JPS64877B2 - - Google Patents

Info

Publication number
JPS64877B2
JPS64877B2 JP11034283A JP11034283A JPS64877B2 JP S64877 B2 JPS64877 B2 JP S64877B2 JP 11034283 A JP11034283 A JP 11034283A JP 11034283 A JP11034283 A JP 11034283A JP S64877 B2 JPS64877 B2 JP S64877B2
Authority
JP
Japan
Prior art keywords
mold
film
manufacturing
sprayed
diaphragm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP11034283A
Other languages
Japanese (ja)
Other versions
JPS603299A (en
Inventor
Masatomi Okumura
Takeo Ido
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP11034283A priority Critical patent/JPS603299A/en
Publication of JPS603299A publication Critical patent/JPS603299A/en
Publication of JPS64877B2 publication Critical patent/JPS64877B2/ja
Granted legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction

Landscapes

  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Coating By Spraying Or Casting (AREA)
  • ing And Chemical Polishing (AREA)

Description

【発明の詳細な説明】 本発明はスピーカ用振動板の製造方法に関する
ものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing a diaphragm for a speaker.

スピーカ用振動板としては、高い弾性を有し、
かつ軽量で適当な内部損失を有することが望まれ
る。そこで最近、比弾性率が高く、適当な内部損
失を持つ振動板として、プラズマ溶射によりアル
ミナ(Al2O3)、炭化ホウ素(B4C)等のセラミツ
クスを型に付着させて振動板を製造する方法が提
案されている。
As a speaker diaphragm, it has high elasticity,
In addition, it is desired to be lightweight and have an appropriate internal loss. Recently, diaphragms with high specific elastic modulus and appropriate internal loss have been manufactured by attaching ceramics such as alumina (Al 2 O 3 ) and boron carbide (B 4 C) to molds by plasma spraying. A method has been proposed.

第1図は従来の振動板の製造方法の一例を示す
断面図、第2図A,Bはその各工程を示す一部の
断面図である。図において、1はプラズマ溶射装
置で、電極1aおよびノズル1bを有し、混合ガ
ス1cを導入してプラズマ炎1dを発生するよう
になつている。2はプラズマ炎1d中に投入され
る溶射物質、3は基板、4はこの基板に取付けら
れた型、5はこの型に形成された溶射膜、6はこ
の溶射膜によつて形成された振動板である。
FIG. 1 is a sectional view showing an example of a conventional method for manufacturing a diaphragm, and FIGS. 2A and 2B are partial sectional views showing each process. In the figure, reference numeral 1 denotes a plasma spraying apparatus, which has an electrode 1a and a nozzle 1b, and is adapted to introduce a mixed gas 1c to generate a plasma flame 1d. 2 is the sprayed material thrown into the plasma flame 1d, 3 is the substrate, 4 is the mold attached to this substrate, 5 is the sprayed film formed on this mold, and 6 is the vibration formed by this sprayed film. It is a board.

振動板の製造方法は、まず第1図に示すよう
に、一般的なプラズマ溶射装置1において、電極
1aとノズル1bの間に、窒素あるいはアルゴン
ガス中に適当量の水素ガスを混合した混合ガス1
cを導入し、その間に電力を印加すると、混合ガ
ス1cは電離され、プラズマ炎1dが発生する。
プラズマ炎1dは20000℃以上の温度にも達して
おり、このプラズマ炎1d中に溶射物質2たとえ
ば粉末状のセラミツクスを投入すると、容易に溶
融する。このプラズマ炎1dの流速は約3000m/
secにもなるので、溶射物質2は高速で所望振動
板形状を有する型4に衝突して、付着堆積し、溶
射膜5を形成する。このように形成されたセラミ
ツクスの溶射膜5は、工具鋼、チタン等の硬い金
属あるいはセラミツクスで作られた型4の表面が
滑らかに加工されている場合は、第2図Aに示す
状態から容易に離型でき、第2図Bに示すように
セラミツクス単体からなる振動板6が得られる。
The method for manufacturing the diaphragm is as shown in FIG. 1. First, in a general plasma spraying apparatus 1, a mixed gas of nitrogen or argon gas mixed with an appropriate amount of hydrogen gas is placed between the electrode 1a and the nozzle 1b. 1
When the gas mixture 1c is introduced and electric power is applied during that time, the mixed gas 1c is ionized and a plasma flame 1d is generated.
The plasma flame 1d reaches a temperature of 20,000° C. or more, and when a thermal spray material 2, such as powdered ceramics, is introduced into the plasma flame 1d, it easily melts. The flow velocity of this plasma flame 1d is approximately 3000 m/
sec, the sprayed material 2 collides at high speed with the mold 4 having the desired diaphragm shape, adheres and deposits, and forms the sprayed film 5. The ceramic sprayed film 5 formed in this way can be easily removed from the state shown in FIG. The mold can be released quickly, and a diaphragm 6 made of ceramic alone is obtained as shown in FIG. 2B.

ところで上記所望形状を有する型4はかなり高
価であるため、何回も繰り返えし使用できること
が望ましい。しかし溶射法においては、高温にな
つた溶射物質2を高速で型4に衝突させて膜を形
成しているため、従来の方法では型4の表面は
徐々に荒され、また金属の型4では酸化等により
表面状態の変化を生じる。その結果、溶射膜5は
型4の凹凸部に食い込み、型4からの溶射膜5の
離型性が悪くなり、離型の際、溶射膜5に割れが
発生したり、あるいは全く離型できなくなること
がある。そして使用回数が増え、表面が粗くなる
と、この傾向は次第に強くなり、通常は2〜3回
で使用できなくなる。さらに最初の溶射において
は、型4の表面がきわめて平滑であるため、溶射
物質2が表面で滑つてしまい、付着効率が悪い。
このように、従来の方法においては、型4の使用
できる寿命が短く、かつ溶射効率も一定に制御し
にくいという欠点があつた。
By the way, since the mold 4 having the desired shape is quite expensive, it is desirable that it can be used repeatedly. However, in the thermal spraying method, the heated spray material 2 collides with the mold 4 at high speed to form a film, so in the conventional method, the surface of the mold 4 is gradually roughened, and the metal mold 4 is Changes in surface condition occur due to oxidation, etc. As a result, the sprayed film 5 bites into the uneven parts of the mold 4, and the releasability of the sprayed film 5 from the mold 4 deteriorates, causing cracks to occur in the sprayed film 5 during mold release, or failure to release the mold at all. It may disappear. As the number of uses increases and the surface becomes rough, this tendency gradually becomes stronger, and usually it becomes unusable after 2 to 3 times. Furthermore, in the initial thermal spraying, since the surface of the mold 4 is extremely smooth, the thermal spraying material 2 slips on the surface, resulting in poor adhesion efficiency.
As described above, the conventional method has disadvantages in that the usable life of the mold 4 is short and it is difficult to control the thermal spraying efficiency to a constant level.

この発明は上記のような従来のものの欠点を除
去するためになされたもので、型の表面に酸ある
いはアルカリで溶解できる軟質の金属膜を形成
し、その上にセラミツクスを溶射して振動板とな
る溶射膜を形成し、その後に上記金属膜を溶解し
て離型することにより、型を何回も繰り返えし使
用できるとともに、溶射膜の付着効率が高く、安
価に振動板を製造することができるスピーカ用振
動板の製造方法を提供することを目的としてい
る。
This invention was made to eliminate the above-mentioned drawbacks of the conventional products.A soft metal film that can be dissolved in acid or alkali is formed on the surface of the mold, and ceramics are sprayed on top of it to form a diaphragm. By forming a sprayed film, and then melting the metal film and releasing the mold, the mold can be used many times, the adhesion efficiency of the sprayed film is high, and the diaphragm is manufactured at low cost. It is an object of the present invention to provide a method for manufacturing a speaker diaphragm that can be used.

以下、本発明を一実施例に従つて説明する。第
3図A,B,Cはそれぞれこの発明の一実施例に
よる製造方法の各工程を示す一部の断面図であ
る。図において、7は基板3に取付けられる複合
型で、型4と同様の型7aおよびその表面に付着
された離型膜7bからなる。
Hereinafter, the present invention will be explained according to one embodiment. FIGS. 3A, 3B, and 3C are partial sectional views showing each step of a manufacturing method according to an embodiment of the present invention. In the figure, reference numeral 7 denotes a composite mold attached to the substrate 3, which consists of a mold 7a similar to mold 4 and a mold release film 7b attached to its surface.

振動板の製造方法は、まず第1図に示す従来と
同様の一般的なプラズマ溶射装置1を用いて溶射
を行う。この場合、第3図Aに示すように所望の
形状(図においてはドーム形状)に加工されたチ
タン製の型7aの表面に、メツキにより銅の離型
膜7bを形成した複合型7を使用し、その表面
に、プラズマ溶射装置1から溶射物質2として炭
化ホウ素(B4C)粉末を溶射し、第3図Bに示す
ように溶射膜5を形成する。その後、溶射膜5と
複合型7の一体物を適度の濃度に稀釈した硝酸液
に浸すと、硝酸液は溶射膜5が付着していない部
分および溶射膜5内に存在する気孔を通つて徐々
に浸入し、離型膜7bとしてメツキした銅膜のみ
を溶解して離型し、第3図Cに示すように、B4C
単体からなる振動板6を得ることができる。
In the method for manufacturing the diaphragm, first, thermal spraying is performed using a general plasma spraying apparatus 1 similar to the conventional one shown in FIG. In this case, as shown in FIG. 3A, a composite mold 7 is used in which a copper mold release film 7b is formed by plating on the surface of a titanium mold 7a that has been processed into a desired shape (a dome shape in the figure). Then, boron carbide (B 4 C) powder is sprayed as a spraying substance 2 from a plasma spraying device 1 onto the surface to form a sprayed film 5 as shown in FIG. 3B. After that, when the integral body of the sprayed film 5 and the composite mold 7 is immersed in a nitric acid solution diluted to an appropriate concentration, the nitric acid solution gradually passes through the parts to which the sprayed film 5 is not attached and the pores present in the sprayed film 5. As shown in FIG. 3C, B 4 C
A single diaphragm 6 can be obtained.

このような方法によれば、溶射されたB4C粉
は、離型膜7b上に付着して、型7aには直接に
衝突しないため、型7aの表面を荒すことは極め
て少なく、また振動板6は離型膜7bを化学的に
溶解することにより、型7aから離型されるた
め、離型は完全に行われ、かつ離型の際の振動板
6の割れ等はほとんどなくなる。そして型7aの
表面の荒れが極めて少ないため、再び表面に離型
膜7bをメツキすると、型7aは繰り返えし何回
も使用できる。さらに離型膜7bとしてメツキし
た銅は軟質の金属であるため、溶射されたB4Cは
この離型膜7bに食い込み、衝突したB4Cのほと
んどを付着させることができる。
According to this method, the thermally sprayed B 4 C powder adheres to the mold release film 7b and does not directly collide with the mold 7a, so it is extremely unlikely to roughen the surface of the mold 7a, and it also prevents vibrations. Since the plate 6 is released from the mold 7a by chemically dissolving the mold release film 7b, the mold release is completed completely and there is almost no cracking of the diaphragm 6 during mold release. Since the surface of the mold 7a has very little roughness, the mold 7a can be used repeatedly by plating the surface with the mold release film 7b again. Furthermore, since the copper plated as the mold release film 7b is a soft metal, the thermally sprayed B 4 C can bite into the mold release film 7b, allowing most of the collided B 4 C to adhere.

離型膜7bの厚さが極端に薄いと、溶射時の熱
や衝撃力により剥離し、型の表面部が荒れて離型
性が悪くなる。一方、厚すぎる場合は、メツキ工
程および溶解工程に時間がかかるため望ましくな
い。発明者らの実験によれば、0.1〜10μ程度が望
ましいという結果が得られている。また離型膜7
bを溶解する硝酸の濃度、液温等は溶解状況に影
響を与える。あまり溶解を急激に行うと、化学反
応による熱やガスにより振動板6が損傷すること
があり、溶解速度はできるだけ小さくすることが
望ましい。
If the thickness of the mold release film 7b is extremely thin, it will peel off due to the heat and impact force during thermal spraying, and the surface of the mold will become rough, resulting in poor mold release properties. On the other hand, if it is too thick, it is undesirable because the plating process and melting process take time. According to experiments conducted by the inventors, it has been found that a thickness of approximately 0.1 to 10 μm is desirable. Also, the release film 7
The concentration of nitric acid that dissolves b, the temperature of the liquid, etc. affect the state of dissolution. If the dissolution is performed too rapidly, the diaphragm 6 may be damaged by the heat and gas caused by the chemical reaction, so it is desirable to keep the dissolution rate as low as possible.

なお前記実施例においては、型7aの材質とし
てチタン、離型膜7bとして電気メツキによる銅
膜、溶解液として硝酸を用いたが、型7aの材質
としてステンレスその他の金属、あるいはアルミ
ナ(Al2O3)、窒化ホウ素(BN)等のセラミツク
ス、離型膜7bとして銅以外にアルミニウム等の
軟質の金属が適用でき、また離型膜7bの形成は
電気メツキ以外に、無電解メツキ、蒸着、溶射等
によつても行える。さらに溶射物質2としては、
炭化ホウ素についてのみ記述したが、アルミナ
(Al2O3)等の他のセラミツクスを使用してもよ
い。また離型膜7bの溶解液は型7aおよび離型
膜7bに適したものを使用することができ、例え
ば離型膜7bにアルミニウムを使用した場合は塩
酸を使用するのが望ましく、材質によつてはアル
カリ溶液でもよい。
In the above embodiment, titanium was used as the material for the mold 7a, a copper film was electroplated as the mold release film 7b, and nitric acid was used as the solution. 3 ), ceramics such as boron nitride (BN), and soft metals such as aluminum other than copper can be used as the mold release film 7b, and the mold release film 7b can be formed by electroless plating, vapor deposition, thermal spraying, etc. in addition to electroplating. It can also be done by Furthermore, as thermal spray material 2,
Although only boron carbide has been described, other ceramics such as alumina (Al 2 O 3 ) may also be used. Furthermore, a solution suitable for the mold 7a and the mold release film 7b can be used as the solution for the mold release film 7b. For example, when aluminum is used for the mold release film 7b, it is preferable to use hydrochloric acid, depending on the material. An alkaline solution may also be used.

以上述べたように、この発明によれば、所望の
形状を有する金属あるいはセラミツクスの型の表
面に軟質金属膜を形成し、その上にプラズマ溶射
によりセラミツクスの溶射膜を形成し、全体を離
型膜のみが溶解できる液に浸漬して離型し、セラ
ミツクス単体の振動板を得るように構成したの
で、型を繰り返えし何回も使用できるとともに、
セラミツクスの付着効率も上げることができ、従
来に比較して安価に振動板を製造できる効果があ
る。
As described above, according to the present invention, a soft metal film is formed on the surface of a metal or ceramic mold having a desired shape, a ceramic sprayed film is formed thereon by plasma spraying, and the entire mold is released. The structure is such that only the membrane can be immersed in a liquid that can be dissolved and released from the mold to obtain a single ceramic diaphragm, so the mold can be used over and over again.
It is also possible to increase the adhesion efficiency of ceramics, which has the effect of making it possible to manufacture diaphragms at a lower cost than in the past.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来の製造方法を示す断面図、第2図
A,Bはその各工程を示す一部の断面図、第3図
A,B,Cはそれぞれ本発明の一実施例による製
造方法の各工程を示す一部の断面図である。 各図中、同一符号は同一または相当部分を示
し、1はプラズマ溶射装置、1aは電極、1bは
ノズル、2は溶射物質、4は型、5は溶射膜、6
は振動板、7は複合型、7aは型、7bは離型膜
である。
FIG. 1 is a sectional view showing a conventional manufacturing method, FIGS. 2A and B are partial sectional views showing each process, and FIGS. 3A, B, and C are each a manufacturing method according to an embodiment of the present invention. FIG. In each figure, the same reference numerals indicate the same or equivalent parts, 1 is a plasma spraying device, 1a is an electrode, 1b is a nozzle, 2 is a sprayed material, 4 is a mold, 5 is a sprayed film, 6
7 is a diaphragm, 7 is a composite mold, 7a is a mold, and 7b is a release film.

Claims (1)

【特許請求の範囲】 1 所望形状の型の上に軟質の金属膜を形成し、
その上にセラミツクスをプラズマ溶射法により溶
射して溶射膜を形成したのち、上記金属膜を溶解
させて離型し、セラミツクスからなる振動板を得
ることを特徴とするスピーカ用振動板の製造方
法。 2 型が金属またはセラミツクスからなることを
特徴とする特許請求の範囲第1項記載のスピーカ
用振動板の製造方法。 3 型がチタン、ステンレス、アルミナまたは窒
化ホウ素からなることを特徴とする特許請求の範
囲第1項記載のスピーカ用振動板の製造方法。 4 金属膜が銅またはアルミニウムからなること
を特徴とする特許請求の範囲第1項ないし第3項
のいずれかに記載のスピーカ用振動板の製造方
法。 5 溶射膜がアルミナまたは炭化ホウ素からなる
ことを特徴とする特許請求の範囲第1項ないし第
4項のいずれかに記載のスピーカ用振動板の製造
方法。 6 金属膜の溶解が酸またはアルカリ溶液中に浸
漬して行うものであることを特徴とする特許請求
の範囲第1項ないし第5項のいずれかに記載のス
ピーカ用振動板の製造方法。
[Claims] 1. Forming a soft metal film on a mold of a desired shape,
A method for producing a diaphragm for a speaker, comprising: spraying ceramics thereon by a plasma spraying method to form a sprayed film, and then melting and releasing the metal film to obtain a diaphragm made of ceramics. 2. The method of manufacturing a speaker diaphragm according to claim 1, wherein the mold is made of metal or ceramics. 3. The method for manufacturing a speaker diaphragm according to claim 1, wherein the mold is made of titanium, stainless steel, alumina, or boron nitride. 4. The method for manufacturing a speaker diaphragm according to any one of claims 1 to 3, wherein the metal film is made of copper or aluminum. 5. The method for manufacturing a speaker diaphragm according to any one of claims 1 to 4, wherein the sprayed film is made of alumina or boron carbide. 6. The method for manufacturing a speaker diaphragm according to any one of claims 1 to 5, wherein the metal film is dissolved by immersion in an acid or alkaline solution.
JP11034283A 1983-06-20 1983-06-20 Manufacture of diaphragm for speaker Granted JPS603299A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11034283A JPS603299A (en) 1983-06-20 1983-06-20 Manufacture of diaphragm for speaker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11034283A JPS603299A (en) 1983-06-20 1983-06-20 Manufacture of diaphragm for speaker

Publications (2)

Publication Number Publication Date
JPS603299A JPS603299A (en) 1985-01-09
JPS64877B2 true JPS64877B2 (en) 1989-01-09

Family

ID=14533319

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11034283A Granted JPS603299A (en) 1983-06-20 1983-06-20 Manufacture of diaphragm for speaker

Country Status (1)

Country Link
JP (1) JPS603299A (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4617400A (en) * 1985-09-11 1986-10-14 Kawaken Fine Chemicals Co., Ltd. Process for preparing cyclic urea derivatives
JPH0385100A (en) * 1989-08-29 1991-04-10 Kenwood Corp Diaphragm for speaker and its manufacture
EP0992497B1 (en) 1998-10-09 2003-12-17 Mitsui Chemicals, Inc. Manufactoring process for 1,3-Dialkyl-2-imidazolinones
US8057914B2 (en) 2007-03-26 2011-11-15 Howmedica Osteonics Corp. Method for fabricating a medical component from a material having a high carbide phase and such medical component
US8920534B2 (en) 2007-03-26 2014-12-30 Howmedica Osteonics Corp. Method for fabricating a biocompatible material having a high carbide phase and such material
US7771775B2 (en) * 2007-03-26 2010-08-10 Howmedica Osteonics Corp. Method for fabricating a medical component from a material having a high carbide phase
KR101096548B1 (en) * 2009-11-06 2011-12-20 주식회사 비에스이 Mems microphone and manufacturing method of the same
JP5653776B2 (en) * 2011-01-28 2015-01-14 独立行政法人産業技術総合研究所 High performance speaker diaphragm and method for manufacturing speaker diaphragm

Also Published As

Publication number Publication date
JPS603299A (en) 1985-01-09

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