KR101269525B1 - The apparatus of width of fabric shaped having 3d design of silicone - Google Patents

Abstract

The present invention relates to a wide fabric manufacturing apparatus having a three-dimensional silicon pattern, a knife for printing the liquid silicon on the fabric conveyed by the rubber support roller by pushing the liquid silicon supplied through the raw material supply pipe through the design hole of the printing copper plate And a knife auxiliary plate which is fastened to the front of the knife and pressurized the liquid silicon supplied from the raw material supply pipe to the knife.

Description

Wide fabric manufacturing apparatus having silicon three-dimensional pattern {THE APPARATUS OF WIDTH OF FABRIC SHAPED HAVING 3D DESIGN OF SILICONE}

The present invention relates to a wide fabric manufacturing apparatus having a three-dimensional silicon pattern. In particular, the present invention is to fabricate a wide fabric having a silicon three-dimensional pattern to realize a three-dimensional pattern of various designs, such as circles while pressing the liquid silicone using a knife auxiliary plate when printing the liquid silicone on the fabric to agglomerate neighboring liquid silicones Relates to a device.

In general, the method of printing a three-dimensional pattern on the fabric using the liquid silicone is a method of printing the silicone on the fabric of about 30 to 50 cm 2 by the silk screen method, which is used to prevent gloves, socks, glasses wipes, etc. It is applied in production. However, since this is mostly done by hand, mass production is not easy, the loss rate is high, and the production cost is not economical.

Applicant's Patent No. 10-724245, 'Inventive Method for Continuous Production of Wide-Sided Silicon Wide Cover', which is applied to overcome this problem, is a technology capable of completely coating silicon with a constant thickness on a 60-inch fabric in a continuous operation. It is a technology for obtaining fabrics that can be applied to golf gloves, hiking gloves, leisure and sports gloves, oven gloves, special functional gloves, mats, carpets, and clothing.

However, according to the above technology, although the silicon can be printed on the front surface of the fabric, there is a limitation in printing the silicon only on a certain portion of the fabric or not implementing a specific design on the fabric.

In addition, the Applicant's Patent No. 10-655223, 'Method for manufacturing a wide-dimensional fabric of silicon three-dimensional polka dot cloth' flows through design holes 102 having various shapes such as circular or polygonal shapes formed on the printed copper plate 101 as shown in FIG. As a technique of heating and drying the liquid silicon 104, which is solidified on the fabric 103, it has a limitation in that it does not represent a circle or the like but implements a three-dimensional point.

That is, in the case of the liquid crystal for the additional type thermosetting liquid silicone different from the conventional PVC resin, as shown in FIG. 1, the liquid silicon supplied from the raw material supply pipe 106 is used to cut the design hole of the printed copper plate 105 by the knife 107. Even if it flows out through the high viscosity does not stick together well. Therefore, as shown in FIGS. 2 and 3, since the liquid silicone 104 of the fabric 103 is represented by only one point, various designs such as a donut-shaped circle and the like are not represented.

In other words, the above-mentioned prior arts can only print liquid silicone on the front surface of the fabric or print in the form of small dots, and there is a limitation in that various designs cannot be continuously printed on the fabric.

Republic of Korea Patent No. 10-322392 (Registration date 2002. 1. 23.) Republic of Korea Patent No. 10-724245 (Registration Date 2007. 05. 25.) Republic of Korea Patent No. 10-655223 (Registration Date 2006. 12. 01.)

The present invention has been made to overcome the above limitations, an object of the present invention is a wide-fabric fabric manufacturing apparatus having a silicon three-dimensional pattern to print a three-dimensional pattern of a variety of designs, such as circular on a wide fabric with liquid silicone To provide.

In order to achieve the above object, a wide fabric manufacturing apparatus having a three-dimensional silicon pattern of the present invention, the liquid silicone supplied through the raw material supply pipe is pushed through the design hole of the printed copper plate liquid silicone to the fabric conveyed by a rubber support roller In the wide fabric manufacturing apparatus having a three-dimensional silicon pattern comprising a knife for printing, characterized in that the knife auxiliary plate for pressing the liquid silicone supplied from the raw material supply pipe to the front surface of the knife to deliver to the knife; do.

The lower end of the knife auxiliary plate is preferably installed higher than the lower end of the knife.

The knife auxiliary plate is preferably made of an ABS material.

It is preferable that the said printed copper plate rotates at the speed of 3-5 m / min.

It is preferable that the distance between the design holes of the printed copper plates forming a cluster to form the one design is 0.3 to 10 mm.

The plurality of design holes formed in the printing copper plate are arranged in a pattern to be printed, and the plurality of liquid silicones constituting one design by the pressure applied by the knife and the knife auxiliary plate and the viscosity of the liquid silicone in printing It is desirable to allow this to be integrated.

Such a wide fabric manufacturing apparatus having a three-dimensional silicon pattern of the present invention by printing a three-dimensional silicon pattern of various designs, such as a circular on a wide fabric, as well as heat resistance, cold resistance and anti-slip properties of the silicone material as well as gloves, cushions, bags, clothing It is possible to mass-produce fabrics that can be applied to mats, etc., and to reduce the loss rate of fabrics and reduce production costs by automating the printing of three-dimensional silicon patterns.

That is, the present invention is to fasten the knife plate to the knife to push the liquid silicone so that the knife and the knife plate has a comma knife-like shape is supplied from the raw material supply pipe to the liquid silicone to exit the fabric through the design hole of the printed copper plate Increasing the pressure on the fabric allows a large number of liquid silicones to agglomerate with other neighboring liquid silicones to print various designs such as circles on the fabric.

1 is a layout of a knife 107 and a printed copper plate 105 which pushes the liquid silicon 110 supplied from the raw material supply pipe 106 to the fabric through the design hole of the printed copper plate 105 in the prior art. Schematic diagram showing the state.
2 is a plan view showing the liquid silicon 104 printed on the fabric 103 by the prior art.
3 is a side cross-sectional view showing the liquid silicon 104 printed on the fabric 103 by the prior art.
Fig. 4 is a perspective view showing a fabric 103 and a printed copper plate 101 for printing liquid silicone 104 on the fabric 103 in the prior art.
Figure 5 is a schematic view showing a wide fabric manufacturing apparatus having a three-dimensional silicon pattern in accordance with an embodiment of the present invention.
FIG. 6 shows a knife 9 and a knife for pushing liquid silicone 6 supplied from the raw material supply pipe 5 to the fabric through the design hole 8 of the printed copper plate 7 in the embodiment of the present invention. It is a schematic sectional drawing which showed the auxiliary plate 10 and the printed copper plate 7.
7 is a perspective view showing the knife auxiliary plate 10 in the embodiment of the present invention.
8 is a plan view showing the liquid silicon 12 printed on the fabric 11 in the embodiment of the present invention.
Figure 9 is a side cross-sectional view showing the liquid silicone 12 printed on the fabric 11 in the embodiment of the present invention.
10 is a perspective view showing a fabric 11 and a printed copper plate 7 for printing liquid silicone 12 on the fabric 11 in the embodiment of the present invention.
11 is a real picture of a printed copper plate according to an embodiment of the present invention.
12 is a real photograph showing a fabric printed by the printed copper plate of FIG.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. It is to be noted that the same components of the drawings are denoted by the same reference numerals and symbols as possible even if they are shown in different drawings. In the following description of the present invention, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.

Also, when an element is referred to as "comprising ", it means that it can include other elements as well, without departing from the other elements unless specifically stated otherwise.

FIG. 5 is a schematic view showing a wide fabric manufacturing apparatus having a three-dimensional silicon pattern according to an embodiment of the present invention, and FIG. 6 is a printed copper plate of liquid silicon 6 supplied from a raw material supply pipe 5 in an embodiment of the present invention. Fig. 7 is a schematic cross-sectional view showing a knife 9, a knife auxiliary plate 10, and a printing copper plate 7 which are pushed out to the original fabric through the design hole 8 of Fig. 7, and Fig. 7 shows an embodiment of the present invention. It is a perspective view which shows the knife auxiliary plate 10. FIG. FIG. 8 is a plan view showing the liquid silicon 12 printed on the fabric 11 in the embodiment of the present invention, and FIG. 9 is the liquid silicon 12 printed on the fabric 11 in the embodiment of the present invention. 10 is a perspective view showing a fabric 11 and a printed copper plate 7 for printing liquid silicone 12 on the fabric 11 in the embodiment of the present invention.

Figure 5 is a schematic view showing a wide fabric manufacturing apparatus having a three-dimensional silicon pattern in accordance with an embodiment of the present invention. In Figure 5 is a wide fabric manufacturing apparatus having a three-dimensional silicon pattern in accordance with an embodiment of the present invention, the raw material supply unit 1 for supplying the liquid silicon for printing on the fabric 11, coating the liquid silicone on the fabric 11 The coating part 2, a drying part 3 for drying the liquid silicone coated on the fabric 11, and a winding part 4 for winding the fabric 11 printed with the liquid silicon.

The raw material supply part 1 is a device for supplying the liquid silicon 6. Liquid silicone (6) having a viscosity of 50,000 CPS to 150,000 CPS filled in the compounding container 13, that is, liquid silicone in which several substances including the addition Room Temperature Vulcanizing and a curing agent are mixed among the silicone materials is shown. The hydraulic pump 14 is driven by the power transmitted from the non-drive motor to be supplied to the raw material supply pipe 5 through the hose 15. At this time, the amount of the liquid silicone (6) supplied to the raw material supply pipe (5) through the hose 15 is adjusted according to the opening and closing degree of the valve (16).

Wherein the liquid silicone (6) filled in the compounding medicine container (13), for example 100 parts of additional room temperature curing silicone and 0.1 to 10 parts of curing agent, 5 to 10 parts of dimethyl silicone oil, 10 parts to 40 parts of silica depending on the application , A mixture of diamond, calcium carbonate, tourmaline, bio-ceramic powder and the like is stirred by a vacuum defoaming mixer or the like not shown, and bubbles generated in this process are removed.

The coating unit 2 is a device for printing (coating) the liquid silicone on the fabric (11). A plurality of vertical supporters and horizontal supporters are combined in a staircase shape, and a holder 19 having a space for mounting a pipe 11 on which a fabric 11 is wound, a rubber support roller 18, a printed copper plate 7, and the like. Becomes The upper end of the cradle 19 is provided with a rotatable pipe 17 wound around the fabric 11, and the lower end of the cradle 19 supports the fabric 11 and the printed copper plate 7. The rubber support roller 18 is rotatably installed, and the printing copper plate 7 is rotatably installed on the cradle 19 above the rubber support roller 18. The rubber bearing roller 18 receives power from the drive motor 21 through the belt 20 and the reducer 22 to transfer the fabric 11 supplied from the pipe 17 to a subsequent process.

The printing copper plate 7 and the knife 9 located in the printing copper plate 7 are also adjustable in height, and the height of the printing copper plate 7 is the distance between the printing copper plate 7 and the rubber support roller 18. The height of (9) is to control the thickness of the liquid silicone to be printed (coated) on the fabric (11).

The drying unit 3 is a device for drying the liquid silicone printed on the fabric (11). Since the finished fabric 11 is printed on the conveyor 23, the liquid silicon on the fabric 11 is dried by receiving the far infrared rays irradiated from the far infrared heater 24. The conveyor 23 receives the power from the drive motor 27 through the speed reducer 25, the belt 26, and the plurality of pulleys 28 to transfer the fabric 11.

In addition, since the blower 29 and the blower pipe 30 are provided in the drying unit 3, various harmful gases generated in the process of drying the liquid silicon printed on the fabric 11 may be discharged to the outside.

The winding unit 4 is a device for winding the fabric 11 dried on the winding pipe 34 by receiving power from a power source (not shown). The dried fabric 11 is cooled by the cooling roller 32 and then transported by a plurality of guide pins 32 and a pair of guide rollers 33 to be wound around the winding pipe 34. At this time, the rotational speed of the winding pipe 34 is automatically adjusted according to the amount of the fabric 11 wound on the winding pipe 34 so that the fabric 11 is always transported at a constant speed.

FIG. 6 shows a knife 9 and a knife auxiliary plate 10 and a printed copper plate 7 which push the liquid silicon 6 supplied from the raw material supply pipe 5 into the fabric through the design hole of the printed copper plate 7. ).

Since the knife auxiliary plate 10 is screwed to the front surface of the knife 9 whose height is adjusted, that is, the direction in which the liquid silicon 6 supplied from the raw material supply pipe 5 comes into contact with each other, it is supplied from the raw material supply pipe 5. The liquid silicone 6 is pressurized by the knife auxiliary plate 10 so as to be widely spread on the inner surface of the printed copper plate 7, and exited to the fabric through the design hole of the printed steel sheet 7 by the knife 9.

Here, the ABS auxiliary plate 10 of ABS material as shown in Fig. 7 is installed at its lower end higher than the lower end of the knife 9, which provides a sufficient amount of liquid silicone 6 to the knife 9 For sake.

8 and 9 show the liquid silicon 12 printed on the fabric 11. The liquid silicon 12 pressurized by the knife auxiliary plate 10 and then exited through the design hole of the printed copper plate 7 by the knife 9 is initially liquid silicone 12 points of a specific design, but over time As shown in FIGS. 8 and 9, the neighboring liquid silicones 12 are agglomerated together and spread sideways by the pressure applied by the knife auxiliary plate 10 and the knife 9 and the viscosity of the liquid silicone 12. Together, the design will be circular.

FIG. 10 shows a fabric 11 and a printed copper plate 7 for printing liquid silicone 12 on the fabric 11. A plurality of design holes 8 are formed in the printed copper plate 7, and the plurality of design holes 8 are clustered in a specific design form such as a circular shape, and so on, through the design holes 8 of the printed copper plate 7. When printing the liquid silicone 12 on the fabric 11, the liquid silicone consisting of the first points is agglomerated with the neighboring liquid silicone and is deformed into a specific design such as a circle over time.

The fabric 11, i.e., the printed copper plate 7, is rotated at a speed of 3 to 5 m / min, and the printed copper plate in order to aggregate the liquid silicone in the form of clusters as shown above into a single design such as a circle or the like. It is preferable that the diameter of the design hole 8 of (7) shall be 0.5 mm or more, and the viscosity of the liquid silicone 12 shall be 50,000 CPS-150,000 CPS. In addition, by designing the distance between the design holes 8 of the printed copper plate 7 forming a cluster to form one design, 0.3 to 10 mm, the liquid silicon discharged through the clustered design holes 8 is adjacent. The liquid silicon discharged through the hole 8 can be combined with one to achieve a desired design.

11 is a real picture of a printed copper plate according to an embodiment of the present invention, Figure 12 is a yarn showing the fabric printed by the printed copper plate of FIG.

The present invention has been described with reference to preferred embodiments. Although specific terms have been employed herein, they are used for purposes of illustration only and are not intended to limit the scope of the invention as defined in the claims or the claims.

Therefore, it will be understood by those skilled in the art that the present invention may be implemented in a modified form without departing from the essential features of the present invention. Therefore, the disclosed embodiments should be considered in descriptive sense only and not for purposes of limitation. The scope of the present invention is shown in the claims rather than the stated description, and all differences within the scope will be construed as being included in the present invention.

1: raw material supply part 2: coating part
3: drying part 4: winding part
5: raw material supply pipe 6, 12: liquid silicone
7: printed copper plate 8: design hall
9: knife 10: knife auxiliary plate
11: fabric 13: compound medicine container
14: hydraulic pump 15: hose
16: valve 17: pipe
18: rubber support roller 19: holder
20, 26: belt 21, 27: drive motor
22, 25: reducer 23: conveyor
24: far infrared heater 28: pulley
29 blower 30: blower pipe
31: cooling roller 32: guide pin
33: guide roller 34: winding pipe

Claims (6)

The liquid silicon 6 supplied through the raw material supply pipe 5 is pushed out through the design hole 8 of the printing copper plate 7 and the liquid silicon is printed on the fabric 11 transported by the rubber support roller 18. In the wide fabric manufacturing apparatus having a three-dimensional silicon pattern comprising a knife (9),
A wide width having a silicon three-dimensional pattern, characterized in that the knife auxiliary plate 10 for fastening the liquid silicone supplied from the raw material supply pipe 5 to the front surface of the knife 9 to be delivered to the knife 9 Fabric manufacturing device. The method of claim 1,
The wide fabric manufacturing apparatus having a three-dimensional silicon pattern, characterized in that the lower end of the knife auxiliary plate 10 is installed higher than the lower end of the knife (9). The method of claim 1,
The knife auxiliary plate 10 is a wide fabric manufacturing apparatus having a three-dimensional silicon pattern, characterized in that the ABS material. The method of claim 1,
The printing copper plate (7) is a wide fabric manufacturing apparatus having a three-dimensional silicon pattern, characterized in that at a speed of 3 to 5 m / min. The method of claim 1,
A device for manufacturing a wide fabric having a silicon three-dimensional pattern, characterized in that a distance between the design holes (8) of the printed copper plate (7) forming a cluster to form the one design is 0.3 to 10 mm. The method of claim 1,
A plurality of design holes 8 formed in the printed copper plate 7 are arranged in a pattern to be printed, and the pressure applied by the knife 9 and the knife auxiliary plate 10 and the viscosity of the liquid silicon in printing A wide-ranging fabric manufacturing apparatus having a three-dimensional silicon pattern characterized in that the plurality of liquid silicon constituting a design by the integration.

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