릴레이트 수지 조성물은 브롬 변성 아크릴레이트, 반응성 모노머, 및 광중합 개시제를 포함한다.Bromine-modified acrylate resin composition according to an embodiment of the present invention comprises a bromine-modified acrylate, a reactive monomer, and a photopolymerization initiator.
상기 브롬 변성 아크릴레이트는 분자 내에 브롬 구조를 가지며, 적어도 하나의 브롬 원자를 함유하는 브롬 변성 폴리 에폭시 화합물 및 카르복시산을 함유하는 하프 에스터 아크릴레이트 화합물이 반응하여 제조된다. 상기 브롬 변성 폴리 에폭시 화합물은 브롬을 주축으로 하는 구조로서 말단에 에폭시기를 가지고 있으며, 수평균분자량이 200 내지 3000 사이이다. 이 경우, 상기 수평균 분자량이 200 미만이면 상기 브롬 변성 아크릴레이트를 포함하는 수지 조성물을 기재에 코팅할 때 경화도막이 깨어지기 쉬워서 바람직하지 않고, 상기 수평균 분자량이 3000을 초과하면 경화속도가 느리고 표면 경도가 낮으며 굴절율의 조절이 용이하지 않아서 바람직하지 않다. The bromine modified acrylate has a bromine structure in the molecule, and is prepared by reacting a bromine modified poly epoxy compound containing at least one bromine atom and a half ester acrylate compound containing carboxylic acid. The bromine-modified poly epoxy compound has a bromine-based structure and has an epoxy group at its terminal, and has a number average molecular weight between 200 and 3000. In this case, when the number average molecular weight is less than 200, the cured coating film is liable to be broken when the resin composition containing the bromine-modified acrylate is coated on the substrate, and when the number average molecular weight exceeds 3000, the curing rate is slow and the surface It is not preferable because the hardness is low and the adjustment of the refractive index is not easy.
상기 브롬 변성 폴리 에폭시 화합물로는 모노 브로모 비스페놀 A 디글리시딜 에테르, 디브로모 비스페놀 A 디글리시딜 에테르, 트리브로모 비스페놀 A 디글리시딜 에테르, 테트라 브로모 비스페놀 A 디글리시딜 에테르, 펜타 브로모 비스페놀 A 디글리시딜 에테르, 헥사 브로모 비스페놀 A 디글리시딜 에테르, 모노 브로모 비스페놀 F 디글리시딜 에테르, 디브로모 비스페놀 F 디글리시딜 에테르, 트리브로모 비스페놀 F 디글리시딜 에테르, 테트라 브로모 비스페놀 F 디글리시딜 에테르, 펜타 브로모 비스페놀 F 디글리시딜 에테르, 헥사 브로모 비스페놀 F 디글리시딜 에테르, 모노 브로모 비스페놀 S 디글리시딜 에테르, 디브로모 비스페놀 S 디글리시딜 에테르, 트리브로모 비스페놀 S 디글리시딜 에테르, 테트라 브로모 비스페놀 S 디글리시딜 에테르, 펜타 브로모 비스페놀 S 디글리시딜 에테르, 헥사 브로모 비스페놀 S 디글리시딜 에테르, 모노 브로모 수첨화 비스페놀 A 디글리시딜 에테르, 디브로모 수첨화 비스페놀 A 디글리시딜 에테르, 트리브로모 수첨화 비스페놀 A 디글리시딜 에테르, 테트라 브로모 수첨화 비스페놀 A 디글리시딜 에테르, 펜타 브로모 수첨화 비스페놀 A 디글리시딜 에테르, 헥사 브로모 수첨화 비스페놀 A 디글리시딜 에테르, 모노 브로모 수첨화 비스페놀 F 디글리시딜 에테르, 디브로모 수첨화 비스페놀 F 디글리시딜 에테르, 트리브로모 수첨화 비스페놀 F 디글리시딜 에테르, 테트라 브로모 수첨화 비스페놀 F 디글리시딜 에테르, 펜타 브로모 수첨화 비스페놀 F 디글리시딜 에테르, 헥사 브로모 수첨화 비스페놀 F 디글리시딜 에테르, 모노 브로모 수첨화 비스페놀 S 디글리시딜 에테르, 디브로모 수첨화 비스페놀 S 디글리시딜 에테르, 트리브로모 수첨화 비스페놀 S 디글리시딜 에테르, 테트라 브로모 수첨화 비스페놀 S 디글리시딜 에테르, 펜타 브로모 수첨화 비스페놀 S 디글리시딜 에테르, 헥사 브로모 수첨화 비스페놀 S 디글리시딜 에테르, 또는 이들의 화합물이 사용될 수 있다.The bromine modified poly epoxy compound is mono bromo bisphenol A diglycidyl ether, dibromo bisphenol A diglycidyl ether, tribromo bisphenol A diglycidyl ether, tetra bromo bisphenol A diglycidyl Ether, pentabromo bisphenol A diglycidyl ether, hexa bromo bisphenol A diglycidyl ether, mono bromo bisphenol F diglycidyl ether, dibromo bisphenol F diglycidyl ether, tribromo bisphenol F diglycidyl ether, tetra bromo bisphenol F diglycidyl ether, penta bromo bisphenol F diglycidyl ether, hexa bromo bisphenol F diglycidyl ether, mono bromo bisphenol S diglycidyl ether , Dibromo bisphenol S diglycidyl ether, tribromo bisphenol S diglycidyl ether, tetrabromo bisphenol S diglycidyl ether, penta Lomo bisphenol S diglycidyl ether, hexa bromo bisphenol S diglycidyl ether, mono bromo hydrogenated bisphenol A diglycidyl ether, dibromo hydrogenated bisphenol A diglycidyl ether, tribromo number Amplified bisphenol A diglycidyl ether, tetra bromo hydrogenated bisphenol A diglycidyl ether, penta bromo hydrogenated bisphenol A diglycidyl ether, hexa bromo hydrogenated bisphenol A diglycidyl ether, monobro Parent Hydrogenated Bisphenol F diglycidyl ether, Dibromo Hydrogenated Bisphenol F diglycidyl ether, Tribromo Hydrogenated Bisphenol F diglycidyl ether, Tetrabromo Hydrogenated Bisphenol F diglycidyl ether, Pentabromo Hydrogenated Bisphenol F diglycidyl ether, Hexabromo Hydrogenated Bisphenol F diglycidyl ether, Monobromo Hydrogenated Bisphenol S diglycidyl ether , Dibromo hydrogenated bisphenol S diglycidyl ether, tribromo hydrogenated bisphenol S diglycidyl ether, tetra bromo hydrogenated bisphenol S diglycidyl ether, pentabromo hydrogenated bisphenol S diglyci Dyl ether, hexa bromo hydrogenated bisphenol S diglycidyl ether, or compounds thereof may be used.
상기 아크릴레이트 화합물로는 아크릴산, 메타크릴산, 아크릴산 다이머, 락톤 변성 아크릴산, 하프 에스터 아크릴레이트, 또는 이들의 화합물이 사용될 수 있다. 여기서, 상기 하프 에스터 아크릴레이트는 카르복시산 무수물과 하이드록시 아크릴레이트가 반응하여 제조된다. 상기 카르복시산 무수물로는 무수프탈산, 무수말레인산 또는 헥사하이드로 무수프탈산등과 같은 2 염기성 카르복실산, 또는 3,4-무수디메톡시프탈산, 4,5-무수디메톡시프탈산, 3,6-무수디하이드록시프탈산, 3,6-디하이드록시-4-메틸무수프탈산, 3,6-디메톡시-4,5-메틸렌 디하이드록시 무수프탈산, 3,4-디메틸 무수프탈산, 3,6-디메틸 무수프탈산, 4,5-디메틸 무수프탈산, 3-메틸 무수프탈산, 4-메틸 무수프탈산, 3-메톡시 무수프탈산, 4-메톡시프탈산, 3-메톡시-4,6-디메틸 무수프탈산, 4-이소프로필-3,5,6-트리메톡시 무수프탈산, 4-하이드록시 무수프탈산, 3-하이드록시-4-메톡시 무수프탈산, 3-하이드록시-5-메톡시 무수프탈산, 6-하이드록시-4-메톡시-3-메틸 무수프탈산, 6-이소부틸-3,4-디메틸 무수프탈산, 3-프로필 무수프탈산, 트리멜리틱산무수물, 파이로멜리틱산무수물, 2,3,3`,4`-비페닐테트라 카르복실산 이무수물, 3,3`,4,4`-비페닐테트라 카르복실산 이무수물, 3,3`,4,4`-벤조페논테트라 카르복실산 이무수물, 비스(3,4-디카르복실페닐)에테르 이무수물, 비스(3,4-디카르목실페닐)메탄 이무수물, 메틸-3,6-엔도 메틸렌테트라하이드로 무수프탈산 또는 3,6-엔도 메틸렌테트라 하이드로 무수프탈산등과 같은 무수프탈산 유도체, 또는 이들의 혼합물이 사용될 수 있다. 상기 하이드록시 아크릴레이트로는 하이드록시 에틸 아크릴레이트, 하이드록시프로필 아크릴레이트, 하이드록시 부틸 아크릴레이트, 카프로락톤 변성 하이드록시 아크릴레이트, 글리세롤 디아크릴레이트, 펜타에리스리톨 트리아크릴레이트, 에톡시레이티드 펜타에리스리톨 트리아크릴레이트, 프로폭시레이티드 펜타에리스리톨 트리아크릴레이트, 디메틸올 프로판 트리아크릴레이트, 에톡시레이티드 디메틸올프로판 트리아크릴레이트, 프로폭시레이티드 디메틸올 프로판 트리아크릴레이트, 디펜타에리스리톨 펜타아크릴레이트, 솔비톨 펜타아크릴레이트, 또는 이들의 혼합물이 사용될 수 있다.As the acrylate compound, acrylic acid, methacrylic acid, acrylic acid dimer, lactone-modified acrylic acid, half ester acrylate, or a compound thereof may be used. Here, the half ester acrylate is prepared by the reaction of carboxylic anhydride and hydroxy acrylate. Examples of the carboxylic anhydride include dibasic carboxylic acids such as phthalic anhydride, maleic anhydride or hexahydrophthalic anhydride, or 3,4-dimethoxyphthalic anhydride, 4,5-dimethoxyphthalic anhydride, and 3,6-dihydride anhydride. Oxyphthalic acid, 3,6-dihydroxy-4-methylphthalic anhydride, 3,6-dimethoxy-4,5-methylene dihydroxy phthalic anhydride, 3,4-dimethyl phthalic anhydride, 3,6-dimethyl phthalic anhydride , 4,5-dimethyl phthalic anhydride, 3-methyl phthalic anhydride, 4-methyl phthalic anhydride, 3-methoxy phthalic anhydride, 4-methoxyphthalic acid, 3-methoxy-4,6-dimethyl phthalic anhydride, 4-iso Propyl-3,5,6-trimethoxy phthalic anhydride, 4-hydroxy phthalic anhydride, 3-hydroxy-4-methoxy phthalic anhydride, 3-hydroxy-5-methoxy phthalic anhydride, 6-hydroxy- 4-methoxy-3-methyl phthalic anhydride, 6-isobutyl-3,4-dimethyl phthalic anhydride, 3-propyl phthalic anhydride, trimellitic anhydride, pyromellitic dianhydride , 2,3,3`, 4`-biphenyltetracarboxylic dianhydride, 3,3`, 4,4`-biphenyltetracarboxylic dianhydride, 3,3`, 4,4`-benzo Phenonetetracarboxylic dianhydride, bis (3,4-dicarboxylphenyl) ether dianhydride, bis (3,4-dicarboxylphenyl) methane dianhydride, methyl-3,6-endo methylenetetrahydrophthalic anhydride Or phthalic anhydride derivatives such as 3,6-endo methylenetetra hydrophthalic anhydride, or the like, or mixtures thereof may be used. The hydroxy acrylate is hydroxy ethyl acrylate, hydroxypropyl acrylate, hydroxy butyl acrylate, caprolactone modified hydroxy acrylate, glycerol diacrylate, pentaerythritol triacrylate, ethoxylated pentaerythritol Triacrylate, propoxylated pentaerythritol triacrylate, dimethylol propane triacrylate, ethoxylated dimethylol propane triacrylate, propoxylated dimethylol propane triacrylate, dipentaerythritol pentaacrylate, Sorbitol pentaacrylate, or mixtures thereof may be used.
상기 브롬 변성 폴리 에폭시 화합물 및 상기 하프 에스터 아크릴레이트 화합물이 반응하여 브롬 변성 아크릴레이트가 제조될 경우, 중합금지제가 사용된다. 상기 중합금지제로는 하이드로퀴논, 하이드로퀴논모노메틸에테르, 터셔리부틸카테콜, 파라-벤조퀴논, 하이드로퀴논, 페노치아진, 부틸레이티드하이드록시톨루엔, 파이로갈롤, 모노터셔리-부틸하이드로퀴논, 디터셔리부틸하이드로퀴논, 또는 이들의 혼합 물 등이 사용될 수 있으며, 그 사용량은 반응물 총중량을 기준으로 0.001~1.0 중량부인 것이 바람직하다. When the bromine-modified poly epoxy compound and the half ester acrylate compound react to produce bromine-modified acrylate, a polymerization inhibitor is used. The polymerization inhibitors include hydroquinone, hydroquinone monomethyl ether, tertiary butyl catechol, para-benzoquinone, hydroquinone, phenoxyazine, butylated hydroxytoluene, pyrogallol, monotertiary-butylhydroquinone Dibutylbutyl hydroquinone, or a mixture thereof may be used, and the amount thereof is preferably 0.001 to 1.0 parts by weight based on the total weight of the reactants.
또한, 상기 브롬 변성 아크릴레이트 제조는 촉매 반응에 의해 이루어질 수 있으며, 이 경우 상기 촉매로는 트리에틸 아민, 벤질디메틸 아민, 벤질트리메틸 암모늄 클로라이드, 벤질 트리에틸 암모늄 클로라이드, 테트라 메틸 암모늄 클로라이트, 테트라 부틸 암모늄 클로라이드, 테트라 에틸 암모늄 클로라이드, 테트라 에틸 암모늄 브로마이드, 테트라 부틸 암모늄 브로마이드, 또는 이들의 혼합물이 사용될 수 있다. 상기 촉매의 사용량은 반응물 총중량을 기준으로 0.01~1.0 중량부 사이인 것이 바람직하다. 여기서, 촉매의 사용양이 0.01 중량부 미만일 경우에는 반응속도가 너무 느려서 바람직하지 않고, 상기 사용량이 1.0 중량부를 초과하면 반응이 지나치게 격렬하게 진행되어서 바람직하지 않다.In addition, the bromine-modified acrylate may be produced by a catalytic reaction, in which case the catalyst is triethyl amine, benzyldimethyl amine, benzyltrimethyl ammonium chloride, benzyl triethyl ammonium chloride, tetramethyl ammonium chlorite, tetra butyl Ammonium chloride, tetra ethyl ammonium chloride, tetra ethyl ammonium bromide, tetra butyl ammonium bromide, or mixtures thereof can be used. The amount of the catalyst used is preferably between 0.01 to 1.0 parts by weight based on the total weight of the reactants. Here, when the amount of the catalyst used is less than 0.01 part by weight, the reaction rate is too slow and not preferable. When the amount is more than 1.0 part by weight, the reaction proceeds too vigorously and is not preferable.
또한, 상기 브롬 변성 아크릴레이트 제조시 촉매 외에 다른 다양한 첨가제가 사용될 수 있다.In addition, various additives other than the catalyst may be used in the preparation of the bromine-modified acrylate.
이하, 상기 브롬 변성 아크릴레이트 제조방법에 관하여 상세히 설명한다.Hereinafter, the bromine-modified acrylate manufacturing method will be described in detail.
먼저, 브롬 변성 폴리에폭시 화합물 1당량을 기준으로 카르복시산을 함유하는 하프 에스터 아크릴레이트 화합물 1당량과 함께, 중합금지제 및 촉매를 반응기에 넣고 교반하면서 58℃ 내지 62℃로 승온하여 1시간 동안 유지시킨다. First, with 1 equivalent of half ester acrylate compound containing carboxylic acid based on 1 equivalent of bromine-modified polyepoxy compound, the polymerization inhibitor and the catalyst are placed in a reactor and heated to 58-62 ° C. while stirring, and maintained for 1 hour. .
이후, 반응이 안정되면 각각 0.4 내지 0.6℃/min의 속도로, 68 내지 72℃, 78 내지 82℃, 및 88 내지 92℃로 승온시킨 다음, 상기 각각의 온도에서 각각 50 내지 70분씩 유지함으로써 서서히 반응시키고, 최종적으로 98 내지 100℃에서 22 내지 26시간 동안 반응시킨다. Thereafter, when the reaction is stable, the temperature is raised to 68 to 72 ° C, 78 to 82 ° C, and 88 to 92 ° C at a rate of 0.4 to 0.6 ° C / min, respectively, and then gradually maintained at each temperature for 50 to 70 minutes. The reaction is finally performed at 98 to 100 ° C. for 22 to 26 hours.
반응의 종말점은 에폭시 당량이나 산가를 측정하여 구할 수 있고, 이를 매시간마다 측정하여 반응의 완결 여부를 확인한다.The end point of the reaction can be obtained by measuring the epoxy equivalent or the acid value, it is measured every hour to confirm the completion of the reaction.
반응이 완료 된 후에는 2 내지 3℃/min의 속도로 58 내지 62℃까지 냉각하여 여과한 후 포장한다.After the reaction is completed, cooled to 58 to 62 ℃ at a rate of 2 to 3 ℃ / min, filtered and packaged.
상기 제조된 브롬 변성 아크릴레이트, 반응성 모노머, 및 광중합 개시제를 혼합하여 본 발명의 고굴절율을 갖는 브롬 변성 아크릴레이트 수지 조성물을 제조한다. 이 때, 브롬 변성 아크릴레이트는 10-80 중량부, 반응성 모노머는 20~90 중량부, 광중합 개시제는 0.5~15 중량부의 비율로 사용된다. 브롬 변성 아크릴레이트의 함량이 10중량부 미만이면 굴절율이 낮아서 바람직하지 않고, 85 중량부를 초과하면 점도 제어가 용이하지 않아서 바람직하지 않다. 또, 반응성 모노머의 함량이 20 중량부 미만이면 경화속도가 느려서 바람직하지 않고, 80 중량부를 초과하면 굴절율이 낮아서 바람직하지 않다. 또, 광중합 개시제의 함량이 0.5중량부 미만이면 경화가 잘 되지 않아서 바람직하지 않고, 15중량부를 초과하면 경화가 급격하게 진행되어 경화속도 조절이 어려워 바람직하지 않다A bromine-modified acrylate resin composition having a high refractive index of the present invention is prepared by mixing the bromine-modified acrylate, a reactive monomer, and a photopolymerization initiator. At this time, bromine-modified acrylate is used in a proportion of 10 to 80 parts by weight, 20 to 90 parts by weight of a reactive monomer, and 0.5 to 15 parts by weight of a photopolymerization initiator. If the content of the bromine-modified acrylate is less than 10 parts by weight, the refractive index is not preferable, and if it exceeds 85 parts by weight, the viscosity control is not easy, which is not preferable. In addition, if the content of the reactive monomer is less than 20 parts by weight, the curing rate is slow, which is not preferable. If it exceeds 80 parts by weight, the refractive index is low, which is not preferable. In addition, when the content of the photopolymerization initiator is less than 0.5 parts by weight, the curing is not good, and if it is more than 15 parts by weight, the curing proceeds rapidly and the curing rate is difficult to control, which is not preferable.
상기 반응성 모노머는 엔-비닐 카프로 락탐 등 비닐기를 갖는 모노머일 수 있다. 또한, 상기 반응성 모노머는, 벤질 아크릴레이트, 디사이클로펜타디엔 아크릴레이트, 사이클로 헥실 아크릴레이트, 페녹시 에틸 아크릴레이트, 페녹시 디에틸렌 글리콜 아크릴레이트, 페녹시 테트라 에틸렌 글리콜 아크릴레이트, 페녹시 헥사에틸렌 글리콜 아크릴레이트, 4-하이드록시 부틸 아크릴레이트 또는 사이클로 헥산 디 메탄올 모노 아크릴레이트등과 같은 1 관능기를 가진 모노머, 네오펜틸 아크릴레이트, 트리프로필렌글리콜 디 아크릴레이트, 폴리에틸렌 글리콜 디 아크릴레이트, 트리스(2-하이드록시에틸)이소시아뉴레이트 디아크릴레이트, 디메틸올 트리 사이클로 데칸 디아크릴레이트 또는 에틸렌 옥사이드 부가형 비스 페놀 A 디아크릴레이트와 같은 2 관능기를 가진 모노머, 에틸렌 옥사이드 3몰 부가형 트리메틸올 프로판 트리 아크릴레이트, 에틸렌 옥사이드 6몰 부가형 트리메틸올 프로판 트리아크릴레이트, 펜타에리트리톨 트리아크릴레이트, 트리스(아크릴로옥시에틸)이소시아뉴레이트, 디펜타에리트리톨 헥사 아크릴레이트 또는 카프로락톤 변성 디펜타에리트리톨 헥사 아크릴레이트와 같은 적어도 3 관능기를 가진 모노머, 또는 이들의 혼합물일 수 있다.The reactive monomer may be a monomer having a vinyl group such as en-vinyl caprolactam. Further, the reactive monomers may be selected from benzyl acrylate, dicyclopentadiene acrylate, cyclohexyl acrylate, phenoxy ethyl acrylate, phenoxy diethylene glycol acrylate, phenoxy tetraethylene glycol acrylate, phenoxy hexaethylene glycol Monofunctional monomers such as acrylate, 4-hydroxy butyl acrylate or cyclohexane di methanol mono acrylate, neopentyl acrylate, tripropylene glycol diacrylate, polyethylene glycol diacrylate, tris Oxyethyl) isocyanurate diacrylate, dimethylol tricyclodecane diacrylate or monomer with bifunctional groups such as ethylene oxide addition bisphenol A diacrylate, ethylene oxide 3 molar addition trimethylol propane triacrylic Ethylene oxide 6 mole addition type trimethylol propane triacrylate, pentaerythritol triacrylate, tris (acryloxyethyl) isocyanurate, dipentaerythritol hexaacrylate or caprolactone modified dipentaerythritol hexaacryl Monomers having at least trifunctional groups such as rates, or mixtures thereof.
상기 광중합 개시제는 벤조페논, 벤조페논 유도체, 벤조인, 벤조인 알킬 에테르 벤질디메틸케탈, 1-하이드록시 사이클로 헥실 페닐케톤, 디에톡시 아세토페논, 포스핀 옥사이드, 아미노 아세토페논, 2-하이드록시-2-메틸-1-페닐프로파-1-논, 2-벤질-2-디메틸아미드-1-(4-몰포리나페닐)-부타난, 또는 이들의 혼합물이다.The photopolymerization initiator is benzophenone, benzophenone derivative, benzoin, benzoin alkyl ether benzyl dimethyl ketal, 1-hydroxy cyclohexyl phenyl ketone, diethoxy acetophenone, phosphine oxide, amino acetophenone, 2-hydroxy-2 -Methyl-1-phenylpropano-1-non, 2-benzyl-2-dimethylamide-1- (4-morpholinaphenyl) -butanane, or a mixture thereof.
이하, 본 발명의 한 실시예에 따른 브롬 변성 아크릴레이트 수지 조성물을 이용하여 광학필름을 제조하는 방법에 관하여 설명한다.Hereinafter, a method of manufacturing an optical film using a bromine-modified acrylate resin composition according to an embodiment of the present invention will be described.
먼저, 기재필름 상에 용제를 사용하지 않고 브롬 변성 아크릴레이트 수지 조성물을 도포한다.First, the bromine modified acrylate resin composition is apply | coated on a base film, without using a solvent.
이후, 상기 도포된 기재필름에 프리즘 패턴이 식각된 롤을 통과시키면서 UV 경화시켜 프리즘 패턴을 형상화한다.Subsequently, the prism pattern is UV-cured while passing through the roll on which the prism pattern is etched to form the prism pattern.
이하, 바람직한 실시예를 들어 본 발명을 더욱 상세히 설명하지만, 본 발명이 이에 의해 제한되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to preferred embodiments, but the present invention is not limited thereto.
실시예Example
(브롬 변성 아크릴레이트의 제조)( Production of Bromine Modified Acrylate )
실시예 1Example 1
용매로서의 톨루엔 185.6g, 수평균분자량 400의 브롬 변성 폴리 에폭시(모노 브로모 비스페놀 A 디글리시딜 에테르) 400g, 무수프탈산과 하이드록시 에틸 아크릴레이트의 반응생성물인 하프에스터 아크릴레이트 528g, 중합금지제로서의 하이드로퀴논 1.0g, 및 촉매로서의 디메틸 벤질아민 0.2g을 4구 플라스크에 투입하고 교반하면서 서서히 60℃까지 승온시켰다. 온도가 일정하게 되면 1시간 동안 상기 온도를 유지시킨 후 70℃, 80℃, 90℃의 온도로 차례로 승온시켜 상기 각 온도에서 1시간 동안씩 유지시켰다. 이어서, 다시 100℃로 승온시켜 이 온도에서 20시간 동안 반응시켰다. 반응이 종결된 후 진공감압하여 70℃에서 톨루엔을 완전히 증류시켰다.185.6 g of toluene as solvent, 400 g of bromine-modified polyepoxy (monobromo bisphenol A diglycidyl ether) with a number average molecular weight of 400, 528 g of half ester acrylate which is a reaction product of phthalic anhydride and hydroxy ethyl acrylate, polymerization inhibitor 1.0 g of hydroquinone and 0.2 g of dimethyl benzylamine as catalysts were charged into a four-necked flask and gradually heated up to 60 ° C while stirring. When the temperature was constant, the temperature was maintained for 1 hour, and then sequentially heated to a temperature of 70 ° C., 80 ° C., and 90 ° C., and maintained at each temperature for 1 hour. Subsequently, it heated up at 100 degreeC and made it react at this temperature for 20 hours. After completion of the reaction, the vacuum was reduced to distill the toluene completely at 70 ° C.
투명한 액체의 중합생성물, 즉 브롬 변성 아크릴레이트 915g이 얻어졌으며, 이때의 굴절율은 1.6012이었다.A polymerization product of a transparent liquid, that is, 915 g of bromine-modified acrylate was obtained, with a refractive index of 1.6012.
실시예 2Example 2
용매로서의 톨루엔 188g, 수평균분자량 400의 브롬 변성 폴리 에폭시(모노 브로모 비스페놀 A 디글리시딜 에테르) 400g, 헥사하이드로 무수프탈산과 하이드록시 에틸 아크릴레이트의 반응생성물인 하프에스터 아크릴레이트 540g, 중합금지제로서의 하이드로퀴논 1.0g, 및 촉매로서의 디메틸 벤질아민 0.2g을 4구 플라스크에 투입하고 교반하면서 서서히 60℃까지 승온시켰다. 온도가 일정하게 되면 1시간 동안 상기 온도를 유지시킨 후 70℃, 80℃, 90℃의 온도로 차례로 승온시켜 상기 각 온도에서 1시간 동안씩 유지시켰다. 이어서, 다시 100℃로 승온시켜 이 온도에서 20시간 동안 반응시켰다. 반응이 종결된 후 진공감압하여 70℃에서 톨루엔을 완전히 증류시켰다.188 g of toluene as solvent, 400 g of bromine-modified polyepoxy (monobromo bisphenol A diglycidyl ether) having a number average molecular weight of 400, 540 g of half ester acrylate which is a reaction product of hexahydrophthalic anhydride and hydroxy ethyl acrylate, and polymerization prohibited 1.0 g of hydroquinone as a agent and 0.2 g of dimethyl benzylamine as catalysts were charged into a four-necked flask and gradually heated up to 60 ° C while stirring. When the temperature was constant, the temperature was maintained for 1 hour, and then sequentially heated to a temperature of 70 ° C., 80 ° C., and 90 ° C., and maintained at each temperature for 1 hour. Subsequently, it heated up at 100 degreeC and made it react at this temperature for 20 hours. After completion of the reaction, the vacuum was reduced to distill the toluene completely at 70 ° C.
투명한 액체의 중합생성물, 즉 브롬 변성 아크릴레이트 927g이 얻어졌으며, 이때의 굴절율은 1.5935이었다.A polymerization product of a transparent liquid, ie, bromine-modified acrylate, was obtained, at which time the refractive index was 1.5935.
실시예 3 Example 3
용매로서의 톨루엔 166.4g, 수평균분자량 400의 브롬 변성 폴리 에폭시(모노 브로모 비스페놀 A 디글리시딜 에테르) 400g, 무수숙신산과 하이드록시 에틸 아크릴레이트의 반응생성물인 하프에스터 아크릴레이트 432g, 중합금지제로서의 하이드로퀴논 1.0g, 및 촉매로서의 디메틸 벤질아민 0.2g을 4구 플라스크에 투입하고 교반하면서 서서히 60℃까지 승온시켰다. 온도가 일정하게 되면 1시간 동안 상기 온도를 유지시킨 후 70℃, 80℃, 90℃의 온도로 차례로 승온시켜 상기 각 온도에서 1시간 동안씩 유지시켰다. 이어서, 다시 100℃로 승온시켜 이 온도에서 20시간 동안 반응시켰다. 반응이 종결된 후 진공감압하여 70℃에서 톨루엔을 완전히 증류시켰다.166.4 g of toluene as solvent, 400 g of bromine-modified polyepoxy (monobromo bisphenol A diglycidyl ether) having a number average molecular weight of 400, 432 g of half ester acrylate, a reaction product of succinic anhydride and hydroxy ethyl acrylate, polymerization inhibitor 1.0 g of hydroquinone and 0.2 g of dimethyl benzylamine as catalysts were charged into a four-necked flask and gradually heated up to 60 ° C while stirring. When the temperature was constant, the temperature was maintained for 1 hour, and then sequentially heated to a temperature of 70 ° C., 80 ° C., and 90 ° C., and maintained at each temperature for 1 hour. Subsequently, it heated up at 100 degreeC and made it react at this temperature for 20 hours. After completion of the reaction, the vacuum was reduced to distill the toluene completely at 70 ° C.
투명한 액체의 중합생성물, 즉 브롬 변성 아크릴레이트 819g이 얻어졌으며, 이때의 굴절율은 1.5823이었다.A polymerization product of a transparent liquid, that is, 819 g of bromine-modified acrylate, was obtained with a refractive index of 1.5823.
실시예 4 Example 4
용매로서의 톨루엔 235.6g, 수평균분자량 400의 브롬 변성 폴리 에폭시(모노 브로모 비스페놀 A 디글리시딜 에테르) 650g, 무수프탈산과 하이드록시 에틸 아크릴레이트의 반응생성물인 하프에스터 아크릴레이트 528g, 중합금지제로서의 하이드로퀴논 1.0g, 및 촉매로서의 디메틸 벤질아민 0.2g을 4구 플라스크에 투입하고 교반하면서 서서히 60℃까지 승온시켰다. 온도가 일정하게 되면 1시간 동안 상기 온도를 유지시킨 후 70℃, 80℃, 90℃의 온도로 차례로 승온시켜 상기 각 온도에서 1시간 동안씩 유지시켰다. 이어서, 다시 100℃로 승온시켜 이 온도에서 20시간 동안 반응시켰다. 반응이 종결된 후 진공감압하여 70℃에서 톨루엔을 완전히 증류시켰다.235.6 g of toluene as solvent, 650 g of bromine-modified polyepoxy (monobromo bisphenol A diglycidyl ether) having a number average molecular weight of 400, 528 g of half ester acrylate which is a reaction product of phthalic anhydride and hydroxy ethyl acrylate, polymerization inhibitor 1.0 g of hydroquinone and 0.2 g of dimethyl benzylamine as catalysts were charged into a four-necked flask and gradually heated up to 60 ° C while stirring. When the temperature was constant, the temperature was maintained for 1 hour, and then sequentially heated to a temperature of 70 ° C., 80 ° C., and 90 ° C., and maintained at each temperature for 1 hour. Subsequently, it heated up at 100 degreeC and made it react at this temperature for 20 hours. After completion of the reaction, the vacuum was reduced to distill the toluene completely at 70 ° C.
투명한 액체의 중합생성물, 즉 브롬 변성 아크릴레이트 1152g이 얻어졌으며, 이때의 굴절율은 1.6038이었다.A polymerization product of a transparent liquid, that is, 1152 g of bromine-modified acrylate, was obtained with a refractive index of 1.6038.
(브롬 변성 아크릴레이트 수지 조성물의 제조, 광경화, 및 물성 측정)(Preparation, photocuring, and physical property measurement of bromine modified acrylate resin composition)
실시예 5~8Examples 5-8
상기 실시예 1~4에서 얻은 브롬 변성 아크릴레이트, 반응성 아크릴레이트 (또는 비닐계) 모노머, 및 광중합 개시제를 다양한 비율로 혼합하여 브롬 변성 아크릴레이트 수지 조성물들을 얻었다. 상기 각 조성물의 성분비를 하기 표 1에 나타내었다. 또한, 상기 각 조성물을 자외선램프로 경화시켜 광학필름을 제조하고 각각의 광학필름의 물성을 측정하여 하기 표 2에 나타내었다. 또한, 상기 실시예 1~4의 브롬 변성 아크릴레이트를 함유하지 않은 종래의 아크릴레이트 수지 조성물 및 이로부터 제조된 광학필름의 물성을 비교예 1로서 하기 표 1과 표 2에 나타내었다.Bromine-modified acrylate resin compositions were obtained by mixing bromine-modified acrylate, reactive acrylate (or vinyl-based) monomers, and photopolymerization initiators obtained in Examples 1 to 4 in various ratios. The component ratio of each said composition is shown in Table 1 below. In addition, the respective compositions were cured with an ultraviolet lamp to prepare an optical film, and the physical properties of each optical film were measured and shown in Table 2 below. In addition, the physical properties of the conventional acrylate resin composition and the optical film prepared therefrom does not contain the bromine-modified acrylate of Examples 1 to 4 are shown in Table 1 and Table 2 as Comparative Example 1.
(표 1) 아크릴레이트 수지 조성물의 조성비Table 1 Composition ratio of acrylate resin composition
(주1) 미국 싸이텍사의 브롬계 아크릴레이트(Note 1) Bromine acrylate of Cytec Co., Ltd.
(주2) 광중합 개시제: 2,4,6-트리메틸 벤조일 포스핀 옥사이드(Note 2) Photoinitiator: 2,4,6-trimethyl benzoyl phosphine oxide
(주2) 광중합 개시제: 1-하이드록시 사이클로 헥실 페닐 케톤(Note 2) Photoinitiator: 1-hydroxy cyclohexyl phenyl ketone
(표 2) 아크릴레이트 수지 조성물로 제조된 광학필름의 물성Table 2 Physical Properties of Optical Films Prepared with an Acrylate Resin Composition
상기 실시예 5~8 및 비교예 1의 조성물로 제조된 광학필름의 물성은 하기 방법에 의해 측정 또는 평가되었다.The physical properties of the optical films prepared from the compositions of Examples 5 to 8 and Comparative Example 1 were measured or evaluated by the following method.
1) 굴절율: 아타고사의 아베 굴절계인 아타고 3T를 사용하여 눈금이 일치하는 값을 소수점 넷째자리까지 읽어 측정하였다.1) Refractive index: Using a Atago 3T, the Abe Refractometer, manufactured by Atago, the readings with the same scale were read up to the fourth decimal place.
2) 경화성: 200×200mm의 PET 시트상에 두께 20 마이크론으로 코팅한 후 120W의 고압 수은등으로 구성된 자외선 경화 장치로 상기 코팅층을 경화시키는데 요구되는 에너지를 계산하였다.2) Curability: The energy required to cure the coating layer was calculated with an ultraviolet curing device composed of 120W high pressure mercury lamp after coating with a thickness of 20 microns on a 200 x 200 mm PET sheet.
3) 연필경도: 연필 끝 선단을 샌드 페이퍼 400번으로 평탄하고 모서리가 예리해지도록 만들었다. 이후, 상기 연필을 45도 기울기의 경사로 하여 1Kg 하중으로 광학필름의 시험면에 가한 다음 연필심의 방향으로 약 3mm/sec의 속도로 길이 약 30mm 만큼 밀착 이동시켰다. 이후, 긁기의 위치를 변화시켜가면서 상기 과정을 동일 경도의 연필당 5회 반복 실시하여 광학필름의 각각의 시험면에 부착된 연필의 흑연을 고무 지우개 또는 가제로 닦아내어 시험면의 홈 상태를 조사하였다. 이 경우 부드러운 연필에서부터 5회씩 실시하여 3회이상 긁힘이 없어야 하며 총 실시 길이는 30mm로서 매회당 줄의 시작점에서부터 10mm는 판정에서 제외하였다. 연필의 경도는 6B, 5B, 4B, 3B, 2B, B, HB, F, H, 2H, 3H, 4H, 5H, 6H의 순으로 갈수록 경도가 높아지는 것이다.3) Pencil Hardness: The tip of the pencil was flattened with sandpaper 400 and the edges were sharpened. Thereafter, the pencil was applied to the test surface of the optical film with a 1Kg load at an inclination of 45 degrees, and then moved closely by about 30 mm in length at a speed of about 3 mm / sec in the direction of the pencil lead. Then, repeating the above procedure five times per pencil of the same hardness while changing the position of the scratch, wipe the graphite of the pencil attached to each test surface of the optical film with a rubber eraser or gauze to examine the groove state of the test surface It was. In this case, 5 times of soft pencils should be used to ensure that there are no more than 3 scratches. The total running length is 30mm, and 10mm from the beginning of each line is excluded from the judgment. The hardness of the pencil is higher in order of 6B, 5B, 4B, 3B, 2B, B, HB, F, H, 2H, 3H, 4H, 5H, and 6H.
4) 부착성: PET 필름의 코팅면에 줄간격 1.5mm로 11줄씩 가로줄과 세로줄을 그어서 칸의 수가 100칸이 되게 한 다음, 3M사의 셀로테이프 600번을 붙였다가 바로 떼어내서 100칸중 남아 있는 칸의 수를 세는 방식으로 측정하였다(ASTM D3359).4) Adhesiveness: Draw 11 horizontal lines and vertical lines with a line spacing of 1.5mm on the coated surface of PET film so that the number of cells becomes 100 spaces, and then attach 3M cello tape No. 600 and immediately remove it. It was measured by counting the number (ASTM D3359).
5) 내마모성(mg) : Taber사의 Taber abraser를 사용하여 abrading wheel에 500 g의 하중을 가하고 100 cycle을 회전시킨 다음, 마모 되어 감소한 무게(mg)를 측정함으로써 내마모성을 측정하였다. 감소한 무게가 작을수록 내마모성이 우수하다고 볼수 있다.5) Abrasion resistance (mg): Wear resistance was measured by applying 500g load to abrading wheel and rotating 100 cycles by using Taber's Taber abraser and measuring the weight (mg) that was reduced due to wear. The smaller the weight, the better the wear resistance.
6) 컬링성 : PET 필름에 광경화형 수지를 코팅하여, UV를 이용하여 경화시킨 후, 100ㅧ100mm 크기의 정사각형으로 절단하였다. 상기 필름의 대각선 방향으로 양 쪽 모서리에서 20mm 지점까지 절제한 다음(X자형 절제), 양쪽 필름 면이 바닥에 닿지 않도록 하여 150℃의 온도로 건조 오븐에 30분간 방치하였다. 이후, 상기 필름을 평평한 판 위에 놓고, 상기 필름 중 바닥에서부터 가장 높이 올라간 부분의 높이를 측정하였다.6) Curling property: After coating the photocurable resin on the PET film, and cured using UV, it was cut into a square of 100 ㅧ 100mm size. After cutting to the point of 20mm at both corners in the diagonal direction of the film (X-shaped ablation), it was left for 30 minutes in a drying oven at a temperature of 150 ℃ so that both sides of the film do not touch the floor. Thereafter, the film was placed on a flat plate, and the height of the highest portion of the film that was raised from the bottom was measured.
(브롬 변성 아크릴레이트 수지 조성물를 이용한 프리즘 필름 제조 및 이의 물성)(Production of Prism Film Using Bromine Modified Acrylate Resin Composition and Its Physical Properties)
실시예 9~12 Examples 9-12
실시예 1~4의 브롬 변성 아크릴레이트 수지 조성물을 이용하여, 도 1에 도시된 바와 같이, 각도(α)가 90도이고, 피치(p)가 50um인 삼각형상의 프리즘 필름들(10)을 제작하고, 상기 프리즘 필름(10) 각각을 휘도 측정기에 채용하여 휘도를 측정한 결과를 하기 표 3에 나타내었다. 도 1에서 프리즘 필름(10)은 크게 PET 필름 등으로 이루어진 기저층(11)과 브롬 변성 아크릴레이트 수지 조성물로 제작된 광학층(12)을 포함한다. 또한, 상기 비교예 1의 아크릴레이트 수지 조성물을 이용하여 상기 도 1과 유사하게 각도가 90도이고, 피치가 50um인 삼각형상의 프리즘 필름을 제작하고, 상기 프리즘 필름을 휘도 측정기에 채용하여 휘도를 측정한 결과를 하기 표 3에 나타내었다.Using the bromine-modified acrylate resin composition of Examples 1 to 4, as shown in FIG. 1,
(표 3) 아크릴레이트 수지 조성물로 제조된 프리즘 필름의 물성Table 3 Physical Properties of Prismatic Films Made of an Acrylate Resin Composition
1) 휘도: 제작된 프리즘 필름을 19인치 크기의 시트로 잘라서 Topcon사의 SR3 spectro radiometer에 채용한 후 휘도를 측정하였다. 19인치 패널의 확산 필름(diffuser film) 상에 프리즘 필름을 놓고 정면방향에서 25지점의 휘도를 측정하여 평균값으로 사용하였다.1) Luminance: The produced prism film was cut into a 19-inch sheet, and employed in Topcon's SR3 spectro radiometer, and the luminance was measured. The prism film was placed on a diffuser film of a 19 inch panel, and luminance of 25 points was measured in the front direction and used as an average value.
2) 상대 휘도 비율: 실시예 9~12의 휘도 각각을 비교예 2의 휘도로 나누어 상대 휘도 비율을 계산하였다.2) Relative luminance ratio: The relative luminance ratio was calculated by dividing each of the luminance of Examples 9 to 12 by the luminance of Comparative Example 2.
상기와 같은 구성을 갖는 브롬 변성 아크릴레이트 수지 조성물은 종래의 아크릴레이트 수지보다 굴절율이 높고 각종 기재에 대한 접착력이 우수하며 경도가 높고 내마모성이 우수하다. 또한, 상기 조성물은 광투과율과 경도가 우수하기 때문에 이를 사용하여 광학필름을 제작할 경우, 종래의 아크릴레이트 수지 조성물을 사용하였을 경우에 비해 경도가 증가되고 디스플레이 장치의 휘도가 상승된다. 또한, 상기 조성물은 카메라, 복사기, 프린터 등에 사용되는 산업용 광학렌즈, 안경재료용 광학 렌즈, 및 LCD 등의 디스플레이 장치에 사용되는 프리즘 시트 또는 명암비 향상 필름등의 광학필름 뿐만 아니라 플라스틱 하드코팅재료 및 각종 코팅재료로도 이용될 수 있다.Bromine-modified acrylate resin composition having the above configuration has a higher refractive index than the conventional acrylate resin, excellent adhesion to various substrates, high hardness and excellent wear resistance. In addition, since the composition has excellent light transmittance and hardness, when the optical film is manufactured using the composition, the hardness is increased and the luminance of the display device is increased as compared with the case of using the conventional acrylate resin composition. In addition, the composition is not only optical films such as industrial optical lenses used for cameras, copiers, printers, optical lenses for eyeglass materials, and display devices such as LCDs, but also optical films such as prism sheets or contrast ratio enhancement films, as well as plastic hard coating materials and various It can also be used as a coating material.
본 발명은 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 다른 실시예가 가능하다는 점을 이해할 것이다. 따라서, 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의하여 정해져야 할 것이다.Although the present invention has been described with reference to the examples, these are merely exemplary, and those skilled in the art will understand that various modifications and equivalent other embodiments are possible therefrom. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.
본 발명에 따르면, 굴절율이 향상된 브롬 변성 아크릴레이트 수지 조성물 및 이를 포함하는 광학필름이 제공될 수 있다.According to the present invention, an improved refractive index bromine-modified acrylate resin composition and an optical film including the same may be provided.
또한 본 발명에 따르면, 경화성이 향상된 브롬 변성 아크릴레이트 수지 조성물이 제공될 수 있다.In addition, according to the present invention, an improved bromine-modified acrylate resin composition may be provided.
또한 본 발명에 따르면, 부착성이 향상된 브롬 변성 아크릴레이트 수지 조성물이 제공될 수 있다.In addition, according to the present invention, an improved bromine-modified acrylate resin composition may be provided.
또한 본 발명에 따르면, 내마모성이 향상된 브롬 변성 아크릴레이트 수지 조성물이 제공될 수 있다.In addition, according to the present invention, an improved wear resistance bromine modified acrylate resin composition may be provided.
또한 본 발명에 따르면, 광투과율이 향상된 브롬 변성 아크릴레이트 수지 조성물을 포함하는 광학필름이 제공될 수 있다.In addition, according to the present invention, an optical film including a bromine-modified acrylate resin composition with improved light transmittance may be provided.
또한 본 발명에 따르면, 컬링 현상이 감소된 브롬 변성 아크릴레이트 수지 조성물을 포함하는 광학필름이 제공될 수 있다.In addition, according to the present invention, an optical film including a bromine-modified acrylate resin composition with reduced curling may be provided.
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