KR100754424B1 - Elastic floor having antibacterial and deodorization using phyllite and manufacturing and constructing method thereof - Google Patents

Elastic floor having antibacterial and deodorization using phyllite and manufacturing and constructing method thereof Download PDF

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KR100754424B1
KR100754424B1 KR1020060075326A KR20060075326A KR100754424B1 KR 100754424 B1 KR100754424 B1 KR 100754424B1 KR 1020060075326 A KR1020060075326 A KR 1020060075326A KR 20060075326 A KR20060075326 A KR 20060075326A KR 100754424 B1 KR100754424 B1 KR 100754424B1
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South Korea
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weight
parts
weight percent
waste rubber
layer
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KR1020060075326A
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Korean (ko)
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임수환
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(주)조인존
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    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00—Pavings made of prefabricated single units
    • E01C5/18—Pavings made of prefabricated single units made of rubber units
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00—Details of pavings
    • E01C11/24—Methods or arrangements for preventing slipperiness or protecting against influences of the weather
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00—Pavings made of prefabricated single units
    • E01C5/02—Pavings made of prefabricated single units made of natural stones, e.g. sett stones
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00—Pavings made of prefabricated single units
    • E01C5/22—Pavings made of prefabricated single units made of units composed of a mixture of materials covered by two or more of groups E01C5/008, E01C5/02 - E01C5/20 except embedded reinforcing materials
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C2201/00—Paving elements
    • E01C2201/10—Paving elements having build-in shock absorbing devices

Abstract

Elastic floor coverings containing phyllite are provided to form environment safely and sanitarily by having elasticity, shock absorbing capacity, and antibacterial and deodorant functions. The manufacturing method of elastic floor coverings containing phyllite having antibacterial and deodorant functions comprises the steps of: manufacturing waste rubber chips having the particle size of 1~10mm by crushing waste tires or waste rubbers minutely; manufacturing phyllite powder by pulverizing phyllite minutely; mixing 50~80 weight percent waste rubber chips having the particle size of 1~10mm, 10~30 weight percent phyllite powder and 10~20 weight percent binder evenly; and putting the mixture in a compression molding machine and compressing. The construction method of elastic floor coverings comprises the steps of: forming a foundation layer by placing and compacting concrete on a lower layer; forming a floor layer by mixing 60~70 weight percent waste rubber chips having the particle size of 8~10mm, 20~30 weight percent phyllite powder and 10~20 weight percent binder and paving on the foundation layer to a thickness of 10~20mm, pressurizing with a hot roller and drying; forming a middle layer by mixing 70~80 weight percent waste rubber chips having the particle size of 5~8mm, 10~20 weight percent phyllite powder and 10~20 weight percent binder and paving on the foundation layer to a thickness of 5~10mm, pressurizing with a hot roller and drying; and forming an upper layer by mixing 70~80 weight percent waste rubber chips having the particle size of 1~5mm, 10~15 weight percent phyllite powder, 10~20 weight percent binder and 0~5 weight percent paints and paving on the middle layer to a thickness of 3~5mm, pressurizing with a hot roller and drying.

Description

항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재, 그 제조방법 및 시공방법{ELASTIC FLOOR HAVING ANTIBACTERIAL AND DEODORIZATION USING PHYLLITE AND MANUFACTURING AND CONSTRUCTING METHOD THEREOF}Elastic flooring containing natural rock with antibacterial and deodorizing function, manufacturing method and construction method thereof {ELASTIC FLOOR HAVING ANTIBACTERIAL AND DEODORIZATION USING PHYLLITE AND MANUFACTURING AND CONSTRUCTING METHOD THEREOF}

본 발명은 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재 및 그 제조방법과 시공방법에 관한 것으로, 더욱 상세하게는 폐타이어나 폐고무 등을 분쇄한 분말에 천매암 분말과 바인더를 균일하게 혼합하여 이루어지며, 이 혼합물을 압착 성형하여 제조하거나 바닥에 시공하는 것으로, 항균 및 탈취 기능을 갖도록 제조한 탄성 바닥재에 관한 것이다.The present invention relates to an elastic flooring material containing a feldspar having an antibacterial and deodorizing function, and a manufacturing method and a construction method thereof. More specifically, the feldspar powder and a binder are uniformly mixed with a powder obtained by grinding waste tires or waste rubber. The present invention relates to an elastic flooring material prepared by compression molding the mixture or applied to the floor and having antibacterial and deodorizing functions.

종래에 바닥재는 주로 콘크리트나 점토 등으로 이루어져 있었다. 그러나 이러한 딱딱한 바닥재는 탄성이 없어 충격을 흡수할 수 없고 이에 따라 보행시나 놀이터에서 넘어지거나 떨어져 안전사고가 발생할 우려가 크고 신체에 피로감을 준다는 치명적인 단점이 있었다. 또한, 이러한 콘크리트나 점토 바닥재는 표면이 매끄러워 미끄러질 위험이 크고 시간이 흘러 표면이 마모되면 그만큼 위험성도 커진다는 단점이 있었다.Conventionally, the flooring was mainly composed of concrete or clay. However, such hard flooring material has no fatal disadvantage that it is not elastic and can not absorb shocks, and therefore, there is a high possibility of a safety accident due to falling or falling from walking or a playground. In addition, such concrete or clay flooring has a disadvantage that the surface is smooth and the risk of slipping is large, and the risk is increased as the surface wears over time.

한편, 그동안 폐타이어 등은 재활용이 어려워 대부분을 매립되거나 소각되어 처리되었으나 이는 환경오염 문제를 초래하고 있으며, 특히, 최근에 자동차의 증가에 따라 폐타이어가 증가하면서 새로운 환경문제로 대두하고 있는바, 이러한 폐타이어를 환경친화적으로 재활용할 필요성이 대두하고 있다.Meanwhile, waste tires have been disposed of incinerated or incinerated because they are difficult to recycle, but this has caused environmental pollution. In particular, recently, as tires have increased, waste tires have emerged as a new environmental problem. There is a need to recycle such waste tires environmentally.

이러한 종래의 바닥재의 문제점과 폐타이어에서 발생하는 문제점을 해결하기 위하여, 최근에는 놀이터나 보도블록으로서 폐타이어 등에서 나오는 고무를 이용하여 탄성을 갖도록 한 탄성 바닥재가 개발되어 사용되고 있다.In order to solve the problems of the conventional flooring and problems occurring in the waste tires, recently, an elastic flooring material which has elasticity using rubber from waste tires as a playground or sidewalk block has been developed and used.

즉, 폐타이어 등을 분쇄하여 얻어지는 미세한 고무칩을 이용하여 충격흡수력을 갖는 탄성 바닥재가 개발되었고, 이러한 탄성 바닥재는 충격흡수력과 미끄럼을 방지하는 기능이 있으며 폐기물을 활용할 수 있다는 장점이 있기 때문에 보도블록, 놀이터, 체육시설, 축사용 바닥재 등에 많이 활용되고 있다. 이러한 탄성 바닥재는 주로 폐타이어 등의 폐고무를 잘게 분쇄하여 알갱이 형태의 폐고무칩을 만들고 그 폐고무칩을 접착제와 결합하여 폐고무칩과 폐고무칩 사이에 다수의 다공층을 이루는 다공성 고무매트 형태로 제조되어 왔다.In other words, an elastic flooring material having shock absorbing power has been developed using fine rubber chips obtained by crushing waste tires, etc., and this elastic flooring material has a function of preventing shock absorbing power and slipping and can utilize wastes. It is widely used in playgrounds, sports facilities, and livestock floors. The elastic flooring material mainly crushes waste tires such as waste tires to make granular waste rubber chips, and combines the waste rubber chips with adhesive to form a plurality of porous layers between the waste rubber chips and the waste rubber chips. It has been manufactured in form.

그러나 이러한 고무 재질의 탄성 바닥재는 충격흡수를 위해 탄성을 주기 위하여 칩과 바인드의 결합 중에 중간 공극을 주므로, 상기 공극에 물이 고이고 여기에 각종 유해 세균 및 곰팡이가 서식하여 비위생적이고 이로 인하여 악취가 발생한다는 문제점이 있다. However, the elastic flooring material of the rubber material gives an intermediate void during the bonding of the chip and the bind in order to give elasticity for shock absorption, so that water is accumulated in the void and various harmful bacteria and molds are inhabited, thereby causing odor. There is a problem.

특히, 놀이터와 같이 어린이와 애완동물 등이 함께 노는 장소에 사용하였을 때 애완 동물의 분뇨, 각종 분비물 등이 뒤섞여 비록 표면은 깨끗하더라도 내부 공극에 포함된 수분과 봄 여름철의 정정온도 조건이 어우러져 각종 병원성 세균이나 바이러스 및 곰팡이류의 증식 환경을 제공한다. 이러한 사례는 서울 시내 아파트 단지나 주택가에 설치돼 있는 어린이 놀이터의 많은 곳에서 시력장애나 복통, 알레르기증상 등을 유발할 수 있는 개 회충란이 검출되었다는 2006년 서울시 보건환경연구원의 조사 결과에서도 밝혀진 바 있다.In particular, when used in a place where children and pets play together, such as a playground, the manure and various secretions of pets are mixed. Even though the surface is clean, the moisture contained in the interior pores and the correct temperature conditions in the spring and summer are combined to provide various pathogenic properties. Provides a growth environment for bacteria, viruses, and fungi. These cases were found in the 2006 Seoul Institute of Health and Environment research findings that dog roundworm eggs, which can cause visual impairment, abdominal pain and allergic symptoms, were detected in many apartment complexes and children's playgrounds in residential areas.

또한, 종래의 고무재질의 탄성 바닥재는 계절에 따른 외부 온도 차이에 따라 재료가 분리되거나 뒤틀리는 현상이 발생한다는 문제점이 있다.In addition, the elastic flooring material of the conventional rubber material has a problem that the material is separated or distorted due to the external temperature difference according to the season.

본 발명은 상기와 같은 종래기술의 문제점을 해결하기 위하여 안출된 것으로서, 충격흡수력이 우수하고 미끄러짐이 없어 안전하고 쾌적하며, 내마모성 등의 성질이 우수하고, 폐자원을 효과적으로 활용할 수 있으면서도, 항균 및 탈취 기능이 우수하여 위생적인 탄성 바닥재를 제공하는 것을 목적으로 한다.The present invention has been made to solve the problems of the prior art as described above, excellent shock absorption, no slip, safe and comfortable, excellent properties such as wear resistance, and can effectively utilize waste resources, antibacterial and deodorizing Its purpose is to provide a hygienic elastic flooring with excellent functionality.

또한, 본 발명은 폐타이어를 분쇄한 분말에 자연 소재인 천매암을 함유시켜 내구성이 향상되고 항균, 탈취기능 및 원적외선 방사 등 인체에 유용한 기능이 있어 위생적이고 친환경적인 바닥재를 제공하는 것을 목적으로 한다.In addition, the present invention is intended to provide a sanitary and environmentally friendly flooring material by containing a natural natural cheonmaeum in the powder pulverized waste tires have improved durability and useful functions such as antibacterial, deodorizing function and far-infrared radiation.

또한, 본 발명은 천매암이 갖고 있는 흡수성, 함열성, 단열성 등의 특성에 따라 재료의 일부가 분리 이탈되거나 뒤틀리지 않고 내구성 있는 탄성 바닥재를 제공하는 것을 목적으로 한다.In addition, an object of the present invention is to provide a durable elastic flooring material without part of the material separated or distorted according to the characteristics such as absorbency, heat resistance, heat insulation, etc. possessed by the natural rock.

또한, 본 발명은 항균 및 탈취 기능이 우수하여 놀이터나 체육시설 등 사람이 많이 사용하는 곳에서도 위생적인 환경을 유지할 수 있도록 하여 국민건강을 증진시키는 것을 목적으로 한다.In addition, the present invention is excellent in antibacterial and deodorizing function to maintain a hygienic environment even in places where a lot of people, such as playgrounds and sports facilities to improve the public health.

상기와 같은 목적을 달성하기 위해, 본 발명에 따른 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재는 폐타이어나 폐고무를 잘게 분쇄하여 칩 형태로 제조한 폐고무칩과, 천매암을 미세하게 분쇄한 천매암 분말과, 바인더를 균일하게 혼합한 후 압축 성형한 것을 특징으로 한다.In order to achieve the above object, the elastic flooring material containing the cheonmaeum rock having an antibacterial and deodorizing function according to the present invention is finely crushed waste rubber chips and waste rubber chips manufactured in the form of chips by finely grinding waste tires or waste rubber, It is characterized in that the granite powder and the binder are uniformly mixed and then compression molded.

또한, 본 발명에 따른 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재의 제조방법은 폐타이어나 폐고무를 잘게 분쇄하여 입도 1~10mm의 칩 형태의 폐고무칩을 제조하는 단계와, 천매암을 미세하게 분쇄하여 천매암 분말을 제조하는 단계와, 폐고무칩 50~80 중량부와, 천매암 분말 10~30 중량부, 바인더 10~20 중량부를 균일하게 혼합하는 단계, 및 상기 혼합물을 성형기에 넣고 압축 성형하는 단계를 포함하는 것을 특징으로 한다. In addition, the method for producing an elastic flooring material containing a cheonmaeum having an antibacterial and deodorizing function according to the present invention comprises the steps of preparing waste rubber chips in the form of chips having a particle size of 1 ~ 10mm by finely grinding waste tires or waste rubber, Finely pulverizing to produce a chalcedony powder, mixing 50 to 80 parts by weight of waste rubber chips, 10 to 30 parts by weight of aphrodite powder, and 10 to 20 parts by weight of a binder, and putting the mixture into a molding machine and compressing It characterized in that it comprises the step of molding.

또한, 본 발명에 따른 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재의 시공방법은 하층에 콘크리트 또는 바닥다짐을 통하여 기초층을 형성하는 기초층 형성단계와, 8~10mm 크기의 폐고무칩 60~70 중량부와 천매암 분말 20~30 중량부와 바인더를 10~20 중량부를 혼합하여 기초층 위에 10~20mm두께로 포설하여 열 롤러로 가압 건조하는 바닥층 형성단계와, 상기 바닥층이 건조된 후에 5~8mm 크기의 폐고무칩 70~80 중량부와 천매암 분말 10~20 중량부와 바인더를 10~20 중량부를 혼합하여 기초층 위에 5~10mm두께로 포설하고 열 롤러로 가압 건조하는 중간층 형성단계와, 중간층이 건조된 후 1~5mm 크기의 폐고무칩 70~80 중량부와 천매암 분말 10~15 중량부와 바인더 10~20 중량부 및 착색도료 0~5 중량부를 혼합하여 중간층 위에 3~5mm두께로 포설하고 열 롤러로 가압 건조하는 상층 형성단계로 이루어진다.In addition, the construction method of the elastic flooring containing the natural rock with antibacterial and deodorizing function according to the present invention is the base layer forming step of forming a base layer through the concrete or floor compaction in the lower layer, and waste rubber chips of 8 ~ 10mm size 60 And a bottom layer forming step of mixing 20 to 30 parts by weight of 20 parts by weight to 10 parts by weight of the feldspar powder and 10 to 20 parts by weight of the binder, and installing the layer on a foundation layer with a thickness of 10 to 20 mm, and pressing and drying with a heat roller. 70-80 parts by weight of the waste rubber chip having a size of ˜8 mm, 10-20 parts by weight of aphrodite powder, and 10-20 parts by weight of a binder are mixed, laid in a thickness of 5-10 mm on a base layer, and press-dried with a thermal roller. After drying, the intermediate layer is mixed with 70 to 80 parts by weight of waste rubber chips having a size of 1 to 5 mm, 10 to 15 parts by weight of aphrodite powder, 10 to 20 parts by weight of binder, and 0 to 5 parts by weight of coloring paint, and then 3 to 5 mm thick on the intermediate layer. Laid by pressure and dried by heat roller It comprises a top layer forming step.

이하, 본 발명의 바람직한 실시예에 따라 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail according to a preferred embodiment of the present invention.

본 발명에 따른 항균 및 탈취기능을 갖는 탄성 바닥재는 폐타이어나 폐고무를 잘게 분쇄하여 알갱이 형태로 제조한 폐고무칩과 항균 및 탈취력이 우수한 천매암 분말을 혼합하고, 여기에 바인더를 혼합하여 압축 성형한 것으로서, 본 발명에 따른 바닥재는 탄성과 충격흡수력을 갖고 항균 및 탈취 기능 등이 있어, 안전하고 위생적인 환경을 조성할 수 있는 이상적인 제품이다.The elastic flooring material having antibacterial and deodorizing function according to the present invention mixes waste rubber chips prepared in the form of granules by finely crushing waste tires or waste rubber, and natural stone powder having excellent antibacterial and deodorizing power, and then mixes a binder to compression molding. As one thing, the flooring according to the present invention has an elasticity and shock absorbing power, and has antibacterial and deodorizing functions, making it an ideal product for creating a safe and hygienic environment.

폐고무칩은 폐타이어나 폐고무를 잘게 분쇄하여 칩 형태로 제조한 것으로, 그 입도가 1~10mm 정도 되는 것을 사용하는 것이 바람직하다.Waste rubber chips are finely pulverized waste tires or waste rubber, and are manufactured in the form of chips, and those having a particle size of about 1 to 10 mm are preferably used.

또한, 폐고무칩은 고무의 탄성, 단열성, 절연성, 차음성 등의 성질이 있으며, 충격흡수 능력이 뛰어나고 미끄럼을 방지시킨다. In addition, the waste rubber chip has properties such as elasticity, heat insulation, insulation, and sound insulation of rubber, and has excellent shock absorption ability and prevents slipping.

천매암(Phyllite)은 암석의 조직이나 구조로 보아, 점판암(粘板岩)과 결정편암의 중간적인 성질을 가진 변성암으로서, 매우 세립(細粒)이지만, 편리(片理)는 두드러진다. 때로는 변성 재결정 작용 때에 생긴 줄무늬 구조를 나타내어, 편리를 옆에서 보면 색의 차이로 생기는 줄무늬를 볼 수 있다. 보통은 점토질 또는 이질(泥質)의 퇴적암에서 비롯된 흑색인 것이 많으며, 그것은 석영, 장석, 백운모, 녹니석, 방해석, 석묵 등으로 되어 있고, 원래의 퇴적암의 사립(砂粒) 등을 많이 함유하고 있다.Phyllite (Phyllite) is a metamorphic rock with intermediate properties between slate rock and crystalline schist rock in terms of the structure and structure of the rock, but very fine, but convenient. Sometimes it shows a stripe structure created by the modified recrystallization action, and when viewed from the side of convenience, the stripe resulting from the difference in color can be seen. It is usually black that originates from clay or heterogeneous sedimentary rocks, and it is composed of quartz, feldspar, dolomite, chlorite, calcite, quartz, etc., and contains many of the original sedimentary rocks.

한편, 응회암을 원암(原岩)으로 하는 녹색인 것도 있는데, 석영, 장석, 녹니 석, 설석(楔石), 방해석 등으로 되어 있다. 이 경우에도 원래의 암석인 휘석이 잔류광물(殘留鑛物)로서 함유되어 있다. On the other hand, there is also green, which has tuff as a primary rock, and is made of quartz, feldspar, green stone, sulolite, calcite, and the like. Also in this case, the original rock, ore, is contained as a residual mineral.

일반적으로 이질암에서 비롯된 변성암은, 변성온도가 높아져서 재결정 작용이 진행함에 따라 점판암 천매암 편암 편마암으로 조직이 변화한다. 천매암은 대략 Fe2O3 4.88%, CaO 0.31%, MgO 6.60%, P0.04%, K 1.03%, 유기물 0.47% 성분 등을 포함하는 것으로 알려져 있다.In general, metamorphic rocks originating from dysentery are tissues changed into slate rock, schizophrenic gneiss and gneiss as the metamorphic temperature increases. The natural stone is known to contain approximately 4.88% Fe 2 O 3 , 0.31% CaO, 6.60% MgO, P0.04%, K 1.03%, organic material 0.47%, and the like.

천매암은 이를 분쇄하여 분말 상으로 제조하게 되는데, 천매암은 그 광석의 특성상 분말화 하기가 매우 쉽다는 장점이 있다. 또한, 천매암은 흡수성, 함열성 및 단열성이 우수하며, 항균성능 및 탈취기능이 우수하며, 원적외선 방사량이 많고 음이온을 방출하는 특성이 있다.Aphrodite is pulverized and manufactured in powder form. Aphrodite has the advantage of being very easy to be powdered due to the characteristics of the ore. In addition, the natural rock is excellent in absorbency, heat resistance, and heat insulation, excellent antibacterial and deodorizing function, has a lot of far-infrared radiation and emits negative ions.

본 발명의 바람직한 실시예에 따르면, 입도 1~10mm의 폐고무칩 50~80 중량부와, 천매암 분말 10~30 중량부, 바인더 10~20 중량부를 균일하게 혼합한다.According to a preferred embodiment of the present invention, 50 to 80 parts by weight of waste rubber chips having a particle size of 1 to 10 mm, 10 to 30 parts by weight of natural rock powder, and 10 to 20 parts by weight of a binder are uniformly mixed.

바인더로서는 기존의 알려져 있는 탄성 바닥재의 제조시에 사용되는 우레탄계, 에폭시계, 아크릴계, 실리콘계, 술피드계, 에스테르계, 페놀계, 올레핀계, 이미드계, 고무계, 아크릴레이트계 및 폴리엔계 등의 다양한 수지 중에서 적절하게 선택하여 사용하면 된다.As the binder, various urethane-based, epoxy-based, acrylic-based, silicone-based, sulfide-based, ester-based, phenol-based, olefin-based, imide-based, rubber-based, acrylate-based, and polyene-based materials are used. What is necessary is just to select suitably from resin.

이와 같이, 본 발명은 입도 1~10mm의 폐고무칩 50~80 중량부와, 천매암 분말 10~30 중량부, 바인더 10~20 중량부를 균일하게 혼합한 후, 이 혼합물을 성형기에 넣고 압축 성형하여 제조된다.As described above, the present invention uniformly mixes 50 to 80 parts by weight of waste rubber chips having a particle size of 1 to 10 mm, 10 to 30 parts by weight of aphrodite powder, and 10 to 20 parts by weight of a binder, and then put the mixture into a molding machine to compression molding. Are manufactured.

한편, 본 발명에 따른 탄성 바닥재의 색상을 다양하게 할 수 있는데, 이를 위하여 재료의 혼합시에 색상을 띠도록 안료를 첨가하여 같이 혼합하면 된다.On the other hand, it is possible to vary the color of the elastic flooring according to the present invention, for this purpose it is good to add a pigment to have a color at the time of mixing the material mixed together.

본 발명에 따른 탄성 바닥재는 여러 가지 매트 형태 또는 벽돌 형태 등 다양한 형태로도 제조가 가능하며, 본 발명에 따른 바닥재의 하부나 상부에 다른 구성으로 되어 있는 층과 적층 결합하여 사용할 수 있다. 예를 들면, 본 발명에 따른 바닥재의 상부에 시트지를 고온 압착하거나, 바닥재 하부에 콘크리트제 블록을 결합하여 보도블록용으로 제조할 수 있을 것이다. The elastic flooring according to the present invention can be manufactured in various forms such as various mats or bricks, and can be used in combination with a layer having a different configuration on the bottom or top of the flooring according to the present invention. For example, the sheet paper on the top of the flooring according to the present invention may be hot pressed, or by combining a concrete block on the bottom of the flooring may be manufactured for the sidewalk block.

또한, 본 발명에 따른 탄성 바닥재의 형상 또한 여러 가지 변형할 수 있는바, 예를 들면, 보도블록용으로 사용할 경우 바닥재 상하부를 관통하는 투수공을 뚫어 놓거나, 바닥재 시공상의 편리를 위하여 측면에 홈 등을 형성할 수 있다.In addition, the shape of the elastic flooring material according to the present invention can also be modified in various ways, for example, when used for the sidewalk block, through the perforation hole penetrating the upper and lower floors, or the grooves on the side for convenience in flooring construction Can be formed.

또한, 본 발명에 의한 탄성 바닥재는 시공 현장 조건 및 용도에 따라 현장에서 직접 시공할 수 있다. In addition, the elastic flooring according to the present invention can be constructed directly in the field according to the construction site conditions and applications.

현장 직접 시공은 폐고무칩과 천매암 분말 및 액상의 바인더(예; 우레탄)를 혼합하여 정지된 바닥면에 포설한 후 열 롤러를 사용하여 가압 가열하여 건조하는 방법으로 이루어진다. 상기 현장 시공은 이용목적에 따라 복층으로 구성할 수 있으며, 그 경우 각 층은 하부층이 충분히 건조한 상태에서 상부층을 형성하며, 표면은 작은 크기의 폐고무칩 입자를 사용하여 사용에 의한 입자의 탈리, 기초와 바닥재의 분리 현상을 방지한다. Direct construction of the site consists of mixing waste rubber chips, feldspar powder, and a liquid binder (eg urethane), placing them on a stationary bottom surface, and then drying them by pressure heating using a thermal roller. The field construction may be composed of a multi-layer according to the purpose of use, in which case each layer forms an upper layer in a state where the lower layer is sufficiently dry, the surface of the particles by using waste rubber chip particles of small size, Prevents separation of foundation and flooring.

복층으로 구성할 경우 하층에 콘크리트 또는 바닥다짐을 통하여 기초층을 형성하는 기초층 형성단계와, 8~10mm 크기의 폐고무칩 60~70 중량부와 천매암 분말 20~30 중량부와 바인더를 10~20 중량부를 혼합하여 기초층 위에 10~20mm두께로 포설하여 열 롤러로 가압 건조하는 바닥층 형성단계와, 상기 바닥층이 건조된 후에 5~8mm 크기의 폐고무칩 70~80 중량부와 천매암 분말 10~20 중량부와 바인더를 10~20 중량부를 혼합하여 기초층 위에 5~10mm두께로 포설하고 열 롤러로 가압 건조하는 중간층 형성단계와, 중간층이 건조된 후 1~5mm 크기의 폐고무칩 70~80 중량부와 천매암 분말 10~15 중량부와 바인더 10~20 중량부 및 착색도료 0~5 중량부를 혼합하여 중간층 위에 3~5mm두께로 포설하고 열 롤러로 가압 건조하는 상층 형성단계로 이루어진다.In the case of a multi-layer, the base layer forming step of forming the base layer through concrete or floor compaction, and 60 ~ 70 parts by weight of waste rubber chips of 8 ~ 10mm, 20 ~ 30 parts by weight of aphrodite powder and binder 10 ~ Mixing 20 parts by weight of the bottom layer to form a 10 ~ 20mm thickness on the base layer by pressure drying with a thermal roller, and after the bottom layer is dried 70 ~ 80 parts by weight of waste rubber chips of 5 ~ 8mm size and 10 ~ An intermediate layer forming step of mixing 20 parts by weight and 10 to 20 parts by weight of binder and laying it on a base layer with a thickness of 5 to 10 mm and pressing and drying with a heat roller; and waste rubber chips having a size of 1 to 5 mm after the intermediate layer is dried, 70 to 80 10 to 15 parts by weight, 10 to 15 parts by weight of the powdered feldspar powder, 10 to 20 parts by weight of the binder, and 0 to 5 parts by weight of the coloring paint are mixed to form a 3 to 5 mm thickness on the intermediate layer, and an upper layer forming step of pressure drying with a thermal roller.

상기한 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재는 현장의 기초 위에 직접 시공함으로 시트 형태를 현장에 부착 시공하는 방법에 비하여 기초 바닥층과의 일체성이 유지되고, 단계적으로 층이 형성됨으로써 균일성이 향상되어 가온 가압시 기초층에서의 들뜸 형상이 방지된다. 또한, 바닥층과 중간층 및 상층을 각기 입자크기와 배합비를 달리하여 단계적으로 시공함으로써 탄력성과 투수성이 향상된다. 또한, 페고무칩 사이에 함침된 천매암 분말이 공극 사이에 고루 분포됨으로써 천매암에 의한 항균 탈취기능과 원적외선 방사가 효과적으로 발현된다. The elastic flooring material containing the feldspar which has the antibacterial and deodorizing function is directly installed on the foundation of the site, thereby maintaining the integrity of the foundation floor layer compared to the method of attaching the sheet form to the construction site, and forming a layer stepwise. The property is improved so that the lifting shape in the base layer during heating and pressing is prevented. In addition, the bottom layer, the middle layer, and the upper layer are applied in stages with different particle sizes and blending ratios, respectively, to improve elasticity and water permeability. In addition, the chalcedony powder impregnated between the pego rubber chips is evenly distributed between the pores, thereby effectively expressing antibacterial deodorizing function and far-infrared radiation caused by the feldspar.

이와 같이 제조된 탄성 바닥재는 충격흡수력이 우수하고 미끄러짐이 없어 안전하고 쾌적하며, 종래의 통상적인 고무칩을 이용한 바닥재에 비하여 내마모성 및 강도가 우수하고, 항균 및 탈취기능 및 원적외선 방출량이 우수하여 위생적이고 친환경이다.The elastic flooring material manufactured in this way is excellent in shock absorption, no slipping, safe and comfortable, and excellent in abrasion resistance and strength, and excellent antibacterial and deodorizing function and far-infrared ray emission compared to conventional flooring materials using conventional rubber chips. It is eco-friendly.

하기 표 1 및 2에는 본 발명의 실시예에 따라 폐고무칩 70 중량부, 천매암 분말 20 중량부, 바인더 10 중량부를 혼합하여 압축 성형한 탄성 바닥재의 항균시험 및 원적외선 시험결과를 나타낸 것이다. 천매암은 전북 군산시 옥산면 소재 제원석산으로부터 공급받은 천매암 덩어리를 앤드밀로 미분쇄한 30~80㎛ 크기의 천매암 분말을 사용하였다.Tables 1 and 2 show the antimicrobial test and far-infrared test results of the elastic flooring material by compression molding by mixing 70 parts by weight of waste rubber chips, 20 parts by weight of crushed rock powder, and 10 parts by weight of binder according to an embodiment of the present invention. For the cheonmaeam rock, 30 ~ 80㎛ size of cheonmaestone powder, which was pulverized with an end mill, was pulverized with lumps of cheonmaeam rock from Okwon-myeon, Oksan-myeon, Gunsan-si, Jeonbuk.

시험항목Test Items 시험결과Test result 시험방법Test Methods 초기농도 (CFU/40p)Initial concentration (CFU / 40p) 24시간 후 농도(CFU/40p)Concentration after 24 hours (CFU / 40p) 세균감소율(%)Bacterial Reduction (%) 대장균에 의한 항균시험Antibacterial test by E. coli BLANKBLANK 422422 28922892 -- KICM-FIR-1002 KICM-FIR-1002 본 발명에 따른 탄성 바닥재Elastic flooring according to the present invention 422422 77 98.398.3

상기 시험시 사용 균주는 Escherichia coli ATCC 25992를 사용했으며, 상기 표에서 보는 바와 같이, 본 발명에 따른 탄성 바닥재는 24시간 후에 98.3%의 세균감소율을 보여 매우 우수한 항균성이 있는 것으로 나타났다.The strain used in the test was Escherichia coli ATCC 25992, and as shown in the table, the elastic flooring according to the present invention showed a very good antibacterial activity showing a bacterial reduction rate of 98.3% after 24 hours.

시험항목Test Items 탈취시험(NH3)Deodorization test (NH 3 ) 경과시간(분)Elapsed time (minutes) BLANK농도(ppm)BLANK concentration (ppm) 시료농도(ppm)Sample concentration (ppm) 탈취율(%)Deodorization rate (%) 시험결과Test result 00 200200 200200 -- 3030 176176 110110 37.537.5 6060 169169 100100 40.840.8 9090 152152 8888 42.142.1 120120 145145 8282 43.443.4 시험방법Test Methods KICM-FIR-1085KICM-FIR-1085

상기 표에 보는 바와 같이, 암모니아에 대하여 최초 30분 이내에 37.5%의 탈취 성능을 발휘하고, 120분 경과 후에는 43.4%의 탈취율을 보여 천매암이 함유되지 않은 바닥재에 대하여 탈취성능이 우수한 것임을 보인다. As shown in the table, the deodorizing performance of 37.5% within the first 30 minutes for ammonia, 43.4% deodorization rate after 120 minutes to show that the deodorizing performance is excellent for the flooring material does not contain the natural rock.

시험항목 Test Items 시험결과Test result 시험방법Test Methods 원적외선 방출량 (40℃)Far infrared ray emission amount (40 ℃) 방사율(5~20㎛)Emissivity (5 ~ 20㎛) 0.9050.905 KICM-FIR-1005 KICM-FIR-1005 방사에너지(W/㎡)Radiation energy (W / ㎡) 3.65×122 3.65 × 12 2

상기 실험결과는 FT-IR 스펙트로미터를 이용하여 측정한 결과이며, 상기 표에서 보는 바와 같이, 본 발명에 따른 바닥재는 상당히 우수한 원적외선 방사율을 나타낸다는 것을 알 수 있다. The experimental results are measured using the FT-IR spectrometer, and as shown in the above table, it can be seen that the flooring according to the present invention exhibits a very good far-infrared emissivity.

따라서, 본 발명에 따른 바닥재를 놀이터, 체육시설, 조경용 바닥재, 보도블록 등으로 이용할 경우 안전성 및 내구성과 더불어 인체에 좋은 항균, 탈취, 및 원적외선 방출을 하는 등의 효능이 있다.Therefore, when the flooring according to the present invention is used as a playground, athletic facilities, landscaping flooring, sidewalk blocks, etc., there is an effect such as good antibacterial, deodorant, and far-infrared radiation, which is good for the human body.

이상에서 설명한 바와 같은 본 발명에 따르면 충격흡수력과 미끄럼 방지기능을 가지므로 안전하고, 내마모성과 내구성 등의 물리화학적 성능이 우수하며, 또한 항균 및 탈취 기능이 우수하고 원적외선 방사율과 음이온 방출률이 우수하여 안전하고 위생적이며 환경친화적인 탄성 바닥재를 제공할 수 있다는 효과가 있다. According to the present invention as described above, it is safe because it has a shock absorbing power and anti-slip function, and is excellent in physical and chemical performance such as wear resistance and durability, and also excellent in antibacterial and deodorizing function and excellent in far infrared emissivity and anion emission rate. It is effective to provide elastic flooring that is hygienic and environmentally friendly.

또한, 본 발명에 따르면 폐자원을 효과적으로 활용할 수 있으면서도, 다양한 형태로 놀이터, 체육시설, 축사의 바닥이나 보도블록 등에 유용하게 활용할 수 있다는 장점이 있다. In addition, according to the present invention, while effectively utilizing the waste resources, there is an advantage that it can be usefully used in various forms, such as playgrounds, sports facilities, the bottom of the barn or sidewalk blocks.

상술한 바와 같이, 본 발명은 폐타이어 등을 분쇄하여 제조한 폐고무칩과 천매암 분말에 바인더를 넣고 혼합하여 압축 성형한 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재에 관한 것으로서, 본 발명은 상술한 것에만 한정되지 않고 당업자로서는 본 발명의 사상 및 범주를 벗어나지 않는 범위 내에서 다양한 변 경, 변형 및 치환이 가능할 것이다.As described above, the present invention relates to an elastic flooring material having a natural rubber and antibacterial and deodorizing function of compression of a waste rubber chip prepared by pulverizing waste tires and a natural rock powder. Various changes, modifications and substitutions may be made by those skilled in the art without departing from the spirit and scope of the present invention.

Claims (5)

폐타이어나 폐고무를 잘게 분쇄하여 칩 형태로 제조한 폐고무칩과, 천매암을 미세하게 분쇄한 천매암 분말과, 바인더를 균일하게 혼합한 후 압축 성형하되, 입도 1~10mm의 폐고무칩 50~80 중량부와, 천매암 분말 10~30 중량부, 바인더 10~20 중량부를 포함하는 것을 특징으로 하는 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재.Finely grind the waste tires or waste rubber into chips to form a chip, a finely crushed millstone powder, and a binder, and then uniformly mix and compress the waste rubber chips with a particle size of 1 to 10 mm. An elastic flooring material containing natural stone having antibacterial and deodorizing function, comprising 80 parts by weight, 10-30 parts by weight of the natural rock powder, and 10-20 parts by weight of the binder. 삭제delete 제1항에 있어서, 상기 탄성 바닥재는 색상을 띠도록 안료가 더 혼합된 것을 특징으로 하는 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재.The elastic flooring material of claim 1, wherein the elastic flooring material is mixed with pigments to have a color. 폐타이어나 폐고무를 잘게 분쇄하여 입도 1~10mm의 칩 형태의 폐고무칩을 제조하는 단계;Grinding waste tires or waste rubber into fine chips to produce waste rubber chips having a chip size of 1 to 10 mm; 천매암을 미세하게 분쇄하여 천매암 분말을 제조하는 단계;Pulverizing fine rock to produce a natural rock powder; 폐고무칩 50~80 중량부와, 천매암 분말 10~30 중량부, 바인더 10~20 중량부를 균일하게 혼합하는 단계; 및Mixing 50 to 80 parts by weight of waste rubber chips, 10 to 30 parts by weight of natural rock powder, and 10 to 20 parts by weight of a binder; And 상기 혼합물을 성형기에 넣고 압축 성형하는 단계Putting the mixture into a molding machine and compression molding 를 포함하는 것을 특징으로 하는 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재의 제조방법.Method for producing an elastic flooring material containing a natural rock having an antibacterial and deodorizing function comprising a. 하층에 콘크리트 또는 바닥다짐을 통하여 기초층을 형성하는 기초층 형성단계와;A base layer forming step of forming a base layer through concrete or floor compaction in a lower layer; 8~10mm 크기의 폐고무칩 60~70 중량부와 천매암 분말 20~30 중량부와 바인더를 10~20 중량부를 혼합하여 상기 기초층 위에 10~20mm두께로 포설하여 열 롤러로 가압 건조하는 바닥층 형성단계와;60 to 70 parts by weight of waste rubber chips having a size of 8 to 10 mm, 20 to 30 parts by weight of aphrodite powder, and 10 to 20 parts by weight of a binder are mixed and laid on the foundation layer with a thickness of 10 to 20 mm to form a bottom layer pressurized with a heat roller. Steps; 상기 바닥층이 건조된 후에 5~8mm 크기의 폐고무칩 70~80 중량부와 천매암 분말 10~20 중량부와 바인더를 10~20 중량부를 혼합하여 기초층 위에 5~10mm두께로 포설하고 열 롤러로 가압 건조하는 중간층 형성단계와;After the bottom layer is dried, 70 to 80 parts by weight of waste rubber chips having a size of 5 to 8 mm, 10 to 20 parts by weight of aphrodite powder and 10 to 20 parts by weight of a binder are mixed, laid on a foundation layer with a thickness of 5 to 10 mm, and heated with a thermal roller. Forming an intermediate layer under pressure drying; 상기 중간층이 건조된 후 1~5mm 크기의 폐고무칩 70~80 중량부와 천매암 분말 10~15 중량부와 바인더 10~20 중량부 및 착색도료 0~5 중량부를 혼합하여 중간층 위에 3~5mm두께로 포설하고 열 롤러로 가압 건조하는 상층 형성단계;After the intermediate layer is dried, 3 to 5 mm thick on the intermediate layer by mixing 70 to 80 parts by weight of waste rubber chips having a size of 1 to 5 mm, 10 to 15 parts by weight of natural rock powder, 10 to 20 parts by weight of binder, and 0 to 5 parts by weight of coloring paint. An upper layer forming step of installing and pressurizing and drying with a thermal roller; 를 포함하는 것을 특징으로 하는 항균 및 탈취 기능을 갖는 천매암을 함유한 탄성 바닥재의 시공방법.Construction method of the elastic flooring containing a natural rock having an antibacterial and deodorizing function comprising a.
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KR100806264B1 (en) 2007-12-27 2008-02-22 (주)경동기술공사 Elastic composition for bollard having anti-bacteria
KR101818668B1 (en) * 2016-03-11 2018-01-15 주식회사 케이엔씨산업 Surface materials having impact absorption function with antimicrobial and far-infrared ray radition function and manufacturing method of the same
KR20200117237A (en) 2019-04-03 2020-10-14 (주)필립코리아 Elastic pavement materials for field paving on children's playground facilities
US11035137B1 (en) 2020-09-24 2021-06-15 Mctech Group, Inc. Dual-use concrete cover
US11297964B1 (en) 2020-09-24 2022-04-12 Mctech Group, Inc. Antimicrobial roll-up floor cover

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JPH10119185A (en) 1996-10-24 1998-05-12 Asutotsuku:Kk Sterilizing/antibacterial sheet
KR200385463Y1 (en) 2005-01-11 2005-05-27 (주) 아트포커스 Block by Using Waste Tire Rubber
KR100593502B1 (en) 2005-07-13 2006-06-30 (주)모겐스톤 Eco-friendly high elastic pitcher block

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JPH10119185A (en) 1996-10-24 1998-05-12 Asutotsuku:Kk Sterilizing/antibacterial sheet
KR200385463Y1 (en) 2005-01-11 2005-05-27 (주) 아트포커스 Block by Using Waste Tire Rubber
KR100593502B1 (en) 2005-07-13 2006-06-30 (주)모겐스톤 Eco-friendly high elastic pitcher block

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100806264B1 (en) 2007-12-27 2008-02-22 (주)경동기술공사 Elastic composition for bollard having anti-bacteria
KR101818668B1 (en) * 2016-03-11 2018-01-15 주식회사 케이엔씨산업 Surface materials having impact absorption function with antimicrobial and far-infrared ray radition function and manufacturing method of the same
KR20200117237A (en) 2019-04-03 2020-10-14 (주)필립코리아 Elastic pavement materials for field paving on children's playground facilities
US11035137B1 (en) 2020-09-24 2021-06-15 Mctech Group, Inc. Dual-use concrete cover
US11297964B1 (en) 2020-09-24 2022-04-12 Mctech Group, Inc. Antimicrobial roll-up floor cover

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