KR100675647B1 - Polyester high stretched yarn and fabric for working uniform thereby - Google Patents
Polyester high stretched yarn and fabric for working uniform thereby Download PDFInfo
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- KR100675647B1 KR100675647B1 KR1020050105802A KR20050105802A KR100675647B1 KR 100675647 B1 KR100675647 B1 KR 100675647B1 KR 1020050105802 A KR1020050105802 A KR 1020050105802A KR 20050105802 A KR20050105802 A KR 20050105802A KR 100675647 B1 KR100675647 B1 KR 100675647B1
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2600/00—Uses of garments specially adapted for specific purposes
- A41D2600/20—Uses of garments specially adapted for specific purposes for working activities
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/14—Dyeability
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
Abstract
Description
본 발명은 폴리에스테르 고가연사 및 그를 이용한 작업복용 원단에 관한 것으로, 보다 상세하게는, 강연시에도 우수한 신축성을 가지고 염가공이 용이하며 제조원가를 절감할 수 있는 폴리에스테르 고가연사 및 그를 이용한 작업복용 원단에 관한 것이다.The present invention relates to a polyester high-twisted yarn and a work wear fabric using the same, and more particularly, a polyester high-twisted yarn and a workwear fabric using the same, which have excellent elasticity even in a lecture, can be easily processed and reduce manufacturing costs. It is about.
폴리에스테르 원단에 신축성을 부여할 수 있는 방법으로는 크게 3가지가 있을 수 있는데, There are three ways to give elasticity to polyester fabric.
첫째는 스판덱스를 사용하는 방법으로, 이 경우 원단의 신축성은 매우 우수하지만 스판덱스 사용에 의해 가격 상승 요인이 크고, 염가공이 어려우며, 최종 원단의 수축율이나 견뢰도 등이 나쁠 수 있다.First, the method of using spandex, in this case, the elasticity of the fabric is very good, but the use of spandex may cause a large price increase, it is difficult to process, and the shrinkage rate or color fastness of the final fabric may be poor.
둘째는 가연사를 제조할 때 특수한 조건으로 원사에 꼬임(Crimp)를 많이 형성시키는 방법이 있는데 이 원사를 사용시에는 원단에 축이 많이 가면서 신축성이 발현되게 되는데 이 원사의 경우 연사를 하게 되면 신축성이 현저하게 떨어지며 강연에 서는 신축성이 전혀 없게 된다. 따라서, 폴리에스테르 원단의 특성인 강연의 요철감과 드레이프성 있는 제품 제조가 어렵다.Second, there is a method of forming a lot of crimp on the yarn under special conditions when manufacturing false twisted yarn. When this yarn is used, the elasticity increases as the axis goes to the fabric. There is a marked drop and there is no elasticity in the lecture. Therefore, it is difficult to manufacture a product having the unevenness and drape of the lecture, which is a characteristic of the polyester fabric.
셋째는 잠재권축사라는 복합방사 원사를 이용하는 방법인데, 이 원사는 가공전은 편평사(Flat yarn) 상태이나 가공 후 스프링과 같은 구조를 형성하여 신축성과 반발감을 가지는 것이다.The third method is to use a composite yarn yarn called latent crimping yarn, which has a flat yarn state before processing and forms a spring-like structure after processing to have elasticity and repulsion.
이 경우 연사 후에도 신축성을 가질 수는 있으나 실이 미끄럽고 축이 과다하게 들어감으로써 설계 및 염가공이 매우 어려우며 원가가 높아지는 단점을 가진다.In this case, although it may have elasticity after the twisting, the yarn is slippery and the shaft is excessively inserted, which makes the design and processing very difficult and the cost high.
본 발명은 상술한 바와 같은 종래기술의 문제점을 해결하고자 안출된 것으로서, 강연시에도 우수한 신축성을 가지면서 제직 및 염가공이 용이하고 제조원가를 절감할 수 있는 폴리에스테르 고가연사를 제공하고자 함에 그 목적이 있다.The present invention has been made to solve the problems of the prior art as described above, the object of the present invention is to provide a high-polyester yarn that is easy to weaving and dyeing and can reduce the manufacturing cost while having excellent elasticity during lectures have.
본 발명의 다른 목적은 상기 폴리에스테르 고가연사를 일부에 사용함으로써 제조원가가 대폭 절감되고 신축성 및 신축회복성, 저수축성, 강력이 우수한 작업복용 원단을 제공함에 있다.Another object of the present invention is to provide a work wear fabric excellent in the manufacturing cost is greatly reduced and stretch and stretch recovery, low shrinkage, strong by using the polyester high-twisted yarn in part.
본 발명의 폴리에스테르 고가연사는 2이상의 폴리머에 의한 복합방사에 의해 제조된 폴리에스테르 필라멘트사를 가연기에서 가연온도를 150 내지 240℃, 권취속도 500 내지 700 m/min, 연신비 1.1 내지 1.8, V.R. 1.1 내지 2.0, 및 접촉각 95 내지 120 도로 하여 가연가공한 것임을 특징으로 한다. Polyester filament yarn of the present invention is a polyester filament yarn produced by composite spinning with two or more polymers in the combustor, the combustion temperature is 150 to 240 ℃, winding speed 500 to 700 m / min, elongation ratio 1.1 to 1.8, V.R. 1.1 to 2.0, and a contact angle of 95 to 120 degrees characterized in that it is combustible.
본 발명의 폴리에스테르 고가연사를 이용한 작업복용 원단은 폴리에스테르와 레이 온의 혼방 직물에 있어서 위사에 일정 간격으로 본 발명의 폴리에스테르 고가연사를 피킹한 것이 특징이다.Fabric for work clothes using the polyester high-twisted yarn of the present invention is characterized in that the polyester high-twisted yarn of the present invention at a predetermined interval to the weft yarn in a blend fabric of polyester and rayon.
본 발명의 원단에 있어서, 상기 위사에 투입되는 폴리에스테르 고가연사는 상기 혼방사와 1:1로 피킹되는 것이 더욱 바람직하다.In the fabric of the present invention, it is more preferable that the polyester high-twist yarn fed into the weft yarn is picked 1: 1 with the blended yarn.
이하에서 본 발명을 보다 상세히 설명할 것이다.The present invention will be described in more detail below.
본 발명의 폴리에스테르 고가연사는 2이상의 폴리머에 의한 복합방사에 의해 제조된 폴리에스테르 필라멘트사를 가연기에서 가연온도를 150 내지 240℃, 권취속도 500 내지 700 m/min, 연신비 1.1 내지 1.8, V.R. 1.1 내지 2.0, 및 접촉각 95 내지 120 도로 하여 가연가공한 것임을 특징으로 한다. Polyester filament yarn of the present invention is a polyester filament yarn produced by composite spinning with two or more polymers in the combustor, the combustion temperature is 150 to 240 ℃, winding speed 500 to 700 m / min, elongation ratio 1.1 to 1.8, V.R. 1.1 to 2.0, and a contact angle of 95 to 120 degrees characterized in that it is combustible.
상기 2이상의 폴리머에 의한 복합방사 원사는 열적 수축에 있어서 차이가 있는 2이상의 폴리에스테르 폴리머를 병렬형(side by side)으로 복합방사하여 제조되게 되는데 이와 같이 제조된 원사는 염가공시 고열을 받게 되면 폴리머간 수축차로 인해 스프링구조로 강력한 크림프가 형성되어 크림프 수축력이 강화된다.The composite spinning yarn by the two or more polymers is manufactured by composite spinning two or more polyester polymers having a difference in thermal shrinkage in side by side. Due to the liver contraction difference, a strong crimp is formed by the spring structure, thereby strengthening the crimp shrinkage force.
본 발명에 있어서, 상기 V.R.은 당해 업계에서 통상적으로 사용하는 용어로서 가연기의 사속에 대한 벨트속도의 비율(벨트 속도/사속)을 나타내는 것이다.In the present invention, the V.R. is a term commonly used in the art to represent the ratio of the belt speed (belt speed / spin speed) to the firing speed of the combustor.
본 발명에 있어서, 상기 가연가공조건은 바람직한 조건범위로서 상기 범위를 벗어나면 신축성이 미흡해지거나 공정성이 매우 안좋아지는 문제점이 발생하게 된다.In the present invention, if the flammable processing condition is outside the above range as a preferable condition range, the elasticity is insufficient or the processability is very poor.
본 발명의 고가연사는 가연가공에 있어서 고온으로 열처리함으로써 크림프를 열고착시켜 크림프 발현특성을 향상시킨 것이다. 따라서, 염색가공시 권축이 증강 발현되어 원단에서 역학적 신축성이 한층 더 발현될 수 있다.The high twisted yarn of the present invention is to heat the crimp by heat treatment at high temperature in the twist processing to improve the crimp expression characteristics. Therefore, the crimping during the dyeing process is augmented expression can further express the mechanical elasticity in the fabric.
본 발명의 폴리에스테르 고가연사를 이용한 작업복 원단은 폴리에스테르와 레이온의 혼방 직물에 있어서 위사에 일정 간격으로 본 발명의 폴리에스테르 고가연사를 피킹한 것이 특징이다.Workwear fabric using the polyester high-twisted yarn of the present invention is characterized in that the polyester high-twisted yarn of the present invention at a predetermined interval to the weft yarn in a blend fabric of polyester and rayon.
본 발명의 원단에 있어서, 상기 위사에 투입되는 폴리에스테르 고가연사는 상기 혼방사와 1:1로 피킹되는 것이 더욱 바람직하다.In the fabric of the present invention, it is more preferable that the polyester high-twist yarn fed into the weft yarn is picked 1: 1 with the blended yarn.
본 발명은 드레이프성과 반발성을 겸비하고 있는 폴리에스테르 역학 가연사(Mechanical stretch yarn)를 작업복용 스트레치 직물에 사용하여 제품을 개발한 것이다.The present invention develops a product using a polyester mechanical stretch yarn, which combines drape and repulsion, in stretch fabrics for work clothes.
본 발명은 가격이 비싼 스판덱스 원사를 쓰지 않고도 저가의 원사를 이용해 작업복 용도의 연염제품을 제조함으로써 후지 및 박지물에도 적용이 가능하고 염색을 제외한 공정은 고온의 온도가 필요없으며, 위사 방향으로 폴리에스테르 고가연사가 피킹되어 있어 저수축율, 강도, 신축성, 신축회복성 및 내필링성에서 안정적이고 우수하다.The present invention can be applied to fuji and foil paper by using a low-cost yarn without the use of expensive spandex yarn can be applied to fuji and foil, and the process except dyeing does not require high temperature, polyester in the weft direction The high-twisted yarn is picked, so it is stable and excellent in low shrinkage rate, strength, elasticity, elastic recovery and peeling resistance.
이하에서 본 발명의 실시예가 기술되어질 것이다. 이하의 실시예는 어디까지나 본 발명을 예시하기 위한 것으로서 본 발명의 범위를 국한시키는 것으로 이해되어서는 안 될 것이다.Hereinafter, embodiments of the present invention will be described. The following examples are only intended to illustrate the invention and should not be understood as limiting the scope of the invention.
(실시예1)Example 1
폴리에스테르 150d/48f 병렬형 복합방사사를 무라다가연기(Murata 33H)에서 가연온도를 200℃, 권취속도 650 m/min, 연신비 1.6, V.R. 1.6, 및 접촉각 104 도로 하여 가연가공함으로서 본 발명의 폴리에스테르 고가연사를 얻고 그 가연사 물성을 측정 하여 아래 표 1의 결과를 얻었다.The combustion temperature of polyester 150d / 48f parallel composite yarns in Murata Combustor (Murata 33H) was set at 200 ℃, winding speed 650 m / min, elongation ratio 1.6, V.R. 1.6, and the contact angle of 104 degrees by the twist processing to obtain the polyester high twisted yarn of the present invention and the physical properties of the twisted yarn was measured to obtain the results of Table 1 below.
- CC[%] : 크림프수축율(Crimp contraction), (L1-L2)/L1 *100% CC [%]: Crimp contraction, (L1-L2) / L1 * 100%
(L1은 초기 1.5g 하중을 주었을때 길이(cm), L2는 L1을 82℃의 중탕에 10분 수축후에 꺼내어서 1시간 상온에서 건조한 후 측정한 길이(cm)) (L1 is the length (cm) when the initial 1.5g load is applied, L2 is the length (cm) measured after drying at room temperature for 1 hour after taking out L1 in a heated bath at 82 ℃ for 10 minutes)
- CD[%] : 크림프 내구성(Crimp durability), 측정 방법은 CC 측정 방법에서 초기 하중을 20.5g으로 함.-CD [%]: Crimp durability, the measurement method is the initial load of 20.5g in the CC measurement method.
- 토오크(Torque): 필라멘트가 S연, 혹은 Z연 방향으로 회전하려는 1M당의 꼬임수. - I/L[ea/m] : 원사에 일정하게 공기 교락을 시켜 주는데, 이 교락이 M당 몇개가 있는지를 나타냄. Torque: The number of twists per 1M the filament is trying to rotate in either the S or Z direction. -I / L [ea / m]: It gives air entanglement to the yarn at regular intervals, and shows how many entangles there are per M.
(실시예2)Example 2
폴리에스테르와 레이온의 혼방직물(TR 직물)을 제직함에 있어서, 경사에 폴리에스테르와 레이온이 중량비로 65:35로 혼합된 혼방사를 사용하고 위사에 상기 혼방사와 상기 실시예1에서 제조된 본 발명의 폴리에스테르 고가연사를 1:1로 피킹하여 본 발명의 작업복용 원단을 제조하고, OM 모소기를 거쳐 전처리기에서 103℃ × 25m/min로 전처리를 수행하고 불순물을 제거한 후 180℃ × 35m/min로 열처리를 하였다. 다음에 염색 공정의 서모픽스에서 통상의 조건으로 염색한 후 수지처방과 최종 열고정처리를 수행하여 본 발명에 따른 최종 작업복 원단을 완성하였다.In weaving a blend fabric of polyester and rayon (TR fabric), a blend yarn of polyester and rayon in a weight ratio of 65:35 is used for warp yarns, and the blend yarn and the yarn of the present invention prepared in Example 1 Picking high-polyester yarn 1: 1 to prepare the work clothes fabric of the present invention, pre-treatment at 103 ℃ × 25m / min in the pre-treatment through an OM mosquito and remove impurities, 180 ℃ × 35 m / min Heat treatment was performed. Next, the dyeing was performed under normal conditions in the thermofix of the dyeing process, followed by the resin prescription and the final heat setting treatment to complete the final work clothes fabric according to the present invention.
그 물성을 측정하여 아래 표 2에 나타내었다. The physical properties are measured and shown in Table 2 below.
(비교예)(Comparative Example)
폴리에스테르와 레이온의 혼방직물(TR 직물)을 제직함에 있어서, 경사 및 위사에 폴리에스테르와 레이온이 중량비로 65:35로 혼합된 혼방사를 사용한 것을 제외하고는 상기 실시예2와 동일한 조건으로 제직 및 가공하여 작업복 원단을 완성하였다.In weaving a blend fabric of polyester and rayon (TR fabric), weaving and weaving under the same conditions as in Example 2, except that a blend yarn in which polyester and rayon are mixed in a weight ratio of 65:35 is used for warp and weft yarns. The work piece fabric was completed by processing.
그 물성을 측정하여 아래 표 2에 나타내었다. The physical properties are measured and shown in Table 2 below.
상기 실시예 및 비교예에서 알 수 있는 바와 같이 본 발명의 작업복용 원단은 스판덱스를 사용한 직물과 거의 흡사한 효과를 낼수 있었고 수축율 면에서는 거의 1% 미만대 수준이고, 신축성은 16∼25%, 신축성 회복율은 88∼99%수준으로 작업 용도로는 매우 양호한 물성을 나타내었다.As can be seen in the above examples and comparative examples, the work wear fabric of the present invention can have an effect almost similar to the fabric using spandex, and in terms of shrinkage, it is almost less than 1%, elasticity is 16 to 25%, and elasticity. The recovery rate was 88-99%, showing very good physical properties for work.
상술한 바와 같이 본 발명에 따르면 강연시에도 우수한 신축성을 가지면서 제직 및 염가공이 용이하고 제조원가를 절감할 수 있는 폴리에스테르 고가연사가 제공되는 효과가 있다.As described above, according to the present invention, there is an effect of providing a polyester high-twisted yarn which is easy to weave and dye and reduce manufacturing costs while having excellent elasticity even during lectures.
또한, 본 발명에 따르면 상기 본 발명의 폴리에스테르 고가연사를 사용함으로써 제조원가가 대폭 절감되고 신축성 및 신축회복성, 저수축성, 강력이 우수한 작업복용 직물이 제공되는 효과가 있다.In addition, according to the present invention by using the polyester high-twisted yarn of the present invention has a significant reduction in manufacturing cost and has the effect of providing an excellent work wear fabric stretch and stretch recovery, low shrinkage, excellent strength.
또한, 본 발명의 폴리에스테르 고가연사를 사용하면 우수한 신축성과 함께 강연시 아세테이트 터치, 중연시 울 터치를 발현할 수 있으며, 드레이프성과 반발탄성도 겸비하고 있어 작업복뿐만이 아니라 다양한 직물 원단에 이용될 수 있다. In addition, when the polyester high-twist yarn of the present invention is used, it can express acetate touch and high-strength wool touch during lecture with excellent elasticity, and can also be used in various textile fabrics as well as work clothes because it combines drape and resilience. .
본 발명에 따르면 고가의 스판덱스 원사를 사용하지 않고서도 스트레치 제품의 원단을 전개할 수 있는 효과가 있다.According to the present invention there is an effect that can expand the fabric of stretch products without using expensive spandex yarn.
이상에서 본 발명은 기재된 구체예에 대해서만 상세히 설명되었지만, 본 발명의 기술사상 범위내에서 다양한 변형 및 수정이 있을 수 있음은 당업자에게 있어서 명백한 것이며 이러한 변형 및 수정이 첨부된 특허청구범위에 속함은 당연하다.Although the present invention has been described in detail only with respect to the described embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made within the technical scope of the present invention, and such modifications and modifications belong to the appended claims. Do.
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KR101979656B1 (en) * | 2018-01-26 | 2019-05-17 | 주식회사 대영합섬 | Composite false-twist yarn and Manufacturing method thereof |
KR101979655B1 (en) * | 2017-12-27 | 2019-08-28 | 주식회사 대영합섬 | The method for preparation of false-twisted yarn using polyester latent crimp yarn and false-twisted yarn therefrom |
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