KR100279240B1 - Manufacturing method of polyester fabric with excellent touch and drape - Google Patents
Manufacturing method of polyester fabric with excellent touch and drape Download PDFInfo
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- KR100279240B1 KR100279240B1 KR1019980045667A KR19980045667A KR100279240B1 KR 100279240 B1 KR100279240 B1 KR 100279240B1 KR 1019980045667 A KR1019980045667 A KR 1019980045667A KR 19980045667 A KR19980045667 A KR 19980045667A KR 100279240 B1 KR100279240 B1 KR 100279240B1
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/43—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with differing diameters
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/12—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/28—Doubled, plied, or cabled threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
Abstract
본 발명은 분할후 단사 섬도가 0.3 데니어이하가 되는 폴리에스테르/폴리아미드 분할형 복합사를 경사로 사용하되 상기 경사가 전체직물 중량의 70 ∼ 85%가 되도록 하며, 경사섬도가 위사섬도보다 100 ∼ 250데니어 만큼 굵은 경사를 사용하여 제조함을 특징로 하는 촉감 및 드레이프성이 우수한 폴리에스테르 직물의 제조방법임.The present invention uses a polyester / polyamide split type composite yarn having a single yarn fineness of 0.3 denier or less after dividing, so that the slope is 70 to 85% of the total fabric weight, and the gradient fineness is 100 to 250 than the weft fineness. It is a manufacturing method of polyester fabric with excellent touch and draping, characterized by using as thick as a denier.
Description
본 발명은 촉감 및 드레이프성(Drape 성)이 우수한 폴리에스테르 직물의 제조방법에 관한 것으로서, 좀더 구체적으로는 분할후에 0.3데니어이하의 섬도를 갖는 폴리에스테르/폴리아미드 분할형 복합사를 경사로 사용하고, 위사로는 직물의 드레이프성 발현, 부드러운 촉감의 강화 및 원가절감을 위하여 총섬도가 경사보다 가늘며 꼬임을 많이 준 일반 폴리에스테르사를 사용하여 제조한 직물의 제조방법에 관한 것이다.The present invention relates to a method for producing a polyester fabric having excellent touch and drape properties, and more specifically, using a polyester / polyamide split composite yarn having a fineness of 0.3 denier or less after being divided into warp yarns. The weft yarn relates to a method for producing a fabric manufactured using a general polyester yarn that has a total fineness less than an inclination and a lot of twist for the expression of the drape of the fabric, the soft touch, and the cost reduction.
지금까지 알려져있는 촉감과 드레이프성이 우수한 폴리에스테르 직물의 제조방법으로는 이수축 혼섬사를 이용하여 제조하는 방법이 많은 부분을 차지하고 있다. 그중에서 한국특허공고 제 93-11948 호에서는 열수축차가 있는 두원사를 유체 교락시켜 이수축 혼섬사를 제조한 뒤 상기 혼섬사를 사용해서 천연촉감과 우수한 드레이프성을 발현할 수 있는 방법을 제시하였다. 하지만, 이수축 혼섬사를 이용하여 제조한 직물의 촉감은 표면의 평활성 때문에 미끈한 촉감이 동시에 발현되므로 바람직하지 않으며 아울러 그 외관도 유체교락에 의한 줄무늬(Streaky)현상이 표면에 발생하므로 미관상 좋지 못하였다.As a method for producing a polyester fabric excellent in touch and drape, which has been known so far, a method of manufacturing using a bi-shrink blended yarn takes a large part. Among them, Korean Patent Publication No. 93-11948 proposes a method capable of expressing natural sensation and excellent drape by using a blended yarn to prepare two-shrink blended yarn by fluidly intertwining two yarns with a heat shrinkage difference. However, the feel of the fabric produced using bishrink blended yarn is not desirable because of the smoothness of the surface due to the smoothness of the surface, and the appearance is also unsatisfactory because of the appearance of streaky phenomenon due to fluid entanglement. .
본 발명은 이수축혼섬사직물의 문제점으로 되어왔던 미끈한 촉감과 줄무늬가 없으며 촉감과 드레이프성이 우수한 폴리에스테르직물의 제조방법을 제공하는데 목적이 있는 것이다.An object of the present invention is to provide a method for producing a polyester fabric having a soft touch and a stripe and excellent touch and drape, which has been a problem of a biaxial blended fiber.
이하 본 발명은 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.
먼저, 본발명에서는 경사로 폴리에스테르/폴리아미드 분할형 복합사를 사용하되 분할후 단사(mono)섬도가 0.3데니어이하가 되는 극세사용 분할형 복합사를 사용한다.First, the present invention uses a polyester / polyamide split composite yarn with a ramp, but uses a fine-use split composite yarn having a mono fineness of 0.3 denier or less after splitting.
이때, 경사로 사용하는 극세사용 분할형 복합사의 총중량은 전체 직물 중량의 70 ∼ 85중량%가 되도록 직물을 제조한다.At this time, the total weight of the ultrafine split composite yarn used as a warp fabric is manufactured so that 70 to 85% by weight of the total fabric weight.
이때 분할형 복합사의 함량이 70%미만이면 부드러운 촉감발현이 미약하며, 85%를 초과하면 촉감은 극도로 부드럽게 발현되지만 고시(KOSHI)감이 떨어지고 드레이프성이 약해지며 또 직물에서의 경위사간의 불균형으로 인하여 봉제시에 천이 미끄러지(slip)는 현상을 일으킨다.At this time, if the content of split composite yarn is less than 70%, soft hand expression is weak, and if it exceeds 85%, the touch is extremely softly expressed, but the Koshi feels poorly, the drape is weak and the imbalance between the warp yarns in the fabric Due to this, the fabric slips during sewing.
경사 준비는 사이징(Sizing)대신에 꼬임을 부여하는 방법을 선택하며, 이때 꼬임수는 300 ∼ 600개/m으로 하는 것이 바람직하다.For the preparation of the warp, a method of applying twist instead of sizing is selected, and the number of twists is preferably 300 to 600 / m.
이때 꼬임수가 300개/m미만이면 제직시 모우발생 및 절사로 인하여 제직이 어려우며, 600개/m를 초과하면 부드러운 촉감이 발현되기 어렵다.At this time, if the number of twist is less than 300 / m, weaving is difficult due to the occurrence and cutting of the wool during weaving, and when it exceeds 600 / m it is difficult to express a soft touch.
또, 제직을 준비할 때 경사의 배열은 꼬임방향에 따라서 우연(S연)경사와 좌연(Z연)경사를 교호로 배열하였으며, 이때 배열은 1 : 1 ∼ 3 : 3 이 되도록 배열하는 것이 바람직하다. 이렇게 하면 표면에 입체감이 발현될 뿐만아니라 촉감도 우수해 진다. 만약, 배열을 좌연이나 우연의 한방향의 것만으로 제조하게 되면, 직물의 표면 입체감 및 촉감이 떨어지게 되며, 배열을 4 : 4 이상으로 하게 되면 직물표면에 골이 나타나서 기모할 때 균일한 기모가 불가능하므로 평활한 표면을 얻기가 힘들 뿐 아니라 촉감도 나빠진다.In the preparation of the weaving, the arrangement of the inclination was arranged alternately between the incline (S) and incline (Z) inclinations according to the twisting direction, and in this case, the arrangement is preferably 1: 1 to 3: 3. Do. This not only produces a three-dimensional appearance on the surface but also improves the feel. If the arrangement is made with only one side of the left or the right side, the surface three-dimensional feeling and texture of the fabric will be reduced, and if the arrangement is more than 4: 4, it will not be possible to raise evenly when raising the bones on the surface of the fabric. Not only is it hard to get a smooth surface, it is also bad to the touch.
한편, 위사로는 단사섬도 1 데니어이상으로서 총섬도는 경사보다 세섬도의 폴리에스테르를 사용하되 경사와 위사의 전체 섬도차를 100 ∼ 250 데니어로 하여 제조하는 것이 바람직한다. 만약 섬도차가 100데니어 미만이면 부드러운 촉감발현이 되지않으며, 250데니어를 초과하면 경, 위사의 원사 조합이 어려울 뿐아니라 직물 전반적으로 힘이 없고 탄발력 및 드레이프성이 저하 될 뿐 아니라 주름발생이 심해진다. 또, 위사는 2,000 ∼ 3,000개/m의 꼬임을 주는 것이 좋다. 만일 2,000개/m미만의 꼬임을 주어 제조할 경우는 후가공시 수축 효과가 적어 촉감, 드레이프성이 모두 약하게 되며, 3,000개/m을 초과하면 제조비용이 상승되고 연사 작업성이 불량해진다.On the other hand, it is preferable that the weft yarn has a single yarn fineness of 1 denier or more, and the total fineness uses a finer polyester than the warp yarn, but the total fineness difference between the warp yarn and the weft yarn is 100 to 250 denier. If the degree of fineness is less than 100 denier, the soft touch is not expressed. If it exceeds 250 denier, the yarn combination of light and weft yarns is not only difficult, but the strength of the overall fabric is weak, the elasticity and drape are not only reduced, but also the wrinkles become severe. . In addition, the weft is good to give a twist of 2,000 to 3,000 / m. If it is produced by twisting less than 2,000 pieces / m, the shrinkage effect during post-processing will be small, so that both touch and drape will be weak. If it exceeds 3,000 pieces / m, the manufacturing cost will increase and the yarn workability will be poor.
실시예 1Example 1
경사는 분할후 단사섬도가 0.25데니어이고 총섬도는 300데니어인 폴리에스테르/폴리아미드의 분할형 복합사를 사용하며, 분할형 복합사의 함량이 전체 직물 중량의 85%로 하게 하여 직물을 제조하였다. 이때, 경사는 450개/m의 꼬임을 주어, 우연(S) : 좌연(Z) = 2 : 2 의 배열로 하여 제직하였다. 위사는 섬도가 75데니어/36필라멘트의 일반 폴리에스테르 원사를 사용하되, 2,500개/m의 많은 꼬임을 주었고, 직물조직은 1/2 능직으로 하였다. 이렇게 제조된 폴리에스테르 직물을 정련, 축소, 열셋팅, 기모, 염색등의 후가공을 실시하였으며 그 결과는 관능평가에 의해 표와같이 나타내었다.The warp yarn was divided into single yarn fineness of 0.25 denier and total fineness of 300 denier, and the composite composite yarn of polyester / polyamide was used, and the fabric was made so that the content of the split composite yarn was 85% of the total fabric weight. At this time, the warp yarns were twisted at 450 pieces / m, and weaved in the arrangement of right margin (S): left margin (Z) = 2: 2. Weft yarns were made of ordinary polyester yarn of 75 denier / 36 filaments, but gave a lot of twist of 2,500 pieces / m, weaving was made of 1/2 twill. The polyester fabric thus prepared was subjected to post processing such as refining, shrinking, heat setting, brushing, and dyeing, and the results are shown in the table by the sensory evaluation.
실시예 2Example 2
경사인 분할형 복합사의 함량을 70중량%로 하여 직물을 제조한 것 이외에는 실시예 1과 동일하게 하였으며 그 결과는 표 1과 같다.It was the same as in Example 1 except that the woven fabric was made with the content of the inclined split composite yarn 70% by weight, and the results are shown in Table 1.
실시예 3Example 3
경사의 꼬임수를 600개/m으로 한 것 이외에는 실시예 1 과 동일하게 하였으며 그 결과는 표 1 과 같다.Except that the number of twist of the warp was 600 / m it was the same as in Example 1 and the results are shown in Table 1.
실시예 4Example 4
경사의 우연과 좌연의 배열을 1 : 1 로 한 것 이외에는 실시예1과 동일하게 하였으며 그 결과는 표 1 과 같다.Except that the arrangement of the right side and the left side of the inclination of 1: 1 was the same as in Example 1 and the results are shown in Table 1.
실시예 5Example 5
위사의 꼬임수를 3,000개/m으로 하여 직물을 제조한 것 이외에는 실시예 1 과 동일하게 하였으며 그 결과는 표 1 과 같다.It was the same as in Example 1 except that the fabric was prepared by twisting the weft to 3,000 / m, the results are shown in Table 1.
비교예 1Comparative Example 1
경사로 일반 폴리에스테르를 사용하고, 위사로 분할형 복합사를 사용하여, 분할형 복합사의 함량이 70중량%가 되게하여 제직한 것 이외에는 실시예1과 동일하게 하였으며 그 결과는 표 1 과 같다.Using a general polyester as a ramp, and using a split composite yarn as a weft yarn, the content of the split composite yarn to 70% by weight was the same as in Example 1 except the weaving and the results are shown in Table 1.
비교예 2Comparative Example 2
경사를 사이징하여 제직한 것 이외에는 실시예 1과 동일하게 하였으며 그 결과는 표 1 과 같다.Except for sizing the warp weaving was the same as in Example 1 and the results are shown in Table 1.
비교예 3Comparative Example 3
경사의 꼬임수를 1,500개/m으로 한 것 이외에는 실시예 1과 동일하게 하였으며 그 결과는 표 1 과 같다.Except that the number of twists to 1,500 / m was the same as in Example 1 and the results are shown in Table 1.
비교예 4Comparative Example 4
분할형 복합사의 함량을 60중량%로 한 것 이외에는 실시예 1과 동일하게 하였으며 그 결과는 표 1 과 같다.Except that the content of the split composite yarn to 60% by weight was the same as in Example 1 and the results are shown in Table 1.
비교예 5Comparative Example 5
분할형 복합사의 함량을 90중량%로 한 것 이외에는 실시예 1과 동일하게 하였으며 그 결과는 표 1 과 같다.Except that the content of the split composite yarn to 90% by weight was the same as in Example 1 and the results are shown in Table 1.
비교예 6Comparative Example 6
경사를 좌연의 것 한가지만으로 직물을 제조한 것 이외에는 실시예 1과 동일하게 하였으며 그 결과는 표 1 과 같다.The slope was the same as that of Example 1 except that the fabric was manufactured with only one of the edges, and the results are shown in Table 1.
비교예 7Comparative Example 7
위사의 꼬임수를 1,500개/m으로 한 것 이외에는 실시예 1과 동일하게 하였으며 그 결과는 표 1 과 같다.Except that the number of twists of weft to 1,500 / m was the same as in Example 1 and the results are shown in Table 1.
본 발명으로 제조된 직물을 통상적인 폴리에스테르 염가공 방법으로 가공하게 되면, 탁월한 촉감, 우수한 볼륨감, 드레이프성, 방추성(crease resistence)을 지닌 쾌적성 소재가 되어 주로 가을, 겨울용 코트, 점퍼, 스포츠웨어등의 아웃 웨어 용도로 널리 사용 가능하다.When the fabric produced by the present invention is processed by the conventional polyester dyeing method, it becomes a comfortable material having excellent touch, excellent volume, drape, crease resistance, and is mainly used for autumn, winter coats, jumpers, It can be widely used for outwear use such as sportswear.
Claims (1)
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KR1019980045667A KR100279240B1 (en) | 1998-10-29 | 1998-10-29 | Manufacturing method of polyester fabric with excellent touch and drape |
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KR1019980045667A KR100279240B1 (en) | 1998-10-29 | 1998-10-29 | Manufacturing method of polyester fabric with excellent touch and drape |
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KR20000027676A KR20000027676A (en) | 2000-05-15 |
KR100279240B1 true KR100279240B1 (en) | 2001-02-01 |
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KR1019980045667A KR100279240B1 (en) | 1998-10-29 | 1998-10-29 | Manufacturing method of polyester fabric with excellent touch and drape |
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KR (1) | KR100279240B1 (en) |
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1998
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