JPS63302023A - 長繊維強化熱可塑性樹脂部材の溶着方法 - Google Patents

長繊維強化熱可塑性樹脂部材の溶着方法

Info

Publication number
JPS63302023A
JPS63302023A JP62137949A JP13794987A JPS63302023A JP S63302023 A JPS63302023 A JP S63302023A JP 62137949 A JP62137949 A JP 62137949A JP 13794987 A JP13794987 A JP 13794987A JP S63302023 A JPS63302023 A JP S63302023A
Authority
JP
Japan
Prior art keywords
thermoplastic resin
reinforced thermoplastic
long fiber
resin
fiber reinforced
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP62137949A
Other languages
English (en)
Inventor
Shoji Sato
昭二 佐藤
Yoshiki Ishige
石毛　芳樹
Junichi Saida
斉田　順一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP62137949A priority Critical patent/JPS63302023A/ja
Publication of JPS63302023A publication Critical patent/JPS63302023A/ja
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • B29C66/7214—Fibre-reinforced materials characterised by the length of the fibres
    • B29C66/72141—Fibres of continuous length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/10—Cords, strands or rovings, e.g. oriented cords, strands or rovings
    • B29K2105/101—Oriented
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3044—Bumpers

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 （産業上の利用分野） 本発明は長繊維強化熱可塑性樹脂部材の溶着方法に関す
るものである。
（従来の技術） 近年ガラス繊維強化材に熱可塑性樹脂を含浸させたシー
トを加熱積層して成形し、鋼板と同様な剛性を有する成
形物を得ることが知られている。
例えば第１図の如きバンパーに用いられるバンパービー
ムをこの種樹脂で成形する。
第１図のバンパー５０は樹脂製で、バンパーフェース５
１の裏面をバンパービーム５２で補強し、剛性を保持せ
しめるもので、バンパービームを樹脂で成形することに
より防錆上有利であり、又軽量化の点でも有利である。
ところでバンパービーム５２はアンダーカット部を有す
ること、剛性をアップさせるためには厚肉化し、従って
軽量化上改善の余地があることから二部材を溶着してボ
ックス断面とし、これによれば成形が容易で、剛性も高
いものが得られ、且つ軽量である。バンパービームは夫
々凹形状をなす二つの部材５３．５４を溶着一体化した
もので、部材５３．５４は断面の両端に屈曲して各外方
に対称的に延出した溶着接合面５３ａ。
５３　ｂ　、５４ａ　、５４ｂを備え、更に接合面から
対称的に屈曲させた２２７９部５３ｃ、５３ｄ。
５４ｃ　、５４ｄを備え１部材５３．５４を溶着〜体化
した状態でフランジ部５３ｃ、５４ｃ。
５３ｄ、５４ｄでフラットなバンパーフェース５１への
溶着接合面を構成する。
（発明が解決しようとする問題点） 上記部材５３．５４は剛性を高めるため例えば４０〜５
０％ガラス等の長繊維を含有ごせた熱可塑性樹脂１形成
し・部材相互酸１１部材と他の部材とを接着剤を用いる
ことなく、接合面を加熱溶融して溶着接合しようとした
場合、溶着部にも長繊維を含むことがら溶着部に樹脂分
が不足し、溶着接合力が不足しがちである。　　゛ 本発明は以」二の問題点を解決すべくなされたもので、
その目的とする処は、長繊維で強化された熱可塑性樹脂
の溶着を強固に確実になし得るようにしたことにある。
（問題点を解決するための手段） 以上の問題点を解決するための手段は、長繊維強化熱可
塑性樹脂部材の接合面を加熱溶融して同部材同志、或は
他の部材と溶着するようにした方法において、前記部材
の接合面に予じめ樹脂成分による多数の突起部を形成し
、該突起部を加熱溶融して相手部材に溶着するよ、うに
したことである。
（上記手段による作用） 上記手段によれば、溶着接合面には樹脂成分による突起
部があり、これが溶融することになり溶着時に接合部は
樹脂リッチとなり、溶Ｍ　４１合性は向」ニする。
【実施例） 次に本発明の好適する一実施例を添付図面に従って詳述
する。
本実施例では既述のバンパービームを構成する部材５’
３．５４の溶Ｍ接合の例を示し１部材５３．５４は軽量
で剛性に優れるポリプロピレンやポリエチレン等の熱可
塑性樹脂にガラス繊維等の長繊維を含有させて強化した
ものを用い、ががる部材を積層し、凹部材形状に成形し
たものである。
かかる部材５３．５４の接合面５３ａ。
５３ｂ、５４ａ、５４ｂを以下の如く構成する。
以下に部材を１で示し、部材ｌは長繊維２を含有し、こ
れに樹脂３を含浸させたものである。部材２の接合部表
面４に多数の突起部５・・・を形成する。突起部５・・
・は長繊維２を含まない樹脂成分とし、突起部５・・・
の形状は例えば第３図の如くシボ形状とする。
この部分の縦断面図は第４図の如くで、突起部５の幅Ａ
は長繊維と同等かこれより小さい方が良く、従って３ｍ
ｍ〜１０ｍｍが望ましい。そして溝６の幅Ｂは長繊維が
入り込んだり露出しないように０．５ｍｍ〜１．０ｍｍ
が望ましく又突起部５の高さＣ１即ち溝６の深さは溶着
時に必要、且つ充分の溶着層が得られるように０．５ｍ
ｍ〜１．Ｏｍｍが々了ましい。
以」二の突起部５・・・を既述の部材５３．５４の接合
面５３ａ、５３ｂ、５４ａ、５４ｂに形成し、接合面を
ヒータで加熱する。これにより突起部５・・・は溶融し
、溶融部は樹脂リッチな状態となり。
これを相手部材の接合面に加圧接合させることにより溶
着接合され、一体化されることとなる。溶着一体化した
得られたバンパービーム５２を第５図に示した。
以上実施例では部材相互の接合面に突起部を形成したが
一方でも良く、又溶着する相手側は長繊維を含有しない
ものでも良い。
（発明の効果） 以上で明らかな如く本発明によれば、 長ｍ維強化の熱可塑性樹脂の溶着接合面に樹脂成分の突
起部を形成したので溶着にさいし溶着部は溶融樹脂がリ
ッチとなり、長繊維を含みなから溶着接合力が向上し、
この種樹脂の溶着が強固、確実になされるとともに、以
」二を接合面に多数の突起を形成するという簡単な構成
で実現することができる。
【図面の簡単な説明】
図面は本発明の一実施例を示すもので、第１図は樹脂製
バンパーの縦断面図、第２図は／人ンパービームの分解
縦断面図１第３図は溶着接合面の拡大平面図、第４図は
同縦断側面図、第５図はバンパービームの溶着接合状態
の縦断側面図である。 尚、図面中２は長ｍ維、３は樹脂、５は突起部、５３．
５４は溶着部材である。

Claims (1)

  1. 【特許請求の範囲】 １、長繊維強化熱可塑性樹脂部材の接合面を加熱溶融し
    て同部材同志、或は他の部材と溶着するようにした方法
    において、前記部材の接合面に予じめ樹脂成分による多
    数の突起部を形成し、該突起部を加熱溶融して相手部材
    に溶着するようにしたことを特徴とする長繊維強化熱可
    塑性樹脂部材の溶着方法。 ２、前記部材の接合面に形成する突起部は幅が３ｍｍ〜
    １０ｍｍ、突起部間の溝の幅が０．５ｍｍ〜１．０ｍｍ
    、突起部の突出高さが０．５ｍｍ〜１．０ｍｍである前
    記特許請求の範囲第１項の長繊維強化熱可塑性樹脂部材
    の溶着方法。
JP62137949A 1987-06-01 1987-06-01 長繊維強化熱可塑性樹脂部材の溶着方法 Pending JPS63302023A (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62137949A JPS63302023A (ja) 1987-06-01 1987-06-01 長繊維強化熱可塑性樹脂部材の溶着方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62137949A JPS63302023A (ja) 1987-06-01 1987-06-01 長繊維強化熱可塑性樹脂部材の溶着方法

Publications (1)

Publication Number Publication Date
JPS63302023A true JPS63302023A (ja) 1988-12-08

Family

ID=15210476

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62137949A Pending JPS63302023A (ja) 1987-06-01 1987-06-01 長繊維強化熱可塑性樹脂部材の溶着方法

Country Status (1)

Country Link
JP (1) JPS63302023A (ja)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05124105A (ja) * 1991-10-31 1993-05-21 Nishikawa Kasei Co Ltd ガラスマツトサーモプラスチツク成形品
FR2876945A1 (fr) * 2004-10-27 2006-04-28 Mecaplast Sam Sa Monegasque Piece thermoplastique renforcee
EP1808285A1 (fr) * 2006-01-17 2007-07-18 Mecaplast Sam Pièce thermoplastique renforcée
CN104023946A (zh) * 2011-12-27 2014-09-03 帝人株式会社 复合材料的接合方法

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05124105A (ja) * 1991-10-31 1993-05-21 Nishikawa Kasei Co Ltd ガラスマツトサーモプラスチツク成形品
FR2876945A1 (fr) * 2004-10-27 2006-04-28 Mecaplast Sam Sa Monegasque Piece thermoplastique renforcee
EP1808285A1 (fr) * 2006-01-17 2007-07-18 Mecaplast Sam Pièce thermoplastique renforcée
CN104023946A (zh) * 2011-12-27 2014-09-03 帝人株式会社 复合材料的接合方法
US20150013898A1 (en) * 2011-12-27 2015-01-15 Teijin Limited Method for Joining Composite Materials

Similar Documents

Publication Publication Date Title
JPS60214931A (ja) 異種合成樹脂材料の接合方法
JPS60214929A (ja) 異種合成樹脂材料の接合方法
JPH07186263A (ja) プラスチック部材の接合方法
JPS6313817B2 (ja)
KR100236397B1 (ko) 수지의 접합방법 및 관형상 수지부재
JPS63302023A (ja) 長繊維強化熱可塑性樹脂部材の溶着方法
JPS6250125A (ja) 合成樹脂材料と異種材料の接合方法
JPS60228131A (ja) 異種合成樹脂材料の機械的接合方法
US9950471B2 (en) Resistive implant welding of thermoplastic material with butt joints
JPH05177712A (ja) 合成樹脂部材の溶着方法
JPH09314669A (ja) 樹脂部品の接合方法
US4690523A (en) Monolithic reinforced eyeglass frame and friction welding method for manufacturing same
JPS6244429A (ja) 合成樹脂材料の接合方法
JPH03297629A (ja) 熱可塑複合材構造物の製造方法
JPS6216814B2 (ja)
JP3398975B2 (ja) 熱硬化性樹脂部品の接着方法
JPS60212330A (ja) 異種合成樹脂材料の接合方法
JPS6271626A (ja) 異種合成樹脂材料の接合方法
JPS62128732A (ja) 強化プラスチツク製ビ−ム
JPS6253818A (ja) 合成樹脂材料の接合方法
JP2517634B2 (ja) 複合材料製品の成形方法
JPH11105557A (ja) 自動車用燃料タンク
JPS60225735A (ja) 異種合成樹脂材料の接合方法
JPH11105766A (ja) 自動二輪車等の車体フレーム
JP2553792B2 (ja) 結合ハニカムパネル