KR0142652B1 - Electromagnetic material for security valve and method - Google Patents

Electromagnetic material for security valve and method

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Publication number
KR0142652B1
KR0142652B1 KR1019940031385A KR19940031385A KR0142652B1 KR 0142652 B1 KR0142652 B1 KR 0142652B1 KR 1019940031385 A KR1019940031385 A KR 1019940031385A KR 19940031385 A KR19940031385 A KR 19940031385A KR 0142652 B1 KR0142652 B1 KR 0142652B1
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KR
South Korea
Prior art keywords
lead wire
electromagnet
center
electrode pin
hole
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KR1019940031385A
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Korean (ko)
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KR950019365A (en
Inventor
사다메 다카하시
요시야스 이토오
Original Assignee
최창선
린나이코리아주식회사
나이또 스스무
린나이가부시기가이샤
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Publication of KR950019365A publication Critical patent/KR950019365A/en
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Publication of KR0142652B1 publication Critical patent/KR0142652B1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/081Magnetic constructions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/02Permanent magnets [PM]
    • H01F7/04Means for releasing the attractive force
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F2007/062Details of terminals or connectors for electromagnets

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Magnetically Actuated Valves (AREA)
  • Electromagnets (AREA)
  • Valve Device For Special Equipments (AREA)
  • Control Of Combustion (AREA)

Abstract

본 발명은 안전밸브용 전자석 및 그 제조방법에 관한 것으로서, 극히 낮은 저전압, 저전류로 작동시킬 수 있고 또느 콤팩트하게 형성할 수 있는 연소기기의 안전밸브용 전자석 및 제조방법을 제공하는 것을 목적으로 한다. 그 구성은, 외부전류에 의하여 전자석에 흡인력을 발생시켜 밸브체를 열림상태로 유지시키는 전자안전밸브(100)에 있어서, 중심전극핀 관통구멍(11)을 가지는 전자석 홀더(1)와, 연결부에 상기 중심전극핀 관통구멍(11)과 연이어 통하는 중심리드선 관통구멍(61)이 형성된 대략 U자형의 자성체 심(6)과, 중심전극핀 관통구멍(11)에 끼워진 중심전극핀(5)과, 이 중심전극핀(5)에 접속됨과 아울러 중심리드선 관통구멍(61)을 관통하여 자성체 심(6)의 내부로 연장 설치된 중심리드선(55)과, 전자석 홀더(1)에 융착된 외측리드선(17)과, 일단이 상기 중심리드선(55)에 접속되고, 타단이 상기 외측리드선(17)에 접속되며, 자성체 심(6)의 양 암부(63,64)에 직접 감겨진 피복도선(70)으로 된 전자코일(7)을 구비한다.The present invention relates to an electromagnet for safety valves and a method of manufacturing the same, and an object of the present invention is to provide an electromagnet and a manufacturing method for a safety valve of a combustion device that can be operated at an extremely low low voltage and low current and can be formed compactly. . In the electromagnetic safety valve 100 which generates a suction force to the electromagnet by an external current and keeps the valve body open, the electromagnet holder 1 having the center electrode pin through hole 11 and the connection portion A substantially U-shaped magnetic core 6 having a center lead line through hole 61 communicating with the center electrode pin through hole 11, a center electrode pin 5 inserted into the center electrode pin through hole 11, The center lead wire 55 connected to the center electrode pin 5 and extending through the center lead wire through hole 61 and extending into the magnetic core 6 and the outer lead wire 17 fused to the electromagnet holder 1 is provided. ) And one end thereof is connected to the center lead wire 55, and the other end thereof is connected to the outer lead wire 17, and is coated wire 70 wound directly on both arm portions 63 and 64 of the magnetic core 6. And an electromagnetic coil 7.

Description

연소기기의 안전밸브용 전자석 및 그 제조방법Electromagnet for safety valve of combustion device and manufacturing method

제1도는 안전밸브의 단면도.1 is a cross-sectional view of the safety valve.

제2도는 안전밸브의 저면도.2 is a bottom view of the safety valve.

제3도는 전자석의 제조공정도.3 is a manufacturing process diagram of the electromagnet.

제4도는 전자석의 제조공정도.4 is a manufacturing process diagram of the electromagnet.

제5도는 전자석의 제조공정도.5 is a manufacturing process diagram of the electromagnet.

제6도는 전자석의 제조공정도.6 is a manufacturing process diagram of the electromagnet.

제7도는 전자석의 제조공정도.7 is a manufacturing process diagram of the electromagnet.

*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1:전자석 홀더 2:밸브체 조립품1: Electromagnet holder 2: Valve body assembly

3:부착플랜지 4:콘센트3: Mounting flange 4: Outlet

5:중심전극핀 6:자성체 심(고정철심)5: center electrode pin 6: magnetic core (fixed core)

7:전자코일 8:밸브체7: electromagnetic coil 8: valve body

10:전자석 11:중심전극핀 관통구멍10: Electromagnet 11: Center electrode pin through hole

17:외측리드선 55:중심리드선17: Outer lead wire 55: Center lead wire

61:중심리드선 관통구멍 70:피복도선(被覆導線)61: center lead wire through hole 70: coated lead wire

100:안전밸브100: safety valve

본 발명은 외부전류(전지등)에 의하여 작동되는 안전밸브용 전자석 및 그 제조방법에 관한 것이다.The present invention relates to an electromagnet for a safety valve operated by an external current (battery, etc.) and a manufacturing method thereof.

온도감지부가 가스(석유등) 연소기기의 불꽃에 접촉되도록 배치된 열전대(실화센서)의 전력에 의하여 흡인력을 발생시키거나, 전지등의 강제전류출력에 의하여 흡인력을 발생시키고, 이 흡인력에 의하여 안전밸브에 밸브체를 열림상태로 유지시키는 안전장치가 사용되고 있다.The temperature sensing unit generates a suction force by the power of a thermocouple (fire sensor) arranged to contact the flame of a gas (petroleum) combustion device, or generates a suction force by a forced current output of a battery, and is safe by this suction force. Safety devices are used to keep the valve body open in the valve.

이러한 용도로 사용되는 전자석은 저전압, 저전류로 충분한 흡인력을 발생시킬 수 있고, 또 안전밸브를 확실하게 작동시킬 수 있는 것이 중요하며, 또한 장착성을 향상시키기 위하여 콤팩트한 것이 바람직하다. 이것을 위해서는, U자형의 자성체 심(고정철심)을 이용함과 아울러, 특히 전지등에 의한 강제 흡인력을 높이기 위하여 이 고정철심에 가능한 여러 겹으로 가는 피복도선을 감아서 전자코일을 형성할 필요가 있다.The electromagnet used for this purpose is capable of generating sufficient suction force at low voltage and low current, and it is important to be able to operate the safety valve reliably, and it is preferable to be compact for improving the mountability. To this end, it is necessary to use a U-shaped magnetic core (fixed core) and, in order to increase the forced suction force by the battery or the like, in particular, to cover the plurality of layers of the cover wire as possible as possible to form the electromagnetic coil.

그런데 종래에는, 보빈에 피복도선을 감아 형성한 전자코일을 고정철심에 끼워 넣어서 전자석을 형성하고 있다. 따라서, 종래의 안전밸브용 전자석은 저전류에서의 흡인력이 충분하지 못하였고, 전자코일의 부피가 커지는 결점이 있었다.In the related art, an electromagnet is formed by sandwiching an electromagnetic coil formed by winding a coated conductor on a bobbin on a fixed iron core. Therefore, the conventional electromagnet for safety valve has a drawback that the suction force at low current is not enough, and the volume of the electromagnetic coil is large.

본 발명의 목적은 극히 낮은 저전압, 저전류로도 작동시킬 수 있고, 또한 콤팩트하게 형성할 수 있는 연소기기의 안전밸브용 전자석을 제공하는데 있다.It is an object of the present invention to provide an electromagnet for a safety valve of a combustion device which can be operated even at an extremely low low voltage and low current, and can be formed compactly.

본 발명은, 외부전류(전지등)로 전자석에 흡인력을 발생시켜 밸브체를 열림상태로 유지시키는 전자안전밸브에 있어서, 중심전극핀 관통구멍을 가지는 전자석 홀더와, 이 전자석 홀더에 연결부가 고정되며, 이 연결부에 상기 중심전극핀 관통구멍에 연이어 통하는 중심리드선 관통구멍이 형성된 대략 U자형의 자성체 심과, 상기 중심전극핀 관통구멍에 전기절연되어 끼워진 중심전극핀과, 이 중심전극핀에 접속됨과 아울러 상기 중심리드선 관통구멍을 관통하여 상기 자성체 심의 내부로 연장설치된 중심리드선과, 상기 전자석 홀더에 용접, 브레이징(brazing), 솔더링(soldering)등에 의하여 융착된 외측리드선과, 일단이 상기 중심리드선에 접속되고, 타단이 상기 외측리드선에 접속되며, 상기 자성체 심의 양 암부에 직접 감겨진 피복도선으로 된 전자코일을 구비한다.The present invention relates to an electromagnetic safety valve which generates a suction force on an electromagnet with an external current (battery, etc.) to maintain the valve body in an open state, wherein an electromagnet holder having a center electrode pin through hole, and a connection portion are fixed to the electromagnet holder. A substantially U-shaped magnetic core having a center lead wire through hole connected to the center electrode pin through hole connected to the connection portion, a center electrode pin electrically insulated from the center electrode pin through hole, and connected to the center electrode pin; In addition, a center lead wire extending through the center lead wire through-hole and extending into the magnetic core, an outer lead wire fused to the electromagnet holder by welding, brazing, soldering, etc., and one end thereof is connected to the center lead wire. And the other end of which is connected to the outer lead wire, and an electromagnetic coil of a coated conductor wound directly on both arms of the magnetic core. And a.

본 발명에서는 대략 U자형의 자성체 심의 양 암부에 직접 절연피복선을 감았기 때문에, 매우 가는 피복도선을 권취수를 많게 하여 감을 수 있다. 이 결과, 전자석의 저전압, 저전류에서의 작동이 가능하게 되며, 또한 콤팩트하게형성할 수 있다.In the present invention, since the insulation coating wire is wound directly on both arm portions of the substantially U-shaped magnetic core, a very thin coated wire can be wound with a large number of windings. As a result, the electromagnet can be operated at low voltage and low current, and can be formed compactly.

특허청구범위 제2항의 제조방법에 의하면, 전자코일을 감는 작업 및 솔더링작업을 용이하게 할 수 있기 때문에, 생상성이 우수하다.According to the manufacturing method of claim 2, since the work of winding an electronic coil and the soldering work can be made easy, it is excellent in productivity.

특허청구범위 제3항의 제조방법에 의하면, 외측리드선의 용접, 브레이징, 솔더링등의 융착에 의한 융착부의 접합강도의 저하를 방지할 수 있으며, 융착부의 절손을 방지할 수 있다.According to the manufacturing method of claim 3, it is possible to prevent a decrease in the joining strength of the welded portion due to welding, brazing, soldering, etc. of the outer lead wire, and to prevent breakage of the welded portion.

제1도는 본 발명에 관한 전자석(10)을 장착한 가스곤로의 안전밸브(100)를 나타낸다. 안전밸브(100)는 전자석(10)과, 이 전자석(10)을 유지하는 금속성의 전자석 홀더(1)와, 이 전자석 홀더(1)의 상부에 연결된 밸브체 조립품(2)과, 전자석 홀더(1)의 하부에 고정된 금속성 부착플랜지(3) 및 이 부착플랜지(3)의 하면에 고정된 수지제 콘센트(4)로 이루어져 있다.1 shows a safety valve 100 for a gas stove equipped with an electromagnet 10 according to the present invention. The safety valve 100 includes an electromagnet 10, a metallic electromagnet holder 1 holding the electromagnet 10, a valve assembly 2 connected to the upper portion of the electromagnet holder 1, and an electromagnet holder ( It consists of a metallic attachment flange (3) fixed to the lower part of 1) and a resin outlet (4) fixed to the lower surface of the attachment flange (3).

전자석 홀더(1)는 중심전극핀 관통구멍(11)이 형성된 원통형상으로 되어 있으며, 이 전자석 홀더(1)의 외측둘레 중간에 턱부(12)가 형성되어 있고, 이 턱부(12)의 하측이 다리부(13), 턱부(12)의 상부가 홀더몸통부(14)로 되어 있다. 홀더몸통부(14)의 상단에는 상단면(15)을 가지는 머리부(16)가 형성되어 있으며, 홀더몸통부(14)와 머리부(16)사이에는 외측둘레홈(19)이 형성되어 있다.The electromagnet holder 1 has a cylindrical shape with a center electrode pin through hole 11 formed therein, and a jaw portion 12 is formed in the middle of the outer periphery of the electromagnet holder 1, and the lower side of the jaw portion 12 The upper part of the leg part 13 and the chin part 12 becomes the holder body part 14. A head portion 16 having an upper surface 15 is formed at an upper end of the holder body portion 14, and an outer circumferential groove 19 is formed between the holder body portion 14 and the head portion 16. .

중심전극핀 관통구멍(11)에는 환형상의 절연체(51,52)와 실링(53)이 끼워지며, 이들 절연체(51,52) 및 실링(53)에 의하여 중심전극핀 곤통구멍(11)에 끼워지는 중심전극핀(5)이 전기절연됨과 아울러 기밀상태로 고정된다.Annular insulators 51 and 52 and seals 53 are fitted into the center electrode pin through-holes 11 and inserted into the center electrode pin through-holes 11 by these insulators 51 and 52 and seals 53. The losing center electrode pins 5 are electrically insulated and fixed in an airtight state.

전자석(10)은, 자성체 심(고정철심)(6)과 이 자성체 심(6)에 감겨진 전자코일(7)로 이루어져 있다. 자성체 심(6)은 중심리드선 관통구멍(61)이 형성된 원판상의 저부(전자석 홀더(1)에 끼워지는 연결부)(62)와, 이 저부(62)에서 상측으로 연이어 형성된 암부(63,64)로 된 대략 U자형상을 이루고 있다. 자성체 심(6)은 그 저부(62)가 전자석 홀더(1)의 머리부(16)내에 끼워져서 고정된다.The electromagnet 10 consists of a magnetic core (fixed iron core) 6 and an electromagnetic coil 7 wound around the magnetic core 6. The magnetic core 6 has a disc-shaped bottom portion (connection portion fitted to the electromagnet holder 1) 62 having a center lead wire through-hole 61 formed therein, and arm portions 63 and 64 successively formed upward from the bottom portion 62. It consists of approximately U shape. The magnetic core 6 is secured by its bottom portion 62 being fitted into the head 16 of the electromagnet holder 1.

중심전극핀(5)은 통형상으로 이루어지며, 내부에 중심리드선(55)이 끼워져 있다. 중심리드선(55)의 하단은 중심전극핀(5)의 하단에 용접되어 있으며, 상단은 중심리드선 관통구멍(61)을 관통하여 대략 U자형의 자성체 심(6)의 상부로 연장되어 있다. 전자석 홀더(1)의 상단면(15)에는 외측리드선(17)의 하단이 융착되며, 이 외측리드선(17)은 상측으로 연장되어 있다. 외측리드선(17)의 융착은 전기용접, 가스실드용접등 각종의 용접, 은(銀)용접, 동(銅)용접등에 의한 브레이징, 또는 솔더링등 전기적 도통이 가능한 소위 융착수단을 채용할 수 있다.The center electrode pin 5 has a cylindrical shape, and a center lead line 55 is fitted therein. The lower end of the center lead line 55 is welded to the lower end of the center electrode pin 5, and the upper end penetrates through the center lead line through-hole 61 and extends to the upper portion of the substantially U-shaped magnetic core 6. The lower end of the outer lead wire 17 is fused to the upper end surface 15 of the electromagnet holder 1, and the outer lead wire 17 extends upward. As the fusion of the outer lead wire 17, so-called fusion means capable of electrical conduction such as electric welding, various welding such as gas shield welding, brazing by silver welding, copper welding, or soldering can be adopted.

전자코일(7)은 피복도선(70)으로 이루어지며, 일단(71)이 중심리드선(55)에 감겨져서 디핑등에 의한 솔더링에 의하여 접속되고, 타단(72)이 외측리드선(17)에 감겨져서 디핑등에 의한 솔더링에 의하여 접속되고, 중간부(73)가 자성체 심(6)의 양 암부(63,64)에 감겨져 있다.The electromagnetic coil 7 is made of a sheathed conductive wire 70, one end 71 of which is wound around the center lead wire 55 and connected by soldering by dipping or the like, and the other end 72 is wound around the outer lead wire 17. It connects by soldering by dipping etc., and the intermediate part 73 is wound by the both arm parts 63 and 64 of the magnetic core 6.

밸브체 조립품(2)은, 하단이 전자석 홀더(1)의 머리부(16)에 외측에서 끼워진 수지제의 원주상 코일하우징(21)과, 이 코일하우징(21)의 상부에 장착된 안전밸브의 밸브체(8)로 이루어진다. 코일하우징(21)은 전자석(10)을 내포하는 몸통부(22), 상기 전자석 홀더(1)의 외측둘레홈(19)에 외측에서 끼워지는 하단부(23) 및 몸통부(22)의 상단에 형성된 작은 지름으로 된 원통부(24)로 이루어진다.The valve assembly 2 has a lower end cylindrical resin housing circumferentially fitted to the head 16 of the electromagnet holder 1 and a safety valve mounted on the upper portion of the coil housing 21. The valve body 8 is made of. The coil housing 21 is provided at the upper end of the body portion 22 containing the electromagnet 10, the lower end portion 23 and the upper portion of the body portion 22 which are fitted from the outside into the outer circumferential groove 19 of the electromagnet holder 1. It consists of a cylindrical portion 24 having a small diameter formed.

밸브체(8)는 스프링(81)에 의하여 상측으로 탄지되며 축방향으로 변위가 자유롭게 부착되어 있다. 밸브체(8)는 원통부(24)에 미끄럼운동이 자유롭도록 끼워진 축(82)과, 그 상단에 끼워진 고무제 밸브부(83)와, 축(82)의 하측에 끼워진 가동철심인 자동체판(84)으로 이루어진다.The valve body 8 is supported upward by the spring 81, and the displacement is attached freely in the axial direction. The valve body 8 includes a shaft 82 fitted to the cylindrical portion 24 so as to be free to slide, a rubber valve portion 83 fitted to an upper end thereof, and a movable iron core fitted to a lower side of the shaft 82. It consists of 84.

부착플랜지(3)는 턱부(12)의 하면에 접촉함과 아울러, 제2도에 나타낸 바와같이 체결구멍(31,32)이 형성되어 있다.The attachment flange 3 is in contact with the lower surface of the jaw portion 12, and fastening holes 31 and 32 are formed as shown in FIG.

콘센트(4)는 하면이 개방된 직사각형의 상자형상을 이루며, 그 내부(41)에는 부착플랜지(3)에 돌출설치된 외부핀(42)이 중심전극핀(5)과 평행하게 형성되어 있다.The outlet 4 has a rectangular box shape with an open bottom surface, and an outer pin 42 protruding from the attachment flange 3 is formed in parallel with the center electrode pin 5.

이어서, 전자석(10)의 제조방법을 제3도 및 제4도에 의거하여 설명한다.Next, the manufacturing method of the electromagnet 10 is demonstrated based on FIG. 3 and FIG.

전자석(10)은, 제3도에 나타낸 바와같이 중심리드선(55) 및 외측리드선(17)을 가로로 구부려 둔다. 구부리는 각도는 피복도선을 감는 권취지그(jig)(9)의 작동에 방해가 되지 않는 각도라면 중심전극핀(5) 또는 전자석 홀더(1)의 중심축에 대하여 90도, 또는 90도 이하 혹은 90도 이상으로 하여도 된다. 이 상태에서 권부지그(9)를 작동시켜 피복도선(70)을 회동파이프(91)내를 통과시켜 공급하면서 외측리드선(17)에 감고, 이어서 회동파이프(91)를 이동기구(도시생략)로 변위시켜 자성체 심(6)의 일측 암부(63)에 감고, 다시 회동파이프(91)를 변위시켜 자성체 심(6)의 타측 암부(64)에 감고, 최후로 회동파이프(91)를 변위시켜 중심리드선(55)에 감는다.As shown in FIG. 3, the electromagnet 10 bends the center lead line 55 and the outer lead line 17 horizontally. The bending angle is 90 degrees or less than 90 degrees with respect to the central axis of the center electrode pin 5 or the electromagnet holder 1 if the angle does not interfere with the operation of the winding jig 9 winding the sheathed conductor. You may be 90 degree or more. In this state, the winding jig 9 is operated to wind the coated conductive wire 70 through the inside of the rotating pipe 91 and to supply it to the outer lead wire 17. Then, the rotating pipe 91 is moved to a moving mechanism (not shown). Displace the wound around the one arm portion 63 of the magnetic core 6, the rotation pipe 91 is again displaced to the other arm 64 of the magnetic core 6, and the rotation pipe 91 is finally displaced to the center It is wound around the lead wire 55.

또한, 선을 감을 때에는 전자석 홀더, 전자석측을 회전시켜도 된다.In addition, when winding a line, you may rotate an electromagnet holder and an electromagnet side.

이와같이 한 후, 외측리드선(17) 및 중심리드선(55)을 디핑등에 의하여 솔더링하여 전자코일(7)과 전기적으로 도통시킨다. 또한, 제4도에 나타낸 바와같이, 외측리드선(17) 및 중심리드선(55)을 구부려서 축방향으로 지향시킨다. 이 상태에서 코일하우징(21)의 하단부(23)를 전자석 홀더(1)의 머리부(16)에 외측에서 끼움으로써 제1도에 나타내는 안전밸브(100)가 조립된다.After this, the outer lead wire 17 and the center lead wire 55 are soldered by dipping or the like to electrically conduct with the electromagnetic coil 7. As shown in FIG. 4, the outer lead line 17 and the center lead line 55 are bent and directed in the axial direction. In this state, the safety valve 100 shown in FIG. 1 is assembled by fitting the lower end 23 of the coil housing 21 to the head 16 of the electromagnet holder 1 from the outside.

외측리드선(17)은 제3도에 나타낸 바와같이 단부에 만곡부(18)를 가지며, 이 만곡부(18)의 선단측(1a)이 전자석 홀더의 상단면(15)에 둘레방향으로 용접, 브레이징, 솔더링등에 의하여 융착되고, 제4도에 나타낸 바와같이 만곡부(18)에서 후단측(1b)이 축방향으로 구부려져 있다. 따라서 융착공정에서 편평하게 변형하거나 경화하여 물러진 선단측(1a)을 변형시키지 않고 후단측(1b)을 구부릴 수 있으므로, 안전밸브(100)의 신뢰성이 향상된다.The outer lead wire 17 has a curved portion 18 at its end, as shown in FIG. 3, and the tip side 1a of the curved portion 18 is welded, brazed, and circumferentially to the upper surface 15 of the electromagnet holder. It is fused by soldering etc., and as shown in FIG. 4, the rear end side 1b is bent in the axial direction by the curved part 18. As shown in FIG. Therefore, the rear end side 1b can be bent without deforming the front end side 1a deformed or cured flat in the welding process, thereby improving the reliability of the safety valve 100.

제5도 및 제6도는 외측리드선(17)의 융착구조에 대한 타실시예를 나타낸다. 이 실시예에서는, 제5도에 나타낸 바와같이 외측리드선(17)의 하단을 J자형으로 구부리고, 제6도에 나타낸 바와같이 전자석 홀더(1)의 상단면(15)을 산(山)형상의 테이퍼면으로 하고서 스폿용접한 것이다. 상단면(15)을 테이퍼면으로 함으로써 용접을 신속 또한 확실하게 할 수 있는 이점이 있다.5 and 6 show another embodiment of the fusion structure of the outer lead line (17). In this embodiment, as shown in FIG. 5, the lower end of the outer lead wire 17 is bent in a J shape, and as shown in FIG. 6, the upper end surface 15 of the electromagnet holder 1 is formed in a mountain shape. Spot-welded with tapered surface. By making the upper surface 15 a tapered surface, there is an advantage that welding can be quickly and surely performed.

제7도의 (a),(b),(c)는 피복도선(70)을 감고서 솔더링한 후의 외측리드선(17) 및 중심리드선(55)의 처리방법을 예시하고 있다. 어느것이나 외측리드선(17) 및 중심리드선(55)을 코일하우징(21)의 장착에 방해되지 않게 구부려져 있으며, 이것 이외의 처리방법을 채용하여도 된다.(A), (b), (c) of FIG. 7 illustrate a method of treating the outer lead wire 17 and the center lead wire 55 after winding and soldering the coated conductive wire 70. In either case, the outer lead wire 17 and the center lead wire 55 are bent so as not to interfere with the mounting of the coil housing 21, and a treatment method other than this may be adopted.

Claims (3)

외부전류로 전자석의 흡인력을 발생시켜 밸브체를 열림상태로 유지시키는 전자안전밸브에 있어서, 중심전극핀 관통구멍을 가지는 전자석 홀더와; 상기 전자석 홀더에 연결부가 고정되며, 이 연결부에 상기 중심전극핀 관통구멍과 연이어 통하는 중심리드선 관통구멍이 형성된 대략 U자형의 자성체 심과; 상기 중심전극핀 관통구멍에 전기절연되어 끼워진 중심전극핀과; 상기 중심전극핀에 접속됨과 아울러 상기 중심리드선 관통구멍을 관통하여 상기 자성체 심의 내부로 연장 설치된 중심리드선과; 상기 전자석 홀더에 융착된 외측리드선과; 일단이 상기 중심 리드선에 접속되고, 타단이 상기 외측리드선에 접속되며, 상기 자성체 심의 양 암부에 직접 감겨진 피복도선으로 된 전자코일;을 구비한 연소기기의 안전밸브용 전자석.An electronic safety valve for generating a suction force of an electromagnet by an external current to maintain the valve body in an open state, comprising: an electromagnet holder having a center electrode pin through hole; A substantially U-shaped magnetic core having a connecting portion fixed to said electromagnet holder, said connecting portion having a central lead wire through hole communicating with said central electrode pin through hole; A center electrode pin inserted and electrically insulated from the center electrode pin through hole; A center lead wire connected to the center electrode pin and extending through the center lead wire through hole and extending into the magnetic core; An outer lead wire fused to the electromagnet holder; And an electromagnetic coil of one end connected to the center lead wire, the other end connected to the outer lead wire, and an electromagnetic coil made of a coated conductive wire wound directly on both arm portions of the magnetic body core. 전자코일을 자성체 심의 양 암부에 피복도선을 감을 때에는, 중심리드선 및 외측리드선을 중심방향에 대하여 수평 또는 경사진 측방으로 설정하고, 전자코일을 감고서 솔더링처리한 후에는 축방향으로 구부리는 것을 특징으로 하는 연소기기의 안전밸브용 전자석의 제조방법.When the coil is wound on both arm portions of the magnetic core, the center lead wire and the outer lead wire are set horizontally or inclined with respect to the center direction, and after the electromagnetic coil is wound and soldered, it is bent in the axial direction. Method for the manufacture of electromagnets for safety valves of combustion equipment. 제2항에 있어서, 상기 외측리드선은 단부에 만곡부를 가짐과 아울러, 이 만곡부의 선단측이 상기 전자석 홀더의 상단면에 융착되고, 상기 만곡부에서 후단측이 축방향으로 구부러진 것을 특징으로 하는 연소기기의 안전밸브용 전자석의 제조방법.The combustor according to claim 2, wherein the outer lead wire has a curved portion at its end, and the front end side of the curved portion is fused to the upper end surface of the electromagnet holder, and the rear end side is bent in the axial direction at the curved portion. Method for manufacturing an electromagnet for safety valve
KR1019940031385A 1993-12-17 1994-11-26 Electromagnetic material for security valve and method KR0142652B1 (en)

Applications Claiming Priority (2)

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JP5318335A JP2667109B2 (en) 1993-12-17 1993-12-17 Electromagnet for safety valve of combustion equipment
JP93-318335 1993-12-17

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KR950019365A KR950019365A (en) 1995-07-22
KR0142652B1 true KR0142652B1 (en) 1998-08-17

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DE202006006825U1 (en) * 2006-04-27 2007-08-30 Bürkert Werke GmbH & Co. KG Valve with an electromagnetic drive
JP2009252791A (en) * 2008-04-01 2009-10-29 Tdk Corp Coil component and method of manufacturing the same
JP6623394B2 (en) * 2014-11-05 2019-12-25 新電元メカトロニクス株式会社 solenoid
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JPS6024354B2 (en) * 1978-10-18 1985-06-12 松下電器産業株式会社 gas fire safety valve
JPS5824674A (en) * 1981-08-05 1983-02-14 Matsushita Electric Ind Co Ltd Pilot safety valve
JPS57124175A (en) * 1981-12-14 1982-08-02 Matsushita Electric Ind Co Ltd Gas distinction safety valve
JPH01141288A (en) * 1987-11-28 1989-06-02 Paloma Ind Ltd Thermo-couple type safety valve
JPH01145485A (en) * 1987-11-30 1989-06-07 Harman Co Ltd Safety valve device for gas
JPH01234674A (en) * 1988-03-10 1989-09-19 Rinnai Corp Solenoid valve
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JP2667109B2 (en) 1997-10-27
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KR950019365A (en) 1995-07-22
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CN1070599C (en) 2001-09-05
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TW260798B (en) 1995-10-21
ITMI942533A1 (en) 1996-06-15

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