JPWO2016080226A1 - 架橋反応性シリコン含有膜形成組成物 - Google Patents
架橋反応性シリコン含有膜形成組成物 Download PDFInfo
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- JPWO2016080226A1 JPWO2016080226A1 JP2016560150A JP2016560150A JPWO2016080226A1 JP WO2016080226 A1 JPWO2016080226 A1 JP WO2016080226A1 JP 2016560150 A JP2016560150 A JP 2016560150A JP 2016560150 A JP2016560150 A JP 2016560150A JP WO2016080226 A1 JPWO2016080226 A1 JP WO2016080226A1
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- 239000000203 mixture Substances 0.000 title claims abstract description 116
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 57
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 52
- 239000010703 silicon Substances 0.000 title description 11
- 229910000077 silane Inorganic materials 0.000 claims abstract description 78
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 70
- 239000000758 substrate Substances 0.000 claims abstract description 46
- 239000004065 semiconductor Substances 0.000 claims abstract description 28
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 25
- 229910018540 Si C Inorganic materials 0.000 claims abstract description 20
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract description 20
- 125000000962 organic group Chemical group 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 18
- 238000001459 lithography Methods 0.000 claims abstract description 14
- -1 methacryloyl group Chemical group 0.000 claims description 375
- 125000000217 alkyl group Chemical group 0.000 claims description 68
- 229920000642 polymer Polymers 0.000 claims description 59
- 125000004432 carbon atom Chemical group C* 0.000 claims description 56
- 125000003118 aryl group Chemical group 0.000 claims description 42
- 150000004756 silanes Chemical class 0.000 claims description 38
- 125000003545 alkoxy group Chemical group 0.000 claims description 27
- 230000007062 hydrolysis Effects 0.000 claims description 24
- 238000006460 hydrolysis reaction Methods 0.000 claims description 24
- 238000005530 etching Methods 0.000 claims description 17
- 125000005843 halogen group Chemical group 0.000 claims description 17
- 125000004423 acyloxy group Chemical group 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 13
- 125000003342 alkenyl group Chemical group 0.000 claims description 12
- 125000003700 epoxy group Chemical group 0.000 claims description 12
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 11
- 125000004171 alkoxy aryl group Chemical group 0.000 claims description 11
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 11
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 11
- 125000002252 acyl group Chemical group 0.000 claims description 8
- 125000003277 amino group Chemical group 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 229910018557 Si O Inorganic materials 0.000 claims description 6
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 claims description 6
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 125000000565 sulfonamide group Chemical group 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 125000002947 alkylene group Chemical group 0.000 claims description 3
- 125000000732 arylene group Chemical group 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
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- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 51
- 150000001875 compounds Chemical class 0.000 description 49
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 48
- 229920002120 photoresistant polymer Polymers 0.000 description 43
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 42
- 125000005595 acetylacetonate group Chemical group 0.000 description 40
- 238000006243 chemical reaction Methods 0.000 description 38
- 239000002904 solvent Substances 0.000 description 34
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 33
- 239000002253 acid Substances 0.000 description 33
- 239000000243 solution Substances 0.000 description 31
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 30
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 29
- 239000007864 aqueous solution Substances 0.000 description 26
- 239000012044 organic layer Substances 0.000 description 26
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 22
- 229910052719 titanium Inorganic materials 0.000 description 22
- 239000010936 titanium Substances 0.000 description 22
- 238000003786 synthesis reaction Methods 0.000 description 21
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 21
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 20
- 238000004132 cross linking Methods 0.000 description 20
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 20
- 238000005406 washing Methods 0.000 description 20
- 229910052726 zirconium Inorganic materials 0.000 description 20
- 150000001450 anions Chemical class 0.000 description 19
- 239000003054 catalyst Substances 0.000 description 19
- 239000007789 gas Substances 0.000 description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 17
- 239000007983 Tris buffer Substances 0.000 description 16
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical compound CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 15
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 14
- 229910052736 halogen Inorganic materials 0.000 description 13
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- 229920000620 organic polymer Polymers 0.000 description 12
- WTCZIKGLLRNCMZ-UHFFFAOYSA-N [4-(1-ethoxyethoxy)phenyl]-trimethoxysilane Chemical compound CCOC(C)OC1=CC=C([Si](OC)(OC)OC)C=C1 WTCZIKGLLRNCMZ-UHFFFAOYSA-N 0.000 description 11
- 239000003513 alkali Substances 0.000 description 11
- 239000000460 chlorine Substances 0.000 description 11
- 229940126214 compound 3 Drugs 0.000 description 11
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 11
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 10
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 10
- 238000004090 dissolution Methods 0.000 description 10
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 10
- 238000001704 evaporation Methods 0.000 description 10
- 230000008020 evaporation Effects 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 238000001312 dry etching Methods 0.000 description 9
- 239000011737 fluorine Substances 0.000 description 9
- 229910052731 fluorine Inorganic materials 0.000 description 9
- 150000004820 halides Chemical class 0.000 description 9
- 239000011342 resin composition Substances 0.000 description 9
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 9
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 8
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 8
- 150000007942 carboxylates Chemical class 0.000 description 8
- XMBWDFGMSWQBCA-UHFFFAOYSA-M iodide Chemical compound [I-] XMBWDFGMSWQBCA-UHFFFAOYSA-M 0.000 description 8
- 229920001296 polysiloxane Polymers 0.000 description 8
- 239000004094 surface-active agent Substances 0.000 description 8
- 238000005160 1H NMR spectroscopy Methods 0.000 description 7
- QSRAMWUKYJXVQU-UHFFFAOYSA-N C(C)OC(C)OC1=CC(=C(C(=C1)C)[Si](OC)(OC)OC)C Chemical compound C(C)OC(C)OC1=CC(=C(C(=C1)C)[Si](OC)(OC)OC)C QSRAMWUKYJXVQU-UHFFFAOYSA-N 0.000 description 7
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 7
- 239000012043 crude product Substances 0.000 description 7
- 238000011161 development Methods 0.000 description 7
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- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 6
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 6
- XPDWGBQVDMORPB-UHFFFAOYSA-N Fluoroform Chemical compound FC(F)F XPDWGBQVDMORPB-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- QUKGYYKBILRGFE-UHFFFAOYSA-N benzyl acetate Chemical compound CC(=O)OCC1=CC=CC=C1 QUKGYYKBILRGFE-UHFFFAOYSA-N 0.000 description 6
- GZUXJHMPEANEGY-UHFFFAOYSA-N bromomethane Chemical compound BrC GZUXJHMPEANEGY-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 6
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- 238000001914 filtration Methods 0.000 description 6
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 6
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- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 5
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- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 5
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
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- ZQPNGHDNBNMPON-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)butyl]silane Chemical compound CO[Si](OC)(OC)CCC(C)OCC1CO1 ZQPNGHDNBNMPON-UHFFFAOYSA-N 0.000 description 1
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- FAYMLNNRGCYLSR-UHFFFAOYSA-M triphenylsulfonium triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 FAYMLNNRGCYLSR-UHFFFAOYSA-M 0.000 description 1
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- 239000005050 vinyl trichlorosilane Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/18—Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
- C07F7/1804—Compounds having Si-O-C linkages
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
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Abstract
Description
即ち、少なくとも2つのオルガノポリシロキサン単位とメチロール基を有する含窒素化合物とを含む組成物を用いてオルガノポリシロキサンを架橋することが提案されている。
また、メチロール架橋を使った架橋材を有する組成物を半導体装置のリソグラフィー工程に用いるレジスト下層膜として用いることが提案されている(特許文献3参照)。
これら架橋システムでは低分子架橋剤が架橋反応に関与していて架橋不良がしばしば発生していた。
〔式(1)中、R1は式(2):
(式(2)中、R4は水素原子、炭素原子数1乃至10のアルキル基、又はアシル基を示し、R5は水素原子、炭素原子数1乃至10のアルキル基、又は炭素原子数1乃至10のアルコキシ基を有する炭素原子数1乃至10のアルキル基を示し、R6は炭素原子数1乃至10のアルキル基を示し、n1は0乃至10の整数を示し、n2は0又は1の整数を示し、n3、n4及びn5は整数であって、n3は1≦n3≦5、n4は0≦n4≦4、n5は0≦n5≦4を示す。そしてk1はn1が1乃至10を示すときの、ケイ素原子との結合端を示し、k2はn1が0を示し及びn2が1を示すときの、ケイ素原子との結合端を示し、k3はn1及びn2が0を示すときの、ケイ素原子との結合端を示す。)で示される有機基であり且つSi−C結合又はSi−O結合によりケイ素原子と結合しているものである。R2はアルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、アミノ基、もしくはシアノ基を有する有機基、又はこれらの組み合わせであり且つSi−C結合によりケイ素原子と結合しているものである。R3はアルコキシ基、アシルオキシ基、又はハロゲン基を示す。aは1の整数を示し、bは0乃至2の整数を示し、a+bは1乃至3の整数を示す。〕で示される加水分解性シランを含む膜形成組成物、
第2観点として、該加水分解性シランが、式(1)で示される加水分解性シランとその他の加水分解性シランの組み合わせであり、その他の加水分解性シランが式(3):
(式(3)中、R7はアルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアルキル基、アルコキシアリール基、アルコキシアルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、スルホンアミド基、もしくはシアノ基を有する有機基、又はこれらの組み合わせで且つSi−C結合によりケイ素原子と結合しているものであり、R8はアルコキシ基、アシルオキシ基、又はハロゲン基を示し、cは0乃至3の整数を示す。)で示される加水分解性シラン、及び式(4):
(式(4)中、R9はアルキル基で且つSi−C結合によりケイ素原子と結合しているものであり、R10はアルコキシ基、アシルオキシ基、又はハロゲン基を示し、Yはアルキレン基又はアリーレン基を示し、dは0又は1の整数を示し、eは0又は1の整数である。)で示される加水分解性シランからなる群より選ばれた少なくとも1種の加水分解性シランである第1観点に記載の膜形成組成物、
第3観点として、第1観点の式(1)で示される加水分解性シランと第2観点の式(3)で示される加水分解性シランの組み合わせからなる加水分解性シランの加水分解縮合物をポリマーとして含む膜形成組成物、
第4観点として、更に塩を含む第1観点乃至第3観点のいずれか一つに記載の膜形成組成物、
第5観点として、膜形成組成物が、リソグラフィー工程に使用されるレジスト下層膜形成組成物である第1観点乃至第4観点のいずれか一つに記載の膜形成組成物、
第6観点として、第5観点に記載のレジスト下層膜形成組成物の硬化物からなる、半導体基板上に形成されたレジスト下層膜、
第7観点として、第5観点に記載のレジスト下層膜形成組成物を半導体基板上に塗布し、焼成しレジスト下層膜を形成する工程、前記レジスト下層膜の上にレジスト組成物を塗布しレジスト膜を形成する工程、前記レジスト膜を露光する工程、露光後に該レジスト膜を現像しレジストパターンを得る工程、前記レジストパターンによりレジスト下層膜をエッチングする工程、及びパターン化されたレジストとレジスト下層膜により半導体基板を加工する工程を含む半導体装置の製造方法、
第8観点として、半導体基板上に有機下層膜を形成する工程、その上に第5観点に記載のレジスト下層膜形成組成物を塗布し焼成しレジスト下層膜を形成する工程、前記レジスト下層膜の上にレジスト組成物を塗布しレジスト膜を形成する工程、前記レジスト膜を露光する工程、露光後に該レジスト膜を現像しレジストパターンを得る工程、前記レジストパターンによりレジスト下層膜をエッチングする工程、パターン化されたレジスト下層膜により有機下層膜をエッチングする工程、及びパターン化された有機下層膜により半導体基板を加工する工程を含む半導体装置の製造方法、及び
第9観点として、式(1’):
〔式(1’)中、R1は式(2’):
(式(2’)中、R4は水素原子、炭素原子数1乃至10のアルキル基、又はアシル基を示し、R5は水素原子、炭素原子数1乃至10のアルキル基、又は炭素原子数1乃至10のアルコキシ基を有する炭素原子数1乃至10のアルキル基を示し、R6は炭素原子数1乃至10のアルキル基を示し、n1は0乃至10の整数を示し、n2は0又は1の整数を示し、n3、n4及びn5は整数であって、n3は1≦n3≦5、n4は0≦n4≦4、n5は0≦n5≦4を示す。そしてk1はn1が1乃至10を示すときの、ケイ素原子との結合端を示し、k2はn1が0を示し及びn2が1を示すときの、ケイ素原子との結合端を示し、k3はn1及びn2が0を示すときの、ケイ素原子との結合端を示す。)で示される有機基であり且つSi−C結合又はSi−O結合によりケイ素原子と結合しているものである。R2はアルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、アミノ基、もしくはシアノ基を有する有機基、又はこれらの組み合わせであり且つSi−C結合によりケイ素原子と結合しているものである。R3はアルコキシ基、アシルオキシ基、又はハロゲン基を示す。aは1の整数を示し、bは0乃至2の整数を示し、a+bは1乃至3の整数を示す。〕で示される加水分解性シランである。
本発明の膜形成組成物は、式(1)で示される加水分解性シラン、その加水分解物、又はその加水分解縮合物と、溶剤とを含む。そして任意成分として酸、水、アルコール、硬化触媒、酸発生剤、他の有機ポリマー、吸光性化合物、及び界面活性剤等を含むことができる。
固形分中に占める加水分解性シラン、その加水分解物、及びその加水分解縮合物の割合は、20質量%以上であり、例えば50乃至100質量%、60乃至99質量%、70乃至99質量%である。
式(2)中、R4は水素原子、炭素原子数1乃至10のアルキル基、又はアシル基を示し、R5は水素原子、炭素原子数1乃至10のアルキル基、又は炭素原子数1乃至10のアルコキシ基を有する炭素原子数1乃至10のアルキル基を示し、R6は炭素原子数1乃至10のアルキル基を示し、n1は0乃至10の整数を示し、n2は0又は1の整数を示し、n3、n4及びn5は整数であって、n3は1≦n3≦5、n4は0≦n4≦4、n5は0≦n5≦4を示す。k1部分、k2部分、又はk3部分はケイ素原子との結合端を示し、k1はn1が1乃至10を示すときの、ケイ素原子との結合端を示し、k2はn1が0を示し及びn2が1を示すときの、ケイ素原子との結合端を示し、k3はn1及びn2が0を示すときの、ケイ素原子との結合端を示す。
k1部分でケイ素原子と結合するものを選択することができる。
アクリロイル基を有する有機基としては、アクリロイルメチル、アクリロイルエチル、アクリロイルプロピル等が挙げられる。
メタクリロイル基を有する有機基としては、メタクリロイルメチル、メタクリロイルエチル、メタクリロイルプロピル等が挙げられる。
アミノ基を有する有機基としては、アミノ基、アミノメチル基、アミノエチル基とが挙げられる。
シアノ基を有する有機基としては、シアノエチル、シアノプロピル等が挙げられる。
式(3)中、R7はアルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアルキル基、アルコキシアリール基、アルコキシアルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、スルホンアミド基、もしくはシアノ基を有する有機基、又はこれらの組み合わせで且つSi−C結合によりケイ素原子と結合しているものであり、R8はアルコキシ基、アシルオキシ基、又はハロゲン基を示し、cは0乃至3の整数を示す。
アルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアルキル基、アルコキシアリール基、アルコキシアルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、スルホンアミド基、もしくはシアノ基を有する有機基、アルコキシ基、アシルオキシ基、ハロゲン基は上述の例示を用いることができる。
アルコキシアリール基はアルコキシ基が置換したアリール基であり、例えばメトキシフェニル基、エトキシフェニル基等が挙げられる。
アルコキシアルコキシアリール基はアルコキシ基がアルコキシ基に置換した有機基が置換したアリール基であり、メトキシメトキシフェニル基、メトキシエトキシフェニル基、エトキシメトキシフェニル基、エトキシエトキシフェニル基等が挙げられる。
GPCの測定条件は、例えばGPC装置(商品名HLC−8220GPC、東ソー株式会社製)、GPCカラム(商品名ShodexKF803L、KF802、KF801、昭和電工製)、カラム温度は40℃、溶離液(溶出溶媒)はテトラヒドロフラン、流量(流速)は1.0ml/分、標準試料はポリスチレン(昭和電工株式会社製)を用いて行うことができる。
また、加水分解性基の1モル当たり0.001乃至10モル、好ましくは0.001乃至1モルの加水分解触媒を用いることができる。
加水分解と縮合を行う際の反応温度は、通常20乃至80℃である。
加水分解し縮合させる際に触媒を用いることができる。
加水分解触媒としては、金属キレート化合物、有機酸、無機酸、有機塩基、無機塩基を挙げることができる。
無機塩基としては、例えばアンモニア、水酸化ナトリウム、水酸化カリウム、水酸化バリウム、水酸化カルシウム等を挙げることができる。これら触媒の内、金属キレート化合物、有機酸、無機酸が好ましく、これらは1種あるいは2種以上を同時に使用しても良い。
硬化触媒としては、アンモニウム塩、ホスフィン類、ホスホニウム塩、スルホニウム塩を用いることができる。
(但し、mは2乃至11、nは2乃至3の整数を、R21 はアルキル基又はアリール基を、YA −は陰イオンを示す。)で示される構造を有する第4級アンモニウム塩、
式(D−2):
(但し、R22、R23、R24及びR25はアルキル基又はアリール基を、Nは窒素原子を、YA −は陰イオンを示し、且つR22、R23、R24、及びR25はそれぞれC−N結合により窒素原子と結合されているものである)で示される構造を有する第4級アンモニウム塩、
式(D−3):
(但し、R26及びR27はアルキル基又はアリール基を、YA −は陰イオンを示す)で示される構造を有する第4級アンモニウム塩、
式(D−4):
(但し、R28はアルキル基又はアリール基を、YA −は陰イオンを示す)で示される構造を有する第4級アンモニウム塩、
式(D−5):
(但し、R29及びR30はアルキル基又はアリール基を、YA −は陰イオンを示す)で示される構造を有する第4級アンモニウム塩、
式(D−6):
(但し、mは2乃至11、nは2乃至3の整数を、Hは水素原子を、YA −は陰イオンを示す)で示される構造を有する第3級アンモニウム塩が挙げられる。
(但し、R31、R32、R33、及びR34はアルキル基又はアリール基を、Pはリン原子を、YA −は陰イオンを示し、且つR31、R32、R33、及びR34はそれぞれC−P結合によりリン原子と結合されているものである)で示される第4級ホスホニウム塩が挙げられる。
(但し、R35、R36、及びR37はアルキル基又はアリール基を、Sは硫黄原子を、YA −は陰イオンを示し、且つR35、R36、及びR37はそれぞれC−S結合により硫黄原子と結合されているものである)で示される第3級スルホニウム塩が挙げられる。
また加えるアルコールとしては塗布後の加熱により飛散しやすいものが好ましく、例えばメタノール、エタノール、プロパノール、イソプロパノール、ブタノール等が挙げられる。加えるアルコールは膜形成組成物100質量部に対して1乃至20質量部とすることができる。
有機ポリマー化合物は一種のみを使用することができ、または二種以上を組み合わせて使用することができる。
有機ポリマー化合物が使用される場合、その割合としては、縮合物(ポリオルガノシロキサン)100質量部に対して、1乃至200質量部、または5乃至100質量部、または10乃至50質量部、または20乃至30質量部である。
酸発生剤としては、熱酸発生剤や光酸発生剤が挙げられる。
本発明の膜形成組成物に含まれる光酸発生剤としては、オニウム塩化合物、スルホンイミド化合物、及びジスルホニルジアゾメタン化合物等が挙げられる。
光酸発生剤が使用される場合、その割合としては、縮合物(ポリオルガノシロキサン)100質量部に対して、0.01乃至5質量部、または0.1乃至3質量部、または0.5乃至1質量部である。
本発明の膜形成組成物に含まれる界面活性剤としては、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類、ポリオキシエチレンオクチルフエノールエーテル、ポリオキシエチレンノニルフエノールエーテル等のポリオキシエチレンアルキルアリルエーテル類、ポリオキシエチレン・ポリオキシプロピレンブロツクコポリマー類、ソルビタンモノラウレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタンモノオレエート、ソルビタントリオレエート、ソルビタントリステアレート等のソルビタン脂肪酸エステル類、ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレンソルビタンモノパルミテート、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタントリオレエート、ポリオキシエチレンソルビタントリステアレート等のポリオキシエチレンソルビタン脂肪酸エステル類等のノニオン系界面活性剤、商品名エフトップEF301、EF303、EF352((株)トーケムプロダクツ製)、商品名メガファックF171、F173、R−08、R−30、R−30N、R−40LM(DIC(株)製)、フロラードFC430、FC431(住友スリーエム(株)製)、商品名アサヒガードAG710,サーフロンS−382、SC101、SC102、SC103、SC104、SC105、SC106(旭硝子(株)製)等のフッ素系界面活性剤、及びオルガノシロキサンポリマ−KP341(信越化学工業(株)製)等を挙げることができる。これらの界面活性剤は単独で使用してもよいし、また二種以上の組み合わせで使用することもできる。界面活性剤が使用される場合、その割合としては、縮合物(ポリオルガノシロキサン)100質量部に対して0.0001乃至5質量部、または0.001乃至1質量部、または0.01乃至1質量部である。
また、EUVレジストとしてはメタクリレート樹脂系レジストを用いることができる。
現像液としては、水酸化カリウム、水酸化ナトリウムなどのアルカリ金属水酸化物の水溶液、水酸化テトラメチルアンモニウム、水酸化テトラエチルアンモニウム、コリンなどの水酸化四級アンモニウムの水溶液、エタノールアミン、プロピルアミン、エチレンジアミンなどのアミン水溶液等のアルカリ性水溶液を例として挙げることができる。さらに、これらの現像液に界面活性剤などを加えることもできる。現像の条件としては、温度5乃至50℃、時間10乃至600秒から適宜選択される。
また、本発明では現像液として有機溶剤を用いることができる。露光後に現像液(溶剤)によって現像が行なわれる。これにより、例えばポジ型フォトレジストが使用された場合は、露光されない部分のフォトレジストが除去され、フォトレジストのパターンが形成される。
また、EUVレジストの下層膜としてはハードマスクとしての機能以外に以下の目的にも使用できる。EUVレジストとインターミキシングすることなく、EUV露光(波長13.5nm)に際して好ましくない露光光、例えば上述のUVやDUV(ArF光、KrF光)の基板又は界面からの反射を防止することができるEUVレジストの下層反射防止膜として、上記レジスト下層膜形成組成物を用いることができる。EUVレジストの下層で効率的に反射を防止することができる。EUVレジスト下層膜として用いた場合は、プロセスはフォトレジスト用下層膜と同様に行うことができる。
で示される加水分解性シランに関する。
式(1’)中、R1は式(2’)
で示される有機基であり且つSi−C結合又はSi−O結合によりケイ素原子と結合しているものである。R2はアルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、アミノ基、もしくはシアノ基を有する有機基、又はこれらの組み合わせであり且つSi−C結合によりケイ素原子と結合しているものである。R3はアルコキシ基、アシルオキシ基、又はハロゲン基を示す。aは1の整数を示し、bは0乃至2の整数を示し、a+bは1乃至3の整数を示す。
式(2’)中、R4は水素原子、炭素原子数1乃至10のアルキル基、又はアシル基を示し、R5は水素原子、炭素原子数1乃至10のアルキル基、又は炭素原子数1乃至10のアルコキシ基を有する炭素原子数1乃至10のアルキル基を示し、R6は炭素原子数1乃至10のアルキル基を示し、n1は0乃至10の整数を示し、n2は0又は1の整数を示し、n3、n4及びn5は整数であって、n3は1≦n3≦5、n4は0≦n4≦4、n5は0≦n5≦4を示す。そしてk1はn1が1乃至10を示すときの、ケイ素原子との結合端を示し、k2はn1が0を示し及びn2が1を示すときの、ケイ素原子との結合端を示し、k3はn1及びn2が0を示すときの、ケイ素原子との結合端を示す。
k1部分でケイ素原子と結合するものを選択することができる。
式(1’)においてn2が1の整数である化合物を示すことができる。
マグネチックスターラーを備えた1000mlナスフラスコにヒドロキシベンジルアルコール20.0g、エタノール400.0gを加え、溶解させた。そこに濃硫酸を0.32g加え、加熱して20時間還流させた。室温に戻し、水酸化ナトリウムで中和した後、エバポレーションにてエタノールを除去した。300mlの三口フラスコに移し、そこに水酸化ナトリウム6.44g、トルエン40g、N−メチルピロリドン(以下、NMPと略することもある。)40gを加え、オイルバス中130℃にて水、トルエンを除去しながら、4時間反応させた。そこにクロロメチルトリエトキシシラン34.28gを滴下し、130℃にて4時間加熱撹拌した。得られた溶液を室温に戻し、分液ロートに移しかえてトルエン120g、水90gを加えて有機層を洗浄した。洗浄は3回繰り返し行った。次に、有機層に硫酸マグネシウムを加え乾燥させた後、ろ過し、溶媒をエバポレーションにて除去して粗物を得た。その後、減圧蒸留にて精製し目的物である化合物1を15g得た。
1H−NMR(500MHz、DMSO−d6):1.13ppm(t、3H)、1.19ppm(t、9H)、3.43ppm(q、2H)、3.68ppm(s、2H)、3.86ppm(q、6H)、4.36ppm(s、2H)、6.95ppm(d、2H)、7.22ppm(d、2H)
マグネチックスターラーを備えた1000mlナスフラスコに2,6−ビス(ヒドロキシメチル)−p−クレゾール 30.0g、メタノール600.0gを加え、溶解させた。そこに濃硫酸を0.35g加え、加熱して20時間還流させた。室温に戻し、水酸化ナトリウムで中和した後、エバポレーションにてメタノールを除去した。300mlの三口フラスコに移し、そこに水酸化ナトリウム7.13g、トルエン60g、NMP60gを加え、オイルバス中130℃にて水、トルエンを除去しながら、4時間反応させた。そこに3−クロロプロピルトリメトキシシラン35.54gを滴下し、130℃にて4時間加熱撹拌した。得られた溶液を室温に戻し、分液ロートに移しかえてトルエン120g、水90gを加えて有機層を洗浄した。洗浄は3回繰り返し行った。次に、有機層に硫酸マグネシウムを加え乾燥させた後、ろ過し、溶媒をエバポレーションにて除去して粗物を得た。その後、減圧蒸留にて精製し目的物である化合物2を5g得た。
1H−NMR(500MHz、DMSO−d6):0.70ppm(t、2H)、1.74ppm(quin、2H)、2.22ppm(s、3H)、3.27ppm(s、6H)、3.47ppm(s、9H)、3.67ppm(t、2H)、4.35ppm(s、4H)、7.07ppm(s、2H)
マグネチックスターラーを備えた1000mlナスフラスコにバニリルアルコール20.0g、メタノール400.0gを加え、溶解させた。そこに濃硫酸を0.25g加え、加熱して1時間還流させた。室温に戻し、水酸化ナトリウムで中和した後、エバポレーションにてメタノールを除去した。300mlの三口フラスコに移し、そこに水酸化ナトリウム5.19g、トルエン40g、NMP40gを加え、オイルバス中130℃にて水、トルエンを除去しながら、4時間反応させた。そこにクロロメチルトリエトキシシラン27.60gを滴下し、130℃にて4時間加熱撹拌した。得られた溶液を室温に戻し、分液ロートに移しかえてトルエン120g、水90gを加えて有機層を洗浄した。洗浄は3回繰り返し行った。次に、有機層に硫酸マグネシウムを加え乾燥させた後、ろ過し、溶媒をエバポレーションにて除去して粗物を得た。その後、減圧蒸留にて精製し目的物である化合物3を15g得た。
1H−NMR(500MHz、DMSO−d6):1.20ppm(t、9H)、3.26ppm(s、3H)、3.68ppm(s、2H)、3.75ppm(s、3H)、3.87ppm(q、6H)、4.32ppm(s、2H)、6.83ppm(d、1H)、6.89ppm(s、1H)、7.00ppm(d、2H)
マグネチックスターラーを備えた300mlの三口フラスコに4−クロロメチルフェニルトリメトキシシラン(Gelest社製)40g、NMP80gを加え、オイルバス中130℃に加熱撹拌させた。そこにナトリウムメトキシド8.76g加え、130℃にて4時間加熱撹拌した。得られた溶液を室温に戻し、分液ロートに移しかえてトルエン200g、水100gを加えて有機層を洗浄した。洗浄は3回繰り返し行った。次に、有機層に硫酸マグネシウムを加え乾燥させた後、ろ過し、溶媒をエバポレーションにて除去して粗物を得た。その後、減圧蒸留にて精製し目的物である化合物4を5g得た。
1H−NMR(500MHz、DMSO−d6):3.30ppm(s、3H)、3.53ppm(s、9H)、4.43ppm(s、2H)、7.37ppm(d、2H)、7.56ppm(d、2H)
1000mlナスフラスコに、2,6−ビス(ヒドロキシメチル)−p−クレゾール20.00g(0.119mol)、メタノール400g、濃硫酸0.23g(0.002mol)を入れ、還流状態で20時間加熱した。室温に戻し、水酸化ナトリウムで中和した後、エバポレーションにてメタノールを除去した。300mlの三口フラスコに移し、そこに、トルエン40g、N−メチルピロリドン40g、水酸化ナトリウム4.99g(0.125mol)を加え、オイルバス中130℃にて水、トルエンを除去しながら、4時間反応させた。そこにクロロメチルトリエトキシシラン25.30g(0.119mol)を滴下し、120℃にて4時間反応させた。反応液は、トルエンおよびアセトン、水にて分液を行った後、エバポレーターにて有機溶媒を除去することで、粗物を得た。粗物を、減圧蒸留することで、目的物である化合物を得た。
1H−NMR(500MHz、DMSO−d6):1.23ppm(t、9H)、2.26ppm(s、3H)、3.31ppm(s、6H)、3.59ppm(s、2H)、3.89ppm(q、6H)、4.40ppm(s、4H)、7.10ppm(s、2H)
マグネチックスターラーを備えた300ml三口フラスコに酢酸ナトリウム30.0g、NMP150.0gを加え、オイルバス中130℃に加熱した。そこに(p−クロロメチル)フェニルトリメトキシシラン90.25gを滴下し、4時間加熱撹拌した。得られた溶液を室温に戻し、分液ロートに移しかえてトルエン300g、水90gを加えて有機層を洗浄した。洗浄は3回繰り返し行った。次に、有機層に硫酸マグネシウムを加え乾燥させた後、ろ過し、溶媒をエバポレーションにて除去して粗物を得た。その後、減圧蒸留にて精製し目的物である4−(トリメトキシシリル)ベンジルアセテートを60g得た。
1H−NMR(500MHz、DMSO−d6):2.08ppm(s、3H)、3.54ppm(s、9H)、5.10ppm(s、2H)、7.42ppm(d、2H)、7.58ppm(d、2H)
マグネチックスターラーを備えた300mlナスフラスコに4−ブロモ−3,5−ジメチルフェノール(4−BP)42.0g、テトラヒドロフラン(THF)(脱水)94.6g、ピリジニウムp−トルエンスルホン酸(PPTS)1.57gを加え、溶解させた。そこにエチルビニルエーテル(EV)を22.59g加え、室温にて20時間反応させた。トリエチルアミン(TEA)0.63gで中和し、反応溶液A(4−(1−エトキシエトキシ)−2,6−ジメチルブロモベンゼン(4−EOEO−2,6−DMePhBr)を含む)を作製した。スターラーチップを備えた500mlの三口フラスコに乾燥させたマグネシウム粉末6.09g、ヨウ素0.53g、テトラヒドロフラン (脱水)189.2gを加え、オイルバス中60℃にてヨウ素の色がなくなるまで加熱した後、室温に戻し、反応溶液Aを室温にて滴下して2時間反応させ、反応溶液Bを得た。スターラーチップを備えた1000mlの三口フラスコにテトラメトキシシラン(TMOS)95.39g、テトラヒドロフラン(脱水)189.2gを加え、攪拌した。室温にて反応溶液Bを滴下し、2時間反応させた。得られた溶液をエバポレーションにて濃縮後、500mlのヘプタン溶液を加え攪拌し、ろ過した。得られたろ液を濃縮後、減圧蒸留にて精製し目的物である(4−(1−エトキシエトキシ)−2,6−ジメチルフェニル)トリメトキシシラン(4−EOEO−2,6−DMePhTMOS)を35g得た。
1H−NMR(500MHz、DMSO−d6):1.06ppm(t、3H)、1.34ppm(d、3H)、2.36ppm(s、6H)、3.47ppm(s、9H)、3.53ppm(multi、2H)、5.46ppm(q、1H)、6.61(s、2H)
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.251g、水0.777g、イソプロパノール7.014g、テトラヒドロフラン3.846gを加え撹拌した。そこに化合物3を5g(全シラン中で50モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン4.157g(全シラン中で50モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル54.942g、水27.471gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー1として、式(3−1)に相当し、分子量はMw7200であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.263g、水0.815g、イソプロパノール7.169g、テトラヒドロフラン3.931gを加え撹拌した。そこに化合物1を5g(全シラン中で50モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン4.360g(全シラン中で50モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル56.157g、水28.08gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー2として、式(3−2)に相当し、分子量はMw12800であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.178g、水0.553g、イソプロパノール4.18g、テトラヒドロフラン2.290gを加え撹拌した。そこに化合物4を2.5g(全シラン中で50モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン2.955g(全シラン中で50モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル32.73g、水16.36gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー3として、式(3−3)に相当し、分子量はMw7300であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.232g、水0.719g、イソプロパノール6.775g、テトラヒドロフラン7.315gを加え撹拌した。そこに化合物5を5g(全シラン中で50モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン3.844g(全シラン中で50モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル53.06g、水26.53gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー4として、式(3−4)に相当し、分子量はMw2200であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.287g、水0.888g、イソプロパノール8.001g、テトラヒドロフラン4.387gを加え撹拌した。そこに化合物3を4g(全シラン中で35モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン4.751g(全シラン中で50モル%)、トリメトキシ(3−(フェナントレン−9−イル)プロピル)シラン1.695g(全シラン中で15モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル62.67g、水31.34gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー5として、式(3−5)に相当し、分子量はMw5200であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.287g、水0.888g、イソプロパノール7.959g、テトラヒドロフラン4.364gを加え撹拌した。そこに化合物3を4g(全シラン中で35モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン4.751g(全シラン中で50モル%)、カルバゾールプロピルトリメトキシシラン1.640g(全シラン中で15モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル62.34g、水31.17gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテル25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー6として、式(3−6)に相当し、分子量はMw5000であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.287g、水0.888g、イソプロパノール7.910g、テトラヒドロフラン7.951gを加え撹拌した。そこに化合物3を4g(全シラン中で35モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン4.751g(全シラン中で50モル%)、(4−(メチルチオ)フェノキシ)メチルトリエトキシシラン1.575g(全シラン中で15モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル61.96g、水30.98gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー7として、式(3−7)に相当し、分子量はMw5600であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.287g、水0.888g、イソプロパノール7.750g、テトラヒドロフラン4.318gを加え撹拌した。そこに化合物3を4g(全シラン中で35モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン4.751g(全シラン中で50モル%)、8−(3−(トリメトキシシリル)プロポキシ)キノリン1.530g(全シラン中で15モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル61.96g、水30.98gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテル25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー8として、式(3−8)に相当し、分子量はMw4300であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.287g、水0.888g、イソプロパノール8.196g、テトラヒドロフラン4.494gを加え撹拌した。そこに化合物3を4g(全シラン中で35モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン4.751g(全シラン中で50モル%)、4−メトキシ−N−(3−(トリエトキシシリル)プロピル)ベンゼンスルホンアミド1.949g(全シラン中で15モル%)を室温で加え、40℃に加熱して6時間反応させた。室温に戻し、酢酸エチル64.20g、水32.10gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテル25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー9として、式(3−9)に相当し、分子量はMw4800であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液8.88g、イソプロパノール30.72g、テトラヒドロフラン30.72gを加え撹拌した。そこに化合物3を3.62g(全シラン中で10モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン3.01g(全シラン中で10モル%)、メチルトリエトキシシラン15.00g(全シラン中で80モル%)を室温で加え、40℃に加熱して4時間反応させた。室温に戻し、酢酸エチル129.81gを加え、0.2N塩酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー10として、式(3−10)に相当し、分子量はMw1500であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液1.541g、イソプロパノール7.99g、テトラヒドロフラン7.99gを加え撹拌した。そこに化合物3を0.63g(全シラン中で10モル%)、(3−ビフェノキシ)メチルトリエトキシシラン5.00g(全シラン中で90モル%)を室温で加え、40℃に加熱して4時間反応させた。室温に戻し、酢酸エチル33.77gを加え、0.2N塩酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー11として、式(3−11)に相当し、分子量はMw3500であった。
100mlの反応フラスコに35重量%のテトラエチルアンモニウム水溶液0.34g、超純水1.94g、イソプロパノール4.13g、テトラヒドロフラン4.13gを加え撹拌した。そこに化合物3を6.89g、アセトキシメチルトリエトキシシラン2.36g、(4−(1−エトキシエトキシ)−2,6−ジメチルフェニル)トリメトキシシラン(化合物7)3.14gを室温で加え、40度に加熱して4時間反応させた。室温に戻し、酢酸エチル62.00gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート30gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー12として、式(3−12)に相当し、分子量はMw4000であった。
100mlの反応フラスコに35重量%のテトラエチルアンモニウム水溶液0.419g、超純水2.42g、イソプロパノール5.45g、テトラヒドロフラン5.45gを加え撹拌した。そこに化合物3を8.57g、トリエトキシ(3−((テトラヒドロ―2H−ピラン―2イル)オキシ)プロピル)シラン1.53g、(4−(1−エトキシエトキシ)−2,6−ジメチルフェニル)トリメトキシシラン(化合物7)6.26gを室温で加え、40度に加熱して4時間反応させた。室温に戻し、酢酸エチル82.00gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート30gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー13として式(3−13)に相当し、分子量はMw2800であった。
100mlの反応フラスコに35重量%のテトラエチルアンモニウム水溶液0.34g、超純水1.94g、イソプロパノール4.13g、テトラヒドロフラン4.13gを加え撹拌した。そこに化合物3を6.89g、3−グリシドキシプロピルトリメトキシシラン2.36g、(4−(1−エトキシエトキシ)−2,6−ジメチルフェニル)トリメトキシシラン(化合物7)3.14gを室温で加え、40度に加熱して4時間反応させた。室温に戻し、酢酸エチル62.00gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート30gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー14として式(3−14)に相当し、分子量はMw3800であった。
100mlの反応フラスコに35質量%のテトラエチルアンモニウム水溶液0.436g、水1.351g、イソプロパノール9.362g、テトラヒドロフラン5.133gを加え撹拌した。そこにフェニルトリメトキシシランを5.000g(全シラン中で50モル%)、(4−(1−エトキシエトキシ)フェニル)トリメトキシシラン7.222g(全シラン中で50モル%)を室温で加え、40℃に加熱して4時間反応させた。室温に戻し、酢酸エチル73.33gを加え、0.1N酢酸水溶液にて中和した。分液ロートに移し、水で3回洗浄した後、プロピレングリコールモノメチルエーテルアセテート25gを添加し、有機層を濃縮して溶媒置換を行った。得られたポリマーはポリマー12として、式(4−1)に相当し、分子量はMw5200であった。
上記合成例1乃至14及び比較合成例1で得られたケイ素含有ポリマー、酸、硬化触媒、添加剤、溶媒を表1に示す割合になるように混合し、0.02μmのフッ素樹脂製のフィルターで濾過することによって、膜形成組成物である硬化性樹脂組成物の溶液をそれぞれ調製した。表1中のポリマーの割合はポリマー溶液の質量ではなく、ポリマー自体の質量を示した。
表1中でトリフェニルスルホニウムトリフルオロメタンスルホネートはTPS105、p−トルエンスルホン酸ピリジニウム塩はpPTS、プロピレングリコールモノメチルエーテルアセテートはPGMEA、プロピレングリコールモノメチルエーテルはPGME、DIC社製非イオン性界面活性剤をR30N(製品名)とした。水は超純水を用いた。各添加量は質量部で示した。
実施例1乃至15、比較例1乃至2で調製した硬化性樹脂組成物をスピナーを用い、シリコンウェハ上にそれぞれ塗布した。ホットプレート上で215℃1分間加熱し、硬化性樹脂組成膜(膜厚0.05μm)を形成した。そして、硬化性樹脂組成膜を分光エリプソメーター(J.A.Woollam社製、VUV−VASEVU−302)を用い、屈折率(n値)及び光学吸光係数(k値、減衰係数とも呼ぶ)を測定した。
実施例1乃至15、比較例1乃至2で調製した硬化性樹脂組成物をスピナーを用い、シリコンウェハ上にそれぞれ塗布した。ホットプレート上で215℃1分間加熱し、硬化性樹脂組成膜(膜厚0.05μm)を形成した。その後、プロピレングリコールモノメチルエーテルアセテートに浸し、浸漬前後の膜厚測定を行い、5nm以上変化したものを×とした。
ダイセル化学工業(株)製、商品名:EHPE3150(40.0g)と9−アントラセンカルボン酸(20.3g)と安息香酸(13.7g)をプロピレングリコールモノメチルエーテル(302.0g)に溶解させた後、ベンジルトリエチルアンモニウム1.5gを加え、24時間還流し反応させた。反応後溶液をイオン交換法を用いて精製し、ポリマー溶液を得た。得られたポリマー(式(5−1)に相当)のGPC分析を行ったところ、標準ポリスチレン換算にて重量平均分子量は4100であった。
得られたポリマー溶液5g(ポリマーの固形分は16質量%)に、テトラメトキシメチルグリコールウリル0.2g、ピリジニウム−p−トルエンスルホナート0.03g、メガファック[登録商標]R−30(DIC(株)(旧大日本インキ化学(株))製、商品名)0.0008g、プロピレングリコールモノメチルエーテル6.4g、プロピレングリコールモノメチルエーテルアセテート4.5gを混合して溶液とした。その後、孔径0.10μmのポリエチレン製ミクロフィルターを用いて濾過し、更に、孔径0.05μmのポリエチレン製ミクロフィルターを用いて濾過して、多層膜によるリソグラフィープロセスに用いる有機レジスト下層膜形成組成物の溶液を調製した。
図1に示すように段差基板2上に、スピンコーターを用いて、実施例1乃至15、比較例1乃至2の硬化性樹脂組成物を塗布し、その後215℃のホットプレート上で1分間加熱することにより、膜厚180nmの硬化性樹脂膜1を形成した。前記段差基板は、CVD−TEOSから成る高さ300nm、最少幅が20nmのホールパターンを用いた。次いで、得られた基板を断面SEMにより穴埋め形状(埋め込み性)を観察し、穴埋め特性を評価した。ボイドの発生無く良好な埋め込み性示した場合を良好とした。
硬化性や埋め込み性等の良好な効果を有する膜形成組成物、半導体装置のリソグラフィー工程に用いるレジスト下層膜として使用することができる。
2 段差基板
Claims (9)
- シランとして加水分解性シラン、その加水分解物、又はその加水分解縮合物を含み、該加水分解性シランが式(1):
〔式(1)中、R1は式(2):
(式(2)中、R4は水素原子、炭素原子数1乃至10のアルキル基、又はアシル基を示し、R5は水素原子、炭素原子数1乃至10のアルキル基、又は炭素原子数1乃至10のアルコキシ基を有する炭素原子数1乃至10のアルキル基を示し、R6は炭素原子数1乃至10のアルキル基を示し、n1は0乃至10の整数を示し、n2は0又は1の整数を示し、n3、n4及びn5は整数であって、n3は1≦n3≦5、n4は0≦n4≦4、n5は0≦n5≦4を示す。そしてk1はn1が1乃至10の整数を示すときの、ケイ素原子との結合端を示し、k2はn1が0を示し及びn2が1を示すときの、ケイ素原子との結合端を示し、k3はn1及びn2が0を示すときの、ケイ素原子との結合端を示す。)で示される有機基であり且つSi−C結合又はSi−O結合によりケイ素原子と結合しているものである。R2はアルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、アミノ基、もしくはシアノ基を有する有機基、又はこれらの組み合わせであり且つSi−C結合によりケイ素原子と結合しているものである。R3はアルコキシ基、アシルオキシ基、又はハロゲン基を示す。aは1の整数を示し、bは0乃至2の整数を示し、a+bは1乃至3の整数を示す。〕で示される加水分解性シランを含む膜形成組成物。 - 該加水分解性シランが、式(1)で示される加水分解性シランとその他の加水分解性シランの組み合わせであり、その他の加水分解性シランが式(3):
(式(3)中、R7はアルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアルキル基、アルコキシアリール基、アルコキシアルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、スルホンアミド基、もしくはシアノ基を有する有機基、又はこれらの組み合わせで且つSi−C結合によりケイ素原子と結合しているものであり、R8はアルコキシ基、アシルオキシ基、又はハロゲン基を示し、cは0乃至3の整数を示す。)で示される加水分解性シラン、及び式(4):
(式(4)中、R9はアルキル基で且つSi−C結合によりケイ素原子と結合しているものであり、R10はアルコキシ基、アシルオキシ基、又はハロゲン基を示し、Yはアルキレン基又はアリーレン基を示し、dは0又は1の整数を示し、eは0又は1の整数である。)で示される加水分解性シランからなる群より選ばれた少なくとも1種の加水分解性シランである請求項1に記載の膜形成組成物。 - 請求項1の式(1)で示される加水分解性シランと請求項2の式(3)で示される加水分解性シランの組み合わせからなる加水分解性シランの加水分解縮合物をポリマーとして含む膜形成組成物。
- 更に塩を含む請求項1乃至請求項3のいずれか1項に記載の膜形成組成物。
- 膜形成組成物が、リソグラフィー工程に使用されるレジスト下層膜形成組成物である請求項1乃至請求項4のいずれか1項に記載の膜形成組成物。
- 請求項5に記載のレジスト下層膜形成組成物の硬化物からなる、半導体基板上に形成されたレジスト下層膜。
- 請求項5に記載のレジスト下層膜形成組成物を半導体基板上に塗布し、焼成しレジスト下層膜を形成する工程、前記レジスト下層膜の上にレジスト組成物を塗布しレジスト膜を形成する工程、前記レジスト膜を露光する工程、露光後に該レジスト膜を現像しレジストパターンを得る工程、前記レジストパターンによりレジスト下層膜をエッチングする工程、及びパターン化されたレジストとレジスト下層膜により半導体基板を加工する工程を含む半導体装置の製造方法。
- 半導体基板上に有機下層膜を形成する工程、その上に請求項5に記載のレジスト下層膜形成組成物を塗布し焼成しレジスト下層膜を形成する工程、前記レジスト下層膜の上にレジスト組成物を塗布しレジスト膜を形成する工程、前記レジスト膜を露光する工程、露光後に該レジスト膜を現像しレジストパターンを得る工程、前記レジストパターンによりレジスト下層膜をエッチングする工程、パターン化されたレジスト下層膜により有機下層膜をエッチングする工程、及びパターン化された有機下層膜により半導体基板を加工する工程を含む半導体装置の製造方法。
- 式(1’):
〔式(1’)中、R1は式(2’):
(式(2’)中、R4は水素原子、炭素原子数1乃至10のアルキル基、又はアシル基を示し、R5は水素原子、炭素原子数1乃至10のアルキル基、又は炭素原子数1乃至10のアルコキシ基を有する炭素原子数1乃至10のアルキル基を示し、R6は炭素原子数1乃至10のアルキル基を示し、n1は0乃至10の整数を示し、n2は0又は1の整数を示し、n3、n4及びn5は整数であって、n3は1≦n3≦5、n4は0≦n4≦4、n5は0≦n5≦4を示す。そしてk1はn1が1乃至10を示すときの、ケイ素原子との結合端を示し、k2はn1が0を示し及びn2が1を示すときの、ケイ素原子との結合端を示し、k3はn1及びn2が0を示すときの、ケイ素原子との結合端を示す。)で示される有機基であり且つSi−C結合又はSi−O結合によりケイ素原子と結合しているものである。R2はアルキル基、アリール基、ハロゲン化アルキル基、ハロゲン化アリール基、アルコキシアリール基、アルケニル基、又はエポキシ基、アクリロイル基、メタクリロイル基、メルカプト基、アミノ基、もしくはシアノ基を有する有機基、又はこれらの組み合わせであり且つSi−C結合によりケイ素原子と結合しているものである。R3はアルコキシ基、アシルオキシ基、又はハロゲン基を示す。aは1の整数を示し、bは0乃至2の整数を示し、a+bは1乃至3の整数を示す。〕で示される加水分解性シラン。
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WO2017154545A1 (ja) * | 2016-03-10 | 2017-09-14 | Jsr株式会社 | レジストプロセス用膜形成材料、パターン形成方法及び重合体 |
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CN111433675B (zh) * | 2017-12-13 | 2023-08-29 | 株式会社尼康 | 图案形成方法、晶体管的制造方法和图案形成用部件 |
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