KR100541934B1 - a method manufacture marking tradition use paper - Google Patents

Abstract

The present invention is to be able to easily produce a traditional pattern carved into temples, traditional houses, sculptures using waste paper. More specifically, the waste paper to be discarded is immersed in water, and then dried, mixed, and kneaded with grass, and then patterned with a plaster mold having a pattern to be formed, followed by drying, coloring, and vegetable oil coating. By forming a patterned pattern, and when the colored pattern is attached to the outer surface of the interior and exterior materials to form a pattern in a manner that combines the pattern and the pattern carving together, it is possible to easily create a complex antique pattern pieces and shorten the working time Manufacturing method of building interior materials using waste paper to prevent the environmental pollution by recycling waste paper discarded at the same time as mass production, and to create the same effect as wood chips on old-fashioned patterns formed on interior and exterior materials such as doors It would be to provide.

Waste paper, pattern, interior and exterior materials of building, molding frame

Description

Traditional pattern manufacturing method using waste paper {a method manufacture marking tradition use paper}

1 is a manufacturing process for molding a pattern piece of the present invention.

Figure 2 is an exemplary cross-sectional view of a state of forming a pattern sculpture by embedding waste paper dough in a plaster mold according to the production method of the present invention.

Figure 3 is a perspective view of a traditional pattern formed on the outer surface of the door using a pattern sculpture according to the present invention.

Figure 4 is a front configuration diagram of a door completing a traditional pattern using a pattern sculpture of the present invention.

Figure 5 is a cross-sectional view of the door to complete the traditional pattern using a pattern sculpture of the present invention.

Figure 6a is an illustration of a partial extraction of the state combining the pattern pieces according to the present invention.

Figure 6b is an illustration of a part of the extraction state of the pattern piece according to Figure 4a.

Figure 7a, 7b is an exemplary view showing a glyph form as another embodiment of the present invention.

8 is a cross-sectional configuration of a state in which a core is formed inside a pattern piece as another embodiment of the present invention.

Figure 9 is an exemplary view of a state in which the pattern pieces installed on the outer surface of the door as another embodiment of the present invention formed by another coupling method.

<Code Description of Main Parts of Drawing>

10: waste paper dough 20: plaster mold

30: Sculpture pattern 40: Heartwood

50: Moon

The present invention is to be able to manufacture a traditional pattern carved into temples, traditional houses, sculptures using waste paper. Particularly, the complex pattern formed on the building interior materials of temples and traditional houses can be made by using plastered paper with a plaster mold to make the pattern simple and easy to manufacture. It relates to a traditional pattern manufacturing method used.

Conventionally, in order to form a pattern used for building interior materials of temples, traditional houses, and sculptures, wood must be carved by hand, which takes a long time and decreases productivity, but also deteriorates and deteriorates after a long time. In particular, if a piece of wood is damaged and repaired, no matter how professional it is, there is a significant difference between the repaired part and the existing pattern that has not been repaired, and only a few skilled technicians can repair it. Not only this is not easy, but also has a problem in that a lot of costs incurred during maintenance work.

In other words, the door of a temple or a traditional house is made of a border frame, the doors installed inside the door frame, and the carved patterns formed on the outside of the doors are all made of wood, and the patterns of the doors are carved by people. Completed.

As described above, as the complex patterns formed in the interior and exterior materials of the building were manually carried out by hand, the work was time-consuming and heavy, and the manufacturing cost was set high, thereby increasing the construction cost and failing to produce in large quantities.

In addition, as the patterns formed in temples and cultural properties are produced using wood, forest destruction is caused by the consumption of timber, whereas the growth of trees grows into large trees over the years, which eventually leads to the destruction of the forest environment. In this case, there is a problem that the economic loss of importing and using wood from abroad is very large because it cannot meet the demand of wood.

In addition, there were sculptures, decorative items, furniture, containers, and masks using waste paper. However, these waste paper products are crushed after being soaked in paper to form a sculpture by attaching them to the outer surface of a frame having a predetermined shape. Or, there were deodorants, containers, etc., which were used after being demoulded after drying after being attached to the outer surface of a model having a certain shape. However, these paper products are used for temporary use or as decorative items. Not only did not produce the pattern, but also vulnerable to moisture and weather, there was a problem to use only for the purpose of storing indoor and dried items.
In addition, when looking at the pre-registration of such a field, in the patent application 2002-16625 "Method of manufacturing a decorative article using the waste paper and its decorative article", finely cut waste paper such as newspaper paper and bite it into water, bitten by water Dehydrating waste paper into a dehydrator, adding grass to the dehydrated waste paper, putting it into a blender, and pulverizing finely while stirring. The method of manufacturing ornaments, plaques, picture frames, etc., comprising a post-treatment step of demolding a finished product from a mold and then drying it naturally and attaching or flame-proofing printing or painting or attachment to the dried product. Such a manufacturing method has no inconvenience in the case of a simple pattern, that is, a pattern such as an ornament, a placard, and a frame, but a complex and delicate case such as a traditional pattern may not be produced in a positive manner, but may also be manufactured in a mold. Even if the production cost is excessively used, there was a problem that there is no economic and unrealistic.

The present invention has been invented in view of the above problems, and the waste paper to be discarded is immersed in water and then dried by stirring and mixing and mixing with the paste to produce a pattern to be formed into a plaster mold to combine the pattern pieces. The first purpose is to shorten the working time and to mass produce and light weight by forming a pattern in a way, and to prevent environmental pollution by recycling the waste paper that is discarded and to be formed in the interior and exterior materials of buildings such as doors. It is to provide a traditional pattern manufacturing method using waste paper to make the old-fashioned pattern to produce the same effect, such as wood chips.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Collecting and sorting out waste paper and immersing in water for 3 to 4 hours;

Mixing and kneading the waste paper soaked in water and stirring at a ratio of 10: pool 1 after stirring to release the waste paper;

Forming a base mold for forming the waste paper dough into patterns and then shaping a pattern of clay or clay to dry it in the shade;

Putting plaster kneaded in the dried clay or clay foundation mold to dry and demolding the plaster mold;

Applying a mold release agent to the molded plaster mold and then putting waste paper dough prepared by mixing at a ratio of waste paper 10: pool 1 and compacting it;

Tapping the upper surface of the waste paper compacted in the plaster mold with a cloth to first remove water by 90%;

Molding the gypsum mold of the waste paper dough from which the primary moisture is removed by completely drying the moisture in the secondary form for 1 to 2 hours in a drier at 70 to 95 ° C. to form a piece of pattern;

Coloring the pattern of the pattern after demolding the dried pattern pieces in a plaster mold;

The colored pattern is dried and dried in a process of repeating application of vegetable oil on the outer surface 2 to 4 times, and a method of manufacturing a traditional pattern used for a traditional house.

The pattern pieces are mixed with 75 to 85% by weight, 7 to 10% by weight of grass, 5 to 9% by weight of flame retardant, 2 to 6% by weight of antimicrobial agent, and kneaded to stir to release the waste paper dipped in water. Mold.

The glyph pieces are constructed such that the core of wood or metal is embedded in the middle part when the waste dough is put into the plaster mold.

The pattern pieces are connected to repeat the left, right, up and down continuously and formed into pieces of a panel form having a predetermined size so that they can be attached to the interior and exterior materials.

Referring to the manufacturing process according to an embodiment of the present invention configured as described above in detail.

Step 1: sorting out and dipping

To knead the waste paper, the waste paper is first collected and sorted as usable.

In the case of waste paper, which is hard like a milk carton or made of a vinyl coating on an outer surface thereof, a device for separating the waste paper is required, and since it is not released even after being immersed in water for a long time, it is preferable to exclude it because it is impractical in the present invention.

Therefore, the material used in the present invention is not to separate the waste paper and the paper that can be used, but to use waste paper discarded in terms of recycling the waste paper and protecting the environment, such as newspapers, notes, books, publications, When the waste paper made of leaflets, boxes and the like is immersed in water for 3 to 4 hours, it is preferable to use only waste paper that can be unwound and kneaded.

 After the waste paper is collected and sorted, it is immersed in normal clean water for 3 to 4 hours so that the lipid can be completely released.

At this time, even without a separate chemical treatment, some of the ink and colors printed on the waste paper are decomposed. However, in the present invention, since the waste paper is completely decomposed and used separately, the color is formed according to a pattern formed on the outer surface of the pattern piece, and thus it is not necessary to remove the ink.

Second Process: Mixing Dough

The waste paper sufficiently immersed in the water is delivered to a separate stirrer and stirred to completely release the lipid. At this time, the water content of the waste paper is put in the stirrer in a state where the water is falling when the waste paper is removed from the water so that the agitation is smoothly stirred to completely release the lipids of the paper.

After the agitation, the waste paper was mixed at a ratio of 10: pool 1, and then the waste paper and the grass were kneaded again using a stirrer to be completely mixed.

At this time, after stirring to completely remove the waste paper, as another embodiment of the present invention

You may knead | mix and knead with 75 to 85 weight% of waste paper, 7 to 10 weight% of grass, 5 to 9 weight% of flame retardants, and 2 to 6 weight% of antibacterial agents.

In the present invention, when the moisture is completely dried when forming the pattern pieces, deformation or corrosion will not occur. However, by mixing 5 to 9% by weight of flame retardant and 2 to 6% by weight of the antimicrobial agent, the bacteria are more safe from fire and bacteria are propagated. You can prevent that.

3rd Step: Fabrication of Basic Form

In order to form the waste paper dough 10 as a pattern carving 30, a mold of a pattern is made of white or white clay which is a raw material of clay or porcelain.

That is, in order to make a molding frame of the pattern sculpture 30, first carved a pattern-shaped pattern with wood and then patterns the pattern of the clay. After the pattern is made of clay, the clay is dried in the shade to prepare a basic mold so that deformation does not occur during handling. At this time, be careful not to crack or deform the basic mold made of clay and design it to be suitable for the thickness and size of the pattern pieces to be molded in the future. .

In addition, the present invention is simple even in the case of complex traditional patterns by making a basic mold by floating the pattern of the building existing in temples, traditional houses, etc., without making a separate pattern sculpture (30) to make a pattern with clay It can be manufactured easily.

The present invention can be a pattern of the pattern using not only clay but also other raw materials such as clay, which is a ceramic material, as a material for patterning the pattern.

4th Step: Plaster Mold

Pour the plaster kneaded with water in the base mold of the dried clay and gently tap the upper surface to prevent the formation of voids. At this time, when putting plaster kneading, the basic mold is carried out in a range that does not break. Dough of water and gypsum is in accordance with ordinary plaster kneading.

After putting the plaster dough in the basic mold as described above may be dried in the shade or sunny place, it is preferable to slowly dry in the shade to prevent the rapid curing and shrinkage of the plaster.

After the gypsum of the base mold is completely dried, the mold is demolded to complete the gypsum mold 20 to form a pattern sculpture.

Before pouring gypsum into the base mold, a conventional mold release agent may be applied to the inner surface of the base mold made of clay so that the mold may be smoothly demolded at a later time.

 5th Process: Pattern Sculpting

In order to make the pattern sculpture 30 of the present invention, a mold release agent is applied to the inner surface of the molded plaster mold 20. In this case, the mold release agent used is a conventional mold release agent such as soapy water and a detergent.

After applying the mold release agent on the inner surface of the plaster mold as described above, put the waste paper dough prepared by mixing in the ratio of the waste paper 10: pool 1 and compacted.

After the compaction of the waste paper dough 10 into the gypsum mold 20, the top surface of the waste paper dough 10 compacted with a dry cloth or nonwoven fabric is repeatedly knocked to remove moisture up to 90%.

The material for removing the moisture of the waste paper dough 10 embedded in the gypsum mold 20 is not particularly limited, and any material may be used to remove the moisture of the waste paper dough.

6th Step: Drying

The gypsum mold 20 of the waste paper from which the primary moisture is removed by 90% is completely dried in the dryer for 2 to 1 hour in a dryer at 70 to 95 ° C.

In the present invention, drying the plaster mold 20 with built-in waste paper in order to improve productivity by allowing drying in a short time, and the drying method may be any one of natural drying or drying through a dryer. .

In addition, the drying temperature and time is dried for 1 to 2 hours at a temperature of 70 ~ 95 ℃ depending on the size of the molded article.

Step 7: color patterns and apply vegetable oil

In the sixth step, the pattern piece 30 completely dried with a drier in the gypsum mold is demolded in a gypsum mold, and only the vivid and embossed patterns are clearly formed to select a color suitable for the pattern. Coloring is done in the same way as coloring existing wood chips.

Briefly summarized the method of manufacturing the glyph sculpture of the present invention made in this way firstly sorting and dipping the waste paper → mixing dough of waste paper and grass → floating the pattern of the pattern with clay → fabrication of mold mold → gypsum engraving → molding glyph sculpture Drying → Painting on the outer surface of the sculpture and applying oil → Finishing the sculpture.

After coloring according to the pattern of the pattern piece 30 formed of waste paper as described above, the colored paint is completely dried and then applied with vegetable oil on the surface so as not to be damaged from rain and moisture.

The vegetable oil coating (coating) is slightly different depending on the pattern, but is repeatedly applied 3 to 4 times.

The vegetable oil to be carried out in the present invention can be used for all vegetable oils such as soybean oil, perilla oil, and may be applied from one to several times depending on the state of the pattern pieces so that the pattern pieces of paper material can be used without deterioration for a long time. If it is carried out 3 to 4 times in order to achieve a sufficient effect.

The method of applying the vegetable oil is repeated three to four times by applying a vegetable oil after completely applying the vegetable oil on the surface of the pattern sculpture 30, the oil is completely soaked and dried until dried.

The oil used in the present invention is not necessarily limited to vegetable oil, and soybean oil has been traditionally used for many years among vegetable oils. Such soybean oil has been found to have an excellent effect on waterproofing, insect repellent, and also for ancestor generation. It is preferable to use soybean oil among vegetable oils, which has been used for paper furniture and the effect thereof has been proved.

Sculpture pattern 30 completed as described above is used to replace the wood carving patterns in the building interior or exterior materials.

Traditionally, doors used in traditional houses, temples, etc., the patterns formed on the inner and outer walls require a lot of time and effort because they have to be carved by hand one by one, there is a problem that the productivity is lowered, but is produced by the manufacturing method of the present invention Glyph pieces are attached to the outer surface of the liver of the door to be used with adhesive to complete the pattern. In other words, if attached to the outer surface of the door or the interior and exterior materials to be attached to the same pattern pieces, but the vertices and vertices formed on the outer peripheral surface of the pattern pieces to correspond to each other (see Figure 6a) to attach the pattern pieces are attached to Figure 6b to It is possible to complete the shape of the shape as shown in Figure 7b.

At this time, the glyph pieces may be attached to each other by making them one by one as shown in FIG. 1 or 6a, but glyph pieces may be formed by making a plaster mold such that several glyphs are connected as shown in FIG. 6b. Thus, when a pattern piece made of one object is formed into a pattern piece having a certain size connected to several pieces, and when attached to interior and exterior materials, work time is shortened by that amount.

In addition, in the present invention, it is possible to omit the work by making a pattern piece 20 to the size corresponding to the frame of the entire size of the door, but in this case it is difficult to accurately calculate the shrinkage of the paper when drying the pattern piece 20 It is preferable to work in a manner of making one piece of object or a pattern of several connected to match each other.

In the embodiment of the present invention, when attached to the glyph and glyph or glyph and the door flesh may be used without using an adhesive nail or wood nail.

In another embodiment of the present invention, in the process of stirring the waste paper in the second process and mixing with the pool, the waste paper is not mixed with the pool, but after mixing the waste paper 75 to 85% by weight, the pool 7 to 10% by weight, flame retardant It is also possible to mix and knead 5 to 9% by weight and 2 to 6% by weight of the antimicrobial agent to form a pattern piece.

In other words, the paper is soaked in water and kneaded to completely dry the moisture, and then it can be used for hundreds of years if only the soybean oil is applied to the outside. By forming a pattern piece to be able to completely eliminate or prevent odors and bacteria.

In particular, the flame retardant is to prevent burning easily by the small fire around, and the antimicrobial agent is to prevent the bacterial invasion and propagation that can be caused by rain when used for a long time.

In another embodiment of the present invention, when making a pattern sculpture with a plaster mold, a mold release agent is applied to the bottom of the plaster mold, and half of the mixed waste paper dough is filled in the plaster mold, and the core 40 made of wood or metal is put thereon. Filling the mixed waste paper dough (10), and then by compacting and drying can improve the firmness of the pattern piece (30) molded into waste paper.

Patterned engraving of the present invention made as described above is to improve the productivity by working by a method of bonding paper pieces together at the same time mass production and molding at the same time by molding the paper into a plaster mold 20, such as injection, in particular Since most temples are located in the mountains, they must be transported carefully so that they are bulky when moving to the construction site, and scratches, scratches, etc. do not occur on the carved patterns during transportation. There is a characteristic that can be assembled directly in the field.

For example, a method of forming a pattern piece of the present invention as described above in the door is attached to the left and right, up and down continuously repeated on the outer surface of the liver 50 (50 ') of the door 50 by the first method of forming the molded piece in the connection method as shown in Figure 6a 1 and 2 it is possible to manufacture the door 50 is formed with a pattern of the same shape.

As described above, the door is formed by attaching a window paper 60 to the inner lean 50 'of the door on which the pattern is formed.

In addition, the present invention is easy to partial repair work if you need to repair and replace when using for a long time, and it is easy to repair and replacement because it is possible to replace only the pattern pieces attached to the outer surface without replacing the basic wood interior materials The cost can be reduced.

In addition, the present invention is made of waste paper scraps generated during repair and replacement is made of paper, even if incinerated or landfilled, there is no environmental pollution as well as the first use without expensive wood and produced by using waste paper waste There is an advantage in that both saving and waste disposal can be carried out at the same time.

The manufacturing method of the present invention made as described above only described the manufacture of traditional patterns in the above description, but by using the manufacturing method of the present invention, Buddha statues, stone statues, sculptures, towers, accessories, decorations, dogs, doors It is possible to manufacture interior and exterior materials such as panels and panels.

Thus, although the invention has been shown and described with respect to particular embodiments, it will be appreciated that the invention can be variously modified and modified without departing from the spirit or scope of the invention as provided by the following claims. It will be clear that those skilled in the art can easily know.

The present invention as described above has the effect of enabling the mass production in a short time and the ease of work by forming a unique traditional pattern using the waste paper, recycling the discarded waste paper has the effect of preventing resource conservation and environmental pollution By forming a pattern using waste paper, the weight is light and at the same time, it is easy to replace and repair the pattern, and any type of traditional pattern has the effect of easily reproducing various patterns.

Claims (4)

In the method of manufacturing decorative props and decorative devices using a molding mold after mixing waste paper soaked with water and kneaded together with the paste, Collecting and sorting out waste paper and immersing in water for 3 to 4 hours; Mixing and kneading the waste paper immersed in water and stirring to release the waste paper 10: pool 1; Forming a base mold for forming waste paper dough into patterns and then shaping a pattern of clay into clay patterns and then drying them in the shade; Putting plaster kneaded in the dried clay base mold and drying and demolding the plaster mold; Applying a mold release agent into the molded plaster mold and then putting waste paper dough prepared by mixing at a ratio of waste paper 10: pool 1 and compacting it; Tapping the upper surface of the waste paper compacted in a plaster mold with a cloth to first remove water by 90%; Forming a piece of glyph in the form of a piece by completely drying the moisture in the plaster mold of the waste paper dough from which the first moisture is removed in a dryer at 70 to 95 ° C. for 1 to 2 hours; Coloring the pattern after demolding the dried pattern pieces from the plaster mold; A method of manufacturing traditional patterns using waste paper, the method of producing a traditional pattern used for temples and traditional houses by repeating the application of two to four times the vegetable oil on the outer surface after drying the colored pattern pieces. The method of claim 1, Glyphs are mixed with 75 to 85% by weight, 7 to 10% by weight of grass, 5 to 9% by weight of flame retardant, and 2 to 6% by weight of antibacterial agent to form glyphs. Traditional pattern manufacturing method using waste paper, characterized in that. delete The method of claim 1, Glyph carving is connected to the left and right continuous up and down to form a panel-shaped pieces having a predetermined size is a traditional pattern manufacturing method using waste paper, characterized in that the glyph is composed.

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