KR100298267B1 - Mat for sliding prevention and manufacturing method thereof - Google Patents
Mat for sliding prevention and manufacturing method thereof Download PDFInfo
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- KR100298267B1 KR100298267B1 KR1019990002244A KR19990002244A KR100298267B1 KR 100298267 B1 KR100298267 B1 KR 100298267B1 KR 1019990002244 A KR1019990002244 A KR 1019990002244A KR 19990002244 A KR19990002244 A KR 19990002244A KR 100298267 B1 KR100298267 B1 KR 100298267B1
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- mat
- substrate
- plastic particles
- plastic
- sol
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
- B29C65/106—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined using flames coming in contact with at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
- B29C65/787—In-line machines, i.e. feeding, joining and discharging are in one production line using conveyor belts or conveyor chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/733—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the optical properties of the material of the parts to be joined, e.g. fluorescence, phosphorescence
- B29C66/7332—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the optical properties of the material of the parts to be joined, e.g. fluorescence, phosphorescence at least one of the parts to be joined being coloured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0058—Liquid or visquous
- B29K2105/0061—Gel or sol
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/002—Coloured
- B29K2995/0021—Multi-coloured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0072—Roughness, e.g. anti-slip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/732—Floor coverings
- B29L2031/7324—Mats
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Manufacturing & Machinery (AREA)
- Carpets (AREA)
Abstract
본 발명은 미끄럼 방지용 매트 및 그 제조방법에 관한 것으로서, 이를 좀 더 구체적으로 설명하면, 박판으로 형성된 기판의 상면에 미끄럼을 방지할 수 있는 기능을 갖는 프라스틱 입자를 균일한 두께로 도포하여 이를 열 접착 수단에 의해 상호 합일되도록 압착한 구성으로서 사용상의 미끄럼을 효과적으로 예방할 수 있는 매트에 관한 것이다.The present invention relates to a non-slip mat and a method for manufacturing the same, and more specifically, to the heat-adhesive plastic particles having a function of preventing slipping on the upper surface of the substrate formed of a thin plate with a uniform thickness The present invention relates to a mat that can be effectively prevented from slipping as a configuration squeezed to unite with each other by means.
본 발명의 전체 제조공정은 양측의 풀리상에 엔드리스 벨트를 권취하여 모터의 구동에 의해 반복 회전하는 이송장치의 일측에서 프라스틱 졸(SOL)을 공급하여 엔드리스 벨트의 상면에 균일한 두께로 기판을 형성하는 기판 형성공정과 ; 일정두께로 성형된 기판의 상부에 미세입자로 분쇄된 프라스틱 입자를 공급하여 한 쌍의 로울러로 압압하는 예비 성형공정과 ; 예비 성형된 매트를 하부에 전기히터와 상부에 열 쳄버로 구성된 열풍장치를 통과시켜 기판에 프라스틱 입자가 융착되어 일체화하는 열 접착공정과 ; 열 접착공정에서 성형된 매트를 냉각시키는 냉각공정과 ; 냉각된 매트를 릴 상에 권취하는 권취공정으로 구성된 것이다.The whole manufacturing process of the present invention forms a substrate with a uniform thickness on the top surface of the endless belt by supplying a plastic sol (SOL) from one side of the feeder that is repeatedly rotated by the driving of the motor by winding the endless belt on both side pulleys. A substrate forming step of performing; A preforming step of supplying the plastic particles pulverized into fine particles to the upper portion of the substrate formed to a predetermined thickness and pressing the pair of rollers; A heat bonding step of passing the preformed mat through a hot air device comprising an electric heater at the bottom and a heat chamber at the top to fuse and consolidate the plastic particles on the substrate; A cooling step of cooling the formed mat in the heat bonding step; It consists of the winding-up process which winds up a cooled mat on a reel.
Description
본 발명은 미끄럼 방지용 매트 및 그 제조방법에 관한 것으로서, 이를 좀 더 구체적으로 설명하면, 매트를 구성하는 기판과 미끄럼방지용 프리스틱 입자의 접착을 도모하기 위하여 동일 재질인 프라스틱 졸(SOL)을 이용하여 기판을 형성하고, 기판의 상면에 미끄럼을 방지할 수 있는 기능을 갖는 프라스틱 입자를 균일한 두께로 도포하여 이를 열 접착 수단에 의해 일체로 압착한 구성으로서 미끄러짐을 효과적으로 예방할 수 있는 매트에 관한 것이다.The present invention relates to a non-slip mat and a method for manufacturing the same, which will be described in more detail, by using a plastic sol (SOL) made of the same material in order to promote adhesion between the substrate constituting the mat and the anti-slip plastic particles. The present invention relates to a mat that can form a substrate and apply a plastic particle having a function of preventing slippage to an upper surface of the substrate in a uniform thickness, thereby compressing it integrally by a heat bonding means to effectively prevent slipping.
일반적으로 매트는 섬유를 직조한 것과 고무 등을 일정 형상으로 성형한 것으로 대별할 수 있으며, 이는 여러 사업장 등에서 외부 손님의 신발에 묻어 있는 이물질 등의 제거나 미끄러져 발생되는 안전사고를 방지하기 위하여 바닥면에 깔아 사용되고 있는 것으로서, 주로 음식점이나 병원 등에서 널리 사용하고 있다.In general, the mat can be divided into a woven fabric and a rubber molded into a certain shape, which is to prevent the safety accidents caused by slipping or removing foreign substances on the shoes of external customers in various workplaces, etc. It is used for cotton and is widely used in restaurants and hospitals.
그러나 상기의 매트중 섬유를 직조한 매트는 사용중 많은 먼지가 발생되어 주기적으로 이를 세척하여 주어야 하는 불편이 내재되어 있으며, 고무로 성형한 매트는 상면에 수분이 묻어 있는 경우에는 미끄러지기가 쉬워 안전사고가 발생될 위험성이 매우 높은 것이다.However, the mat weaving the fiber among the mat has a lot of dust generated during use, there is an inconvenience to periodically clean it, the rubber molded mat is easy to slip in the case of moisture on the upper surface is a safety accident The risk of occurrence is very high.
본 발명은 상기에서 문제점으로 지적되고 있는 매트의 단점을 개선하기 위하여 제안된 것으로서, 본 발명의 목적은 프라스틱 졸의 상면에 일정크기로 분쇄된 프라스틱 입자를 기판상에 균일하게 도포하여 일체로 열 접착하므로서 입자의 면에 의해서 미끄러짐 현상이 발생되는 것을 방지할 수 있는 미끄럼방지용 매트를 제공하는데 있다.The present invention has been proposed to improve the disadvantages of the mat pointed out as a problem as above, the object of the present invention is to uniformly heat-bond the plastic particles crushed to a predetermined size on the substrate on the upper surface of the plastic sol integrally Therefore, to provide a non-slip mat that can prevent the sliding phenomenon caused by the surface of the particles.
본 발명의 다른 목적은 졸의 상면에 도포되는 프라스틱 입자의 색상을 다양하게 배합하여 외부로 표출되는 색상이 자연색에 가까운 다양한 색상을 갖는 미끄럼 방지용 매트를 제공하는데 있다.Another object of the present invention is to provide a non-slip mat having a variety of colors close to the natural color by combining various colors of the plastic particles applied to the upper surface of the sol.
본 발명의 다른 목적은 본 발명의 적용범위를 도어 매트에 한정하지 않고 미끄럼 방지 시설이 필요한 다양한 시설에 적용할 수 있는 미끄럼 방지용 매트의 제조방법을 제공하는데 있다.Another object of the present invention is to provide a method of manufacturing a non-slip mat that can be applied to a variety of facilities that need a non-slip facility without limiting the scope of the invention to the door mat.
상기의 목적을 달성하기 위한 본 발명의 전체 제조공정은 양측의 풀리상에 엔드리스 벨트를 권취하여 모터의 구동에 의해 반복 회전하는 이송장치의 일측에서 프라스틱 졸을 공급하여 엔드리스 벨트의 상면에 균일한 두께로 기판을 형성하는 기판 형성공정과 ; 일정 두께로 성형된 기판의 상부에 미세입자로 분쇄된 프라스틱 입자를 공급하여 한 쌍의 로울러로 압압하는 예비 성형공정과 ; 예비 성형된 매트를 하부에 전기히터와 상부에 열 쳄버로 구성된 열풍장치를 통과시켜 기판에 프라스틱 입자를 융착시켜 일체화하는 열 접착공정과 ; 열 접착공정에서 성형된 매트를 냉각시키는 냉각공정과 ; 냉각된 매트를 릴 상에 권취하는 권취공정으로 구성된 것이다.The overall manufacturing process of the present invention for achieving the above object is to roll the endless belt on the pulleys of both sides to supply a plastic sol from one side of the feeder which rotates repeatedly by driving of the motor to uniform thickness on the top surface of the endless belt. A substrate forming step of forming a substrate with a furnace; A preforming step of supplying the plastic particles pulverized into fine particles to the upper part of the substrate molded to a predetermined thickness and pressing them with a pair of rollers; A heat bonding step of integrating the preformed mat through a hot air device comprising an electric heater at the bottom and a heat chamber at the top to fuse and fuse the plastic particles to the substrate; A cooling step of cooling the formed mat in the heat bonding step; It consists of the winding-up process which winds up a cooled mat on a reel.
이하, 본 발명의 일실시예와 이로부터 얻게되는 특유의 효과 등에 대하여 첨부도면을 참조하여 상세히 설명하면 하기와 같다.Hereinafter, an embodiment of the present invention and specific effects obtained therefrom will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 제조공정을 예시한 전체 공정도Figure 1 is an overall process diagram illustrating the manufacturing process of the present invention
도 2는 본 발명의 사용상태를 예시한 것으로서,Figure 2 illustrates the use of the present invention,
(a)는 복도용 매트의 평면도(a) a plan view of the corridor mat
(b)는 도어매트의 평면도(b) is a plan view of the door mat
도 3은 본 발명에 의해 제조된 매트의 횡단면도3 is a cross-sectional view of a mat manufactured by the present invention.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
(1)…원동풀리 (2)…종동풀리 (3)…엔드리스 벨트(One)… Circular pulley (2). Driven pulleys (3). Endless belts
(6)…모우터 (10)…이송장치 (11)…기판(6)... Motor 10... Feeder 11... Board
(12)…프라스틱 입자 (20)…기판형성공정 (21)…전기 히터(12)... Plastic particle 20... Substrate formation process (21). Electric heater
(22)…열 쳄버 (30)…예비성형공정 (40)…열 접착공정(22)... Thermal chamber 30... Preforming process (40). Thermal bonding process
(50)…냉각공정 (60)…권취공정 (A)…매트50... Cooling process 60... Winding process (A). mat
도 1은 본 발명의 제조공정을 예시한 전체 제조 공정도로서, 동 도면에 도시되어 있는 바와 같이, 본 발명의 전체 제조공정은 양측의 풀리상에 엔드리스 벨트를 반복 회전시키는 이송장치(10)와, 상기 엔드리스 벨트의 상면에 균일한 두께로 기판을 형성하는 기판 형성공정(20)과 ; 미세입자로 분쇄된 프라스틱 입자를 공급하여 한 쌍의 로울러로 압압하는 예비 성형공정(30)과 ; 열풍장치를 통과시켜 기판에 입자가 융착되어 기판과 프라스틱 입자를 일체화하는 열 접착공정(40)과 ; 열 접착공정에서 성형된 매트를 냉각시키는 냉각공정(40)과 ; 냉각된 매트를 릴 상에 권취하는 권취공정(50)으로 구성된 것이다.1 is an overall manufacturing process diagram illustrating the manufacturing process of the present invention, as shown in the figure, the overall manufacturing process of the present invention is a transfer device 10 for repeatedly rotating the endless belt on the pulleys on both sides, A substrate forming step (20) of forming a substrate with a uniform thickness on an upper surface of the endless belt; A preforming step 30 of supplying the plastic particles pulverized into fine particles and pressing them with a pair of rollers; A thermal bonding process 40 for fusion of particles to the substrate by passing through a hot air device to integrate the substrate and the plastic particles; A cooling step 40 of cooling the mat formed in the thermal bonding step; It consists of the winding-up process 50 which winds up a cooled mat on a reel.
상기의 이송장치(10)의 전체적인 구성은 도 1에 도시되어 있는 바와 같이 일측에는 모터(6)에 의해 회전되는 원동풀리(1)와 타측에는 공회전하는 종동풀리(2)가 장착되고, 상기 원동풀리(1)와 종동풀리(2)상에는 엔드리스 벨트(3)를 권취하여 반복 회전되도록 구성된 것으로서, 이의 회전속도는 모우터(6)에 감속기나 타이머를 장착하여 회전수를 임의로 조절하게 되는 것이다.As shown in FIG. 1, the overall configuration of the transfer apparatus 10 includes a driving pulley 1 rotated by a motor 6 on one side and a driven pulley 2 idling on the other side. The pulley 1 and the driven pulley 2 are configured to be repeatedly rotated by winding the endless belt 3, and the rotation speed thereof is to adjust the rotation speed by mounting a reducer or a timer to the motor 6.
또한 상기의 이송장치(10)의 일측 상부에는 매트(A)를 구성하는 기판(11)을 성형하기 위한 기판형성수단(20)이 구비되는 것으로서, 이는 상광하협 형상의 호퍼(15)에서 액상의 프라스틱 졸을 엔드리스 벨트(3)의 상면에 공급하여 균일한두께의 기판(11)을 형성하게 되는 것이다.In addition, the one side of the transfer device 10 is provided with a substrate forming means 20 for molding the substrate 11 constituting the mat (A), which is a liquid phase in the hopper 15 The plastic sol is supplied to the upper surface of the endless belt 3 to form a substrate 11 of uniform thickness.
기판(11)의 두께와 폭 등은 호퍼(15)의 하단부에 구비되어 있는 조절 레버(15a)에 의해 임의로 조절하여 용도에 맞는 두께와 폭 등을 임의로 조절할 수 있는 것으로서, 본 발명에서 가장 바람직한 기판(11)의 폭과 두께는 개략적으로 폭 90㎝, 두께 2m/m로 유지하는 것이 가장 바람직하다.The thickness and width of the substrate 11 may be arbitrarily adjusted by the adjustment lever 15a provided at the lower end of the hopper 15 to arbitrarily adjust the thickness and width according to the purpose, and the most preferable substrate in the present invention. Most preferably, the width and thickness of (11) are approximately 90 cm in width and 2 m / m in thickness.
상기 기판 형성공정(20)에 의해 성형된 기판(11)의 폭과 두께가 결정되어 전측으로 이동되는 기판(11)의 상부에는 미끄럼 방지 역할을 하는 프라스틱 입자(12)를 공급하는 공급호퍼(17)를 구비하여 기판(11)의 상면에 적정량의 프라스틱 입자(12)를 공급하게 되며, 이와 같은 미세입자(12)의 공급량도 상기와 마찬가지로 호퍼(17)의 하부에 조절레버(17a)를 장착하여 임의로 조절하므로서 가능하게 되는 것이다.The supply hopper 17 for supplying the plastic particles 12, which acts as an anti-slip to the upper portion of the substrate 11 that is determined by the width and thickness of the substrate 11 formed by the substrate forming process 20 is moved to the front side ) To supply an appropriate amount of plastic particles 12 to the upper surface of the substrate 11, and the control lever 17a is mounted to the lower portion of the hopper 17 as described above. It will be possible by adjusting arbitrarily.
프라스틱 입자(12)는 일상에서 사용한 폐품을 활용하는 것으로서, 미리 분쇄기에 의해 일정 크기를 갖는 입자로 분쇄하여 호퍼(17)를 통하여 기판(11)의 상면에 공급한다.The plastic particles 12 utilize waste products used in daily life. The plastic particles 12 are pulverized into particles having a predetermined size by a pulverizer and supplied to the upper surface of the substrate 11 through the hopper 17.
이와 같이 공급되는 프라스틱 입자(12)의 색상은 단색을 공급할 수도 있으며, 2색이나 그 이상의 색이 혼합된 색상을 원하는 경우에는 호퍼(17)에 적당 비율로 공급하여 각기 다른 입자가 배합되도록 하면 된다.The color of the plastic particles 12 supplied as described above may be supplied with a single color. If a color of two or more colors is desired, the plastic particles 12 may be supplied at an appropriate ratio to the hopper 17 to mix different particles. .
또한 기판(11)의 상면에 프라스틱 입자(12)를 공급하는 방법에 의해 여러 가지 용도의 매트를 제조할 수 있는 것으로서, 이는 도 2 (a)에 도시되어 있는 바와 같이, 기판(11)의 양단부를 제외한 내측에 프라스틱 입자(12)를 도포하여 제조한것은 유치원이나 병원 및 백화점 등의 복도에 사용하는 것이다.In addition, the mat for various uses can be manufactured by supplying the plastic particles 12 to the upper surface of the substrate 11, which is shown in FIG. 2 (a), both ends of the substrate 11. It is manufactured by applying the plastic particles 12 to the inside except for use in corridors such as kindergartens, hospitals and department stores.
또 도 2 (b)에 도시되어 있는 바와 같이, 기판(11)의 상면에 프라스틱 입자(12)를 등간격으로 도포하여 중앙부를 절단하게 되면 일반 음식점 등의 도어 매트로서 이용할 수 있는 것이며, 협폭으로 절단하여 계단의 단부 등에 접착하여 사용하므로서 미끄러짐 등을 효과적으로 예방할 수 있는 것이다.As shown in FIG. 2B, when the plastic particles 12 are applied to the upper surface of the substrate 11 at equal intervals and cut at the center portion, the plastic particles 12 can be used as door mats for general restaurants. By cutting and adhering to the end of the stairs, etc., it is possible to effectively prevent slippage.
이와 같이 기판(11)의 상면에 낙하된 프라스틱 입자(12)를 일측에 장착되어있는 상,하 로울러(16)로 가압하여 예비성형공정(30)을 마무리하여 열 접착수단(40)으로 이송하게 되는 것이다.As such, the plastic particles 12 dropped on the upper surface of the substrate 11 are pressed by the up and down rollers 16 mounted on one side to finish the preforming process 30 to be transferred to the thermal bonding means 40. Will be.
열 접착수단(40)은 엔드리스 벨트(3)의 하부에는 전기히터(21)를 다수개 배열하여 대략 150℃ 정도의 열이 발산되도록 하고, 엔드리스 벨트(3)의 상부에는 열쳄버(22)를 장착하여 하부로 대략 150℃ 정도의 고열의 열풍이 발산되도록 하는 구성으로 이루어진 것이다.The thermal bonding means 40 arranges a plurality of electric heaters 21 in the lower part of the endless belt 3 to dissipate heat of about 150 ° C., and a heat chamber 22 in the upper part of the endless belt 3. Mounting is made of a configuration to dissipate hot air of about 150 ℃ high heat to the bottom.
이렇게 함으로서 열 접착수단(40)의 구역을 통과하는 기판(11)과 프라스틱 입자(12)는 어느 정도 용융되어 도 3에 도시되어 있는 바와 같이 견고하게 일체로 접착되어 기판(11)에서 프라스틱 입자(12)가 떨어지는 일이 없게 되는 것이다.In this way, the substrate 11 and the plastic particles 12 passing through the region of the thermal bonding means 40 are melted to some extent and firmly bonded together as shown in FIG. 12) will not fall.
이와 같이 프라스틱 입자(12)가 접착된 기판(11)은 엔드리스 벨트(3)의 진행방향을 따라 외부로 배출되면 탱크(51)에 충만되어 있는 물에 의해 수냉 냉각시키는 냉각공정(50)에 의해 냉각시킨다.As such, the substrate 11 to which the plastic particles 12 are bonded is discharged to the outside along the advancing direction of the endless belt 3 by a cooling process 50 for cooling by water with water filled in the tank 51. Cool.
냉각공정(50)은 수냉이나 공냉중 어느 하나를 선택하여 채용할 수 있는 것으로서, 어느 것을 선택하여도 그 효과면에서는 커다란 차이점은 없으나, 도면에 예시한 것은 수냉식을 나타낸 것으로서 탱크(51)에 물을 충만시킨 후 매트를 물속으로 침지하여 자연 냉각되는 구성으로 이루어진 것이다.The cooling step 50 can be adopted by selecting either water cooling or air cooling, and there is no significant difference in terms of the effect of selecting any of them, but the water illustrated in the drawing shows water cooling in the tank 51. After filling the immersed mat into the water is made of a natural cooling configuration.
이와 같이 냉각수단(50)에 의해 냉각된 매트(A)의 단부를 엔드리스 벨트(3)에서 박리하여 일측에 구비되어 있는 릴(61)상에 권취하는 권취공정에 의해 권선하여 제품을 완성하게 되는 것이다.In this way, the end of the mat (A) cooled by the cooling means 50 is peeled off from the endless belt (3) and wound by a winding process wound on a reel (61) provided on one side to complete the product will be.
이상과 같이 본 발명은 매트를 구성하고 있는 기판과 미끄럼방지 역할을 하는 프라스틱 입자를 동일재질인 합성수지를 채용하여 이를 일정온도에 의해 열 압착시키므로서 기판상에 부착된 프라스틱 입자가 떨어지는 일없이 일체로 견고하게 접착되어 장시간 사용할 수 있으며, 또한 프라스틱 입자로 인한 미끄럼방지 기능이 뛰어나므로 인하여 안전사고를 효과적으로 예방할 수 있고, 본 발명을 도어매트나 계단 및 병원 등에 널리 적용할 수 있는 매우 유용한 발명인 것이다.As described above, the present invention adopts a synthetic resin having the same material as the plastic particles that play a non-slip role with the substrate constituting the mat, and thermally compresses the same by a predetermined temperature so that the plastic particles attached to the substrate are not dropped. Since it is firmly bonded and can be used for a long time, and also has an excellent anti-slip function due to plastic particles, it can effectively prevent safety accidents, and is a very useful invention that can be widely applied to the door mat, stairs, and hospitals.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019990002244A KR100298267B1 (en) | 1999-01-25 | 1999-01-25 | Mat for sliding prevention and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019990002244A KR100298267B1 (en) | 1999-01-25 | 1999-01-25 | Mat for sliding prevention and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| KR20000051673A KR20000051673A (en) | 2000-08-16 |
| KR100298267B1 true KR100298267B1 (en) | 2001-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| KR1019990002244A KR100298267B1 (en) | 1999-01-25 | 1999-01-25 | Mat for sliding prevention and manufacturing method thereof |
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| KR (1) | KR100298267B1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040049755A (en) * | 2002-12-07 | 2004-06-12 | 채종희 | non-slip mat prepared by using the pressure process |
| KR100517024B1 (en) * | 2003-04-30 | 2005-09-27 | 채종희 | Apparatus for manufacturing non-slip sheet for mat |
| KR100636903B1 (en) * | 2004-09-15 | 2006-10-19 | (주)석광테크 | Mat and method of manufacturing the same |
| CN116968332B (en) * | 2023-09-22 | 2024-01-23 | 河南新飞电器集团有限公司 | Feeding mechanism of cloth hot air welding machine |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR930017547A (en) * | 1992-02-07 | 1993-09-20 | 아끼라 나까다 | Earthen Mat and Manufacturing Method |
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1999
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR930017547A (en) * | 1992-02-07 | 1993-09-20 | 아끼라 나까다 | Earthen Mat and Manufacturing Method |
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