JPWO2020170361A1 - Rolling piston type compressor and refrigeration cycle equipment - Google Patents

Rolling piston type compressor and refrigeration cycle equipment Download PDF

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JPWO2020170361A1
JPWO2020170361A1 JP2021501204A JP2021501204A JPWO2020170361A1 JP WO2020170361 A1 JPWO2020170361 A1 JP WO2020170361A1 JP 2021501204 A JP2021501204 A JP 2021501204A JP 2021501204 A JP2021501204 A JP 2021501204A JP WO2020170361 A1 JPWO2020170361 A1 JP WO2020170361A1
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suction
cylinder
refrigerant
path
compression chamber
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JP7191194B2 (en
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暁和 和泉
暁和 和泉
友宏 井柳
友宏 井柳
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Mitsubishi Electric Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

ローリングピストン型圧縮機は、密閉容器内に圧縮機構部を備えるローリングピストン型圧縮機であって、圧縮機構部は、シリンダと上軸受と下軸受とを有し、吸入連絡路と吸入経路とを設け、シリンダの吸入経路の途中には、吸入連絡路の接続側とは反対側にて、圧縮室側に突出して冷媒を受ける段付きが形成され、シリンダの吸入経路とベーン溝との周方向間には、突起部が形成され、突起部の上端部と上軸受との間には、第1隙間が形成され、突起部の下端部と下軸受との間には、第2隙間が形成され、突起部は、ベーンに圧縮室内の冷媒によって圧縮荷重が加えられたときに圧縮荷重による押圧方向に弾性的に撓む可撓性を有する。The rolling piston type compressor is a rolling piston type compressor having a compression mechanism portion in a closed container, and the compression mechanism portion has a cylinder, an upper bearing, and a lower bearing, and has a suction connecting path and a suction path. In the middle of the suction path of the cylinder, on the side opposite to the connection side of the suction communication path, a step is formed that projects toward the compression chamber side to receive the refrigerant, and the circumferential direction between the suction path of the cylinder and the vane groove. A protrusion is formed between the protrusions, a first gap is formed between the upper end of the protrusion and the upper bearing, and a second gap is formed between the lower end of the protrusion and the lower bearing. The protrusion has the flexibility to flex elastically in the pressing direction due to the compressive load when a compressive load is applied to the vane by the refrigerant in the compression chamber.

Description

本発明は、密閉容器内に圧縮機構部を備えるローリングピストン型圧縮機及び冷凍サイクル装置に関する。 The present invention relates to a rolling piston type compressor and a refrigeration cycle device having a compression mechanism in a closed container.

従来のローリングピストン型圧縮機として特許文献1に記載のものがある。特許文献1の技術では、クランク軸が偏心部を有する。シリンダが偏心部の外周側に設けられて筒状に形成されている。ピストンが偏心部に追従して回転し、偏心部とシリンダとの間に圧縮室が形成される。上軸受及び下軸受がシリンダの両端面をそれぞれ閉塞している。また、シリンダには、外周面からシリンダ室に伸びる吸入通路が形成されている。 As a conventional rolling piston type compressor, there is one described in Patent Document 1. In the technique of Patent Document 1, the crankshaft has an eccentric portion. A cylinder is provided on the outer peripheral side of the eccentric portion and is formed in a cylindrical shape. The piston rotates following the eccentric portion, and a compression chamber is formed between the eccentric portion and the cylinder. The upper bearing and the lower bearing block both end faces of the cylinder. Further, the cylinder is formed with a suction passage extending from the outer peripheral surface to the cylinder chamber.

ここで、二酸化炭素冷媒の冷媒圧力は、フロン系冷媒の冷媒圧力と比較して大きいため、軸受への負荷が大きく、差圧も大きく、冷媒漏れによる悪影響が大きい。そのため、軸受負荷の軽減及び圧縮機効率向上のために、二酸化炭素冷媒以外の他冷媒を使用した圧縮機と比較し、二酸化炭素冷媒を用いるときにシリンダが薄い厚みを有すると効果的である。 Here, since the refrigerant pressure of the carbon dioxide refrigerant is higher than the refrigerant pressure of the freon-based refrigerant, the load on the bearing is large, the differential pressure is large, and the adverse effect due to the refrigerant leakage is large. Therefore, in order to reduce the bearing load and improve the efficiency of the compressor, it is effective that the cylinder has a thinner thickness when the carbon dioxide refrigerant is used as compared with the compressor using a refrigerant other than the carbon dioxide refrigerant.

シリンダの厚みが薄いとシリンダに吸入通路を形成した場合に、通路断面積が十分に確保できない。そのため、吸入冷媒の圧力損失が増大し、効率低下が招かれている。 If the thickness of the cylinder is thin, a sufficient passage cross-sectional area cannot be secured when a suction passage is formed in the cylinder. Therefore, the pressure loss of the intake refrigerant is increased, which causes a decrease in efficiency.

そこで、シリンダを閉塞する上下それぞれの上軸受及び下軸受に吸入通路に繋がる吸入連絡路が形成され、通路断面積が十分に確保され、吸入冷媒の圧力損失が低減されるように構成している(たとえば、特許文献2参照)。 Therefore, suction connecting paths connecting to the suction passages are formed in the upper and lower bearings and lower bearings that block the cylinders, so that the cross-sectional area of the passages is sufficiently secured and the pressure loss of the suction refrigerant is reduced. (See, for example, Patent Document 2).

特開2006−200504号公報Japanese Unexamined Patent Publication No. 2006-200504 特開2001−82369号公報Japanese Unexamined Patent Publication No. 2001-82369

従来のこの種の密閉型圧縮機は、駆動時にベーンにより高圧室と低圧室とを隔てている。このため、高圧室内の高圧冷媒ガスがベーンをベーン溝に押圧する。これにより、ベーン溝におけるシリンダの半径方向の内側端とベーンの側面との間に片当りが発生し、局所的な面圧が増大し、摩耗が増大する問題がある。 In the conventional closed type compressor of this kind, the high pressure chamber and the low pressure chamber are separated by a vane at the time of driving. Therefore, the high-pressure refrigerant gas in the high-pressure chamber presses the vane against the vane groove. As a result, there is a problem that one-sided contact occurs between the radial inner end of the cylinder and the side surface of the vane in the vane groove, the local surface pressure increases, and the wear increases.

また、従来の上軸受又は下軸受に吸入連絡路を有するロータリ式圧縮機では、冷媒が軸受に設けた吸入連絡路からシリンダとピストンとによって形成される圧縮室に流入する際に、冷媒流路の断面積が狭められることになる。このため、従来と同程度の開口径の吸入連絡路が形成されても、実質的には吸入冷媒の圧力損失が低減できない。 Further, in the conventional rotary compressor having a suction connecting path in the upper bearing or the lower bearing, when the refrigerant flows into the compression chamber formed by the cylinder and the piston from the suction connecting path provided in the bearing, the refrigerant flow path The cross-sectional area of is narrowed. Therefore, even if a suction connecting path having an opening diameter similar to that of the conventional one is formed, the pressure loss of the suction refrigerant cannot be substantially reduced.

本発明は、上記課題を解決するためのものであり、圧縮機駆動時にベーンとシリンダとの片当たりが防止され、ベーンの潤滑性が改善されるとともに、吸入管から圧縮室に冷媒を導く際に冷媒流路の断面積が十分に確保され、流入冷媒の圧力損失が低減できるローリングピストン型圧縮機及び冷凍サイクル装置を得ることを目的とする。 The present invention is for solving the above problems, and when driving the compressor, one-sided contact between the vane and the cylinder is prevented, the lubricity of the vane is improved, and when the refrigerant is guided from the suction pipe to the compression chamber. It is an object of the present invention to obtain a rolling piston type compressor and a refrigeration cycle device in which a sufficient cross-sectional area of the refrigerant flow path is secured and the pressure loss of the inflowing refrigerant can be reduced.

本発明に係るローリングピストン型圧縮機は、密閉容器内に圧縮機構部を備えるローリングピストン型圧縮機であって、前記圧縮機構部は、内部に圧縮室を形成するとともにベーンを配置したベーン溝が形成されたシリンダと前記シリンダの上端面を覆う上軸受と前記シリンダの下端面を覆う下軸受とを有し、前記上軸受又は前記下軸受のいずれか一方に形成された吸入孔によって冷媒を吸入する吸入連絡路と、前記シリンダの前記圧縮室よりも半径方向外側にて、前記吸入連絡路から前記圧縮室に冷媒を流通させる吸入経路と、を設け、前記シリンダの前記吸入経路の途中には、前記吸入連絡路の接続側とは反対側にて、前記圧縮室側に突出して冷媒を受ける段付きが形成され、前記シリンダの前記吸入経路と前記ベーン溝との周方向間には、前記圧縮室側に突出する突起部が形成され、前記突起部の上端部と前記上軸受との間には、第1隙間が形成され、前記突起部の下端部と前記下軸受との間には、第2隙間が形成され、前記突起部は、前記ベーンに前記圧縮室内の冷媒によって圧縮荷重が加えられたときに前記圧縮荷重による押圧方向に弾性的に撓む可撓性を有するものである。 The rolling piston type compressor according to the present invention is a rolling piston type compressor having a compression mechanism portion in a closed container, and the compression mechanism portion has a vane groove in which a compression chamber is formed and vanes are arranged. It has a formed cylinder, an upper bearing that covers the upper end surface of the cylinder, and a lower bearing that covers the lower end surface of the cylinder, and sucks the refrigerant through a suction hole formed in either the upper bearing or the lower bearing. A suction connecting path to be provided and a suction path for flowing a refrigerant from the suction connecting path to the compression chamber are provided on the radial side of the compression chamber of the cylinder, and in the middle of the suction path of the cylinder. On the side opposite to the connection side of the suction communication path, a step is formed so as to project toward the compression chamber side to receive the refrigerant, and the circumferential direction between the suction path of the cylinder and the vane groove is described as described above. A protrusion protruding toward the compression chamber is formed, a first gap is formed between the upper end of the protrusion and the upper bearing, and a first gap is formed between the lower end of the protrusion and the lower bearing. A second gap is formed, and the protrusion has the flexibility to flex elastically in the pressing direction due to the compressive load when a compressive load is applied to the vane by the refrigerant in the compressor chamber. ..

本発明に係る冷凍サイクル装置は、上記のローリングピストン型圧縮機を備えるものである。 The refrigeration cycle apparatus according to the present invention includes the above-mentioned rolling piston type compressor.

本発明に係るローリングピストン型圧縮機及び冷凍サイクル装置によれば、ベーンに圧縮室内の冷媒によって圧縮荷重が加えられたときに、突起部が圧縮荷重による押圧方向に弾性的に撓む可撓性を有する。これにより、圧縮機駆動時にベーンとシリンダとの片当たりが防止できる。吸入経路の途中には、吸入連絡路の接続側とは反対側にて、圧縮室側に突出して冷媒を受ける段付きが形成されている。これにより、吸入経路では、吸入管から圧縮室に冷媒を導く際に媒流路の断面積が十分に確保できる。したがって、圧縮機駆動時にベーンとシリンダとの片当たりが防止され、ベーンの潤滑性が改善されるとともに、吸入管から圧縮室に冷媒を導く際に冷媒流路の断面積が十分に確保され、流入冷媒の圧力損失が低減できる。 According to the rolling piston type compressor and the refrigeration cycle apparatus according to the present invention, when a compressive load is applied to the vane by the refrigerant in the compression chamber, the protrusions are elastically flexed in the pressing direction due to the compressive load. Has. As a result, it is possible to prevent one-sided contact between the vane and the cylinder when the compressor is driven. In the middle of the suction path, a step is formed on the side opposite to the connection side of the suction communication path, which protrudes toward the compression chamber and receives the refrigerant. As a result, in the suction path, a sufficient cross-sectional area of the medium flow path can be secured when guiding the refrigerant from the suction pipe to the compression chamber. Therefore, one-sided contact between the vane and the cylinder is prevented when the compressor is driven, the lubricity of the vane is improved, and a sufficient cross-sectional area of the refrigerant flow path is secured when guiding the refrigerant from the suction pipe to the compression chamber. The pressure loss of the inflow refrigerant can be reduced.

本発明の実施の形態1に係るローリングピストン型圧縮機を縦断面にて示す説明図である。It is explanatory drawing which shows the rolling piston type compressor which concerns on Embodiment 1 of this invention in the vertical cross section. 本発明の実施の形態1に係る圧縮機構部を横断面にて示す説明図である。It is explanatory drawing which shows the compression mechanism part which concerns on Embodiment 1 of this invention in the cross section. 本発明の実施の形態1に係る吸入連絡路と吸入経路とを図2のA−A線の縦断面にて示す説明図である。It is explanatory drawing which shows the suction connecting path and the suction path which concerns on Embodiment 1 of this invention in the vertical cross section of the line AA of FIG. 本発明の実施の形態1に係る突起部を図2のB−B線の縦断面にて示す説明図である。It is explanatory drawing which shows the protrusion | protrusion which concerns on Embodiment 1 of this invention in the vertical cross section of line BB of FIG. 本発明の実施の形態1に係る吸入経路の切削加工工程を示す説明図である。It is explanatory drawing which shows the cutting process of the suction path which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る吸入経路の切削加工工程を示すフローチャートである。It is a flowchart which shows the cutting process of the suction path which concerns on Embodiment 1 of this invention. 比較例1の吸入連絡路と吸入経路とを縦断面にて示す説明図である。It is explanatory drawing which shows the suction connecting path and the suction path of the comparative example 1 in a vertical cross section. 比較例2の吸入連絡路と吸入経路とを縦断面にて示す説明図である。It is explanatory drawing which shows the suction connecting path and the suction path of the comparative example 2 in the vertical cross section. 本発明の実施の形態2に係るローリングピストン型圧縮機を適用した冷凍サイクル装置を示す冷媒回路図である。It is a refrigerant circuit diagram which shows the refrigerating cycle apparatus which applied the rolling piston type compressor which concerns on Embodiment 2 of this invention.

以下、図面に基づいて本発明の実施の形態について説明する。なお、各図において、同一の符号を付したものは、同一の又はこれに相当するものであり、これは明細書の全文において共通している。また、断面図の図面においては、視認性に鑑みて適宜ハッチングが省略されている。さらに、明細書全文に示す構成要素の形態は、あくまで例示であってこれらの記載に限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In each figure, those having the same reference numerals are the same or equivalent thereof, and they are common in the entire text of the specification. Further, in the cross-sectional view, hatching is appropriately omitted in view of visibility. Furthermore, the forms of the components shown in the full text of the specification are merely examples and are not limited to these descriptions.

実施の形態1.
図1は、本発明の実施の形態1に係るローリングピストン型圧縮機である圧縮機100を縦断面にて示す説明図である。図2は、本発明の実施の形態1に係る圧縮機構部である圧縮要素5を横断面にて示す説明図である。図1に示すように、圧縮機100は、たとえば、吸入管7aにより図9に参照して示す冷凍サイクル装置101の蒸発器104と接続され、吐出管7bにより冷凍サイクル装置101の凝縮器102と接続されて使用される。
Embodiment 1.
FIG. 1 is an explanatory view showing a compressor 100, which is a rolling piston type compressor according to the first embodiment of the present invention, in a vertical cross section. FIG. 2 is an explanatory view showing a compression element 5 which is a compression mechanism portion according to the first embodiment of the present invention in a cross section. As shown in FIG. 1, the compressor 100 is connected to, for example, the evaporator 104 of the refrigeration cycle device 101 shown with reference to FIG. 9 by the suction pipe 7a, and the condenser 102 of the refrigeration cycle device 101 by the discharge pipe 7b. Connected and used.

圧縮機100の外観を構成する密閉容器2は、略円筒形状の胴部21と略半球形状の上蓋部22と下蓋部23とから構成されている。胴部21の上部には、上蓋部22が溶接されるとともに、胴部21の下部には、下蓋部23が溶接されている。密閉容器2は、台座3の上に設けられている。下蓋部23と台座3とは、固定されている。圧縮機100は、通常設置状態にてボルトなどによって台座3が設置場所に固定されている。 The closed container 2 that constitutes the appearance of the compressor 100 is composed of a substantially cylindrical body portion 21, a substantially hemispherical upper lid portion 22, and a lower lid portion 23. The upper lid portion 22 is welded to the upper portion of the body portion 21, and the lower lid portion 23 is welded to the lower portion of the body portion 21. The closed container 2 is provided on the pedestal 3. The lower lid portion 23 and the pedestal 3 are fixed. In the compressor 100, the pedestal 3 is fixed to the installation location by bolts or the like in the normal installation state.

密閉容器2の内部には、駆動部を構成した電動要素4と圧縮機構部を構成した圧縮要素5とが収容されている。 Inside the closed container 2, an electric element 4 constituting a drive unit and a compression element 5 constituting a compression mechanism unit are housed.

電動要素4は、密閉容器2の胴部21の内周面に固定された固定子41と固定子41の内側に若干の隙間を設けて配置した回転子42とから構成されている。固定子41と胴部21とがスポット溶接又は焼きバメなどで固定されている。電動要素4は、上蓋部22の中央部に取り付けられた端子6aとリード線6bを介して接続されている。電力が端子6aから電動要素4にリード線6bを介して供給される。 The electric element 4 is composed of a stator 41 fixed to the inner peripheral surface of the body 21 of the closed container 2 and a rotor 42 arranged with a slight gap inside the stator 41. The stator 41 and the body portion 21 are fixed by spot welding or shrink fitting. The electric element 4 is connected to a terminal 6a attached to the central portion of the upper lid portion 22 via a lead wire 6b. Electric power is supplied from the terminal 6a to the electric element 4 via the lead wire 6b.

圧縮要素5は、クランク軸51とシリンダ52と上軸受53と下軸受54とローラ55とベーン56とから構成されている。胴部21と上軸受53とがスポット溶接によって固定されている。クランク軸51は、一方向に偏芯した偏芯部51aの外周部にローラ55を有し、電動要素4の回転子42の中心部に挿入固定されている。シリンダ52は、筒状部材であり、クランク軸51と同心の圧縮室52aを内部に形成する。シリンダ52には、ベーン56を配置するベーン溝52eが形成されている。上軸受53と下軸受54とは、クランク軸51を支持する。シリンダ52の上部の端部には、上軸受53が配置され、シリンダ52の上端面を覆う。シリンダ52の下部の端部には、下軸受54が配置され、シリンダ52の下端面を覆う。ローラ55は、シリンダ52内にてクランク軸51の偏芯部51aとして装着されている。ベーン56は、シリンダ52に設けられたベーン溝52eに挿入され、圧縮室52aを低圧室52gと高圧室52hとに仕切る。 The compression element 5 is composed of a crankshaft 51, a cylinder 52, an upper bearing 53, a lower bearing 54, a roller 55, and a vane 56. The body portion 21 and the upper bearing 53 are fixed by spot welding. The crankshaft 51 has a roller 55 on the outer peripheral portion of the eccentric portion 51a eccentric in one direction, and is inserted and fixed to the central portion of the rotor 42 of the electric element 4. The cylinder 52 is a tubular member and forms a compression chamber 52a concentric with the crankshaft 51 inside. The cylinder 52 is formed with a vane groove 52e for arranging the vane 56. The upper bearing 53 and the lower bearing 54 support the crankshaft 51. An upper bearing 53 is arranged at the upper end of the cylinder 52 to cover the upper end surface of the cylinder 52. A lower bearing 54 is arranged at the lower end of the cylinder 52 to cover the lower end surface of the cylinder 52. The roller 55 is mounted in the cylinder 52 as an eccentric portion 51a of the crankshaft 51. The vane 56 is inserted into a vane groove 52e provided in the cylinder 52, and divides the compression chamber 52a into a low pressure chamber 52g and a high pressure chamber 52h.

胴部21には、貫通孔が設けられている。貫通孔に吸入管7aが接続されている。吸入管7aの先端は、上軸受53に設けられた吸入孔53aに挿入されている。吸入孔53aは、上軸受53の下側端面からクランク軸51と水平に加工された吸入連絡路53bに接続されている。吸入連絡路53bは、上軸受53に形成された吸入孔53aによって冷媒ガスを吸入する。 The body portion 21 is provided with a through hole. The suction pipe 7a is connected to the through hole. The tip of the suction pipe 7a is inserted into a suction hole 53a provided in the upper bearing 53. The suction hole 53a is connected to the suction communication path 53b processed horizontally with the crankshaft 51 from the lower end surface of the upper bearing 53. The suction connecting path 53b sucks the refrigerant gas through the suction holes 53a formed in the upper bearing 53.

上軸受53の吸入連絡路53bは、シリンダ52の圧縮室52aより外周側に設けられ、段付き52cを有した吸入経路52bに接続されている。吸入経路52bは、シリンダ52の圧縮室52aよりも半径方向外側にて、吸入連絡路53bから圧縮室52aに冷媒を流通させる。 The suction connecting path 53b of the upper bearing 53 is provided on the outer peripheral side of the compression chamber 52a of the cylinder 52 and is connected to the suction path 52b having the stepped 52c. The suction path 52b allows the refrigerant to flow from the suction connecting path 53b to the compression chamber 52a on the outer side in the radial direction from the compression chamber 52a of the cylinder 52.

シリンダ52には、吸入経路52bと吐出口52dとの間から半径方向に伸びるベーン溝52eが形成されている。ベーン溝52eは、圧縮室52aからシリンダ52の半径方向外側に伸びているとともに、シリンダ52の上下両面に貫通する。ベーン溝52eの外周側は、同じく上下両面に貫通する外周側の孔52fと繋がっている。ベーン溝52eには、圧縮室52aを低圧側の低圧室52gと高圧側の高圧室52hとに分離するベーン56が挿入されている。ベーン56は、半径方向外側の背部である孔52fに収容されたバネ57によってベーン56の半径方向内側の先端がローラ55の外周面と当接されている。ベーン56近傍の高圧室52h側には、吐出口52dが設けられている。吐出口52dは、密閉容器2の内部空間に開口する開口部と連通している。 The cylinder 52 is formed with a vane groove 52e extending in the radial direction from between the suction path 52b and the discharge port 52d. The vane groove 52e extends from the compression chamber 52a outward in the radial direction of the cylinder 52 and penetrates both the upper and lower surfaces of the cylinder 52. The outer peripheral side of the vane groove 52e is also connected to the outer peripheral hole 52f that penetrates both the upper and lower surfaces. A vane 56 that separates the compression chamber 52a into a low-pressure chamber 52g on the low-pressure side and a high-pressure chamber 52h on the high-pressure side is inserted into the vane groove 52e. In the vane 56, the tip of the vane 56 on the inner side in the radial direction is in contact with the outer peripheral surface of the roller 55 by a spring 57 housed in a hole 52f which is a back portion on the outer side in the radial direction. A discharge port 52d is provided on the high pressure chamber 52h side near the vane 56. The discharge port 52d communicates with an opening that opens in the internal space of the closed container 2.

シリンダ52には、幅a1を有する吸入経路52bとベーン溝52eとの間に弾性変形可能な突起部52jが形成される。突起部52jは、シリンダ52の吸入経路52bとベーン溝52eとの周方向間にて、圧縮室52a側に突出している。突起部52jは、ベーン56が圧縮室52a内の冷媒ガスによって圧縮荷重が加えられたときに当該圧縮荷重による押圧方向に弾性的に撓む可撓性を有する。 The cylinder 52 is formed with an elastically deformable protrusion 52j between the suction path 52b having the width a1 and the vane groove 52e. The protrusion 52j projects toward the compression chamber 52a between the suction path 52b of the cylinder 52 and the vane groove 52e in the circumferential direction. The protrusion 52j has the flexibility to elastically bend the vane 56 in the pressing direction due to the compressive load when a compressive load is applied by the refrigerant gas in the compression chamber 52a.

図3は、本発明の実施の形態1に係る吸入連絡路53bと吸入経路52bとを図2のA−A線の縦断面にて示す説明図である。図3に示すように、シリンダ52の吸入経路52bの途中には、吸入連絡路53bの接続側とは反対側にて、圧縮室52a側に突出して冷媒ガスを受ける段付き52cが形成されている。段付き52cは、1段の階段状の段部である。段付き52cは、吸入経路52bを形成した空間部の上下方向壁面から直角に折れ曲がって吸入連絡路53bの接続側の表面を平坦に形成された平板状である。段付き52cを形成する際には、吸入連絡路53bの接続側から図5に参照して示す工具10によって上下方向に切削加工して上下方向にくり貫いて吸入経路52bを形成した空間部が形成される。そして、吸入経路52bを形成した空間部を形成した位置から工具10によって圧縮室52a側に切削加工して吸入経路52bを形成した空間部が広げられつつ当該段付き52cの上を向いた平坦な表面が形成される。その後に工具10によって吸入連絡路53bの接続側とは反対側に切削加工して吸入経路52bを形成した空間部が上下方向に貫通しつつ当該段付き52cの圧縮室52a側の先端部52c1が形成される。これにより、平板状の1段の段付き52cが形成されている。段付き52cは、シリンダ52の吸入経路52bにて、外周側の下面に幅a2を有し、圧縮室52a側に長さa3だけ突き出している。段付き52cの内周側の吸入経路52bを形成した空間部は、上下両面に貫通し、圧縮室52aと連通している。 FIG. 3 is an explanatory view showing the suction connecting path 53b and the suction path 52b according to the first embodiment of the present invention in a vertical cross section of the line AA of FIG. As shown in FIG. 3, in the middle of the suction path 52b of the cylinder 52, a stepped 52c is formed on the side opposite to the connection side of the suction communication path 53b, protruding toward the compression chamber 52a and receiving the refrigerant gas. There is. The stepped 52c is a one-step stepped portion. The stepped 52c is a flat plate having a flat surface on the connecting side of the suction connecting path 53b, which is bent at a right angle from the vertical wall surface of the space portion forming the suction path 52b. When forming the stepped 52c, a space portion formed by cutting in the vertical direction with the tool 10 shown in reference to FIG. 5 from the connection side of the suction connecting path 53b and hollowing out in the vertical direction forms the suction path 52b. It is formed. Then, from the position where the space portion where the suction path 52b is formed is formed, the space portion where the suction path 52b is formed is expanded by cutting to the compression chamber 52a side by the tool 10, and the space portion is flat facing upward of the stepped 52c. A surface is formed. After that, the space portion forming the suction path 52b by cutting on the side opposite to the connection side of the suction communication path 53b by the tool 10 penetrates in the vertical direction, and the tip portion 52c1 on the compression chamber 52a side of the stepped 52c penetrates. It is formed. As a result, a flat plate-shaped one-step stepped 52c is formed. The stepped 52c has a width a2 on the lower surface on the outer peripheral side and a length a3 protruding toward the compression chamber 52a in the suction path 52b of the cylinder 52. The space portion forming the suction path 52b on the inner peripheral side of the stepped 52c penetrates both the upper and lower surfaces and communicates with the compression chamber 52a.

図4は、本発明の実施の形態1に係る突起部52jを図2のB−B線の縦断面にて示す説明図である。図4に示すように、突起部52jの上端部と上軸受53との間には、第1隙間60aが形成されている。突起部52jの下端部と下軸受54との間には、第2隙間60bが形成されている。第1隙間60a及び第2隙間60bは、突起部52jの上下の両端面にてそれぞれシリンダ52に取り付けられた上軸受53及び下軸受54と接触しないように隙間を確保している。第1隙間60a及び第2隙間60bは、たとえば、隙間の深さ、すなわち、形成される隙間は、0.1〜0.15mmに設定されている。 FIG. 4 is an explanatory view showing the protrusion 52j according to the first embodiment of the present invention in a vertical cross section of the line BB of FIG. As shown in FIG. 4, a first gap 60a is formed between the upper end portion of the protrusion 52j and the upper bearing 53. A second gap 60b is formed between the lower end of the protrusion 52j and the lower bearing 54. The first gap 60a and the second gap 60b secure a gap so as not to come into contact with the upper bearing 53 and the lower bearing 54 attached to the cylinder 52 on the upper and lower end surfaces of the protrusion 52j, respectively. In the first gap 60a and the second gap 60b, for example, the depth of the gap, that is, the gap to be formed is set to 0.1 to 0.15 mm.

<段付き52cの切削工程>
図5は、本発明の実施の形態1に係る吸入経路52bの切削加工工程を示す説明図である。図6は、本発明の実施の形態1に係る吸入経路52bの切削加工工程を示すフローチャートである。
<Cutting process of stepped 52c>
FIG. 5 is an explanatory view showing a cutting process of the suction path 52b according to the first embodiment of the present invention. FIG. 6 is a flowchart showing a cutting process of the suction path 52b according to the first embodiment of the present invention.

図5に示すように、段付き52cは、エンドミルなどの工具10によって連続的な切削工程を経て加工される。工具10は、制御部11と有線又は無線の通信線12を介して通信して切削加工が制御される。制御部11は、いわゆる切削加工のソフトウェア処理を実行するハードウェアである。 As shown in FIG. 5, the stepped 52c is machined through a continuous cutting process by a tool 10 such as an end mill. The tool 10 communicates with the control unit 11 via a wired or wireless communication line 12 to control the cutting process. The control unit 11 is hardware that executes so-called cutting software processing.

図5及び図6に示すように、制御部11は、ステップS1にて、工具10によって、吸入連絡路53bの接続側から下方向に切削加工して上下方向にくり貫いた段付き52cの表面までの吸入経路52bとなる空間部を形成する。 As shown in FIGS. 5 and 6, in step S1, the control unit 11 cuts downward from the connection side of the suction connecting path 53b by the tool 10 and cuts the surface of the stepped 52c in the vertical direction. A space portion that serves as an inhalation route 52b up to is formed.

制御部11は、ステップS2にて、工具10によって、段付き52cの表面までの吸入経路52bとなる空間部を形成した位置から圧縮室52a側であるシリンダ52の中心側に切削加工して吸入経路52bとなる空間部を圧縮室52a側に広げつつ段付き52cの平坦な表面を形成する。 In step S2, the control unit 11 cuts and sucks from the position where the space portion serving as the suction path 52b to the surface of the stepped 52c is formed by the tool 10 to the center side of the cylinder 52 on the compression chamber 52a side. A flat surface of the stepped 52c is formed while expanding the space portion serving as the path 52b toward the compression chamber 52a.

制御部11は、ステップS3にて、工具10によって、吸入連絡路53bの接続側とは反対側に切削加工して吸入経路52bとなる空間部を上下方向に貫通させつつ段付き52cの半径方向内側の先端部52c1を形成する。これにより、段付き52cは、1段の平板状に形成される。 In step S3, the control unit 11 is machined by the tool 10 on the side opposite to the connection side of the suction communication path 53b to penetrate the space portion to be the suction path 52b in the vertical direction in the radial direction of the stepped 52c. The inner tip portion 52c1 is formed. As a result, the stepped 52c is formed in the shape of a one-step flat plate.

<圧縮機100の動作>
端子6aを通じて電力が供給されると、回転子42に固定されたクランク軸51がクランク軸51を中心に回転する。これにより、冷媒ガスが冷凍サイクル装置101から吸入管7aと吸入経路52bとを通して圧縮室52a内に吸い込まれ、圧縮室52aにてローラ55の偏芯運動によって圧縮される。圧縮された高圧力の冷媒ガスは、密閉容器2内に放出され、密閉容器2内は高圧力状態になる。密閉容器2内の高圧力の冷媒ガスは吐出管7bによって冷凍サイクル装置101に吐き出される。なお、クランク軸51は、胴部21の中心線上に存在する。
<Operation of compressor 100>
When power is supplied through the terminal 6a, the crankshaft 51 fixed to the rotor 42 rotates about the crankshaft 51. As a result, the refrigerant gas is sucked into the compression chamber 52a from the refrigeration cycle device 101 through the suction pipe 7a and the suction path 52b, and is compressed by the eccentric movement of the roller 55 in the compression chamber 52a. The compressed high-pressure refrigerant gas is released into the closed container 2, and the inside of the closed container 2 is in a high-pressure state. The high-pressure refrigerant gas in the closed container 2 is discharged to the refrigeration cycle device 101 by the discharge pipe 7b. The crankshaft 51 exists on the center line of the body portion 21.

そして、圧縮過程にて、圧縮室52a内に突出し、ローラ55に当接しながら低圧室52gと高圧室52hとを分離するベーン56は、高圧冷媒の圧縮荷重により、ベーン溝52e方向に押し付けられる。すなわち、圧縮荷重によってベーン56の圧縮室52a側は、圧縮荷重の押圧方向に押される。このとき、突起部52jは、ベーン56の押圧により押圧方向に弾性的に撓む。これにより、ベーン56とベーン溝52eとの片当たりが防止でき、片当たりによる摩耗が防止でき、ベーン56の移動が容易になる。 Then, in the compression process, the vane 56 that protrudes into the compression chamber 52a and separates the low pressure chamber 52g and the high pressure chamber 52h while abutting against the roller 55 is pressed in the direction of the vane groove 52e by the compression load of the high pressure refrigerant. That is, the compression load pushes the compression chamber 52a side of the vane 56 in the pressing direction of the compression load. At this time, the protrusion 52j elastically bends in the pressing direction due to the pressing of the vane 56. As a result, one-sided contact between the vane 56 and the vane groove 52e can be prevented, wear due to one-sided contact can be prevented, and the vane 56 can be easily moved.

さらに、突起部52jが撓むときに、突起部52jの上下端面それぞれに形成した第1隙間60a及び第2隙間60bにより、突起部52jがシリンダ52に取り付けられた上軸受53及び下軸受54とは接触しない。これにより、突起部52jは、上軸受53及び下軸受54のそれぞれと摺接しなくなるため、突起部52j、上軸受53及び下軸受54の摩耗が防止でき、機械損失の増大が防止できる。 Further, when the protrusion 52j is bent, the protrusion 52j is attached to the cylinder 52 with the upper bearing 53 and the lower bearing 54 by the first gap 60a and the second gap 60b formed on the upper and lower end surfaces of the protrusion 52j, respectively. Does not touch. As a result, the protrusion 52j does not come into sliding contact with each of the upper bearing 53 and the lower bearing 54, so that the protrusion 52j, the upper bearing 53, and the lower bearing 54 can be prevented from being worn, and an increase in mechanical loss can be prevented.

圧縮荷重付与時に吸入経路52bに設けた段付き52cは、突起部52jの根元を支える。これにより、突起部52jの圧縮荷重に対する強度が向上でき、突起部52jの強度不足による変形又は破損の発生が抑制される。特に、冷媒漏れによる損失を削減するためにシリンダ52の上下方向高さa4を薄くした場合に、突起部52jの強度が低下する。そのため、この効果は、シリンダ52を薄肉化した際により有効である。しかし、段付き52cの幅a1、幅a2及び突き出し長さa3が大きくなると、前述した突起部52jの撓みによる摩耗防止の効果が小さくなるとともに、冷媒流路が縮小するため、冷媒の圧力損失が増加する。 The stepped 52c provided in the suction path 52b when the compressive load is applied supports the root of the protrusion 52j. As a result, the strength of the protrusion 52j against a compressive load can be improved, and the occurrence of deformation or breakage due to insufficient strength of the protrusion 52j is suppressed. In particular, when the vertical height a4 of the cylinder 52 is reduced in order to reduce the loss due to refrigerant leakage, the strength of the protrusion 52j is reduced. Therefore, this effect is more effective when the cylinder 52 is thinned. However, when the width a1, the width a2, and the protruding length a3 of the stepped 52c become large, the effect of preventing wear due to the bending of the protrusion 52j described above becomes small, and the refrigerant flow path is reduced, so that the pressure loss of the refrigerant is reduced. To increase.

冷媒の圧力損失の増加を防ぐためには、吸入孔53aからの冷媒流路において吸入孔53aより断面積が狭くなる箇所を作らない必要がある。すなわち、吸入経路52bにおいて空間距離が最小となる幅a6と吸入孔53aの直径a5がa6>a5の関係となるように段付き52cの幅a1、幅a2及び突き出し長さa3を設定する必要がある。 In order to prevent an increase in the pressure loss of the refrigerant, it is necessary not to make a portion of the refrigerant flow path from the suction hole 53a whose cross-sectional area is narrower than that of the suction hole 53a. That is, it is necessary to set the width a1, the width a2, and the protrusion length a3 of the stepped 52c so that the width a6 that minimizes the space distance in the suction path 52b and the diameter a5 of the suction hole 53a have a relationship of a6> a5. be.

シリンダ52の吸入経路52bに段付き52cを有することにより、冷媒ガス経路の湾曲する幅の増加が段階的となり、1回の湾曲で増加する幅が軽減できる。このため、冷媒ガスの乱流となる渦が形成され難くなる。そのため、流入冷媒の圧力損失が低減される。冷媒ガスの渦の形成を防ぎ、冷媒ガスの圧力損失を低減させるためには、シリンダ52の上下方向高さa4と段付き52cの上下方向高さa2がa4/a2=2〜5の関係となるようにすると効果的である。 By having the stepped 52c in the suction path 52b of the cylinder 52, the increase in the bending width of the refrigerant gas path becomes gradual, and the increasing width in one bending can be reduced. Therefore, it becomes difficult to form a vortex that becomes a turbulent flow of the refrigerant gas. Therefore, the pressure loss of the inflowing refrigerant is reduced. In order to prevent the formation of a vortex of the refrigerant gas and reduce the pressure loss of the refrigerant gas, the vertical height a4 of the cylinder 52 and the vertical height a2 of the stepped 52c have a relationship of a4 / a2 = 2-5. It is effective to make it.

また、圧縮機100は、使用冷媒が二酸化炭素のような高差圧で圧縮する場合に特に有効である。 Further, the compressor 100 is particularly effective when the refrigerant used is compressed with a high differential pressure such as carbon dioxide.

<比較例1>
図7は、比較例1の吸入連絡路53bと吸入経路52bとを縦断面にて示す説明図である。図7に示す実施の形態1と比較するための比較例1では、段付き52cではなく、吸入経路52bにおいて空間距離が最小となる幅a6を維持する斜面52c2を形成した。そして、実施の形態1の圧縮機100と比較例1の圧縮機100とで冷媒ガスの圧力損失の低減効果を比較したところ、実施の形態1の圧縮機100の冷媒ガスの方が比較例1に対して4.6%の圧力損失の低減効果を発揮した。これにより、実施の形態1の圧縮機100の優位性が明らかになった。
<Comparative example 1>
FIG. 7 is an explanatory view showing the suction connecting path 53b and the suction path 52b of Comparative Example 1 in a vertical cross section. In Comparative Example 1 for comparison with the first embodiment shown in FIG. 7, instead of the stepped 52c, the slope 52c2 maintaining the width a6 that minimizes the spatial distance in the suction path 52b was formed. Then, when the effect of reducing the pressure loss of the refrigerant gas was compared between the compressor 100 of the first embodiment and the compressor 100 of the comparative example 1, the refrigerant gas of the compressor 100 of the first embodiment was compared with the compressor 100 of the comparative example 1. However, the effect of reducing the pressure loss by 4.6% was exhibited. As a result, the superiority of the compressor 100 of the first embodiment has been clarified.

<比較例2>
図8は、比較例2の吸入連絡路53bと吸入経路52bとを縦断面にて示す説明図である。図8に示す実施の形態1と比較するための比較例2では、段付き52cが形成されていない。比較例2の場合には、吸入経路52bでの冷媒ガスの圧力損失の低減効果が優れるものの、突起部52jを支持する段付き52cが無いことによって突起部52jの撓み量が大きくなり、突起部52jの機械損失が発生し易かった。また、突起部52jが過度に撓むので、ベーン56がベーン溝52eに対して傾いて半径方向に移動し難くなり、ベーン56の潤滑性が悪化した。これにより、実施の形態1の圧縮機100の優位性が明らかになった。
<Comparative example 2>
FIG. 8 is an explanatory view showing the suction connecting path 53b and the suction path 52b of Comparative Example 2 in a vertical cross section. In Comparative Example 2 for comparison with the first embodiment shown in FIG. 8, the stepped 52c is not formed. In the case of Comparative Example 2, although the effect of reducing the pressure loss of the refrigerant gas in the suction path 52b is excellent, the amount of bending of the protrusion 52j becomes large due to the absence of the stepped 52c supporting the protrusion 52j, and the protrusion 52j becomes large. Machine loss of 52j was likely to occur. Further, since the protrusion 52j is excessively bent, the vane 56 is tilted with respect to the vane groove 52e and becomes difficult to move in the radial direction, and the lubricity of the vane 56 is deteriorated. As a result, the superiority of the compressor 100 of the first embodiment has been clarified.

<実施の形態1の効果>
実施の形態1によれば、ローリングピストン型圧縮機である圧縮機100は、密閉容器2内に圧縮機構部である圧縮要素5と駆動部である電動要素4とを備える。圧縮要素5は、内部に圧縮室52aを形成するとともにベーン56を配置したベーン溝52eが形成されたシリンダ52を有する。圧縮要素5は、シリンダ52の上端面を覆う上軸受53とシリンダ52の下端面を覆う下軸受54とを有する。上軸受53又は下軸受54のうち上軸受53に形成された吸入孔53aによって冷媒を吸入する吸入連絡路53bが設けられている。シリンダ52の圧縮室52aよりも半径方向外側にて、吸入連絡路53bから圧縮室52aに冷媒を流通させる吸入経路52bが設けられている。シリンダ52の吸入経路52bの途中には、吸入連絡路53bの接続側とは反対側にて、圧縮室52a側に突出して冷媒を受ける段付き52cが形成されている。シリンダ52の吸入経路52bとベーン溝52eとの周方向間には、圧縮室52a側に突出する突起部52jが形成されている。突起部52jの上端部と上軸受53との間には、第1隙間60aが形成されている。突起部52jの下端部と下軸受54との間には、第2隙間60bが形成されている。突起部52jは、ベーン56に圧縮室52a内の冷媒によって圧縮荷重が加えられたときに圧縮荷重による押圧方向に弾性的に撓む可撓性を有する。
<Effect of Embodiment 1>
According to the first embodiment, the compressor 100, which is a rolling piston type compressor, includes a compression element 5 which is a compression mechanism unit and an electric element 4 which is a drive unit in a closed container 2. The compression element 5 has a cylinder 52 in which a compression chamber 52a is formed and a vane groove 52e in which the vane 56 is arranged is formed. The compression element 5 has an upper bearing 53 that covers the upper end surface of the cylinder 52 and a lower bearing 54 that covers the lower end surface of the cylinder 52. A suction connecting path 53b for sucking the refrigerant is provided by the suction hole 53a formed in the upper bearing 53 of the upper bearing 53 or the lower bearing 54. A suction path 52b for flowing a refrigerant from the suction connecting path 53b to the compression chamber 52a is provided on the outer side of the compression chamber 52a of the cylinder 52 in the radial direction. In the middle of the suction path 52b of the cylinder 52, a stepped 52c is formed on the side opposite to the connection side of the suction communication path 53b, which projects toward the compression chamber 52a and receives the refrigerant. A protrusion 52j protruding toward the compression chamber 52a is formed between the suction path 52b of the cylinder 52 and the vane groove 52e in the circumferential direction. A first gap 60a is formed between the upper end of the protrusion 52j and the upper bearing 53. A second gap 60b is formed between the lower end of the protrusion 52j and the lower bearing 54. The protrusion 52j has the flexibility to elastically bend in the pressing direction due to the compressive load when a compressive load is applied to the vane 56 by the refrigerant in the compression chamber 52a.

この構成によれば、ベーン56に圧縮室52a内の冷媒によって圧縮荷重が加えられたときに、可撓性を有する突起部52jが圧縮荷重による押圧方向に弾性的に撓む。これにより、圧縮機100の駆動時にベーン56とシリンダ52との片当たりが防止でき、接触部分の面圧が低下し、接触部分の摩耗が防止でき、ベーン56の潤滑性が改善できる。また、突起部52jの上下にそれぞれ形成した第1隙間60a及び第2隙間60bにより、上軸受53及び下軸受54とシリンダ52とが離間するので、突起部52jが撓んでも突起部52jとシリンダ52の上下にそれぞれ取り付けた上軸受53及び下軸受54とが摩耗しない。シリンダ52の圧縮室52aの半径方向外側に吸入経路52bを設けることにより、吸入経路52bにおける冷媒流路の断面積が吸入孔53aの断面積以上に形成でき、吸入孔53aに流入した冷媒ガスの流れ方向の断面積が途中で狭まることなく冷媒ガスが圧縮室52aに至る。吸入経路52bの途中には、吸入連絡路53bの接続側とは反対側にて、圧縮室52a側に突出して冷媒を受ける段付き52cが形成されている。これにより、吸入経路52bでは、吸入管7aから圧縮室52aに冷媒を導く際に冷媒流路の断面積が十分に確保でき、流入冷媒の圧力損失が低減される。また、段付き52cによって吸入経路52bでの冷媒ガスの流れを湾曲させる幅が縮小でき、冷媒ガスの乱流となる渦が形成され難くなり、流入冷媒の圧力損失が低減される。したがって、圧縮機100の駆動時にベーン56とシリンダ52との片当たりが防止され、ベーン56の潤滑性が改善されるとともに、吸入管7aから圧縮室52aに冷媒を導く際に冷媒流路の断面積が十分に確保され、流入冷媒の圧力損失が低減できる。また、シリンダ52の吸入経路52bに段付き52cを設けることにより、シリンダ52の吸入経路52bとベーン溝52eとの間に形成された突起部52jの強度が向上できる。これにより、シリンダ52が薄肉化されて高圧冷媒によってベーン56をベーン溝52e方向に押し付けたときに、突起部52jでの強度不足による変形又は破損の発生が抑制できる。 According to this configuration, when a compressive load is applied to the vane 56 by the refrigerant in the compression chamber 52a, the flexible protrusion 52j elastically bends in the pressing direction due to the compressive load. As a result, one-sided contact between the vane 56 and the cylinder 52 can be prevented when the compressor 100 is driven, the surface pressure of the contact portion is reduced, wear of the contact portion can be prevented, and the lubricity of the vane 56 can be improved. Further, since the upper bearing 53 and the lower bearing 54 and the cylinder 52 are separated from each other by the first gap 60a and the second gap 60b formed above and below the protrusion 52j, the protrusion 52j and the cylinder are separated from each other even if the protrusion 52j is bent. The upper bearing 53 and the lower bearing 54 attached to the upper and lower sides of the 52 do not wear. By providing the suction path 52b on the radial outer side of the compression chamber 52a of the cylinder 52, the cross-sectional area of the refrigerant flow path in the suction path 52b can be formed to be larger than the cross-sectional area of the suction hole 53a, and the refrigerant gas flowing into the suction hole 53a can be formed. The refrigerant gas reaches the compression chamber 52a without narrowing the cross-sectional area in the flow direction on the way. In the middle of the suction path 52b, a stepped 52c is formed on the side opposite to the connection side of the suction communication path 53b, which projects toward the compression chamber 52a and receives the refrigerant. As a result, in the suction path 52b, a sufficient cross-sectional area of the refrigerant flow path can be secured when guiding the refrigerant from the suction pipe 7a to the compression chamber 52a, and the pressure loss of the inflowing refrigerant is reduced. Further, the stepped 52c can reduce the width of curving the flow of the refrigerant gas in the suction path 52b, making it difficult to form a vortex that becomes a turbulent flow of the refrigerant gas, and reducing the pressure loss of the inflowing refrigerant. Therefore, one-sided contact between the vane 56 and the cylinder 52 is prevented when the compressor 100 is driven, the lubricity of the vane 56 is improved, and the refrigerant flow path is interrupted when the refrigerant is guided from the suction pipe 7a to the compression chamber 52a. A sufficient area is secured, and the pressure loss of the inflowing refrigerant can be reduced. Further, by providing the stepped 52c in the suction path 52b of the cylinder 52, the strength of the protrusion 52j formed between the suction path 52b of the cylinder 52 and the vane groove 52e can be improved. As a result, when the cylinder 52 is thinned and the vane 56 is pressed in the direction of the vane groove 52e by the high-pressure refrigerant, it is possible to suppress the occurrence of deformation or breakage due to insufficient strength at the protrusion 52j.

実施の形態1によれば、吸入連絡路53bは、上軸受53に形成されている。 According to the first embodiment, the suction connecting path 53b is formed in the upper bearing 53.

この構成によれば、吸入管7aから圧縮室52aに冷媒を導く際に冷媒流路の断面積が重力方向に沿って十分に確保でき、流入冷媒の圧力損失がより低減される。 According to this configuration, when guiding the refrigerant from the suction pipe 7a to the compression chamber 52a, the cross-sectional area of the refrigerant flow path can be sufficiently secured along the direction of gravity, and the pressure loss of the inflowing refrigerant can be further reduced.

実施の形態1によれば、段付き52cは、1段の段部である。 According to the first embodiment, the stepped 52c is a stepped portion.

この構成によれば、上記段付き52cの無い斜面52c2の比較例1に対し、流入冷媒の圧力損失が4.6%低減される。 According to this configuration, the pressure loss of the inflowing refrigerant is reduced by 4.6% as compared with Comparative Example 1 of the slope 52c2 without the stepped 52c.

実施の形態1によれば、段付き52cは、吸入連絡路53bの接続側の表面を平坦に形成された平板状である。 According to the first embodiment, the stepped 52c is a flat plate having a flat surface on the connecting side of the suction connecting path 53b.

この構成によれば、吸入管7aから圧縮室52aに冷媒を導く際に冷媒流路の断面積が乱流などの渦を発生させずに十分に確保でき、流入冷媒の圧力損失がより低減される。 According to this configuration, when guiding the refrigerant from the suction pipe 7a to the compression chamber 52a, the cross-sectional area of the refrigerant flow path can be sufficiently secured without generating vortices such as turbulent flow, and the pressure loss of the inflowing refrigerant is further reduced. NS.

実施の形態1によれば、段付き52cは、吸入連絡路53bの接続側から工具10によって下方向に切削加工して上下方向にくり貫いた段付き52cの表面までの空間部を形成し、その位置から工具10によって圧縮室52a側に切削加工して空間部を圧縮室52a側に広げつつ当該段付き52cの平坦な表面を形成し、その後に工具10によって吸入連絡路53bの接続側とは反対側に切削加工して空間部を上下方向に貫通させつつ当該段付き52cの先端部52c1を形成した平板状である。 According to the first embodiment, the stepped 52c forms a space from the connecting side of the suction connecting path 53b to the surface of the stepped 52c hollowed out in the vertical direction by cutting downward with the tool 10. From that position, the tool 10 is used to cut the space toward the compression chamber 52a to form a flat surface of the stepped 52c while expanding the space toward the compression chamber 52a, and then the tool 10 is used to connect the suction connecting path 53b to the connection side. Is a flat plate shape in which the tip portion 52c1 of the stepped 52c is formed while cutting the space portion in the vertical direction by cutting on the opposite side.

この構成によれば、段付き52cが工具10によって簡易な連続した切削加工で形成できる。 According to this configuration, the stepped 52c can be formed by a simple continuous cutting process by the tool 10.

実施の形態1によれば、二酸化炭素冷媒が圧縮される。 According to the first embodiment, the carbon dioxide refrigerant is compressed.

この構成によれば、フロン系冷媒と比較して冷媒圧力が大きい二酸化炭素冷媒を用いても、シリンダ52が薄い厚みを有し、軸受負荷の軽減及び圧縮機効率向上が図れる。 According to this configuration, even if a carbon dioxide refrigerant having a higher refrigerant pressure than a chlorofluorocarbon-based refrigerant is used, the cylinder 52 has a thin thickness, and the bearing load can be reduced and the compressor efficiency can be improved.

実施の形態1によれば、シリンダ52の上下方向高さをa4とし、段付き52cの高さをa2としたとき、2≦a4/a2≦5の関係が満たされている。 According to the first embodiment, when the vertical height of the cylinder 52 is a4 and the height of the stepped 52c is a2, the relationship of 2 ≦ a4 / a2 ≦ 5 is satisfied.

この構成によれば、段付き52cを形成することにより、冷媒ガスの乱流となる渦の形成が防止でき、流入冷媒の圧力損失が低減できる。 According to this configuration, by forming the stepped 52c, the formation of a vortex that becomes a turbulent flow of the refrigerant gas can be prevented, and the pressure loss of the inflowing refrigerant can be reduced.

実施の形態2.
<冷凍サイクル装置101>
図9は、本発明の実施の形態2に係るローリングピストン型圧縮機である圧縮機100を適用した冷凍サイクル装置101を示す冷媒回路図である。
Embodiment 2.
<Refrigeration cycle device 101>
FIG. 9 is a refrigerant circuit diagram showing a refrigerating cycle device 101 to which the compressor 100, which is a rolling piston type compressor according to the second embodiment of the present invention, is applied.

図9に示すように、冷凍サイクル装置101は、圧縮機100、凝縮器102、膨張弁103及び蒸発器104を備える。これら圧縮機100、凝縮器102、膨張弁103及び蒸発器104が冷媒配管で接続されて冷凍サイクル回路を形成している。そして、蒸発器104から流出した冷媒は、圧縮機100に吸入されて高温高圧となる。高温高圧となった冷媒は、凝縮器102において凝縮されて液体になる。液体となった冷媒は、膨張弁103で減圧膨張されて低温低圧の気液二相となり、気液二相の冷媒が蒸発器104において熱交換される。 As shown in FIG. 9, the refrigeration cycle device 101 includes a compressor 100, a condenser 102, an expansion valve 103, and an evaporator 104. The compressor 100, the condenser 102, the expansion valve 103, and the evaporator 104 are connected by a refrigerant pipe to form a refrigeration cycle circuit. Then, the refrigerant flowing out of the evaporator 104 is sucked into the compressor 100 and becomes high temperature and high pressure. The high temperature and high pressure refrigerant is condensed in the condenser 102 to become a liquid. The liquid refrigerant is decompressed and expanded by the expansion valve 103 to become a low-temperature low-pressure gas-liquid two-phase, and the gas-liquid two-phase refrigerant is heat-exchanged in the evaporator 104.

実施の形態1の圧縮機100は、このような冷凍サイクル装置101に適用できる。なお、冷凍サイクル装置101としては、たとえば空気調和装置、冷凍装置又は給湯器などが挙げられる。 The compressor 100 of the first embodiment can be applied to such a refrigeration cycle device 101. Examples of the refrigeration cycle device 101 include an air conditioner, a refrigeration device, a water heater, and the like.

<実施の形態2の効果>
実施の形態2によれば、冷凍サイクル装置101は、上記のローリングピストン型圧縮機である圧縮機100を備える。
<Effect of Embodiment 2>
According to the second embodiment, the refrigeration cycle device 101 includes the compressor 100, which is the rolling piston type compressor described above.

この構成によれば、冷凍サイクル装置101は、圧縮機100を備えるので、圧縮機100の駆動時にベーン56とシリンダ52との片当たりが防止され、ベーン56の潤滑性が改善されるとともに、吸入管7aから圧縮室52aに冷媒を導く際に冷媒流路の断面積が十分に確保され、流入冷媒の圧力損失が低減できる。 According to this configuration, since the refrigeration cycle device 101 includes the compressor 100, one-sided contact between the vane 56 and the cylinder 52 is prevented when the compressor 100 is driven, the lubricity of the vane 56 is improved, and suction is performed. When guiding the refrigerant from the pipe 7a to the compression chamber 52a, a sufficient cross-sectional area of the refrigerant flow path is secured, and the pressure loss of the inflowing refrigerant can be reduced.

2 密閉容器、3 台座、4 電動要素、5 圧縮要素、6a 端子、6b リード線、7a 吸入管、7b 吐出管、10 工具、11 制御部、12 通信線、21 胴部、22 上蓋部、23 下蓋部、41 固定子、42 回転子、51 クランク軸、51a 偏芯部、52 シリンダ、52a 圧縮室、52b 吸入経路、52c 段付き、52c1 先端部、52c2 斜面、52d 吐出口、52e ベーン溝、52f 孔、52g 低圧室、52h 高圧室、52j 突起部、53 上軸受、53a 吸入孔、53b 吸入連絡路、54 下軸受、55 ローラ、56 ベーン、57 バネ、60a 第1隙間、60b 第2隙間、100 圧縮機、101 冷凍サイクル装置、102 凝縮器、103 膨張弁、104 蒸発器。 2 Airtight container, 3 pedestal, 4 electric element, 5 compression element, 6a terminal, 6b lead wire, 7a suction pipe, 7b discharge pipe, 10 tools, 11 control unit, 12 communication line, 21 body, 22 top lid, 23 Lower lid, 41 stator, 42 rotor, 51 crankshaft, 51a eccentric part, 52 cylinder, 52a compression chamber, 52b suction path, 52c stepped, 52c1 tip, 52c2 slope, 52d discharge port, 52e vane groove , 52f hole, 52g low pressure chamber, 52h high pressure chamber, 52j protrusion, 53 upper bearing, 53a suction hole, 53b suction connecting path, 54 lower bearing, 55 roller, 56 vane, 57 spring, 60a first gap, 60b second Gap, 100 compressor, 101 refrigeration cycle device, 102 condenser, 103 expansion valve, 104 evaporator.

Claims (8)

密閉容器内に圧縮機構部を備えるローリングピストン型圧縮機であって、
前記圧縮機構部は、内部に圧縮室を形成するとともにベーンを配置したベーン溝が形成されたシリンダと前記シリンダの上端面を覆う上軸受と前記シリンダの下端面を覆う下軸受とを有し、
前記上軸受又は前記下軸受のいずれか一方に形成された吸入孔によって冷媒を吸入する吸入連絡路と、
前記シリンダの前記圧縮室よりも半径方向外側にて、前記吸入連絡路から前記圧縮室に冷媒を流通させる吸入経路と、
を設け、
前記シリンダの前記吸入経路の途中には、前記吸入連絡路の接続側とは反対側にて、前記圧縮室側に突出して冷媒を受ける段付きが形成され、
前記シリンダの前記吸入経路と前記ベーン溝との周方向間には、前記圧縮室側に突出する突起部が形成され、
前記突起部の上端部と前記上軸受との間には、第1隙間が形成され、
前記突起部の下端部と前記下軸受との間には、第2隙間が形成され、
前記突起部は、前記ベーンに前記圧縮室内の冷媒によって圧縮荷重が加えられたときに前記圧縮荷重による押圧方向に弾性的に撓む可撓性を有するローリングピストン型圧縮機。
A rolling piston type compressor equipped with a compression mechanism inside a closed container.
The compression mechanism portion has a cylinder in which a compression chamber is formed and a vane groove in which vanes are arranged, an upper bearing that covers the upper end surface of the cylinder, and a lower bearing that covers the lower end surface of the cylinder.
A suction connecting path for sucking the refrigerant through a suction hole formed in either the upper bearing or the lower bearing.
A suction path for flowing a refrigerant from the suction connecting path to the compression chamber on the radial side of the compression chamber of the cylinder.
Provided
In the middle of the suction path of the cylinder, a step is formed on the side opposite to the connection side of the suction communication path, which projects toward the compression chamber side and receives the refrigerant.
A protrusion protruding toward the compression chamber is formed between the suction path of the cylinder and the vane groove in the circumferential direction.
A first gap is formed between the upper end of the protrusion and the upper bearing.
A second gap is formed between the lower end of the protrusion and the lower bearing.
The protrusion is a rolling piston type compressor having flexibility that elastically bends in the pressing direction due to the compressive load when a compressive load is applied to the vane by the refrigerant in the compression chamber.
前記吸入連絡路は、前記上軸受に形成される請求項1に記載のローリングピストン型圧縮機。 The rolling piston type compressor according to claim 1, wherein the suction connecting path is formed on the upper bearing. 前記段付きは、1段の段部である請求項1又は請求項2に記載のローリングピストン型圧縮機。 The rolling piston type compressor according to claim 1 or 2, wherein the stepped portion is a stepped portion. 前記段付きは、前記吸入連絡路の接続側の表面を平坦に形成された平板状である請求項1〜請求項3のいずれか1項に記載のローリングピストン型圧縮機。 The rolling piston type compressor according to any one of claims 1 to 3, wherein the stepped shape is a flat plate having a flat surface formed on the connecting side of the suction connecting path. 前記段付きは、前記吸入連絡路の接続側から工具によって上下方向に切削加工して上下方向にくり貫いた空間部を形成し、その位置から前記工具によって前記圧縮室側に切削加工して前記空間部を広げつつ当該段付きの平坦な表面を形成し、その後に前記工具によって前記吸入連絡路の接続側とは反対側に切削加工して前記空間部を上下方向に貫通させつつ当該段付きの先端部を形成した平板状である請求項4に記載のローリングピストン型圧縮機。 The stepped structure is formed by cutting in the vertical direction with a tool from the connection side of the suction connecting path to form a space portion hollowed out in the vertical direction, and cutting from that position to the compression chamber side with the tool. The stepped flat surface is formed while expanding the space, and then the tool is used to cut the suction communication path on the opposite side to the connecting side to penetrate the space in the vertical direction. The rolling piston type compressor according to claim 4, which has a flat plate shape having a tip portion formed therein. 二酸化炭素冷媒を圧縮する請求項1〜請求項5のいずれか1項に記載のローリングピストン型圧縮機。 The rolling piston type compressor according to any one of claims 1 to 5, which compresses a carbon dioxide refrigerant. 前記シリンダの上下方向高さをa4とし、前記段付きの高さをa2としたとき、2≦a4/a2≦5の関係が満たされる請求項1〜請求項6のいずれか1項に記載のローリングピストン型圧縮機。 The invention according to any one of claims 1 to 6, wherein when the vertical height of the cylinder is a4 and the stepped height is a2, the relationship of 2 ≦ a4 / a2 ≦ 5 is satisfied. Rolling piston type compressor. 請求項1〜請求項7のいずれか1項に記載のローリングピストン型圧縮機を備える冷凍サイクル装置。 A refrigeration cycle apparatus including the rolling piston type compressor according to any one of claims 1 to 7.
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