CN2153453Y

CN2153453Y - Compound water-proof coil production equipment

Info

Publication number: CN2153453Y
Application number: CN 93233793
Authority: CN
Inventors: 张国明
Original assignee: Individual
Current assignee: Individual
Priority date: 1993-04-24
Filing date: 1993-04-24
Publication date: 1994-01-19
Anticipated expiration: 2003-04-24

Abstract

The utility model relates to compound water-proof coil material production equipment which is suitable for producing the high molecular soft compound water-proof coil material production having tyres. The utility model is composed of a machine frame, a material feeding mechanism, a multistage roll forming device, an anti-tape tightly pressing and forming device, a covering face treatment mechanism, a bottom face film adding device, a roller conveying device, a cut-off synchronous rolling mechanism, a transmission mechanism, a heating system and a cooling system. One hot multistage roll forming device which can do continuous production can be successively thickened to produce many kinds of water-proof coil material with the thickness ranging from 0.5 millimeter to 4 millimeters. The utility model has the advantages of dense and level coil material, high production mechanization degree and low labour intensity, and can benefit human health. The utility model can be suitable for small-size water-proof coil material production enterprises to adopt.

Description

Compound water-proof coil production equipment

The utility model relates to a kind of production equipment of multi-functional composite of water-proof coiled material, and being applicable to produce has tire macromolecule flexible compound waterproof roll, belongs to the building waterproof coil manufacturing machine.

The waterproof roll production equipment that present China also is suitable for without comparison, no tyre water-proof coiled material generally adopts the production of rubber mixing mill compressing tablet, utilization rate of equipment and installations is low, energy consumption is big, effect is little, troublesome poeration, and the rubber machine can't have been produced composite waterproof coiled material, the hot dipping stain production method that asphalt felt is produced, can only produce simple flexible mat, and surface irregularity, packing is poor, became uneven, tire cloth by difficulty, owing to stressed excessive, is elongated in the hot dip coating pot, narrow down, difficult forming is produced to be coated with the mode of scraping, and coating is evenly difficult, tire cloth is difficult for infiltration, can't carry out roll-in again after the coating.

The purpose of this utility model, be to provide a kind of can regulated at will, control thickness, porous tire cloth, densification is real, and is smooth smooth, and production equipment that can the multi-functional composite of water-proof coiled material of quantity-produced.

For realizing the multi-functional composite of water-proof coiled material production equipment of the purpose of this utility model design, its structure comprises: frame, feeding machanism, multistage device for rolling and molding, the anti-close compression set type of adhesive tape device, coverlay processing mechanism, bottom surface add film device, conveying cylinder device, cut off synchronous rolling-up mechanism, transmission mechanism, heating system and cooling system.Feeding machanism comprises tire cloth cylinder, tire cloth guide wheel, hopper, feeding roller and hopper switch; Multistage device for rolling and molding comprises two pairs of molding rollers, adjusting handle; The anti-close compression set type of adhesive tape device comprises two pairs of close knobbling rolls and anti-adhesive tape; The coverlay processing mechanism comprises charging box, lining case, sieve, 3 breaker rolls; The bottom surface adds film device and touches cylinder by coverlay and constitute; The conveying cylinder device is made up of cylinder series; Cut off synchronous rolling-up mechanism and comprise length control device, automatic cutting off table and synchronous rolling roller; Transmission mechanism comprises drive motor, chain and gear drive series, can adopt one or more motor transmission; Heating system is to carry steam or conduction oil to heat to the heater that each heats the position by pipeline; Cooling system is directly to dry to each cooling position employing pipeline transporting cold wind or with blower fan to cool off.

Be further elaborated hereinafter with reference to embodiment of the present utility model and accompanying drawing thereof:

Description of drawings:

Fig. 1: be multi-functional composite of water-proof coiled material production equipment structural representation;

Fig. 2: be hopper construction of switch schematic diagram;

Fig. 3: be synchronous rolling roller frame schematic diagram;

The drawing reference numeral explanation:

1, frame 2,8,

hopper

3,20, feeding roller 4, tire cloth cylinder 5, hopper switch 6, tire cloth 7, tire

cloth guide wheel

9,12,21,27,29, roll 10, adjusting handle 11,

striker plate

13,15, close knobbling rolls 14, anti-adhesive tape 16,18, guide wheel 17, motor 19, charging box 22, roller base 23, lining case 24, clad can film 25, sieve 26, clad can membrane cylinder 28, eccentric gearing wheel 30, motor 31, discharge opening 32, dovetail sliding panel 33, hopper switchboard 34, dovetail sliding tray 35, conveying cylinder 36, rolling cylinder sliding tray 37, the rolling cylinder

Referring to Fig. 1, frame 1 is made up of the perpendicular frame and the level frame that link to each other, on perpendicular frame feeding machanism is housed from top to bottom, multistage device for rolling and molding, the anti-close compression set type of adhesive tape device.Feeding machanism has tire cloth cylinder 4, tire cloth 6, tire cloth guide wheel 7, hopper 2,8, feeding roller 3, hopper switch 5; Multistage roll forming device has roll 9, striker plate 11, roll 12, roll 12 bigger than roll 9; The anti-close compression set type of adhesive tape device has

close knobbling rolls

13,15, promptly be wound with anti-adhesive tape 14 in 13,15 outside at upper and lower close knobbling rolls, it is to make the tire material with canvas or chemical ﹠ blended fabric, the outside scribbles special adhesive, anti-adhesive tape through special PROCESS FOR TREATMENT forms can bear certain working pressure and non-caked mutually with various organic or inorganic materials in low and higher mixed degree scope; Device has guide wheel 16,18 so that coiled material turns on horizontal frames, and clad can processing mechanism, bottom surface add film device, the conveying cylinder device, cut off synchronous rolling-up mechanism, the clad can processing mechanism has charging box 19, feeding roller 20 and hopper switch, a pair roller 21 is arranged subsequently, reach lining case 23, sieve 25, transmission eccentric wheel 28 and two breaker rolls 27,29; The bottom surface add film device be installed in roll 27 below, clad can membrane cylinder 26 and clad can film 24 are arranged; Conveying cylinder device and the synchronous rolling-up mechanism of cut-out are current techiques, do not draw among the figure, but the synchronous rolling cylinder that cuts off synchronous rolling-up mechanism has its unique distinction, referring to Fig. 3, it has two conveying cylinders 35 below rolling cylinder 37, conveying cylinder contacts with the rolling cylinder, it promptly is the centre that the rolling cylinder is placed on two conveying cylinders, because it is identical that conveying cylinder is executed veer, and the reverse rotation of drive rolling cylinder, two rolling cylinder sliding trays 36 are housed at the two ends of rolling cylinder, the rolling cylinder is along with the coiled material of being rolled up is many, it is big that diameter becomes, the slip that can in rolling cylinder sliding tray, make progress, and this structure rolling cylinder is passive, the speed of having avoided it and conveying cylinder and defective that can not be synchronous, and rolling can be carried out smoothly.The structure of hopper switch 5 is referring to Fig. 2, a dovetail sliding tray 34 to be arranged in hopper switchboard 33, have in the groove on

dovetail sliding panel

31,33 and 31 discharge opening is arranged, corresponding up and down, discharge opening is pressed the size interval of discharge opening and is arranged, and therefore promotes the size that the dovetail sliding panel can be controlled load; All rolls all have roller base 22, adjusting handle 10 all is installed on it, play control coiled material thickness and roller pressure size so that regulate the spacing of roll shop building, and all rolls all make the structure that can import steam or conduction oil in roll, constitute heater, hopper 2,8, and charging box 19 and hopper switch all are to make double-decker, can import steam or conduction oil in it and play heater.In order to make the coiled material bonding firmly, be easy to moulding, hardening typing rapidly again after the moulding, be provided with heating system and cooling system, heating system is with conveyance conduit steam or conduction oil to be transported to each heater, heat, what need heating has hopper 2,8, a charging box 19, and their hopper switch 5,

roll

9,12 and 21, cooling system is to be made of the pipeline of carrying cold air, or directly dry with blower fan, to close

knobbling rolls

13,15, the guide wheel 16,18 of the anti-close compression set type of adhesive tape device, and the conveying cylinder device cools off; Transmission mechanism is with motor 17,30, chain, the conventional drives of gear or belt pulley etc. drives the mechanism of all runnings, the quantity of motor can increase as required, the process that its moulding is produced is: the tire cloth on the tire cloth cylinder, also can be paper, descend through tire cloth guide wheel, supply with the waterproof base-material of coiled material moulding by the hopper switch, just prepare the macromolecule mixture that heats by production requirement, for base-material can be provided smoothly, bottom in the hopper is provided with feeding roller near hopper switch place, it is to be made of the cylinder that has fin, base-material is fallen on the roll 9, through roll-in moulding to the tire cloth, this is that preliminary base-material should be given more, its remainder is fallen on the roll 12, there is striker plate 11 to block unlikely being scattered, carry out roll-forming once more, and then through preventing the close knobbling rolls 13 of two couples of the close compression set type of adhesive tape device, 15 is real with the coiled material densification, smooth, because roll 3,15 outsides are wound with special anti-adhesive tape, base-material can not be bonded on the roll during roll-in, coiled material is through guide wheel 16,18 change the clad can processing mechanism on the horizontal frames over to, at first provide base-material by charging box 19, the base-material of this part has two effects, the one, the thickness of increase coiled material, the 2nd, increase surface viscosity, the bonding that helps the top layer lining of clad can processing, after roll 21 roll-ins, to the lining case, spread lower fabric, lining is a sand, mica powder etc., after driving the sieve screening, the eccentric gearing wheel falls the coiled material surface, through roll 27,29 secondary roll-ins, so that can fasten reality, to reduce the viscosity on coiled material surface, according to the needs of producing, also can carry out the bottom surface blooming in the bottom surface of coiled material handles, with the clad can film on the clad can membrane cylinder 26 such as plastic sheeting or paper, be added to the coiled material surface, through roll 27,29 roll-ins are to coiled material, blooming can be in any one side of coiled material, which need just clad can membrane cylinder device to be got final product on one side of coiled material blooming at face, then through the conveying cylinder device thoroughly cooling after cut off synchronous rolling-up mechanism and cut off, rolling packing and be the finished product waterproof roll.

Know by the last right side, the utility model is that hot-rolling is pressed repeatedly moulding, satisfy inferior thickening, and repeatedly roll-forming is from top to bottom vertical carrying out with the close compression set type of anti-adhesive tape technology, the roll roll extrusion promotes tire cloth (also can be paper), has reduced the suffered pulling force of tire cloth, make it not yielding, the stretching force that has kept tire cloth, the anti-close compression set type of adhesive tape device is real smooth with the coiled material densification, good product quality, whole production is successive, the mechanization degree height can alleviate labor strength, and it is healthy to help the workman, can produce many kinds waterproof roll of 0.5～4 millimeters thick, in being suitable for, small-sized waterproof roll enterprise uses.

Claims

1, a kind of multi-functional composite of water-proof coiled material production equipment comprises frame, feeding machanism, multistage device for rolling and molding, the anti-close compression set type of adhesive tape device, the coverlay processing mechanism, the bottom surface adds film device, conveying cylinder device, cut off synchronous rolling-up mechanism, transmission mechanism, heating system and cooling system is characterized in that frame (1) is made up of the perpendicular frame and the level frame that link to each other; Feeding machanism comprises tire cloth (6), tire cloth cylinder (4), tire cloth guide wheel (7), hopper (2), (8), feeding roller (3), hopper switch (5); The multistage device that is rolled into comprises two breaker rolls (9), (12), striker plate (11), adjusting handle (10); The anti-close compression set type of adhesive tape device comprises two pairs of close knobbling rolls (13), (15), anti-adhesive tape (14); The clad can processing mechanism comprises charging box (19), feeding roller (20) and hopper switch, a pair roller (21), lining case (23), sieve (25) and transmission eccentric wheel (28) thereof, two breaker rolls (27), (29); The bottom surface adds film device and comprises clad can membrane cylinder (26), clad can film (24); Cutting off special in the synchronous rolling-up mechanism is synchronous rolling cylinder; Heating system comprises heater and transmits the pipeline of steam or conduction oil; Cooling system is made up of the cold air conveyance conduit, and transmission mechanism adopts motor, chain, gear or belt pulley to form.

2, production equipment according to claim 1 is characterized by feeding machanism, multistage rolling device, the anti-close compression set type of adhesive tape device, is installed on the perpendicular frame of frame, and all the other devices or mechanism are installed on the level frame.

3, production equipment according to claim 1 is characterized in that hopper (2), (8), charging box (19), reaches the hopper switch and is sandwich, so that input steam or conduction oil are as the heater of heating system.

4, production equipment according to claim 1 and 2 is characterized in that feeding roller (3) is equipped with near hopper switch place in the bottom in hopper (2), (8), (19), and feeding roller is a finned cylinder.

5, production equipment according to claim 1 is characterized by every breaker roll (9), (1) (2), (13), (15), (21), (27), (29), all the adjusting handle (10) of control coiled material thickness and roller pressure is housed.

6, production equipment according to claim 1 is characterized in that clad can membrane cylinder (26) that the bottom surface adds film device can be installed in the upper and lower any one party of coiled material.

7, production equipment according to claim 1, the anti-adhesive tape that it is characterized in that the anti-close compression set type of adhesive tape device are to adopt special adhesive to be coated on the anti-adhesive tape that forms through the special process processing on the tire material to make.

8, production equipment according to claim 1, it is characterized in that, the structure of hopper switch (5) is: a dovetail sliding tray (34) is arranged in hopper switchboard (33), dovetail sliding panel (32) is arranged in the groove, discharge opening (31) is arranged on hopper switchboard and the dovetail sliding panel, upper and lower correspondence is pressed the size interval of discharge opening and is arranged.

9, production equipment according to claim 1 is characterized in that the unique distinction of synchronous rolling cylinder is that rolling cylinder (37) is placed on the centre position above two conveying cylinders (35), and rolling cylinder two ends are equipped with rolling cylinder sliding tray (36).

10, production equipment according to claim 1 is characterized by roll (9), (12), (21), the interior heater that can import steam or conduction oil as heating system.