JPWO2014199915A1 - Polybutylene terephthalate resin composition and injection molded article - Google Patents

Polybutylene terephthalate resin composition and injection molded article Download PDF

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JPWO2014199915A1
JPWO2014199915A1 JP2015522750A JP2015522750A JPWO2014199915A1 JP WO2014199915 A1 JPWO2014199915 A1 JP WO2014199915A1 JP 2015522750 A JP2015522750 A JP 2015522750A JP 2015522750 A JP2015522750 A JP 2015522750A JP WO2014199915 A1 JPWO2014199915 A1 JP WO2014199915A1
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resin composition
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polybutylene terephthalate
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幸祐 丸山
幸祐 丸山
耕一 坂田
耕一 坂田
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    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract

成形時において薄肉に成形し得るほどに十分な流動性を有し、薄肉に成形した場合でも優れた難燃性を有するポリブチレンテレフタレート樹脂組成物、及び該樹脂組成物を用いてなる射出成形品を提供する。(A)固有粘度0.70〜1.00g/dLのポリブチレンテレフタレート樹脂100質量部に対し、(B)臭素化エポキシ系難燃剤及び/又は臭素化アクリレート系難燃剤を合計で20〜65質量部と、(C)アンチモン系難燃助剤10〜30質量部と、(D)タルク3〜15質量部と、(E)水酸基価100以上の多価水酸基含有化合物1〜10質量部とを含むポリブチレンテレフタレート樹脂組成物、及び該樹脂組成物を射出成形してなり、少なくとも一部に厚さ0.2〜0.5mmの薄肉部を有する射出成形品である。Polybutylene terephthalate resin composition having sufficient fluidity that can be molded into a thin wall at the time of molding, and excellent flame retardancy even when molded into a thin wall, and an injection-molded product using the resin composition I will provide a. (A) With respect to 100 parts by mass of polybutylene terephthalate resin having an intrinsic viscosity of 0.70 to 1.00 g / dL, a total of 20 to 65 masses of (B) brominated epoxy flame retardant and / or brominated acrylate flame retardant Parts, (C) 10-30 parts by mass of an antimony flame retardant aid, (D) 3-15 parts by mass of talc, and (E) 1-10 parts by mass of a polyhydric hydroxyl group-containing compound having a hydroxyl value of 100 or more. A polybutylene terephthalate resin composition containing the resin composition, and an injection-molded product obtained by injection-molding the resin composition and having a thin portion having a thickness of 0.2 to 0.5 mm at least partially.

Description

本発明はポリブチレンテレフタレート樹脂組成物に関し、より詳細には、薄肉成形品における難燃性や、成形時の流動性に優れたポリブチレンテレフタレート樹脂組成物及び射出成形品に関する。   The present invention relates to a polybutylene terephthalate resin composition, and more particularly to a polybutylene terephthalate resin composition and an injection-molded article excellent in flame retardancy in a thin molded article and fluidity during molding.

ポリブチレンテレフタレート(以下、「PBT」とも呼ぶ。)樹脂は、優れた機械的特性、電気的特性等を有するため、特に電気・電子部品分野の種々の成形品の材料として広く用いられている。   Polybutylene terephthalate (hereinafter also referred to as “PBT”) resin is widely used as a material for various molded products, particularly in the field of electrical and electronic parts, because it has excellent mechanical properties, electrical properties, and the like.

このような成形品に用いられる樹脂組成物には、一般的に高い難燃性を有することが求められるため、PBT樹脂の難燃性を改善するべく種々の検討がなされてきた(例えば、特許文献1〜3参照)。また近年は、各種部品の小型軽量化の要求から、成形品の肉厚はますます薄くなる傾向にあるため、成形時におけるPBT樹脂の流動性を向上させる技術も検討されてきている(例えば、特許文献4参照)。さらにこれらの技術を組み合わせて、PBT樹脂に難燃性と流動性の双方を付与する検討もなされてきている(例えば、特許文献5〜6参照)。しかし、成形品の肉厚が薄くなるほど難燃性の達成は困難となるため、実際には流動性向上の効果を十分に発揮できるような極めて薄肉の成形品における難燃性を達成できるようなPBT樹脂組成物は未だ知られていないのが現状である。   Since resin compositions used for such molded articles are generally required to have high flame retardancy, various studies have been made to improve the flame retardancy of PBT resins (for example, patents). References 1-3). In recent years, due to demands for reducing the size and weight of various parts, the thickness of molded products tends to become thinner. Therefore, a technique for improving the fluidity of PBT resin during molding has been studied (for example, (See Patent Document 4). Furthermore, studies have been made to combine these techniques to impart both flame retardancy and fluidity to PBT resins (see, for example, Patent Documents 5 to 6). However, as the thickness of the molded product becomes thinner, it becomes more difficult to achieve flame retardancy, so in practice it is possible to achieve flame retardancy in an extremely thin molded product that can fully demonstrate the effect of improving fluidity. The present situation is that the PBT resin composition is not yet known.

特開2004−263174号公報JP 2004-263174 A 特開2007−161946号公報JP 2007-161946 A 特開2008−115209号公報JP 2008-115209 A 国際公開第2009/050859号公報International Publication No. 2009/050859 特開2009−173857号公報JP 2009-173857 A 特開平04−351657号公報Japanese Patent Laid-Open No. 04-351657

本発明は、成形時において薄肉に成形し得るほどに十分な流動性を有し、薄肉に成形した場合でも優れた難燃性を有するポリブチレンテレフタレート樹脂組成物、及び該樹脂組成物を用いてなる射出成形品を提供することを課題とする。   The present invention uses a polybutylene terephthalate resin composition having sufficient fluidity that can be formed into a thin wall at the time of molding, and excellent flame retardancy even when formed into a thin wall, and the resin composition. It is an object to provide an injection molded product.

前記課題を解決する本発明は以下の通りである。
〔1〕(A)固有粘度0.70〜1.00g/dLのポリブチレンテレフタレート樹脂100質量部に対し、(B)臭素系難燃剤として(B−1)臭素化エポキシ系難燃剤及び/又は(B−2)臭素化ポリアクリレート系難燃剤を合計で20〜65質量部と、(C)アンチモン系難燃助剤10〜30質量部と、(D)タルク3〜15質量部と、(E)水酸基価100以上の多価水酸基含有化合物1〜10質量部とを含むことを特徴とするポリブチレンテレフタレート樹脂組成物。
The present invention for solving the above problems is as follows.
[1] (B) Brominated epoxy flame retardant and / or (B-1) brominated flame retardant and 100 mass parts of polybutylene terephthalate resin with an intrinsic viscosity of 0.70 to 1.00 g / dL (B-2) 20 to 65 parts by mass of brominated polyacrylate flame retardant in total, (C) 10 to 30 parts by mass of antimony flame retardant aid, (D) 3 to 15 parts by mass of talc, E) A polybutylene terephthalate resin composition comprising 1 to 10 parts by mass of a polyhydric hydroxyl group-containing compound having a hydroxyl value of 100 or more.

〔2〕さらに、(F)滴下防止剤を、ポリブチレンテレフタレート樹脂100質量部に対し0.5〜5質量部含む、前記〔1〕に記載のポリブチレンテレフタレート樹脂組成物。 [2] The polybutylene terephthalate resin composition according to [1], further including (F) 0.5 to 5 parts by mass of an anti-dripping agent with respect to 100 parts by mass of the polybutylene terephthalate resin.

〔3〕さらに、(G)ガラス繊維を、全体に対し10〜40質量%含む、前記〔1〕または〔2〕に記載のポリブチレンテレフタレート樹脂組成物。 [3] The polybutylene terephthalate resin composition according to [1] or [2], further including (G) 10 to 40% by mass of glass fiber.

〔4〕有機成分全体における臭素含有量が10〜20質量%である、前記〔1〕から〔3〕のいずれかに記載のポリブチレンテレフタレート樹脂組成物。 [4] The polybutylene terephthalate resin composition according to any one of [1] to [3], wherein the bromine content in the entire organic component is 10 to 20% by mass.

〔5〕前記〔1〕から〔4〕のいずれかに記載のポリブチレンテレフタレート樹脂組成物を射出成形してなり、少なくとも一部に厚さ0.2〜0.5mmの薄肉部を有する射出成形品。 [5] Injection molding formed by injection-molding the polybutylene terephthalate resin composition according to any one of [1] to [4], and having a thin portion having a thickness of 0.2 to 0.5 mm at least partially. Goods.

本発明によれば、成形時において薄肉に成形し得るほどに十分な流動性を有し、薄肉に成形した場合でも優れた難燃性を有するポリブチレンテレフタレート樹脂組成物、及び該樹脂組成物を用いてなる射出成形品を提供することができる。   According to the present invention, there is provided a polybutylene terephthalate resin composition having sufficient fluidity that can be molded into a thin wall at the time of molding, and excellent flame retardancy even when molded into a thin wall, and the resin composition. The injection-molded product used can be provided.

流動性の測定に用いる試験片を示す斜視図である。It is a perspective view which shows the test piece used for a fluidity | liquidity measurement.

<ポリブチレンテレフタレート樹脂組成物>
本発明のポリブチレンテレフタレート樹脂組成物は、(A)固有粘度0.70〜1.00g/dLのポリブチレンテレフタレート樹脂100質量部に対し、(B)臭素系難燃剤として(B−1)臭素化エポキシ系難燃剤及び/又は(B−2)臭素化ポリアクリレート系難燃剤を合計で20〜65質量部と、(C)アンチモン系難燃助剤10〜30質量部と、(D)タルク3〜15質量部と、(E)水酸基価100以上の多価水酸基含有化合物1〜10質量部とを含むことを特徴としている。
本発明のPBT樹脂は、上記(A)〜(E)成分を所定量含むことで、UL94に準拠した厚さ0.2mmの難燃性をV−0とし、所定の射出成形により成形する成形品における厚さ0.5mmの薄肉部の流動長を40mm以上とすることができる。つまり、成形時において流動性に優れ、薄肉に成形した場合でも難燃性に優れる。
以下、本発明のPBT樹脂組成物の各成分について詳述する。
<Polybutylene terephthalate resin composition>
The polybutylene terephthalate resin composition of the present invention comprises (B) bromine-based flame retardant (B-1) bromine with respect to 100 parts by weight of (A) polybutylene terephthalate resin having an intrinsic viscosity of 0.70 to 1.00 g / dL. 20 to 65 parts by mass of the totalized epoxy flame retardant and / or (B-2) brominated polyacrylate flame retardant, 10 to 30 parts by mass of (C) antimony flame retardant aid, and (D) talc 3 to 15 parts by mass and (E) 1 to 10 parts by mass of a polyhydric hydroxyl group-containing compound having a hydroxyl value of 100 or more.
The PBT resin of the present invention includes a predetermined amount of the components (A) to (E), so that the flame retardancy with a thickness of 0.2 mm conforming to UL94 is set to V-0, and molding is performed by predetermined injection molding. The flow length of the thin portion having a thickness of 0.5 mm in the product can be 40 mm or more. That is, it is excellent in fluidity at the time of molding and excellent in flame retardancy even when molded into a thin wall.
Hereinafter, each component of the PBT resin composition of this invention is explained in full detail.

[(A)ポリブチレンテレフタレート樹脂]
ポリブチレンテレフタレート樹脂(PBT樹脂)は、少なくともテレフタル酸又はそのエステル形成性誘導体(C1−6のアルキルエステルや酸ハロゲン化物等)を含むジカルボン酸成分と、少なくとも炭素原子数4のアルキレングリコール(1,4−ブタンジオール)又はそのエステル形成性誘導体(アセチル化物等)を含むグリコール成分とを重縮合して得られる樹脂である。PBT樹脂は、ホモポリブチレンテレフタレートに限らず、ブチレンテレフタレート単位を60モル%以上(特に75モル%以上95モル%以下)含有する共重合体であってもよい。
[(A) Polybutylene terephthalate resin]
The polybutylene terephthalate resin (PBT resin) is composed of a dicarboxylic acid component containing at least terephthalic acid or an ester-forming derivative thereof (C 1-6 alkyl ester, acid halide, etc.), and an alkylene glycol having at least 4 carbon atoms (1 , 4-butanediol) or an ester-forming derivative thereof (acetylated product, etc.) and a resin obtained by polycondensation. The PBT resin is not limited to homopolybutylene terephthalate but may be a copolymer containing 60 mol% or more (particularly 75 mol% or more and 95 mol% or less) of a butylene terephthalate unit.

PBT樹脂の末端カルボキシル基量は、本発明の効果を阻害しない限り特に限定されない。PBT樹脂の末端カルボキシル基量は、30meq/kg以下が好ましく、25meq/kg以下がより好ましい。   The amount of the terminal carboxyl group of the PBT resin is not particularly limited as long as the effect of the present invention is not inhibited. The amount of terminal carboxyl groups of the PBT resin is preferably 30 meq / kg or less, and more preferably 25 meq / kg or less.

PBT樹脂の固有粘度(IV)は0.70〜1.00dL/gであり、好ましくは0.72〜0.95dL/g、さらに好ましくは0.75〜0.90dL/gである。かかる範囲の固有粘度のPBT樹脂を用いる場合には、得られるPBT樹脂組成物が特に難燃性と流動性に優れたものとなる。逆に固有粘度0.70dL/g未満では優れた難燃性が得られず、1.00dL/gを超えると優れた流動性が得られない。
また、固有粘度が上記範囲のPBT樹脂は、異なる固有粘度を有するPBT樹脂をブレンドして、固有粘度を調整することもできる。例えば、固有粘度0.9dL/gのPBT樹脂と固有粘度0.7dL/gのPBT樹脂とをブレンドすることにより、固有粘度0.8dL/gのPBT樹脂を調製することができる。PBT樹脂の固有粘度(IV)は、例えば、o−クロロフェノール中で温度35℃の条件で測定することができる。
The intrinsic viscosity (IV) of the PBT resin is 0.70 to 1.00 dL / g, preferably 0.72 to 0.95 dL / g, and more preferably 0.75 to 0.90 dL / g. When a PBT resin having an intrinsic viscosity in such a range is used, the obtained PBT resin composition is particularly excellent in flame retardancy and fluidity. Conversely, if the intrinsic viscosity is less than 0.70 dL / g, excellent flame retardancy cannot be obtained, and if it exceeds 1.00 dL / g, excellent fluidity cannot be obtained.
The PBT resin having an intrinsic viscosity in the above range can be adjusted by blending PBT resins having different intrinsic viscosities. For example, a PBT resin having an intrinsic viscosity of 0.8 dL / g can be prepared by blending a PBT resin having an intrinsic viscosity of 0.9 dL / g and a PBT resin having an intrinsic viscosity of 0.7 dL / g. The intrinsic viscosity (IV) of the PBT resin can be measured, for example, in o-chlorophenol at a temperature of 35 ° C.

PBT樹脂において、テレフタル酸及びそのエステル形成性誘導体以外のジカルボン酸成分(コモノマー成分)としては、例えば、イソフタル酸、フタル酸、2,6−ナフタレンジカルボン酸、4,4’−ジカルボキシジフェニルエーテル等のC8−14の芳香族ジカルボン酸;コハク酸、アジピン酸、アゼライン酸、セバシン酸等のC4−16のアルカンジカルボン酸;シクロヘキサンジカルボン酸等のC5−10のシクロアルカンジカルボン酸;これらのジカルボン酸成分のエステル形成性誘導体(C1−6のアルキルエステル誘導体や酸ハロゲン化物等)が挙げられる。これらのジカルボン酸成分は、単独で又は2種以上を組み合わせて使用できる。In the PBT resin, as dicarboxylic acid components (comonomer components) other than terephthalic acid and its ester-forming derivatives, for example, isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 4,4′-dicarboxydiphenyl ether, etc. C 8-14 aromatic dicarboxylic acids; C 4-16 alkane dicarboxylic acids such as succinic acid, adipic acid, azelaic acid and sebacic acid; C 5-10 cycloalkane dicarboxylic acids such as cyclohexane dicarboxylic acid; these dicarboxylic acids Examples thereof include ester-forming derivatives of acid components (C 1-6 alkyl ester derivatives, acid halides, and the like). These dicarboxylic acid components can be used alone or in combination of two or more.

これらのジカルボン酸成分の中では、イソフタル酸等のC8−12の芳香族ジカルボン酸、及び、アジピン酸、アゼライン酸、セバシン酸等のC6−12のアルカンジカルボン酸がより好ましい。Among these dicarboxylic acid components, C 8-12 aromatic dicarboxylic acids such as isophthalic acid, and C 6-12 alkanedicarboxylic acids such as adipic acid, azelaic acid, and sebacic acid are more preferable.

PBT樹脂において、1,4−ブタンジオール以外のグリコール成分(コモノマー成分)としては、例えば、エチレングリコール、プロピレングリコール、トリメチレングリコール、1,3−ブチレングリコール、ヘキサメチレングリコール、ネオペンチルグリコール、1,3−オクタンジオール等のC2−10のアルキレングリコール;ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール等のポリオキシアルキレングリコール;シクロヘキサンジメタノール、水素化ビスフェノールA等の脂環式ジオール;ビスフェノールA、4,4’−ジヒドロキシビフェニル等の芳香族ジオール;ビスフェノールAのエチレンオキサイド2モル付加体、ビスフェノールAのプロピレンオキサイド3モル付加体等の、ビスフェノールAのC2−4のアルキレンオキサイド付加体;又はこれらのグリコールのエステル形成性誘導体(アセチル化物等)が挙げられる。これらのグリコール成分は、単独で又は2種以上を組み合わせて使用できる。In the PBT resin, as glycol components (comonomer components) other than 1,4-butanediol, for example, ethylene glycol, propylene glycol, trimethylene glycol, 1,3-butylene glycol, hexamethylene glycol, neopentyl glycol, 1, C 2-10 alkylene glycol such as 3-octanediol; polyoxyalkylene glycol such as diethylene glycol, triethylene glycol and dipropylene glycol; cycloaliphatic diol such as cyclohexanedimethanol and hydrogenated bisphenol A; bisphenol A, 4, Bisphenols, such as aromatic diols such as 4'-dihydroxybiphenyl; ethylene oxide 2-mole adducts of bisphenol A, propylene oxide 3-mole adducts of bisphenol A, etc. Alkylene oxide adducts of C 2-4 of A; or ester-forming derivatives of these glycols (acetylated, etc.). These glycol components can be used alone or in combination of two or more.

これらのグリコール成分の中では、エチレングリコール、トリメチレングリコール等のC2−6のアルキレングリコール、ジエチレングリコール等のポリオキシアルキレングリコール、又は、シクロヘキサンジメタノール等の脂環式ジオール等がより好ましい。Among these glycol components, C 2-6 alkylene glycol such as ethylene glycol and trimethylene glycol, polyoxyalkylene glycol such as diethylene glycol, and alicyclic diol such as cyclohexanedimethanol are more preferable.

ジカルボン酸成分及びグリコール成分の他に使用できるコモノマー成分としては、例えば、4−ヒドロキシ安息香酸、3−ヒドロキシ安息香酸、6−ヒドロキシ−2−ナフトエ酸、4−カルボキシ−4’−ヒドロキシビフェニル等の芳香族ヒドロキシカルボン酸;グリコール酸、ヒドロキシカプロン酸等の脂肪族ヒドロキシカルボン酸;プロピオラクトン、ブチロラクトン、バレロラクトン、カプロラクトン(ε−カプロラクトン等)等のC3−12ラクトン;これらのコモノマー成分のエステル形成性誘導体(C1−6のアルキルエステル誘導体、酸ハロゲン化物、アセチル化物等)が挙げられる。Examples of comonomer components that can be used in addition to the dicarboxylic acid component and the glycol component include 4-hydroxybenzoic acid, 3-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, and 4-carboxy-4′-hydroxybiphenyl. Aromatic hydroxycarboxylic acids; Aliphatic hydroxycarboxylic acids such as glycolic acid and hydroxycaproic acid; C 3-12 lactones such as propiolactone, butyrolactone, valerolactone, caprolactone (ε-caprolactone, etc.); esters of these comonomer components And forming derivatives (C 1-6 alkyl ester derivatives, acid halides, acetylated compounds, etc.).

[(B)臭素系難燃剤]
本発明のPBT樹脂組成物は(B)臭素系難燃剤として(B−1)臭素化エポキシ系難燃剤及び/又は(B−2)臭素化ポリアクリレート系難燃剤を含有する。本発明のPBT樹脂組成物は、特定の(B)臭素系難燃剤と、後述する(D)タルクおよび(E)多価水酸基含有化合物を組み合わせて用いることにより、PBT樹脂組成物に高い難燃性を付与しつつ、顕著な流動性の改善効果を示す。(B)の特定の臭素系難燃剤以外の難燃剤との組み合わせを配合した場合は、十分な難燃性と流動性の改善効果が得られない。
[(B) Brominated flame retardant]
The PBT resin composition of the present invention contains (B-1) a brominated epoxy flame retardant and / or (B-2) a brominated polyacrylate flame retardant as (B) a brominated flame retardant. The PBT resin composition of the present invention uses a specific (B) bromine-based flame retardant in combination with (D) talc and (E) a polyhydric hydroxyl group-containing compound, which will be described later. It shows a remarkable fluidity improvement effect while imparting the properties. When a combination with a flame retardant other than the specific brominated flame retardant (B) is blended, sufficient flame retardancy and fluidity improvement effects cannot be obtained.

(B−1)臭素化エポキシ系難燃剤としては、下記式(1)で表されるポリ(テトラブロム)ビスフェノールA型エポキシ化合物が好ましい。

Figure 2014199915
(B-1) As a brominated epoxy flame retardant, a poly (tetrabromo) bisphenol A type epoxy compound represented by the following formula (1) is preferable.
Figure 2014199915

また、(B−1)臭素化エポキシ系難燃剤として、両方または一方の末端が封止された臭素化エポキシ系難燃剤を使用してもよい。末端を封止した臭素化エポキシ系難燃剤を使用すれば、成形時の樹脂組成物の流動性が高くなるため好ましい。「流動性が高くなる」とは、実施例に記載の方法で測定した厚さ0.5mmでの流動長が、40mm以上である。   Moreover, you may use the brominated epoxy flame retardant with which both or one terminal was sealed as (B-1) brominated epoxy flame retardant. It is preferable to use a brominated epoxy flame retardant whose end is sealed because the fluidity of the resin composition at the time of molding becomes high. “High fluidity” means that the flow length at a thickness of 0.5 mm measured by the method described in Examples is 40 mm or more.

末端封止された臭素化エポキシ系難燃剤の中でも、下記式(2)で表されるビスフェノールA型エポキシ化合物を用いると、得られる樹脂組成物の機械的特性も優れるため好ましい。なお、末端封止にはブロモフェノールが好ましく使用されるが、ブロモフェノールの中でもトリブロモフェノールが特に好ましく使用される。

Figure 2014199915

(上記式(2)中の、xは1以上5以下の整数である。)Among the end-capped brominated epoxy flame retardants, it is preferable to use a bisphenol A type epoxy compound represented by the following formula (2) because the mechanical properties of the resulting resin composition are excellent. Note that bromophenol is preferably used for end-capping, but tribromophenol is particularly preferably used among bromophenols.
Figure 2014199915

(In the above formula (2), x is an integer of 1 or more and 5 or less.)

本発明において(B)臭素系難燃剤として用いる(B−1)臭素化エポキシ系難燃剤は、平均重合度nが10〜50であり、且つ難燃剤として使用できるものであることが好ましい。平均重合度はより好ましくは11〜40、さらに好ましくは11〜20である。平均重合度が10以上であれば、臭素化エポキシ系難燃剤のエポキシ当量が大きくなり過ぎないため、PBT樹脂との反応による成形加工性の低下を抑制することができ、また、平均重合度が50以下であれば、PBT樹脂組成物の流動性を損なわずに難燃性を付与することができる。   In the present invention, the (B-1) brominated epoxy flame retardant used as (B) a brominated flame retardant preferably has an average polymerization degree n of 10 to 50 and can be used as a flame retardant. The average degree of polymerization is more preferably 11-40, and still more preferably 11-20. If the average degree of polymerization is 10 or more, since the epoxy equivalent of the brominated epoxy flame retardant does not become too large, it is possible to suppress a decrease in molding processability due to the reaction with the PBT resin, and the average degree of polymerization is If it is 50 or less, a flame retardance can be provided, without impairing the fluidity | liquidity of a PBT resin composition.

臭素化エポキシ系難燃剤の製造には公知の製造方法が用いられる。例えばテトラブロムビスフェノールAとエピクロルヒドリンを反応させて得られるテトラブロムビスフェノールAジグリシジルエーテルに、更にそのエポキシ基1当量に対して、テトラブロムビスフェノールAをその水酸基が0〜0.96当量になるように混合し、塩基性触媒、例えば水酸化ナトリウム、水酸化リチウム、トリブチルアミン等の存在下に100〜250℃で加熱反応させることにより得ることができる。   A well-known manufacturing method is used for manufacture of a brominated epoxy flame retardant. For example, tetrabromobisphenol A diglycidyl ether obtained by reacting tetrabromobisphenol A with epichlorohydrin is further added such that tetrabromobisphenol A has a hydroxyl group of 0 to 0.96 equivalent to 1 equivalent of its epoxy group. It can be obtained by mixing and heating at 100 to 250 ° C. in the presence of a basic catalyst such as sodium hydroxide, lithium hydroxide, tributylamine and the like.

本発明において(B)臭素系難燃剤として用いる(B−2)臭素化ポリアクリレート系難燃剤は、ペンタブロモベンジルアクリレート及び/又はペンタブロモベンジルメタクリレートに由来する単位を含む重合体である。臭素化ポリアクリレート系難燃剤の平均重合度は、本発明の効果を阻害しない範囲で制限されず、20〜160であるのが好ましく、50〜120であるのがより好ましい。かかる範囲のものを用いることで、得られるPBT樹脂組成物が耐熱性と流動性に優れるものとなる。   In the present invention, the (B-2) brominated polyacrylate flame retardant used as the (B) bromine flame retardant is a polymer containing units derived from pentabromobenzyl acrylate and / or pentabromobenzyl methacrylate. The average degree of polymerization of the brominated polyacrylate flame retardant is not limited as long as the effect of the present invention is not impaired, and is preferably 20 to 160, more preferably 50 to 120. By using the thing of this range, the PBT resin composition obtained will be excellent in heat resistance and fluidity | liquidity.

本発明において好適に使用できる(B−2)臭素化ポリアクリレート系難燃剤の具体例としては、ポリペンタブロムベンジルアクリレート、ポリテトラブロムベンジルアクリレート、ポリトリブロムベンジルアクリレート、ポリペンタブロムベンジルメタクリレート等が挙げられるが、ポリペンタブロムベンジルアクリレートが特に好ましい。   Specific examples of the (B-2) brominated polyacrylate flame retardant that can be suitably used in the present invention include polypentabromobenzyl acrylate, polytetrabromobenzyl acrylate, polytribromobenzyl acrylate, polypentabromobenzyl methacrylate, and the like. Among them, polypentabromobenzyl acrylate is particularly preferable.

本発明における(B−1)臭素化エポキシ系難燃剤と(B−2)臭素化ポリアクリレート系難燃剤の含有量は、両者の合計量として、PBT樹脂100質量部に対し、20〜65質量部であり、好ましくは30〜55質量部である。当該合計含有量が20質量部未満であるとPBT樹脂の難燃化効果が十分でなく、また65質量部を超えると組成物の機械的特性が低下したり、異物が発生し成形品の外観が悪化したりする等の欠点が現れてくる。また、(B−1)臭素化エポキシ系難燃剤と(B−2)臭素化ポリアクリレート系難燃剤の含有割合は、特に限定されないが、(B−1)/(B−2)=100/0〜50/50であれば、本発明の難燃性、流動性改良効果が特に発揮されるため好ましい。   In the present invention, the content of (B-1) brominated epoxy flame retardant and (B-2) brominated polyacrylate flame retardant is 20 to 65 mass with respect to 100 mass parts of PBT resin as the total amount of both. Part, preferably 30 to 55 parts by weight. When the total content is less than 20 parts by mass, the flame retarding effect of the PBT resin is not sufficient, and when it exceeds 65 parts by mass, the mechanical properties of the composition are deteriorated or foreign matters are generated and the appearance of the molded product. Defects such as worsening appear. Further, the content ratio of (B-1) brominated epoxy flame retardant and (B-2) brominated polyacrylate flame retardant is not particularly limited, but (B-1) / (B-2) = 100 / If it is 0-50 / 50, since the flame retardance of this invention and a fluid improvement effect are exhibited especially, it is preferable.

本発明のPBT樹脂組成物中の有機成分全体における臭素含有量が10〜20質量%であることが好ましく、12〜18質量%であることがより好ましく、13〜17質量%であることが特に好ましい。当該臭素含有量が上記範囲内であると、組成物の機械的特性が低下したり、成形品の外観が悪化したりすることなく、十分な難燃化効果を得ることができる。   The bromine content in the entire organic component in the PBT resin composition of the present invention is preferably 10 to 20% by mass, more preferably 12 to 18% by mass, and particularly preferably 13 to 17% by mass. preferable. When the bromine content is within the above range, a sufficient flame retarding effect can be obtained without deteriorating the mechanical properties of the composition or deteriorating the appearance of the molded product.

[(C)アンチモン系難燃助剤]
本発明のPBT樹脂組成物には、難燃助剤として(C)アンチモン系難燃助剤が含まれる。本発明において用いるアンチモン系難燃助剤は、アンチモンを含有し、良好な難燃効果が得られるものであれば、本発明の効果を阻害しない範囲で特に限定されない。本発明において好適に使用されるアンチモン系難燃助剤の具体例としては、三酸化アンチモン、四酸化アンチモン、五酸化アンチモン、アンチモン酸ナトリウム、ハロゲン化アンチモン等が挙げられる。中でも供給性やコスト面で三酸化アンチモンを用いることが好ましい。
[(C) Antimony flame retardant aid]
The PBT resin composition of the present invention contains (C) an antimony flame retardant aid as a flame retardant aid. The antimony flame retardant aid used in the present invention is not particularly limited as long as it contains antimony and a good flame retardant effect can be obtained. Specific examples of the antimony flame retardant aid preferably used in the present invention include antimony trioxide, antimony tetraoxide, antimony pentoxide, sodium antimonate, antimony halide and the like. Of these, it is preferable to use antimony trioxide in terms of supply and cost.

アンチモン系難燃助剤の形態は特に限定されないが、平均粒子径が0.1〜10μmの粒子状であるものが好ましく、平均粒子径が0.3〜5μmであるものがより好ましく、0.5〜2μmであるものが特に好ましい。前記平均粒子径が10μmより大きいと、得られるPBT樹脂組成物に機械的な応力が加えられたときに破壊の起点となりやすく脆さを生じる他、難燃性も低下する。また、0.1μmより小さいと、(A)PBT樹脂と(B)臭素系難燃剤との反応を促し、成形安定性を損なうおそれがある。   The form of the antimony flame retardant aid is not particularly limited, but is preferably in the form of particles having an average particle diameter of 0.1 to 10 μm, more preferably having an average particle diameter of 0.3 to 5 μm, and What is 5-2 micrometers is especially preferable. When the average particle diameter is larger than 10 μm, when mechanical stress is applied to the obtained PBT resin composition, it tends to become a starting point of breakage and causes brittleness, and flame retardancy also decreases. Moreover, when smaller than 0.1 micrometer, there exists a possibility of accelerating | stimulating reaction with (A) PBT resin and (B) bromine-type flame retardant, and impairing molding stability.

前記平均粒子径は、レーザー回折/散乱式粒度分布測定装置LA−920(堀場製作所製)にて、分散媒として蒸留水を用いて測定し、メジアン径として得ることができる。 The average particle diameter can be obtained as a median diameter by measuring with a laser diffraction / scattering particle size distribution analyzer LA-920 (manufactured by Horiba, Ltd.) using distilled water as a dispersion medium.

本発明のPBT樹脂組成物中の(C)アンチモン系難燃助剤の含有量は、(A)PBT樹脂100質量部に対し10〜30質量部であり、好ましくは10〜20質量部である。この含有量が10質量部より小さい場合には難燃助剤としての効果が十分発揮されず、また30質量部より大きい場合には機械的特性が低下する等の欠点が現れてくる。また、(B)臭素系難燃剤の含有量との関係としては、PBT樹脂組成物中における、臭素系難燃剤中の臭素原子及びアンチモン系難燃助剤中のアンチモン原子の質量の合計量が、PBT樹脂組成物中の有機成分の合計量に対して10〜28質量%であってもよく、好ましくは15〜26質量%、特に好ましくは18〜24質量%であってもよい。また、PBT樹脂組成物中における、臭素系難燃剤中の臭素原子の質量と、アンチモン系難燃助剤中のアンチモン原子の質量との比率(臭素原子/アンチモン原子)が、2/1〜4/1であってもよい。アンチモン系難燃助剤が上記を満たすように配合されることで、臭素系難燃剤による難燃性付与効果を効果的に高めることができる。   The content of the (C) antimony flame retardant aid in the PBT resin composition of the present invention is 10 to 30 parts by mass, preferably 10 to 20 parts by mass with respect to 100 parts by mass of the (A) PBT resin. . When the content is less than 10 parts by mass, the effect as a flame retardant aid is not sufficiently exhibited. When the content is more than 30 parts by mass, defects such as deterioration of mechanical properties appear. In addition, the relationship with the content of the brominated flame retardant (B) is that the total amount of bromine atoms in the brominated flame retardant and antimony atoms in the antimony flame retardant auxiliary in the PBT resin composition is The amount of the organic component in the PBT resin composition may be 10 to 28% by mass, preferably 15 to 26% by mass, and particularly preferably 18 to 24% by mass. Moreover, the ratio (bromine atom / antimony atom) between the mass of bromine atoms in the brominated flame retardant and the mass of antimony atoms in the antimony flame retardant auxiliary in the PBT resin composition is 2/1 to 4 / 1 may be sufficient. By blending the antimony flame retardant auxiliary so as to satisfy the above, it is possible to effectively enhance the flame retardancy imparting effect by the bromine flame retardant.

[(D)タルク]
本発明の樹脂組成物には、無機難燃助剤としてさらに(D)タルクが含まれる。タルクとは、ケイ酸塩鉱物の一種であり、水酸化マグネシウム及びケイ酸塩等を含む。
[(D) Talc]
The resin composition of the present invention further contains (D) talc as an inorganic flame retardant aid. Talc is a kind of silicate mineral and includes magnesium hydroxide and silicate.

従来、タルクは、PBT樹脂組成物中に、強化剤、核剤、電気特性向上剤、高熱伝導剤等として添加されてきた。しかし、本発明者らの検討の結果、前述の臭素系難燃剤及びアンチモン系難燃助剤とともにタルクを含むPBT樹脂組成物においては、タルクは優れた難燃助剤として作用することを見出した。   Conventionally, talc has been added to a PBT resin composition as a reinforcing agent, a nucleating agent, an electrical property improving agent, a high thermal conductive agent, and the like. However, as a result of the study by the present inventors, it has been found that talc acts as an excellent flame retardant aid in the PBT resin composition containing talc together with the brominated flame retardant and antimony flame retardant aid described above. .

従来は、例えば、難燃ポリプロピレン樹脂組成物にタルクを添加すると、該樹脂組成物から得られる成形体の難燃性が低下してしまうことが知られていた(清野充ら、「PPの燃焼特性におよぼす難燃剤及びタルクの分布状態の影響」、成形加工、Vol.22 No.5 2010等を参照されたい)。このような知見からすれば、ポリプロピレン同様に結晶性樹脂であるポリブチレンテレフタレートと、タルクとが配合された樹脂組成物から得られる成形品の難燃性が高いという本発明の効果は予想外であると言える。   Conventionally, it has been known that, for example, when talc is added to a flame retardant polypropylene resin composition, the flame retardancy of a molded product obtained from the resin composition is reduced (Mitsuaki Seino et al., “Combustion of PP”). Effect of flame retardant and talc distribution on properties ", molding process, Vol.22 No.5 2010 etc.). From such knowledge, the effect of the present invention that the flame retardancy of a molded product obtained from a resin composition in which polybutylene terephthalate, which is a crystalline resin, and talc are blended as in polypropylene is high is unexpected. It can be said that there is.

本発明における(D)タルクの平均粒子径は、3μm以上が好ましく、より好ましくは5μm以上であり、特に好ましくは10μm以上である。タルクの平均粒子径が3μmであると、難燃性が特に有利となるため好ましい。タルクの平均粒子径の上限は特に限定されないが、100μm以下であれば、得られるPBT樹脂組成物中での分散性が有利となるため好ましい。ここで、タルクの平均粒子径とは、レーザー回折法による測定装置を用い、JIS Z8825−1に準拠して測定を行い、頻度分布を算術平均した平均粒子径を指す。   In the present invention, the average particle diameter of (D) talc is preferably 3 μm or more, more preferably 5 μm or more, and particularly preferably 10 μm or more. It is preferable that the average particle diameter of talc is 3 μm because flame retardancy is particularly advantageous. The upper limit of the average particle diameter of talc is not particularly limited, but it is preferably 100 μm or less because dispersibility in the obtained PBT resin composition becomes advantageous. Here, the average particle diameter of talc refers to an average particle diameter obtained by performing measurement in accordance with JIS Z8825-1 using a measuring device by a laser diffraction method and arithmetically averaging the frequency distribution.

本発明における(D)タルクの含有量は、(A)PBT樹脂100質量部に対して3〜15質量部であり、好ましくは5〜10質量部、特に好ましくは6〜8質量部である。タルクの含有量がPBT樹脂100質量部に対して3〜15質量部であると、難燃性と機械的特性の両立が可能であるため特に好ましい。逆に、タルクの含有量が3質量部未満であると、得られるPBT樹脂組成物の難燃性は十分ではない。タルクの含有量が15質量部を超えると、得られるPBT樹脂組成物の機械的特性が十分ではない。また、原因は明確ではないが、過剰量のタルクを添加すると、靭性等の機械的特性だけでなく難燃性も低下する場合がある。   Content of (D) talc in this invention is 3-15 mass parts with respect to 100 mass parts of (A) PBT resin, Preferably it is 5-10 mass parts, Most preferably, it is 6-8 mass parts. It is particularly preferable that the content of talc is 3 to 15 parts by mass with respect to 100 parts by mass of the PBT resin because both flame retardancy and mechanical properties can be achieved. On the contrary, if the content of talc is less than 3 parts by mass, the flame retardancy of the resulting PBT resin composition is not sufficient. If the talc content exceeds 15 parts by mass, the mechanical properties of the resulting PBT resin composition are not sufficient. Further, although the cause is not clear, when an excessive amount of talc is added, not only mechanical properties such as toughness but also flame retardancy may be lowered.

本発明のPBT樹脂組成物中には、(D)タルクと、(B)臭素系難燃剤と、(C)アンチモン系難燃助剤との合計量に対して5.0〜40.0質量%、好ましくは6.0〜35.0質量%のタルクが含まれることが好ましい。このような割合でタルクが配合されることにより、得られるPBT樹脂組成物に優れた流動性と難燃性、さらには優れた機械的物性を付与することができる。   In the PBT resin composition of the present invention, 5.0 to 40.0 mass relative to the total amount of (D) talc, (B) bromine-based flame retardant, and (C) antimony-based flame retardant aid. %, Preferably 6.0 to 35.0% by mass of talc. By blending talc at such a ratio, excellent fluidity and flame retardancy, and further excellent mechanical properties can be imparted to the obtained PBT resin composition.

[(E)多価水酸基含有化合物]
(E)多価水酸基含有化合物は、一分子中に水酸基を2個以上有する化合物である。この(E)多価水酸基含有化合物は、流動性改良剤として働く。通常、(A)PBT樹脂に流動性改良剤を添加すると、流動性を向上できても、(A)PBT樹脂そのものが有する機械的強度や靱性等の特性の低下を避けることができない。しかし、多価水酸基含有化合物を使用することにより、(A)PBT樹脂の特性を高いレベルで保持しつつPBT樹脂組成物の溶融時の流動性を効率よく向上できる。
[(E) Polyhydric hydroxyl group-containing compound]
(E) A polyvalent hydroxyl group-containing compound is a compound having two or more hydroxyl groups in one molecule. This (E) polyhydric hydroxyl group-containing compound works as a fluidity improver. Usually, when a fluidity improver is added to (A) PBT resin, even if fluidity can be improved, deterioration of properties such as mechanical strength and toughness of (A) PBT resin itself cannot be avoided. However, by using the polyvalent hydroxyl group-containing compound, the fluidity at the time of melting of the PBT resin composition can be efficiently improved while maintaining the characteristics of the (A) PBT resin at a high level.

(E)多価水酸基含有化合物は、従来公知の方法で製造したものを使用してもよいし、市販品を購入して使用してもよい。   (E) As the polyvalent hydroxyl group-containing compound, one produced by a conventionally known method may be used, or a commercially available product may be purchased and used.

(E)多価水酸基含有化合物は日本油化学会2.3.6.2−1996 ヒドロキシル価(ピリジン−無水酢酸法)に準拠して測定した水酸基価が、100以上であることが好ましく、より好ましくは200以上である。上記水酸基価が100以上であれば、上記流動性向上の効果がより高まる傾向にあることに加え、耐加水分解性をも向上させる効果が得られるため好ましい。一方、上記水酸基価が大き過ぎる場合、(A)ポリブチレンテレフタレートとの反応が過剰に進む事で、(A)ポリブチレンテレフタレート樹脂の分子量が低下し、機械特性や耐熱性、耐薬品性といった優れた特性を損なうおそれがある他、成形時のガス発生による成形品の外観不良や金型汚れを生じるおそれがある。好ましい水酸基価は1000以下であり、600以下であることがより好ましい。   (E) The polyhydric hydroxyl group-containing compound preferably has a hydroxyl value measured in accordance with 2.3.6.2-1996 hydroxyl value (pyridine-acetic anhydride method) of the Japan Oil Chemical Society, 100 or more. Preferably it is 200 or more. It is preferable that the hydroxyl value is 100 or more because the effect of improving the fluidity tends to be further increased and the effect of improving the hydrolysis resistance is also obtained. On the other hand, if the hydroxyl value is too large, the reaction with (A) polybutylene terephthalate will proceed excessively, and the molecular weight of (A) polybutylene terephthalate resin will decrease, resulting in excellent mechanical properties, heat resistance, and chemical resistance. In addition to impairing the properties of the molded product, it may cause appearance defects and mold contamination due to gas generation during molding. The preferred hydroxyl value is 1000 or less, and more preferably 600 or less.

(E)多価水酸基含有化合物の含有量は、(A)PBT樹脂100質量部に対して1〜10質量部であり、好ましくは1.5〜7.5質量部であり、さらに好ましくは2〜5質量部である。当該含有量が1質量部未満であると、流動性向上の効果が十分に得られず、10質量部を超えると、成形品からの染み出しを生じたり、成形時のガス発生による成形品の外観不良や金型汚れを生じたりするおそれがある。   (E) Content of a polyhydric hydroxyl group containing compound is 1-10 mass parts with respect to 100 mass parts of (A) PBT resin, Preferably it is 1.5-7.5 mass parts, More preferably, it is 2 -5 parts by mass. If the content is less than 1 part by mass, the effect of improving the fluidity cannot be sufficiently obtained, and if it exceeds 10 parts by mass, bleeding from the molded product occurs or the molded product is generated by gas generation during molding. There is a risk of appearance defects and mold contamination.

PBT樹脂組成物に溶融時の流動性を付与する観点、又は得られる成形品に(A)PBT樹脂の物性をほとんど低下させずに付与する観点から、(E)多価水酸基含有化合物として、グリセリン脂肪酸エステル又はジグリセリンに酸化アルキレンを付加重合して得られるエーテルを使用することが好ましい。次いで、グリセリン脂肪酸エステル、ジグリセリンに酸化アルキレンを付加重合して得られるエーテルの順で具体例等を示す。   From the viewpoint of imparting fluidity at the time of melting to the PBT resin composition, or from the viewpoint of imparting almost no deterioration in the physical properties of the (A) PBT resin to the obtained molded product, (E) glycerin as a polyhydric hydroxyl group-containing compound It is preferable to use an ether obtained by addition polymerization of an alkylene oxide to a fatty acid ester or diglycerin. Next, specific examples are shown in the order of ether obtained by addition polymerization of alkylene oxide to glycerin fatty acid ester and diglycerin.

先ず、グリセリン脂肪酸エステルは、グリセリン及び/又はその脱水縮合物と脂肪酸とからなるエステルである。グリセリン脂肪酸エステルの中でも、炭素数12以上の脂肪酸を用いて得られるものが好ましい。炭素数が12以上の脂肪酸としては、例えば、ラウリン酸、オレイン酸、パルミチン酸、ステアリン酸、12−ヒドロキシステアリン酸、ベヘニン酸、モンタン酸等が挙げられる。好ましくは炭素数12以上32以下の脂肪酸であり、特に好ましくは炭素数12以上22以下の脂肪酸である。具体的には、ラウリン酸、ステアリン酸、12−ヒドロキシステアリン酸又はベヘニン酸が特に好ましい。炭素数12以上の脂肪酸を用いることで、樹脂の耐熱性を充分に維持することができ、また高温環境下における(E)多価水酸基含有化合物の染み出しが抑制できる傾向にあるため好ましい。炭素数が32以下であれば、上記流動性改善の効果が高いため好ましい。   First, glycerol fatty acid ester is ester which consists of glycerol and / or its dehydration condensate, and a fatty acid. Among glycerin fatty acid esters, those obtained using fatty acids having 12 or more carbon atoms are preferred. Examples of the fatty acid having 12 or more carbon atoms include lauric acid, oleic acid, palmitic acid, stearic acid, 12-hydroxystearic acid, behenic acid, and montanic acid. Fatty acids having 12 to 32 carbon atoms are preferred, and fatty acids having 12 to 22 carbon atoms are particularly preferred. Specifically, lauric acid, stearic acid, 12-hydroxystearic acid or behenic acid is particularly preferable. It is preferable to use a fatty acid having 12 or more carbon atoms because the heat resistance of the resin can be sufficiently maintained and the bleeding of the (E) polyvalent hydroxyl group-containing compound in a high temperature environment tends to be suppressed. A carbon number of 32 or less is preferable because the effect of improving the fluidity is high.

好ましいグリセリン脂肪酸エステルを例示すると、グリセリンモノステアレート、グリセリンモノベヘネート、ジグリセリンモノステアレート、トリグリセリンモノステアレート、トリグリセリンステアリン酸部分エステル、テトラグリセリンステアリン酸部分エステル、デカグリセリンラウリン酸部分エステル、グリセリンモノ12−ヒドロキシステアレート等が挙げられる。   Examples of preferred glycerin fatty acid esters include glycerin monostearate, glycerin monobehenate, diglycerin monostearate, triglycerin monostearate, triglycerin stearic acid partial ester, tetraglycerin stearic acid partial ester, decaglycerin lauric acid partial ester Glycerin mono-12-hydroxystearate and the like.

次いで、ジグリセリンに酸化アルキレンを付加重合して得られるエーテルとしては、例えば、ジグリセリンに酸化プロピレンを付加重合して得られるポリオキシプロピレンジグリセリルエーテルや、ジグリセリンに酸化エチレンを付加重合して得られるポリオキシエチレンジグリセリルエーテルが挙げられる。本発明においては、これらのエーテルの中でも、特に、ポリオキシエチレンジグリセリルエーテルの使用が好ましい。   Next, as an ether obtained by addition polymerization of alkylene oxide to diglycerin, for example, polyoxypropylene diglyceryl ether obtained by addition polymerization of propylene oxide to diglycerin or addition polymerization of ethylene oxide to diglycerin. The polyoxyethylene diglyceryl ether obtained is mentioned. In the present invention, among these ethers, use of polyoxyethylene diglyceryl ether is particularly preferable.

なお、ジグリセリンに酸化アルキレンを付加重合して得られるエーテルなどのアルキレンオキシド単位を含む多価アルコール化合物は、通常液体のため、ハンドリング性の観点、又は高温環境下では成形品の安定性の観点から、固体のグリセリン脂肪酸エステルを使用することがより好ましい。   Since polyhydric alcohol compounds containing alkylene oxide units such as ether obtained by addition polymerization of alkylene oxide to diglycerin are usually liquid, from the viewpoint of handling properties, or from the viewpoint of stability of molded products in a high temperature environment Therefore, it is more preferable to use a solid glycerin fatty acid ester.

[(F)滴下防止剤]
本発明のPBT樹脂組成物には、難燃剤と共にフッ素系樹脂等の(F)滴下防止剤を用いることが好ましい。
[(F) Anti-drip agent]
In the PBT resin composition of the present invention, it is preferable to use (F) an anti-drip agent such as a fluorine resin together with a flame retardant.

滴下防止剤は、燃焼時の樹脂の滴下を防止するために使用される。(F)滴下防止剤の具体例としては、ポリテトラフルオロエチレン、テトラフルオロエチレン/パーフルオロアルキルビニルエーテル共重合体、テトラフルオロエチレン/ヘキサフルオロプロピレン共重合体、テトラフルオロエチレン/エチレン共重合体、フッ化ビニリデン、ポリクロロトリフルオロエチレン等のフッ素化ポリオレフィンが挙げられ、中でもポリテトラフルオロエチレン、テトラフルオロエチレン/パーフルオロアルキルビニルエーテル共重合体、テトラフルオロエチレン/ヘキサフルオロプロピレン共重合体、テトラフルオロエチレン/エチレン共重合体が好適に使用される。これらの滴下防止剤は1種又は2種以上を混合して使用できる。   The anti-dripping agent is used for preventing dripping of the resin during combustion. (F) Specific examples of the anti-dripping agent include polytetrafluoroethylene, tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer, tetrafluoroethylene / hexafluoropropylene copolymer, tetrafluoroethylene / ethylene copolymer, fluorine Fluorinated polyolefins such as vinylidene fluoride and polychlorotrifluoroethylene, among others, polytetrafluoroethylene, tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer, tetrafluoroethylene / hexafluoropropylene copolymer, tetrafluoroethylene / An ethylene copolymer is preferably used. These anti-drip agents can be used alone or in combination of two or more.

(F)滴下防止剤の含有量は、(A)PBT樹脂100質量部に対して0.5〜5質量部が好ましく、0.8〜4質量部がより好ましく、1〜3質量部がさらに好ましい。   (F) As for content of a dripping inhibitor, 0.5-5 mass parts is preferable with respect to 100 mass parts of (A) PBT resin, 0.8-4 mass parts is more preferable, and 1-3 mass parts is further. preferable.

[(G)ガラス繊維]
本発明のPBT樹脂組成物には、機械的強度の向上のために(G)ガラス繊維を含有することが好ましい。ガラス繊維の繊維長(溶融混練などにより組成物に調製する前の状態)は1〜10mmのものが好ましく、ガラス繊維の直径は5〜20μmのものが好ましい。
本発明のPBT樹脂組成物において、(G)ガラス繊維は、全体に対し、0〜50質量%、好ましくは10〜40質量%、さらに好ましくは15〜30質量%含有する。
[(G) Glass fiber]
The PBT resin composition of the present invention preferably contains (G) glass fiber in order to improve mechanical strength. The fiber length of the glass fiber (the state before preparation into a composition by melt kneading or the like) is preferably 1 to 10 mm, and the diameter of the glass fiber is preferably 5 to 20 μm.
In the PBT resin composition of the present invention, the (G) glass fiber is contained in an amount of 0 to 50% by mass, preferably 10 to 40% by mass, and more preferably 15 to 30% by mass with respect to the whole.

[他の成分]
本発明のPBT樹脂組成物には、本発明の効果を損なわない範囲において、上記の成分以外の成分が配合されていてもよい。具体的には、PBT樹脂以外の熱可塑性樹脂、ガラス繊維以外の繊維状充填剤(炭素繊維、金属繊維、有機繊維等)、非繊維状充填剤(ガラスフレーク、ガラスビーズ・パウダー等)、酸化防止剤、安定剤、核剤、離型剤、帯電防止剤、着色剤等を挙げることができる。
[Other ingredients]
In the PBT resin composition of the present invention, components other than the above components may be blended within a range not impairing the effects of the present invention. Specifically, thermoplastic resins other than PBT resins, fibrous fillers other than glass fibers (carbon fibers, metal fibers, organic fibers, etc.), non-fibrous fillers (glass flakes, glass beads / powder, etc.), oxidation Examples thereof include an inhibitor, a stabilizer, a nucleating agent, a release agent, an antistatic agent, and a coloring agent.

本発明のPBT樹脂組成物中のその他の成分の含有量は、その合計量が、全体に対して、0〜50質量%、好ましくは5〜40質量%、特に好ましくは10〜30質量%(例えば20質量%)とすることができる。   The total content of the other components in the PBT resin composition of the present invention is 0 to 50% by mass, preferably 5 to 40% by mass, particularly preferably 10 to 30% by mass (based on the total). For example, it may be 20% by mass).

[ポリブチレンテレフタレート樹脂組成物の製造方法]
本発明のPBT樹脂組成物の製造方法は、特に限定されるものではなく、従来公知の樹脂組成物調製法として一般に用いられる設備と方法が使用できる。例えば、各成分を混合した後、1軸又は2軸の押出機又はその他の溶融混練装置により溶融混練し、成形用ペレットとして調製することができる。押出機又はその他の溶融混練装置は複数使用してもよい。また、全ての成分を同時に投入する方法、一部の成分は混練の途中から投入する方法等、何れも使用できる。なお、樹脂成分の一部を細かい粉体としてこれ以外の成分と混合し添加することは、これらの成分の均一配合を行う上で好ましい方法である。
[Method for producing polybutylene terephthalate resin composition]
The manufacturing method of the PBT resin composition of this invention is not specifically limited, The installation and method generally used as a conventionally well-known resin composition preparation method can be used. For example, after mixing each component, it can melt-knead with a uniaxial or biaxial extruder or other melt-kneading apparatus to prepare a pellet for molding. A plurality of extruders or other melt kneaders may be used. In addition, any method can be used, such as a method in which all the components are added simultaneously, and a method in which some of the components are added during the kneading. In addition, mixing a part of the resin component as a fine powder with other components and adding it is a preferable method for uniformly blending these components.

<射出成形品>
本発明の射出成形品は、既述の本発明のPBT樹脂組成物を射出成形してなり、少なくとも一部に厚さ0.2〜0.5mmの薄肉部を有する。本発明の射出成形品は、本発明のPBT樹脂組成物を射出成形してなるものであるため、成形時における流動性に優れ、0.2〜0.5mmの薄肉部を形成でき、かつそのような薄肉部での難燃性に優れる。
本発明の射出成形品を作製する方法としては特に限定はなく、公知の方法を採用することができる。例えば、上記のように本発明のPBT樹脂組成物を押出機に投入して溶融混練してペレット化し、このペレットを所定の金型を装備した射出成形機に投入し、射出成形することで作製することができる。
<Injection molded products>
The injection-molded article of the present invention is formed by injection-molding the above-described PBT resin composition of the present invention, and has a thin portion having a thickness of 0.2 to 0.5 mm at least partially. The injection-molded article of the present invention is formed by injection molding the PBT resin composition of the present invention, so that it has excellent fluidity during molding, can form a thin part of 0.2 to 0.5 mm, and Excellent flame retardance at such thin-walled parts.
There is no limitation in particular as a method of producing the injection molded product of this invention, A well-known method is employable. For example, as described above, the PBT resin composition of the present invention is put into an extruder, melted and kneaded into pellets, and the pellets are put into an injection molding machine equipped with a predetermined mold and produced by injection molding. can do.

以下に、実施例により本発明をさらに具体的に説明するが、本発明は以下の実施例に限定されるものではない。   EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.

[実施例1〜7、比較例1〜23]
それぞれの実施例・比較例において、(A)ポリブチレンテレフタレート樹脂(PBT)、(B)臭素系難燃剤、(C)アンチモン系難燃助剤、(D)タルク、(E)多価水酸基含有化合物、(F)滴下防止剤、(G)ガラス繊維を、各々下記表1〜表3に示す部数を配合し、後述の方法にてPBT樹脂組成物を調製した。次いで、得られたPBT樹脂組成物を用い以下の評価を行った。
なお、上記各成分の詳細は以下の通りである。
PBT1(IV=0.88):ウィンテックポリマー(株)製
PBT2(IV=0.69):ウィンテックポリマー(株)製
PBT3(IV=0.45):ウィンテックポリマー(株)製
難燃剤1(臭素化エポキシ系難燃剤(Br−EP)):ブロモケム・ファーイスト(株)製 F3100、臭素含有率:約52質量%
難燃剤2(臭素化ポリアクリレート系難燃剤(Br−AC)):ブロモケム・ファーイスト(株)製 FR−1025、臭素含有率:約72質量%
難燃剤3(臭素化ポリカーボネート系難燃剤(Br−PC)):帝人化成(株)製 ファイヤーガード7500
難燃剤4(臭素化フタルイミド系難燃剤(Br−イミド)):アルベマール日本(株)製 SAYTEX BT93W
難燃剤5(臭素化ポリスチレン系難燃剤(Br−PS)):Great Lakes Chemical Corporation製 PDBS−80M
アンチモン系難燃助剤(三酸化アンチモン):日本精鉱(株)製 PATOX−M、平均粒子径:1.2μm
無機難燃助剤1(タルク1):林化成(株)製 タルカンパウダーPKNN(平均粒子径:13.5μm)
無機難燃助剤2(マイカ):Suzorite Mining Inc.製 スゾライトマイカ150−S
無機難燃助剤3(炭酸カルシウム):東洋ファインケミカル(株)製 ホワイトンP−30
無機難燃助剤4(酸化亜鉛):三井金属鉱業(株)製 酸化亜鉛1種
無機難燃助剤5(酸化マグネシウム):協和化学工業(株)製 キョウワマグMF−150
無機難燃助剤6(ベーマイト):Nabaltec社製 ACTILOX B60
無機難燃助剤7(タルク2):松村産業(株)製 クラウンタルクPP(平均粒子径:2.3μm)
無機難燃助剤8(タルク3):林化成(株)製 ミクロンホワイト#5000A(平均粒子径:5.0μm)
無機難燃助剤9(タルク4):日本タルク(株)製 タルク3A(平均粒子径:17.5μm)
多価水酸基含有化合物1(グリセリンモノ12−ヒドロキシステアレート):理研ビタミン(株)製 リケマールHC−100(水酸基価420)
多価水酸基含有化合物2(グリセリントリステアレート):理研ビタミン(株)製 ポエムS−95(水酸基価87)
滴下防止剤(ポリテトラフルオロエチレン):旭硝子(株)製 フルオンCD−076
ガラス繊維:日東紡績(株)製 CSF3PE−941(平均繊維径φ13μmチョップドストランド)
[Examples 1-7, Comparative Examples 1-23]
In each example and comparative example, (A) polybutylene terephthalate resin (PBT), (B) brominated flame retardant, (C) antimony flame retardant auxiliary, (D) talc, (E) polyvalent hydroxyl group-containing The compound, (F) anti-drip agent, and (G) glass fiber were blended in the numbers shown in Tables 1 to 3 below, and PBT resin compositions were prepared by the method described below. Subsequently, the following evaluation was performed using the obtained PBT resin composition.
In addition, the detail of said each component is as follows.
PBT1 (IV = 0.88): Wintech Polymer Co., Ltd. PBT2 (IV = 0.69): Wintech Polymer Co., Ltd. PBT3 (IV = 0.45): Wintech Polymer Co., Ltd. flame retardant 1 (brominated epoxy flame retardant (Br-EP)): F3100 manufactured by Bromochem Farist Co., bromine content: about 52% by mass
Flame retardant 2 (brominated polyacrylate flame retardant (Br-AC)): FR-1025 manufactured by Bromochem Farist Co., bromine content: about 72% by mass
Flame retardant 3 (brominated polycarbonate flame retardant (Br-PC)): Fire guard 7500 manufactured by Teijin Chemicals Ltd.
Flame retardant 4 (brominated phthalimide flame retardant (Br-imide)): SAYTEX BT93W manufactured by Albemarle Japan
Flame retardant 5 (brominated polystyrene flame retardant (Br-PS)): PDBS-80M manufactured by Great Lakes Chemical Corporation
Antimony flame retardant aid (antimony trioxide): NIPPON SEIKO CO., LTD. PATOX-M, average particle size: 1.2 μm
Inorganic flame retardant aid 1 (talc 1): Talcan powder PKNN (average particle size: 13.5 μm) manufactured by Hayashi Kasei Co., Ltd.
Inorganic flame retardant aid 2 (mica): Suzuki Mining Inc. Made Szolite Mica 150-S
Inorganic flame retardant aid 3 (calcium carbonate): Toyo Fine Chemical Co., Ltd. Whiten P-30
Inorganic flame retardant aid 4 (zinc oxide): Class 1 zinc oxide manufactured by Mitsui Mining & Smelting Co., Ltd. Inorganic flame retardant aid 5 (magnesium oxide): Kyowa Chemical Industry Co., Ltd. Kyowa Mag MF-150
Inorganic flame retardant aid 6 (boehmite): ACTILOX B60 manufactured by Nabaltec
Inorganic flame retardant aid 7 (talc 2): Crown talc PP (average particle size: 2.3 μm) manufactured by Matsumura Sangyo Co., Ltd.
Inorganic flame retardant aid 8 (talc 3): Hayashi Kasei Co., Ltd. micron white # 5000A (average particle size: 5.0 μm)
Inorganic flame retardant aid 9 (talc 4): manufactured by Nippon Talc Co., Ltd. Talc 3A (average particle size: 17.5 μm)
Polyhydric hydroxyl group-containing compound 1 (glycerin mono-12-hydroxystearate): Rikenmar HC-100 (hydroxyl value 420) manufactured by Riken Vitamin Co., Ltd.
Polyhydric hydroxyl group-containing compound 2 (glycerin tristearate): Poem S-95 (hydroxyl value 87) manufactured by Riken Vitamin Co., Ltd.
Anti-dripping agent (polytetrafluoroethylene): Asahi Glass Co., Ltd. Fullon CD-076
Glass fiber: Nitto Boseki Co., Ltd. CSF3PE-941 (average fiber diameter φ13 μm chopped strand)

[ポリブチレンテレフタレート樹脂組成物の調製]
上記の材料を以下の表1〜表3に示す割合(単位は質量部)でブレンドし、30mmφのスクリューを有する2軸押出機((株)日本製鋼所製TEX30α)にて250℃で溶融混練し、ペレット状のPBT樹脂組成物を得た。
[Preparation of polybutylene terephthalate resin composition]
The above materials are blended in the proportions shown in Tables 1 to 3 below (units are parts by mass), and melt kneaded at 250 ° C. in a twin-screw extruder having a 30 mmφ screw (TEX30α manufactured by Nippon Steel Works). Thus, a PBT resin composition in the form of pellets was obtained.

(1)難燃性
上記のようにして得られた樹脂組成物にて、アンダーライターズ・ラボラトリーズのサブジェクト94(UL94)の方法に準じ、5本の試験片(長さ125mm、幅13mm、厚さ0.2mm)を用いて燃焼性について試験し、UL94に記載の評価方法に従って評価した。良好な難燃性を示すV−0の判定基準を満たす場合を「OK」、満たさない場合を「NG」として評価結果を表1に示す。なお、試験片の成形においては、短辺側から長手方向に射出すると流動性が足りず充填が困難なため、長辺側に幅125mm、厚さ0.2mmのフィルムゲートを設けた金型を用いて射出成形した。成形条件は、シリンダー温度260℃、金型温度100℃、射出速度350mm/s、保圧力50MPa、保圧時間1.0秒、冷却時間4.0秒の成形条件で行なった。
一方、上記試験片とは別に、厚さが0.5mmのものと、0.8mmの試験片(長さ及び幅は上記試験片と同じ)を用意し、上記と同様に試験を行なった。
また、厚さが0.2mmの試験片について、UL94の燃焼性試験における、2回目の接炎時のドリッピングの有無を観察し、結果を表4に示した。
(1) Flame retardancy In the resin composition obtained as described above, five test pieces (length 125 mm, width 13 mm, thickness according to the method of Subject 94 (UL94) of Underwriters Laboratories) Was tested for flammability using the evaluation method described in UL94. Table 1 shows the evaluation results as “OK” when the criterion for V-0 indicating good flame retardancy is satisfied, and “NG” when the criterion is not satisfied. In the molding of the test piece, when injected in the longitudinal direction from the short side, fluidity is insufficient and filling is difficult. Therefore, a mold provided with a film gate having a width of 125 mm and a thickness of 0.2 mm on the long side is used. Used for injection molding. The molding conditions were a cylinder temperature of 260 ° C., a mold temperature of 100 ° C., an injection speed of 350 mm / s, a holding pressure of 50 MPa, a holding pressure time of 1.0 second, and a cooling time of 4.0 seconds.
On the other hand, apart from the above test pieces, those having a thickness of 0.5 mm and 0.8 mm test pieces (the length and width are the same as those of the above test pieces) were prepared, and the test was performed in the same manner as described above.
Further, with respect to the test piece having a thickness of 0.2 mm, the presence or absence of dripping at the second flame contact in the flammability test of UL94 was observed, and the results are shown in Table 4.

(2)流動性
上記のようにして得られた樹脂組成物を、射出成形機にてシリンダー温度250℃、金型温度65℃、射出圧力125MPa、射出速度70mm/s、射出時間5.0秒、冷却時間5.0秒の成形条件で、図1に示すように、幅5.0mm、厚さ0.2mmの棒状の試験片を成形し、図1においてハッチングで示す部位の長さDを測定した。測定結果を表1に示す。
(2) Flowability The resin composition obtained as described above was subjected to a cylinder temperature of 250 ° C., a mold temperature of 65 ° C., an injection pressure of 125 MPa, an injection speed of 70 mm / s, and an injection time of 5.0 seconds using an injection molding machine. As shown in FIG. 1, a rod-shaped test piece having a width of 5.0 mm and a thickness of 0.2 mm was molded under the molding conditions of a cooling time of 5.0 seconds, and the length D of the portion indicated by hatching in FIG. It was measured. The measurement results are shown in Table 1.

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Figure 2014199915

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なお、表2と表3において難燃性の結果が「−」である比較例2、4、8、13、15、17は、難燃性試験において試験片を成形しようとしたが、流動性の不足により成形できず難燃性試験を実行できなかった。
また、比較例4については、実施例の成形条件では流動性不足により燃焼性試験片を成形することができなかったが、シリンダー温度を280℃に上げることで、かろうじて成形することができた。そして、その試験片を用いて、難燃性試験を行なったところ、成形時の熱でPBT樹脂が分解していたため、燃焼時に著しい滴下が見られ「NG」となった。
In Tables 2 and 3, Comparative Examples 2, 4, 8, 13, 15, and 17 in which the result of flame retardancy is “−” tried to mold a test piece in the flame retardancy test, but the fluidity Due to the shortage of the material, molding could not be performed and the flame retardancy test could not be performed.
In Comparative Example 4, the combustibility test piece could not be formed due to insufficient fluidity under the molding conditions of the example, but it was barely possible to mold by raising the cylinder temperature to 280 ° C. And when the flame retardance test was done using the test piece, since the PBT resin was decomposed | disassembled with the heat | fever at the time of shaping | molding, remarkable dripping was seen at the time of combustion and it became "NG".

表1より、本発明を適用した実施例1〜7はいずれも、難燃性と流動性に優れたPBT樹脂組成物が得られたことが分かる。これに対して、比較例1〜23においては、難燃性と流動性を同時に満足させることができなかった。
また、以下の通り、各実施例・比較例から以下のことが分かる。すなわち、
(1)PBTの固有粘度のみが実施例1と異なる比較例3では難燃性の評価に劣っていたことから、PBTを低粘度とすると難燃性が悪化する。
(2)実施例1と比較例5とでは、流動性においてほぼ同じ評価結果となっているが、比較例5においては(E)多価水酸基含有化合物を添加せずに流動性を向上させており、難燃性が劣る結果となったが、実施例1は当該(E)成分を用いて流動性を向上させており、難燃性をも確保できた。
また、比較例7は、(B)成分を多量に含有させているため、異物の発生による成形品の外観不良を生じた。
From Table 1, it can be seen that in Examples 1 to 7 to which the present invention was applied, a PBT resin composition excellent in flame retardancy and fluidity was obtained. On the other hand, in Comparative Examples 1 to 23, flame retardancy and fluidity could not be satisfied at the same time.
Further, as described below, the following can be understood from each of the examples and comparative examples. That is,
(1) Since only the intrinsic viscosity of PBT was inferior to the evaluation of flame retardancy in Comparative Example 3, which was different from Example 1, the flame retardancy deteriorated when the PBT had a low viscosity.
(2) In Example 1 and Comparative Example 5, the fluidity is almost the same evaluation result, but in Comparative Example 5, the fluidity is improved without adding (E) a polyvalent hydroxyl group-containing compound. However, although the flame retardancy was inferior, Example 1 improved the fluidity using the component (E), and was able to ensure the flame retardancy.
Moreover, since the comparative example 7 contained a large amount of the component (B), the appearance of the molded product was poor due to the generation of foreign matter.

表4より、平均粒子径が3μm以上のタルクを用いた実施例1および9〜10では、ドリッピングが発生せず、特に難燃性に優れたPBT樹脂組成物が得られたことが分かる。
From Table 4, it can be seen that in Examples 1 and 9 to 10 using talc having an average particle diameter of 3 μm or more, dripping did not occur and a PBT resin composition excellent in flame retardancy was obtained.

Claims (5)

(A)固有粘度0.70〜1.00g/dLのポリブチレンテレフタレート樹脂100質量部に対し、(B)臭素系難燃剤として(B−1)臭素化エポキシ系難燃剤及び/又は(B−2)臭素化ポリアクリレート系難燃剤を合計で20〜65質量部と、(C)アンチモン系難燃助剤10〜30質量部と、(D)タルク3〜15質量部と、(E)水酸基価100以上の多価水酸基含有化合物1〜10質量部とを含むことを特徴とするポリブチレンテレフタレート樹脂組成物。   (A) (B-1) Brominated epoxy flame retardant and / or (B-) as a brominated flame retardant for 100 parts by mass of polybutylene terephthalate resin having an intrinsic viscosity of 0.70 to 1.00 g / dL. 2) 20-65 parts by mass of brominated polyacrylate flame retardant in total, (C) 10-30 parts by mass of antimony flame retardant aid, (D) 3-15 parts by mass of talc, and (E) hydroxyl group A polybutylene terephthalate resin composition comprising 1 to 10 parts by mass of a polyhydric hydroxyl group-containing compound having a valence of 100 or more. さらに、(F)滴下防止剤を、ポリブチレンテレフタレート樹脂100質量部に対し0.5〜5質量部含む、請求項1に記載のポリブチレンテレフタレート樹脂組成物。   Furthermore, the polybutylene terephthalate resin composition of Claim 1 which contains 0.5-5 mass parts of (F) dripping prevention agents with respect to 100 mass parts of polybutylene terephthalate resins. さらに、(G)ガラス繊維を、全体に対し10〜40質量%含む、請求項1又は2に記載のポリブチレンテレフタレート樹脂組成物。   Furthermore, the polybutylene terephthalate resin composition of Claim 1 or 2 which contains 10-40 mass% of (G) glass fiber with respect to the whole. 有機成分全体における臭素含有量が10〜20質量%である、請求項1〜3のいずれか1項に記載のポリブチレンテレフタレート樹脂組成物。   The polybutylene terephthalate resin composition of any one of Claims 1-3 whose bromine content in the whole organic component is 10-20 mass%. 請求項1〜4のいずれか1項に記載のポリブチレンテレフタレート樹脂組成物を射出成形してなり、少なくとも一部に厚さ0.2〜0.5mmの薄肉部を有する射出成形品。   An injection-molded article obtained by injection-molding the polybutylene terephthalate resin composition according to any one of claims 1 to 4 and having a thin-walled portion having a thickness of 0.2 to 0.5 mm at least partially.
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