JPS63270582A - Coating material - Google Patents

Coating material

Info

Publication number
JPS63270582A
JPS63270582A JP10490987A JP10490987A JPS63270582A JP S63270582 A JPS63270582 A JP S63270582A JP 10490987 A JP10490987 A JP 10490987A JP 10490987 A JP10490987 A JP 10490987A JP S63270582 A JPS63270582 A JP S63270582A
Authority
JP
Japan
Prior art keywords
base material
photopolymerizable resin
powder coating
coating
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10490987A
Other languages
Japanese (ja)
Other versions
JPH0661531B2 (en
Inventor
Seiya Kawabe
河部 誠也
Keisuke Sumida
隅田 啓介
Seiji Oguro
整二 大黒
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ASAI BUSSAN KK
Sharp Corp
Original Assignee
ASAI BUSSAN KK
Sharp Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ASAI BUSSAN KK, Sharp Corp filed Critical ASAI BUSSAN KK
Priority to JP62104909A priority Critical patent/JPH0661531B2/en
Publication of JPS63270582A publication Critical patent/JPS63270582A/en
Publication of JPH0661531B2 publication Critical patent/JPH0661531B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PURPOSE:To obtain a smooth coated surface by executing a fine particle coating on the surface of a base material and furthermore forming a photopolymerizable resin layer thereon. CONSTITUTION:A base material 1 such as iron and aluminum is subjected to degreasing, chemical treatment with phosphoric acid and plating, etc., and thereafter coating with fine particles. The fine particle paint is obtained by blending pigment, a cross-linking agent, a leveling agent and an antioxidant, etc., with polyester resin or the like and pulverizing the mixture. Then photopolymerizable resin such as oligoacrylate and epoxy acrylate is applied on the surface 2a of a coated fine particle layer 2 formed on the surface of the base material 1 and cured by irradiating an ultraviolet lamp. The applied thickness of the photopolymerizable resin layer 3 is preferably regulated to about 5-50mum. Thereby the smooth coated surface free from environmental pollution can be obtained in a short time.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、粉体塗装材の外観および表面物性の改良に関
するものである。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to improving the appearance and surface properties of powder coated materials.

〈従来技術〉 従来、一般に用いられている粉体塗料は、ポリエステル
樹脂、アクリル樹脂、エポキシ樹脂等を骨格とし、これ
らに顔料、架橋剤、レベリング剤等を配合し、微粉末化
したものである。このように調整した粉体塗料は、静電
スプレー法、流動浸漬法などの方法で基材に付着させ、
骨格樹脂の融点温度より高く、かつ熱分解温度よりも低
い温度で溶融し、連続被膜を形成する工法で用いている
<Prior art> Conventionally, commonly used powder coatings have a backbone of polyester resin, acrylic resin, epoxy resin, etc., and are made into fine powder by blending pigments, crosslinking agents, leveling agents, etc. . The powder coating prepared in this way is applied to a base material by a method such as an electrostatic spray method or a fluidized dipping method.
It melts at a temperature higher than the melting point of the skeleton resin and lower than the thermal decomposition temperature, and is used in a construction method that forms a continuous film.

したがって、粉体塗料は、無溶媒で用いることができ、
液体型塗料と、比較して、無公害性に優れている。
Therefore, powder coatings can be used without solvents,
Compared to liquid paints, it is superior in non-polluting properties.

く 発明が解決しようとする問題点 〉しかし、粉体塗
料に用いられる骨格樹脂の融点温度と熱分解温度との差
は一般に小さいので、溶融処理時に、流展性が充分に得
られるような温度と時間をかけることが難しい。そのた
め、液体型塗料に比べてレベリング性が悪く、鏡面外観
の如き平滑な塗面を得ることができない。そして、骨格
樹脂の融点を下げることにより流展性を改善すると、表
面物性が悪化する。また、著しく塗装層厚をあげること
により平滑性を得ると、その加工物性や生産性、経済性
等に問題があった。
Problems to be Solved by the Invention However, since the difference between the melting point temperature and thermal decomposition temperature of the skeleton resin used in powder coatings is generally small, the temperature at which sufficient flowability can be obtained during melt processing is It's difficult to take the time. Therefore, the leveling property is poorer than that of liquid-type paints, and it is not possible to obtain a smooth painted surface with a mirror-like appearance. If the flowability is improved by lowering the melting point of the skeleton resin, the surface properties will deteriorate. Furthermore, when smoothness is obtained by significantly increasing the thickness of the coating layer, there are problems with processing properties, productivity, economic efficiency, etc.

そこで、本発明は、粉体塗装を行なう場合に、鏡面外観
の如き平滑な塗面を得ることができ、また、表面物性ら
改善することができる塗装材の提供を目的とする。
Therefore, an object of the present invention is to provide a coating material that can provide a smooth coating surface with a mirror-like appearance when powder coating is performed, and can also improve surface properties.

〈 問題点を解決するための手段 〉 本発明における問題点解決手段は、第1図の如く、基材
lと、該基材1の表面1aに形成された粉体塗装層2と
、該粉体塗装層2の表面2aに形成された光重合性樹脂
層3とから成るものである。
<Means for Solving the Problems> The means for solving the problems in the present invention, as shown in FIG. The photopolymerizable resin layer 3 is formed on the surface 2a of the body coating layer 2.

く作用〉 そして、本発明の塗装材において、鉄、鉄合金、アルミ
ニウム、アルミニウム合金等の金属またはその合金であ
る基材lは、脱脂、燐酸化成被膜処理、メッキ等の工程
を経た後に、粉体塗装がなされる。ここに用いられる粉
体塗料は、ポリエステル樹脂、エポキシ樹脂、アクリル
樹脂を骨格とし、これに顔料、架橋剤、レベリング剤、
酸化防止剤等を配合して微粉末化したものであり、静電
スプレー法、流動浸漬法などにより、上記基材1に付着
させ、所定の温度(樹脂の融点温度より高く、かつ熱分
解温度よりも低い温度)で焼付処理を行なう。
In the coating material of the present invention, the base material l, which is a metal such as iron, iron alloy, aluminum, aluminum alloy, or an alloy thereof, is treated with powder after undergoing processes such as degreasing, phosphorization coating treatment, and plating. The body is painted. The powder coating used here has a backbone of polyester resin, epoxy resin, or acrylic resin, and contains pigments, crosslinking agents, leveling agents,
It is made into a fine powder by blending antioxidants, etc., and is applied to the base material 1 by electrostatic spraying, fluidized dipping, etc., at a predetermined temperature (higher than the melting point of the resin, and at the thermal decomposition temperature). The baking process is carried out at a temperature lower than

次に、光重合性樹脂を、基材lの表面に形成された粉体
塗装層2の表面2aに直接に、または粉体塗装層2の厚
さの5%〜30%程度の厚さをサンドペーパーや研摩布
等の研摩材を用いて除去した後に、ロールコータ−、カ
ーテンフローコーター、スプレー等を用いて塗布し、紫
外線ランプを照射し、硬化さける。このとき、光重合性
樹脂層3の塗布厚は、5〜50μm程度が適当であるが
、粉体塗装層2の表面を研摩したものは、その塗布厚は
2〜20μm程度でよい。
Next, the photopolymerizable resin is applied directly to the surface 2a of the powder coating layer 2 formed on the surface of the base material 1, or is applied to a thickness of about 5% to 30% of the thickness of the powder coating layer 2. After removing it using an abrasive material such as sandpaper or abrasive cloth, it is coated using a roll coater, curtain flow coater, spray, etc., and cured by irradiation with an ultraviolet lamp. At this time, the coating thickness of the photopolymerizable resin layer 3 is suitably about 5 to 50 μm, but if the surface of the powder coating layer 2 is ground, the coating thickness may be about 2 to 20 μm.

ここで、表面状態をより平滑にするために、光重合性樹
脂を塗布または流延した後、その表面3aに、平滑で透
明なベットフィルム、ポリオレフィン系フィルム等を貼
付し、ゴムロール等を用いて脱泡させた後に、紫外線ラ
ンプを照射し、便化させてもよい。
Here, in order to make the surface condition smoother, after coating or casting the photopolymerizable resin, a smooth and transparent bed film, polyolefin film, etc. is attached to the surface 3a, and a rubber roll or the like is used to apply the photopolymerizable resin. After defoaming, it may be irradiated with an ultraviolet lamp to be fecalized.

ここで用いる光重合性樹脂は、主剤として、オリゴアク
リレート、不飽和ポリエステル、エポキシアクリレート
、シリコンアクリレート、ウレタンアクリレート、ブタ
ジェンアクリレート、スピラン樹脂等の重合性オリゴマ
ーを用いる。また、その塗布に必要な粘度に調整するた
めの反応性希釈剤として、アクリル酸エステルモノマー
、スチレンモノマー、N−ビニルピロリドン等を添加し
、光重合開始剤、レベリング剤等を配合したものである
。その配合比率は、重量比で、主剤:反応性希釈剤:光
増感剤ニレベリング剤=30〜50ニア0〜50:3〜
10:0.5〜5である。その粘度は、室温において、
100cps= l 0000cpsの範囲である。
The photopolymerizable resin used here uses a polymerizable oligomer such as oligoacrylate, unsaturated polyester, epoxy acrylate, silicone acrylate, urethane acrylate, butadiene acrylate, or spiran resin as a main ingredient. In addition, acrylic acid ester monomer, styrene monomer, N-vinylpyrrolidone, etc. are added as reactive diluents to adjust the viscosity necessary for application, and photopolymerization initiators, leveling agents, etc. are added. . The blending ratio is based on the weight ratio: base agent: reactive diluent: photosensitizer, leveling agent = 30-50, nia 0-50: 3-
10:0.5-5. Its viscosity at room temperature is
The range is 100cps=l 0000cps.

また、光硬化は、光源として水銀ランプ、メタルハライ
ドランプ等を用い、0.5秒〜30秒間照射を行なうこ
とにより完了する。このとき、光源ランプの出力は、3
0 W/ cm= 160 W/ cm程度であり、発
光波長は、250nm〜450nmのものを用いるとよ
い。
Further, photocuring is completed by using a mercury lamp, a metal halide lamp, or the like as a light source and performing irradiation for 0.5 seconds to 30 seconds. At this time, the output of the light source lamp is 3
0 W/cm=about 160 W/cm, and the emission wavelength is preferably from 250 nm to 450 nm.

これらの光重合性樹脂は、多くの種類が知られており、
これらを適当に組合わせることにより、適切な粘度、表
面物性、機能等を与えることが可能である。また、その
硬化作業は短時間で終了することができる。さらに、光
重合性樹脂は、粉体塗料と同様に無溶媒で用いることが
できるので、無公害である。
Many types of these photopolymerizable resins are known,
By appropriately combining these, it is possible to provide appropriate viscosity, surface properties, functions, etc. Moreover, the curing work can be completed in a short time. Furthermore, photopolymerizable resins can be used without solvents like powder coatings, so they are non-polluting.

〈実施例〉 以下、本発明の第一実施例を、第1図の本発明塗装材の
断面図に基づいて説明する。
<Example> Hereinafter, a first example of the present invention will be described based on the cross-sectional view of the coating material of the present invention shown in FIG.

図示の如く、本発明塗装材は、第3図の如き冷蔵庫の扉
等に適用できるものであり、扉を構成する基材Iと、該
基材Iの表面1aに形成された粉体塗装層2と、該粉体
塗装層2の表面2aに形成されtこ光重合性樹脂層3と
から成るものである。
As shown in the figure, the coating material of the present invention can be applied to the door of a refrigerator as shown in FIG. 2, and a photopolymerizable resin layer 3 formed on the surface 2a of the powder coating layer 2.

なお、第1図中、4は外箱、5はその前面に開閉自在に
取付けられた扉、6は扉の外枠、7は扉のハンドルであ
る。
In FIG. 1, 4 is an outer box, 5 is a door attached to the front surface of the box so that it can be opened and closed, 6 is an outer frame of the door, and 7 is a handle of the door.

そして、その製造方法は、基材I(鋼板)の表面laに
、ポリエステル樹脂粉体塗料を50μmの厚さで塗装し
て粉体塗装層2を形成した後、その表面2aに光重合性
樹脂を20μmの厚さになるようローラーコートし、出
力80W/cmの高圧水銀ランプを1秒間照射して硬化
させ、光重合性樹脂層3を形成するものである。
The manufacturing method involves coating the surface la of the base material I (steel plate) with a polyester resin powder coating to a thickness of 50 μm to form a powder coating layer 2, and then coating the surface 2a with a photopolymerizable resin. The photopolymerizable resin layer 3 is formed by roller coating the film to a thickness of 20 μm and curing it by irradiating it with a high-pressure mercury lamp with an output of 80 W/cm for 1 second.

硬化後の外観は、光重合性樹脂層3を形成しない粉体塗
装面に比べて平滑で、表面硬度は、鉛筆硬度で1−1か
ら2Hに向上し、耐傷付着性、耐汚染性にも改善がみら
れた。
The appearance after curing is smoother than that of a powder coated surface without the photopolymerizable resin layer 3, and the surface hardness has improved from 1-1 to 2H on a pencil hardness, and has excellent scratch resistance and stain resistance. Improvement was seen.

ここで用いた光重合性樹脂の配合は、下の通りである。The composition of the photopolymerizable resin used here is as follows.

次に、本発明の第二実施例を第2図の断面図1こ基づい
て説明する。
Next, a second embodiment of the present invention will be described based on the sectional view 1 of FIG.

図示の如く、本実施例の塗装材は、基材Iと、該基材l
の表面1aに形成された粉体塗装層2と、該粉体塗装層
2の表面2aに形成された光重合性樹脂層3とから成り
、面記扮体塗装層2の表面が研摩面とされたものである
As shown in the figure, the coating material of this example includes a base material I and a base material L.
It consists of a powder coating layer 2 formed on the surface 1a of the powder coating layer 2, and a photopolymerizable resin layer 3 formed on the surface 2a of the powder coating layer 2. It is what was done.

そして、その製造方法は、基材1(w4板)の表面la
に、ポリエステル樹脂粉体塗料を50μmの厚さで塗装
して粉体塗装層2を形成し、その後、粉体塗装層2の表
面2aを、#600のサンドペーパーを用いて均一に研
摩し、粉体塗装層2の厚さを約30μmとし、第一実施
例と同じ光重合性樹脂を10μmの厚さになるようロー
ラーコートし、同じ方法で硬化させて光重合性樹脂層3
を形成するものである。
The manufacturing method is based on the surface la of the base material 1 (W4 board).
, a polyester resin powder coating is applied to a thickness of 50 μm to form a powder coating layer 2, and then the surface 2a of the powder coating layer 2 is uniformly polished using #600 sandpaper. The thickness of the powder coating layer 2 was set to about 30 μm, and the same photopolymerizable resin as in the first example was roller coated to a thickness of 10 μm and cured in the same manner to form the photopolymerizable resin layer 3.
It forms the

硬化後の外観は、第一実施例で得られたものよりも平滑
であり、鏡面外観が得られた。表面物性は第一実施例と
同程度に改善された。
The appearance after curing was smoother than that obtained in the first example, giving a mirror appearance. The surface properties were improved to the same extent as in the first example.

次に、本発明の第三実施例を説明する。Next, a third embodiment of the present invention will be described.

本実施例の塗装材は、基材l(鋼板)の表面1aにポリ
エステル樹脂粉体塗料を50μlの厚さで塗装して粉体
塗装層2を形成し、その表面2aに第一実施例と同じ光
重合性樹脂を20μmの厚さになるようローラーコート
した後、その塗布層の表面に、厚さ30μmのポリエス
テルフィルムを乗せ、ゴムローラを用いてで加圧脱泡さ
せ、第一実施例と同じ方法で光硬化を行なった後、該ポ
リエステルフィルムを剥離し、光重合性樹脂層3を形成
する方法により製造したものである。
The coated material of this example is obtained by coating the surface 1a of the base material 1 (steel plate) with a polyester resin powder coating with a thickness of 50 μl to form a powder coating layer 2. After roller-coating the same photopolymerizable resin to a thickness of 20 μm, a 30 μm-thick polyester film was placed on the surface of the coated layer, and the foam was degassed under pressure using a rubber roller. After photocuring in the same manner, the polyester film was peeled off to form a photopolymerizable resin layer 3.

この方法を用いて製造された塗装材の外観は、第一実施
例や第二実施例と比較して著しく改善され、優れた鏡面
外観であった。表面物性は第一実施例と同程度に改善さ
れた。
The appearance of the coated material produced using this method was significantly improved compared to the first and second examples, and had an excellent mirror appearance. The surface properties were improved to the same extent as in the first example.

次に、本発明の第四実施例を説明する。Next, a fourth embodiment of the present invention will be described.

本実施例の塗装材は、基材I(鋼板)の表面1aに、白
色のポリエステル樹脂粉体塗料を50μmの厚さで塗装
して粉体塗装層2を形成し、その後、粉体塗装層2の表
面2aを、サンドペーパーを用いて均一に研摩し、粉体
塗装層2の厚さを約40μmとし、下記の光重合性樹脂
を20μmの厚さになるよう塗布し、第一実施例と同じ
方法で光硬化させて光重合性樹脂層3を形成する方法に
より製造したものである。
In the coating material of this example, a white polyester resin powder coating is applied to the surface 1a of a base material I (steel plate) to a thickness of 50 μm to form a powder coating layer 2, and then a powder coating layer 2 is formed. The surface 2a of 2 was uniformly polished using sandpaper, the thickness of the powder coating layer 2 was about 40 μm, and the following photopolymerizable resin was applied to a thickness of 20 μm. The photopolymerizable resin layer 3 was produced by photocuring in the same manner as described above.

この方法を用いて製造された塗装材は、鏡面外観が得ら
れ、表面物性の中で、特に耐汚染性に浸れており、ホワ
イトボード用マーカーでの筆記性、消去性が良好であり
、ホワイトボードとしての使用が可能であった。
Painted materials manufactured using this method have a mirror-like appearance, are particularly stain resistant among surface properties, have good writability and erasability with whiteboard markers, and are white It could be used as a board.

ここで用いた光重合性樹脂の配合は、下の通りである。The composition of the photopolymerizable resin used here is as follows.

なお、本発明は、上記実施例に限定されるものではなく
、本発明の範囲内で上記実施例に多くの修正および変更
を加え得ることは勿論である。
It should be noted that the present invention is not limited to the above embodiments, and it goes without saying that many modifications and changes can be made to the above embodiments within the scope of the present invention.

〈発明の効果〉 以上の説明から明らかな通り、本発明によると、光重合
性樹脂層を粉体塗装層の表面に形成したため、粉体塗装
を行なう場合に、無公害かつ短時間の作業で、鏡面外観
の如き平滑な塗面を得ることができ、また、光重合性樹
脂を適当に選択することにより、その表面物性を製品に
最適なものとすることができるといった優れた効果があ
る。
<Effects of the Invention> As is clear from the above explanation, according to the present invention, since the photopolymerizable resin layer is formed on the surface of the powder coating layer, powder coating can be performed without pollution and in a short time. , it is possible to obtain a smooth coated surface with a mirror-like appearance, and by appropriately selecting a photopolymerizable resin, the surface properties can be optimized for the product.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明第一実施例の塗装材を示す断面図、第2
図は同じく第二実施例の塗装材を示す断面図、第3図は
本発明塗装材を適用した冷蔵庫の斜視図である。 l:基材、1a:基材の表面、2:粉体塗装層、2a:
粉体塗装層の表面、3:光重合性樹脂層、3a:光重合
性樹脂層の表面、4:外箱、5:扉、6:扉の外枠、7
:扉のハンドル。 出 願 人  シャープ株式会社 同    浅井物産株式会社
Fig. 1 is a sectional view showing the coating material of the first embodiment of the present invention;
The figure is a sectional view showing the coating material of the second embodiment, and FIG. 3 is a perspective view of a refrigerator to which the coating material of the present invention is applied. l: base material, 1a: surface of base material, 2: powder coating layer, 2a:
Surface of powder coating layer, 3: Photopolymerizable resin layer, 3a: Surface of photopolymerizable resin layer, 4: Outer box, 5: Door, 6: Outer frame of door, 7
: Door handle. Applicant Sharp Corporation Asai Bussan Co., Ltd.

Claims (1)

【特許請求の範囲】 1 基材と、該基材の表面に形成された粉体塗装層と、
該粉体塗装層の表面に形成された光重合性樹脂層とから
成ることを特徴とする塗装材。 2 前記粉体塗装層の表面が研摩面とされたことを特徴
とする特許請求の範囲第1項記載の塗装材。
[Claims] 1. A base material, a powder coating layer formed on the surface of the base material,
A coating material comprising a photopolymerizable resin layer formed on the surface of the powder coating layer. 2. The coating material according to claim 1, wherein the surface of the powder coating layer is a polished surface.
JP62104909A 1987-04-27 1987-04-27 Coating material manufacturing method Expired - Lifetime JPH0661531B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62104909A JPH0661531B2 (en) 1987-04-27 1987-04-27 Coating material manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62104909A JPH0661531B2 (en) 1987-04-27 1987-04-27 Coating material manufacturing method

Publications (2)

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JPS63270582A true JPS63270582A (en) 1988-11-08
JPH0661531B2 JPH0661531B2 (en) 1994-08-17

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JP62104909A Expired - Lifetime JPH0661531B2 (en) 1987-04-27 1987-04-27 Coating material manufacturing method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020147710A (en) * 2019-03-15 2020-09-17 富士ゼロックス株式会社 Powder coating, coated article, and handwriting board

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57165071A (en) * 1981-04-07 1982-10-09 Toyota Motor Corp Coating method for car body
JPS6253776A (en) * 1985-08-30 1987-03-09 Toshiba Corp Method for forming film
JPS62144781A (en) * 1985-12-20 1987-06-27 Toshiba Corp Method for forming film

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57165071A (en) * 1981-04-07 1982-10-09 Toyota Motor Corp Coating method for car body
JPS6253776A (en) * 1985-08-30 1987-03-09 Toshiba Corp Method for forming film
JPS62144781A (en) * 1985-12-20 1987-06-27 Toshiba Corp Method for forming film

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020147710A (en) * 2019-03-15 2020-09-17 富士ゼロックス株式会社 Powder coating, coated article, and handwriting board

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Publication number Publication date
JPH0661531B2 (en) 1994-08-17

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