KR100641733B1 - Organic Electro-Luminescence Display Device And Fabricating Method Thereof - Google Patents

Abstract

The present invention relates to an organic electroluminescent display device and a method of manufacturing the same that can prevent degradation of luminous efficiency and image quality.

The organic electroluminescent display device according to the present invention is located between the organic electroluminescent array and the sealant and is characterized by having a dummy insulating pattern formed unevenly.

Description

Organic electroluminescent display device and manufacturing method thereof {Organic Electro-Luminescence Display Device And Fabricating Method Thereof}             

1 is a plan view schematically illustrating a conventional organic electroluminescent display device.

FIG. 2 is a diagram illustrating region A of the organic electroluminescent display device illustrated in FIG. 1 in detail.

FIG. 3 is a cross-sectional view taken along lines II ′ and II-II ′ of FIG. 2.

4 is a view for explaining the light emission principle of a conventional organic electroluminescent display device.

5 illustrates a portion of an organic electroluminescent display device according to an exemplary embodiment of the present invention.

FIG. 6 is a cross-sectional view taken along line III-III ′ and line IV-IV ′ of FIG. 5.

7A to 7F illustrate a method of manufacturing an organic light emitting display device according to an exemplary embodiment of the present invention.

<Brief description of symbols for the main parts of the drawings>

2,102: substrate 4,104: anode electrode                 

12,112: cathode electrode 10,110: organic light emitting layer

6,106 insulating film 8,108 partition wall

52,125: second line 54,154: first line

109: dummy bulkhead 206: dummy insulation pattern

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an organic electroluminescent display device, and more particularly, to an organic electroluminescent display device capable of preventing degradation of luminous efficiency and image quality and a manufacturing method thereof.

Recently, various flat panel displays have been developed to reduce weight and volume, which are disadvantages of cathode ray tubes. Such flat panel displays include liquid crystal displays, field emission displays, plasma display panels, and electro-luminescence (EL). Display elements).

In order to improve the display quality of such a flat panel display device and to attempt to make a large screen, there are active researches. Among these, the EL display element is a self-light emitting element that emits light by itself. The EL display element displays a video image by exciting fluorescent material using carriers such as electrons and holes.

This EL display element is roughly divided into an inorganic EL display element and an organic EL display element according to the material used. The organic EL display element requires a high voltage of 100 to 200 V and is driven at a voltage lower than that of the inorganic EL display element by about 5 to 20 V, thereby enabling direct DC low voltage driving. In addition, the organic EL display element has excellent characteristics such as wide viewing angle, high-speed response, and high contrast ratio, so that it is used as a pixel of a graphic display, a pixel of a television image display or a surface light source. It can be used and is suitable for next-generation flat panel display because it is thin, light and good color.

FIG. 1 is a view schematically showing a general organic EL display device, FIG. 2 is a plan view specifically showing a part (area A) of FIG. 1, and FIG. 3 is a line I-I 'and II-II' of FIG. This is a cross-sectional view shown by cutting.

1 through 3 illustrate a display area P1 in which an organic EL array including driving electrodes (for example, an anode electrode and a cathode electrode) is formed, and a display area P1. The non-display area P2 in which the pad part 25 for supplying a driving signal to the driving electrodes is positioned is provided.

In the organic EL array formed in the display area P1, an anode electrode 4 formed on the substrate 2 and a cathode electrode 12 formed in a direction crossing the anode electrode 4 are formed.

A plurality of anode electrodes 4 are spaced apart at predetermined intervals on the substrate 2. On the substrate 2 on which the anode electrode 4 is formed, an insulating film 6 having an opening for each EL cell EL region is formed. On the insulating film 6, a partition 8 for separating the organic light emitting layer 10 and the cathode electrode 12 to be formed thereon is positioned. The partition wall 8 is formed in a direction crossing the anode electrode 4 and has an overhang structure in which the upper end portion has a wider width than the lower end portion. On the insulating film 6 on which the partition 8 is formed, the organic light emitting layer 10 and the cathode electrode 12 made of an organic compound are sequentially deposited on the entire surface. The organic light emitting layer 10 is formed by stacking a hole transporting layer, a light emitting layer, and an electron transporting layer on the insulating film 6.

In the non-display area P2, a data pad for supplying a data voltage to the anode electrode 4 through the first line 54 extending from the anode electrode 4 of the display area P1 and the first line 52. Are formed, and a second line 52 connected to the cathode electrode 12 and a scan pad for supplying a scan voltage through the second line 52 are provided. Here, the second line 52 is composed of a double layer of the transparent conductive layer 52a and the opaque conductive layer 52b. Such a data pad is connected to a TCP in which a first driving circuit for generating a data voltage is mounted to supply a data voltage to each anode electrode 4. Scan pads are formed on both sides of the data pad. The scan pad is connected to the TCP in which the second driving circuit which generates the scan voltage is connected to supply the scan voltage to each cathode line 12.

The organic EL array in the display area P1 is easily deteriorated by moisture and oxygen. In order to solve this problem, an encapsulation process is performed to bond the substrate 2 and the cap 28 on which the organic EL array such as the anode electrode 2 is formed and the sealant 25 such as an epoxy resin. The cap 28 is filled with a getter for absorbing moisture and oxygen in the center of the back thereof, thereby protecting the organic EL array from oxygen and moisture.                         

In the conventional organic EL display device having such a structure, when voltage is applied between the anode electrode 4 and the cathode electrode 12, as shown in FIG. 4, electrons (or cathode) generated from the cathode electrode 12 are generated. Is moved toward the light emitting layer 10c through the electron injection layer 10a and the electron transport layer 10b. In addition, holes (or anodes) generated from the anode electrode 4 move toward the light emitting layer 10c through the hole injection layer 10d and the hole transport layer 10d. Accordingly, in the light emitting layer 10c, light is generated by collision and recombination of electrons and holes supplied from the electron transport layer 10b and the hole transport layer 10d, and the light is emitted to the outside through the anode electrode 4. The image is displayed.

In the organic EL display device, the sealant 25 flows into the organic EL array of the display area P1 via the partition 8 and the partition 8 when the cap 28 and the substrate 2 are bonded to each other. Things happen frequently. The sealant 25 contains a large amount of moisture, oxygen, and impurities, thereby damaging the organic light emitting layer 10 of the organic EL array. As a result, a problem arises in that the luminous efficiency and image quality of the device are deteriorated.

Accordingly, it is an object of the present invention to provide an organic electroluminescent display device and a method of manufacturing the same, which can prevent degradation of luminous efficiency and image quality by preventing inflow of a sealant into an EL array.

In order to achieve the above object, the organic electroluminescent display device according to the present invention is an organic electroluminescent display device in which the cap and the substrate on which the organic electroluminescent array is formed using a sealant for packaging the organic electroluminescent array. A dummy insulating pattern is formed between the organic light emitting array and the sealant and is formed irregularly.

The organic light emitting array is characterized in that it comprises a partition wall parallel to any one of the first and second electrodes, the first and second electrodes formed on the substrate with an organic light emitting layer therebetween.

A signal supply pad for supplying a driving signal to the organic light emitting array; And a signal line electrically connecting any one of the first and second electrodes to the signal supply pad.

And an insulating layer including a contact hole exposing the light emitting area on the first electrode and exposing the signal line, wherein one of the first and second electrodes is connected to the signal line through the contact hole. It is characterized by.

In the method of manufacturing an organic light emitting display device according to the present invention, in the method of manufacturing an organic light emitting display device comprising the step of bonding the cap and the substrate using a sealant for packaging the organic light emitting array, And forming a dummy insulating pattern positioned between the organic light emitting array and the sealant.

Other objects and features of the present invention in addition to the above object will become apparent from the description of the accompanying examples.

Hereinafter, exemplary embodiments of the present invention will be described with reference to FIGS. 5 to 7F.

FIG. 5 is a view showing a part of an organic EL display device according to an embodiment of the present invention, and FIG. 6 is a cross-sectional view taken along line III-III 'and line IV-IV' of FIG. 5.

5 and 6 illustrate a display area P1 in which an organic EL array including an anode electrode and the like is formed, and a pad unit for supplying driving signals to driving electrodes in the display area P1. The non-display area P2 is provided.

In the display area P1, an anode electrode 104 formed on the substrate 102 and a cathode electrode 112 formed in a direction crossing the anode electrode 104 are formed.

A plurality of anode electrodes 104 are formed on the substrate 102 spaced apart from each other at predetermined intervals. On the substrate 102 on which the anode electrode 104 is formed, an insulating film 106 including an opening defining a light emitting area for each EL cell EL region and a contact hole 175 exposing the second line 152 is formed. do. On the insulating layer 106, a partition 108 having an overhang structure having an upper end wider than the lower end is formed.

The partition 108 serves to separate the organic light emitting layer 110 and the cathode line 112 to be formed thereon.

On the insulating layer 106 on which the partition 108 is formed, the organic light emitting layer 110 and the cathode electrode 112 made of an organic compound are sequentially deposited on the entire surface. The organic light emitting layer 110 is formed by stacking a hole transporting layer, a light emitting layer, and an electron transporting layer on the insulating film 106.                     

In the non-display area P2, a first line (not shown) extending from the anode electrode 104 of the display area P1 and data pads supplying a data voltage to the anode electrode 104 through the first line are formed. The second line 152 connected to the cathode electrode 112 and a scan pad for supplying a scan voltage through the second line 152 are provided. Here, the cathode electrode 112 is connected to the second line 152 exposed through the contact hole 175 penetrating the insulating film 106, and the second line 152 is a transparent conductive layer 152a and an opaque conductive layer ( 152b).

The data pad is connected to a TCP in which a first driving circuit for generating a data voltage is mounted to supply a data voltage to each anode electrode 104. Scan pads are formed on both sides of the data pad. The scan pad is connected to the TCP in which the second driving circuit which generates the scan voltage is connected to supply the scan voltage to each cathode line 112.

In the non-display area P2, the dummy partition wall 109 connected to each of the partition walls 109 positioned on the display area P1, and the sealant 125 and the dummy partition wall 109 are extended in the display area P1. A dummy insulating pattern 207 formed unevenly therebetween is formed therebetween.

The dummy partition wall 109 is formed between the organic EL array and the sealant 125 to prevent the sealant 125 from flowing into the organic EL array together with the partition wall 109 positioned on the display area P1. .

The dummy insulating pattern 206 partially exposes the second line 152 through the concave region 206a and prevents the sealant 125 from flowing into the organic EL array.

In other words, even when a portion of the sealant 125 moves toward the organic EL array when the substrate 102 and the cap 128 are bonded to each other for packaging the organic EL array, a height of about 1 to 2 μm is applied to the non-display area P2. Since the sealant 125 is immersed in the concave region 206a of the dummy insulating pattern 206, the inflow of the sealant 125 into the organic EL array can be prevented.

As a result, damage to the organic light emitting layer 110 of the organic EL array by the sealant 125 is prevented during the encapsulation process, thereby preventing deterioration in luminous efficiency and image quality.

7A to 7F are views for explaining a method for manufacturing an organic EL display device according to the present invention.

First, a metal transparent conductive material is deposited on a substrate 102 formed using soda lime or hardened glass, and then patterned by a photolithography process and an etching process to form an anode electrode 104 as shown in FIG. 7A. ), A transparent conductive layer 152a is formed. Here, indium tin oxide or SnO 2 may be used as the metal material.

An opaque conductive material is formed on the substrate 102 on which the anode electrode 104 and the transparent conductive layer 152a are formed, and then patterned by a photolithography process and an etching process to form an opaque conductive layer 152b as shown in FIG. 7B. . As a result, a second line 152 that is a double layer of the transparent conductive layer 152a and the opaque conductive layer 152b is formed.

The photosensitive insulating material is coated on the substrate 102 on which the second line 152 is formed by spin-coating, and then patterned by a photolithography process and an etching process, as shown in FIG. 7C. An insulating film 106 having a contact hole 175 for exposing the light emitting area of the region P1 and exposing the second line 152 of the non-display area P2 is formed, and an outer portion of the insulating film 106 is formed. In addition to the region, the uneven dummy insulating pattern 106 is formed.

The photosensitive organic material is deposited on the insulating layer 106 and then patterned by a photolithography process and an etching process to form the partition 108 and the dummy partition 109 as illustrated in FIG. 7D. The partition 108 is formed in the non-light emitting area so as to intersect the plurality of anode electrodes 4 so as to distinguish the pixels, and the dummy partition 109 is connected to each of the partitions 108 of the display area P1 and is not displayed. It is located in the area P1. Here, the partition 108 and the dummy partition 109 is formed to be connected to each other to surround the organic EL array.

An organic light emitting layer 110 is formed on the substrate 102 on which the partition 108 is formed, as shown in FIG. 7E.

As the metal material is deposited on the substrate 102 on which the organic light emitting layer 110 is formed, as shown in FIG. 7F, the second line 152 is formed to be parallel to the partition 108 and exposed through the contact hole 175. And a cathode electrode 112 is formed.

As described above, the organic EL display device and the method of manufacturing the same according to the present invention are located between the organic EL array and the sealant 125 and the dummy partition wall 109 connected to each of the partition walls 108 positioned in the display area P1. It is provided. The dummy partition wall 109 serves to prevent inflow of the sealant 125 into the organic EL array during the encapsulation process together with the partition wall 108. In addition, the uneven dummy insulating pattern 206 is formed between the sealant 125 and the organic EL array, so that the sealant 125 flowing into the organic EL array is immersed in the concave region 206a of the dummy insulating pattern 206. . As a result, the inflow of the sealant 125 into the organic EL array is prevented.                     

Accordingly, damage to the organic light emitting layer 110 by the sealant 125 may be prevented, thereby preventing degradation of luminous efficiency and image quality of the device.

As described above, the organic EL display element and the method of manufacturing the same according to the present invention form a dummy partition wall which is connected to each partition wall of the display area and is located in the non-display area. In addition, an uneven insulating film is formed between the sealant on the non-display area and the dummy partition wall. Accordingly, the organic EL array is prevented from being damaged by the sealant used when the cap and the substrate are bonded together, thereby preventing the luminous efficiency and the image quality from being lowered.

Those skilled in the art will appreciate that various changes and modifications can be made without departing from the technical spirit of the present invention. Therefore, the technical scope of the present invention should not be limited to the contents described in the detailed description of the specification but should be defined by the claims.

Claims (5)

In the organic light emitting display device in which the cap and the substrate on which the organic light emitting array is formed using a sealant for packaging the organic light emitting array, And a dummy insulating pattern disposed between the organic light emitting array and the sealant and irregularly formed. The method of claim 1, The organic electroluminescent array is An organic light emitting display device comprising: first and second electrodes formed on the substrate with an organic light emitting layer interposed therebetween, and partition walls parallel to any one of the first and second electrodes. The method of claim 2, A signal supply pad for supplying a driving signal to the organic light emitting array; And a signal line electrically connecting one of the first and second electrodes to the signal supply pad. The method of claim 3, wherein And an insulating layer including a contact hole exposing the light emitting area on the first electrode and exposing the signal line. One of the first and second electrodes is connected to the signal line through the contact hole. In the manufacturing method of the organic light emitting display device comprising the step of bonding the cap and the substrate using a sealant for packaging the organic light emitting array, And forming a dummy insulating pattern between the organic light emitting array and the sealant, wherein the dummy insulating pattern is formed unevenly.

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