KR101141751B1 - A charcoal board for Bed-Mattress and Warming mattress and Manufacturing method of charcoal piece - Google Patents

Abstract

The present invention is to make the charcoal plate and charcoal pieces laminated or attached to the top of the bed mattress or the thermal paste for health promotion, more hygienic and to double the efficacy of the charcoal, and to prepare the charcoal plate and charcoal plate for the thermal paste To provide a way.
That is, the present invention is pulverized one selected from bamboo charcoal, true charcoal, activated carbon to have a particle size of 0.5mm, and mixed with finely pulverized fine charcoal powder of 0.074mm in the pulverized charcoal powder in a weight ratio of 40:60, then weight ratio 60-70% charcoal powder mixed with fine charcoal powder is mixed evenly mixed with 20-30% ocher powder and 10-20% elvan stone powder to prepare a mixed powder, 100 parts by weight of mixed powder and 20-30 parts by weight of inorganic adhesive. It is put into a mixer and kneaded for 60 minutes to prepare a clay, and after kneading, the clay is pressed into pieces having a whole plate shape or a uniform shape at a pressure of 300 kgf / ㎠ in a press. After molding, it was demolded, transferred to a drying chamber, dried at a temperature of 30 to 50 ° C. for 24 hours, and then continuously calcined at 200 to 300 ° C. for 16 hours in a firing furnace. Inspect the charcoal plate and charcoal strips for It characterized in that for producing a mattress and a combination heat boryo sutpan sutpyeon and as a way to a ceramic coating to completion after packing.
When applying the charcoal plate and the charcoal fragment of the present invention to the bed mattress or heat preservation, it is effective in promoting the health due to the far infrared and anion release of the charcoal itself, which is the main charcoal itself. Because of this mixture, the efficacy of ocher and elvan can be obtained at the same time.Because the ceramic coating is applied to the upper surface of the charcoal plate and the charcoal plate even if manufactured with charcoal, the charcoal black is not smeared on the bed mattress, thermal filler, human body, and fine dust. Because it does not bleed even more hygienic and can double the efficacy of charcoal, and can take a good night's sleep can be expected a number of effects, such as faster and better fatigue recovery.

Description

A charcoal board for Bed-Mattress and Warming mattress and Manufacturing method of charcoal piece}

The present invention relates to a method of manufacturing a bed mattress and a thermal paste combined charcoal plate and charcoal pieces, and more specifically, to improve the health of the thermal mattress used to spread on the bed mattress and the floor into the bed frame. In order to provide a method for producing a charcoal plate and charcoal for bed mattresses and thermal paste combined with a more hygienic and to increase the efficacy of the charcoal in bed mattresses and thermal blankets to be laminated or adhered to the charcoal plates and charcoal pieces.

In the method of manufacturing the bed mattress and the thermal paste combined charcoal plate and charcoal pieces, the thermal paste generally used to spread the bed mattress or the floor inside the bed frame is mainly a heating wire that generates heat when the power is applied and the lower portion of the heating wire It is provided with a heat insulating layer made of a heat insulating material configured to prevent the heat is lost downward, and when heated by the heat transferred upward from the heat transfer layer on the top of the heat transfer layer to emit far infrared rays or anions, such as charcoal, It is a situation in which loess or the like is embedded in a woven paper and laminated to the inside, or jade and elvan are made of a whole plate or a piece of a certain shape (= piece) to be laminated inside or attached to the upper part.

The present invention is based on the charcoal, conventional bed mattresses and thermal fillers mainly by charcoal incorporating the charcoal powder into the fabric paper by releasing far infrared rays, anions, etc. by heat transferred upward in the lower heat transfer layer to increase the health However, the charcoal powder is unsanitary because it is leaked into the micro space of the tissue paper and buried in the bed mattress or the thermal filler and the human body, and there are a number of problems such as causing respiratory diseases by the fine dust of the charcoal powder, In order to solve this problem, a method of manufacturing a charcoal powder by press-molding charcoal powder has been developed. However, by simply pressing the charcoal powder to produce a charcoal plate, a charcoal plate is manufactured and a bed mattress or a thermal material is manufactured by using a charcoal plate. Charcoal black is stained and applied to bed mattress or thermal This was a sutgeomjeong baeeona and could not fully solve the problem unsanitary, it was due to a simple press-molding also have problems charcoal plate easily damaged.

In the present invention, to solve the above problems of the prior art was to create a new technology, the present invention is a fine dust by the charcoal powder and charcoal laminated and attached to the bed mattress or the heat-provided interior for health promotion To prevent this from happening, to prevent the mat mattress or the thermal preservation and the body to be more hygienic manufacturing is made, and to double the efficacy of the charcoal itself to be able to take a good night's sleep to recover more quickly and superior fatigue It is an object of the present invention to provide a method of manufacturing a bed mattress and a thermal charcoal plate and a charcoal piece to enable this.

As a specific means for solving the above problems of the invention to produce a charcoal plate and charcoal for bed mattresses and thermal preservation bottles, in the present invention, a charcoal grinding step of grinding one selected from bamboo charcoal, sesame charcoal, activated carbon to have a particle size of 0.5mm After going through the mixing step with the fine charcoal powder to mix the finely divided fine charcoal powder into a weight ratio 40:60 to the crushed charcoal powder, and then the fine charcoal powder mixed 60 to 70% by weight ratio After the mixing step of ocher powder and elvan powder to prepare the mixed powder by mixing 20 ~ 30% of ocher powder and 10 ~ 20% of elvan powder evenly, add 100 parts by weight of mixed powder and 20 ~ 30 parts by weight of inorganic adhesive to the mixer. After kneading for 60 minutes, kneading with the inorganic adhesive to prepare the clay is carried out, and after the kneading, the clay is kneaded into three pieces having a whole plate shape or uniform shape and 300 kgf in the press. After press molding step under pressure of / cm2, the drying step is carried out in a drying room for 24 hours at a temperature of 30 ~ 50 ° C, followed by continuous firing at 200 ~ 300 ° C for 16 hours in a kiln. If there is no abnormality in the inspection step of inspecting the charcoal plate and charcoal pieces ejected from the kiln, the surface coating step of ceramic coating is applied to the upper surface, and finally, the charcoal plate and the charcoal pieces are finally packed. It is manufactured through a complete packaging step.

According to the specific means for solving the above problems, when applying the charcoal plate and charcoal fragments of the present invention to the bed mattress or heat feed, there is an effect of promoting health due to the far-infrared and anion release of the charcoal itself, which is the main ingredient of the charcoal plate and the charcoal fragments. In addition, since the ocher powder and elvan rock powder are mixed when the charcoal plate and the charcoal pieces are manufactured, the ocher and the elvan rock can be obtained simultaneously, and even if manufactured with charcoal, the conventional charcoal plate is produced in the present invention, whereas the charcoal black is buried. Since the ceramic coating is applied to the upper surface of the charcoal plate and the charcoal piece, the charcoal black is not smeared on the bed mattress, the thermal filler, or the human body, and the fine dust does not bleed out. In addition to the effect of emitting far infrared rays and anions among the efficacy of charcoal Edo removes moisture absorbed by bed mattresses and thermal blankets when applied to bed mattresses and thermal blankets, and removes odors and germs that are harmful to the human body due to sweat secretion, and electromagnetic waves emitted from heating wires installed under the mattress. It has the effect of blocking the ability to take a good night's sleep to recover more quickly and excellent fatigue, etc. The expected effect is a great invention.

1 is a process diagram schematically showing the manufacturing method of the present invention bed mattress and thermal charcoal combined charcoal plate and charcoal pieces

The present invention is based on the charcoal powder pulverized various charcoal, such as bamboo charcoal, sesame charcoal, activated charcoal, and the mixture of ocher powder and ganban stone powder to the charcoal powder, and mixed powder of ocher powder and ganban stone powder to charcoal powder. Roll mixing is carried out in a mixer with an adhesive to form a clay, and then the clay is rolled into a whole plate or a piece having a uniform shape. Press-molding, the molded charcoal plate and charcoal pieces are dried in a drying room and plastically processed in a firing furnace, and then inspected for bending, breakage, cracks, surface, strength, etc. by discharging them. Through the process, it takes good charcoal plate and charcoal pieces, and finishes the charcoal plate and charcoal plate for bed mattress and thermal paste together by surface coating the surface of the finished charcoal plate and charcoal pieces.

Referring to the bed mattress and the method of manufacturing a thermal charcoal plate and charcoal pieces together with Figure 1 in more detail step by step,

1) charcoal grinding step

Various charcoal may be used as the charcoal used in the present invention, but among them, the efficacy is particularly well known and it is preferable to use one of the widely used bamboo charcoal, true charcoal, and activated carbon, and the bamboo charcoal, charcoal, One char selected from activated carbon is first pulverized to have a particle size of about 0.5 mm to produce charcoal powder.

When the char is pulverized into particles smaller than 0.074 mm, which is a particle of fine charcoal powder, which will be described later, it becomes difficult to store and mix in the manufacturing step, and the work time is too delayed and some of the inherent effects of charcoal are lost. In this case, when crushing larger than 0.5mm, it is difficult to prepare a charcoal plate and charcoal pieces, and in this step, the particle size of the charcoal is mixed with the fine charcoal powder of 0.074mm in the mixing step with the fine charcoal powder which is the next step. It is preferable to grind to 0.5 mm.

2) Mixing step with fine charcoal powder

In the above, when the first 0.5 mm of crushed charcoal powder is made of charcoal plates and charcoal pieces, the mixing is made well, and in order to increase the bonding strength of the 0.5 mm charcoal powder, finely ground fine charcoal powder of about 0.074 mm is mixed. , The mixing ratio of the 0.5mm charcoal powder and 0.074mm fine charcoal powder by weight ratio is preferably mixed in a ratio of 40:60.

3) Mixing step with ocher powder and elvan powder

After mixing the 0.5mm charcoal powder and 0.074mm fine charcoal powder, the charcoal plate and the charcoal pieces are prevented from being easily damaged by increasing the strength of the charcoal plate and the charcoal pieces while also exerting the beneficial effects on the human body with the efficacy of the charcoal. In order to mix the loess powder and the ganban stone powder called weak stone, the mixing ratio is evenly mixed with 60 ~ 70% of the charcoal powder mixed with fine charcoal powder in weight ratio, 20 ~ 30% of the ocher powder and 10 ~ 20% of the machstone powder. Prepare mixed powder for the production of charcoal plates and charcoal pieces.

4) kneading with inorganic adhesive

Put the mixed powder mixed with the charcoal powder, ocher powder and elvan stone powder into the mixer, and when the mixed powder is molded into the charcoal plate and the charcoal powder, an adhesive acting as an adhesive and a coagulant, but the mixed powder into the mixer When 100 parts by weight of the adhesive is preferably added to 20 to 30 parts by weight, the mixing powder and the adhesive into the mixer 100 parts by weight: 20 to 30 parts by weight of the work to mix evenly for about 60 minutes to mix the dough It is manufactured to be a good clay for molding by kneading. In this case, the inorganic adhesive used in the manufacture of various ceramic products is used as the adhesive, and the mixer is a wet pan mill which is commonly used in manufacturing ceramic products. Using mixers, such mixers and adhesives using commercially available devices and adhesives, Not necessarily limited to the adhesive-based and wet pan mill, it is also possible to use other glue mixer.

5) Press molding step

When the mixed powder and the inorganic adhesive mixed into the mixer are mixed for 60 minutes to form a good clay, the clay is press-molded in a 400ton press. It is to be molded in the shape of a press mold, the shape of the press mold may be configured to be made in a plate shape when manufacturing a charcoal plate (판), uniform shape when manufacturing a charcoal (片) The shape and shape are different depending on whether the manufactured product is a charcoal plate or a charcoal piece, and in the present invention, the clay is put into a press mold to form a whole plate or uniform. It is press-molded by a press into three pieces having a shape, and is subjected to pressure-molding into a charcoal plate and a charcoal piece.

6) Drying Step

The clay is press-molded into three pieces or plates having a uniform shape in a press and then demolded, and then transferred to a drying chamber where external air is blocked, at a temperature of about 30 to 50 ° C. It is dried for 24 hours to remove moisture.

7) firing stage

In the drying step, the dried charcoal plate and charcoal-shaped soil cover in the firing furnace at a low temperature of 200 ~ 300 ℃ (generally, since the heating temperature in the firing furnace is about 800 ~ 1200 ℃ when firing ceramic products or ceramics The temperature is very close to low temperature.) It is continuously heated for 16 hours and calcined to obtain the required strength.

8) Inspection stage

The charcoal plate and charcoal pieces ejected from the kiln are subjected to an inspection process for appearance, such as bending, damage, cracks, surfaces, and strength, and the charcoal plate and charcoal pieces are applied in combination with a bed mattress and a thermal material. If the test is visually inspected and there is no abnormality in the warpage, damage, cracks, surface, strength, or the like, a pass treatment may be performed.

9) Surface coating step

After passing through the inspection step, the charcoal plate and charcoal strips from the kiln are passed through the process of coating the upper surface of the charcoal plate and charcoal with ceramic coating, which is kneaded with inorganic adhesive, press-molded by press, and fired in the drying and firing furnace Since the charcoal black is partially stained on the surface even after the process, the charcoal black is treated on the top surface, so that the charcoal black is not buried at the top. .

10) Finished packing stage

The sintered charcoal plate and the charcoal pieces made up to the coating on the upper surface are finally completed and shipped through the packaging process according to the shape of the charcoal plate and the charcoal pieces, and in the present invention, the bed mattress and the thermal paste are used in combination with the above-described process. It is to prepare a charcoal plate and charcoal pieces, the particle size, compounding ratio, temperature, time, pressure, etc. described in each process may vary slightly depending on the production environment.

Bed mattress of the present invention manufactured through the process as described above and the charcoal plate and the charcoal fragments for the combination of heat containing contains up to 70% of the content of charcoal, incorporating into the bed mattress or the heat-containing and laminated or applied to the upper composition When it is heated by the heat transferred from the heat transfer layer of bed mattress or heat preservation, it emits far infrared rays and anions which are intrinsic to charcoal. The degree of release is greatly increased, and the effects of moisture absorption, deodorization, etc. are greatly improved, and the charcoal plate and charcoal fragments provided in the present invention can be laminated on a bed mattress or a thermal filler because the charcoal self-efficacy can be obtained together with the efficacy of ocher and elvan. Hygienic and comfortable sleep can be achieved when it is attached and applied. Bring a vitality to everyday life is to maintain a healthy life.

In addition, the efficacy of the charcoal has a water purification and air purification effect, the charcoal or bamboo charcoal is used as a filter in various manufacturing methods, such as beverages, and the antibacterial and detoxifying effect of the activated carbon in the case of the gas mask It has a function to prevent poisonous gas, etc., and to block various harmful electromagnetic waves, and when used in bed mattresses or hot foods, it serves to block the electromagnetic waves emitted from the heating wires below.

Claims (1)

Charcoal grinding step of grinding the selected one of the bamboo charcoal, true charcoal, activated carbon to have a particle size of 0.5mm,
A mixing step with the fine charcoal powder which mixes the finely divided fine charcoal powder with a weight ratio of 40:60 to the charcoal powder pulverized with 0.5mm in the charcoal grinding step,
A mixing step of the ocher powder and the elvan powder, which is mixed with 60 to 70% of the charcoal powder after mixing with the fine charcoal powder by weight ratio and evenly mixing 20 to 30% of the ocher powder and 10 to 20% of the elvan powder,
Inorganic to prepare clay by mixing 100 parts by weight of the mixed powder, which has undergone mixing with ocher powder and elvan, and 20-30 parts by weight of the inorganic adhesive, which serves as an adhesive and coagulant during molding, and then kneading for 60 minutes. Kneading with the adhesive,
A press molding step of press-molding the clay which has undergone the kneading step into a piece having a whole plate shape or a uniform shape at a pressure of 300 kgf / cm 2 in a press,
A drying step of deforming (형 型) after the press molding step and moving to a drying room where external air is cut off and drying at a temperature of 30 to 50 ° C. for 24 hours;
A firing step of continuously burning the charcoal plate and charcoal-shaped soils dried in the drying step at 200-300 ° C. for 16 hours in a firing furnace,
An inspection step for visually inspecting the appearance of charcoal plates and charcoal pieces ejected from the kiln,
After the inspection step is completed through the surface coating step of ceramic coating the upper surface of the charcoal plate and charcoal pieces without any abnormalities, the finished mattress and charcoal plate and charcoal for the thermal mattress and the thermal mattress, characterized in that the finished packaging step Convenience manufacturing method.

Images