JPS6272509A - Active carbon formed product and its preparation - Google Patents

Active carbon formed product and its preparation

Info

Publication number
JPS6272509A
JPS6272509A JP60214289A JP21428985A JPS6272509A JP S6272509 A JPS6272509 A JP S6272509A JP 60214289 A JP60214289 A JP 60214289A JP 21428985 A JP21428985 A JP 21428985A JP S6272509 A JPS6272509 A JP S6272509A
Authority
JP
Japan
Prior art keywords
sheet
activated carbon
slurry
molded body
ceramic material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP60214289A
Other languages
Japanese (ja)
Other versions
JPH044245B2 (en
Inventor
Yoshio Ishii
石井 義夫
Shigeru Okaya
岡谷 繁
Akira Takagi
章 高木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mahle Filter Systems Japan Corp
Original Assignee
Mahle Filter Systems Japan Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mahle Filter Systems Japan Corp filed Critical Mahle Filter Systems Japan Corp
Priority to JP60214289A priority Critical patent/JPS6272509A/en
Publication of JPS6272509A publication Critical patent/JPS6272509A/en
Publication of JPH044245B2 publication Critical patent/JPH044245B2/ja
Granted legal-status Critical Current

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  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

PURPOSE:To easily prepare a strong and tough formed body of active carbon by calendering a sheet prepd. by screening slurry of wood charcoal, rayon, pulp, binder, or ceramic material, etc., molding the calendered sheet, and calcining the worked product. CONSTITUTION:Slurry is prepd. by mixing powder of wood charcoal, coconut shell, or coal, rayon, pulp, or saw dust with binder or ceramic material. The slurry is then formed to a sheet by a screening process and the density is elevated by calendering. Obtd. sheet is processed to a molded body, which is then activated by calcination wherein a skeletal material is formed by fusing the ceramic material which is coagulated. Thus, a target formed product of active carbon is obtd.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は活性炭成形体およびその製造方法に関する。[Detailed description of the invention] (Industrial application field) The present invention relates to an activated carbon molded body and a method for manufacturing the same.

(冴吏の#搭) ガスの吸着などに用いられる活性炭は、破砕炭や造粒炭
ばかりでなく、内部にガス通路を設けた構造の成形体に
したものが用いられている。
(Saekori's #tower) Activated carbon used for gas adsorption is not limited to crushed or granulated coal, but also molded bodies with internal gas passages.

従来の活性炭成形体は主材の原料炭およびバインダを配
合して焼成賦活したものであって、構造物としての骨格
となる材料を含んでいないものである。
A conventional activated carbon molded body is made by blending the raw material coal as the main material and a binder and firing and activating the mixture, and does not contain any material that becomes the skeleton of the structure.

上記のような従来の活性炭成形体は次のような製造方法
がある。まず、原料炭にバインダなどを添加し、押出し
成形によって成形構造物を形成させ、次いでこの構造物
を炭化し活性化する。他の製造方法として粉末活性炭、
活性炭繊維およびバインダとしてパルプスラリーを混合
して抄紙し、シート状の活性炭紙をつくり、これを成形
加工して構造物とする方法もある。
The conventional activated carbon molded body as described above can be manufactured by the following methods. First, a binder or the like is added to raw coal, a molded structure is formed by extrusion molding, and then this structure is carbonized and activated. Other manufacturing methods include powdered activated carbon;
There is also a method of making paper by mixing activated carbon fibers and pulp slurry as a binder to make a sheet of activated carbon paper, which is then molded into a structure.

(発明が解決しようとする問題) 上記のような従来の活性炭成形体は骨格材を含んでいな
いので、強喫を与えることがむつかしく脆いという欠点
がある。その製造方法においては、前者は押出し成形の
技法上形状が限定され所望の形状のものを造出しえない
場合かあり、かつ型を必要とし、押出しに時間がかかる
などのため加工費が高価であるという欠点がある。また
後宮は活性炭紙であるため所望の紙力強度が得られない
うえ、成形の自由度に乏しいため自在な形状を形成させ
ることが困難でありさらに活性炭の剥離や脱落が避けら
れないため品質が劣化する。なおパルプなどが用いられ
ていて吸着能力が不十分なものとなる。
(Problems to be Solved by the Invention) Since the conventional activated carbon molded bodies as described above do not contain a skeleton material, they have the disadvantage that it is difficult to apply force and they are brittle. Regarding the manufacturing method, the former is limited in shape due to the extrusion molding technique and may not be able to produce the desired shape, and requires a mold and extrusion takes time, resulting in high processing costs. It has the disadvantage of being. In addition, since the paper is made of activated carbon, it is not possible to obtain the desired paper strength, and it is difficult to form a desired shape due to the lack of freedom in molding.Furthermore, the peeling and falling off of the activated carbon is inevitable, resulting in poor quality. to degrade. Note that since pulp or the like is used, the adsorption capacity is insufficient.

(問題を解決するための手段) この発明は上記の問題を解決するためのものである。(Means to solve the problem) This invention is intended to solve the above problems.

この発明に係る活性炭成形体はセラミックでなる骨格材
を有するものである。そしてその製造方法は原料となる
揶子殻炭又は無煙炭粉末、レーヨン、パルプ又は鋸屑、
粘結材およびガラス繊維などのセラミック材料を配合し
てスラリーとし、これを抄紙機によりシート状にし、次
いでカレンダ処理をして高密度化し、このものを所望の
形状の構造物に成形加工した後焼成および活性化するも
のである。
The activated carbon molded body according to the present invention has a skeleton made of ceramic. The manufacturing method uses raw material such as corn shell charcoal or anthracite powder, rayon, pulp or sawdust,
A slurry is made by blending ceramic materials such as caking agents and glass fibers, which is made into a sheet using a paper machine, then calendered to increase its density, and this material is molded into a structure of the desired shape. It is fired and activated.

(作用) 上記のようなこの発明にかかる活性炭成形体は例えばガ
ラス繊維が溶融凝固したセラi−tり材を骨格としてい
るので成形体として強靭なものが得られる。
(Function) The activated carbon molded article according to the present invention as described above has a skeleton made of, for example, a ceramic material made by melting and solidifying glass fibers, so that a strong molded article can be obtained.

またその製造方法において焼成活性化前のシート状のも
のを成形するので加工容易であり自在な形状を形成させ
ることができる。
In addition, in the manufacturing method, a sheet-like product is formed before activation by firing, so that it is easy to process and can be formed into any shape.

(実施例) この発明の詳細な説明する。(Example) This invention will be explained in detail.

例えば図示するハニカム状の活性炭成形体1は主要材料
として石炭粉末が活性化された活性炭2のほか、ガラス
質の骨格材3を有する成形体である。
For example, the illustrated honeycomb-shaped activated carbon molded body 1 is a molded body that has a glassy skeleton material 3 in addition to activated carbon 2 in which coal powder is activated as a main material.

これは次のよう番こして製造される。原料として、椰子
殻炭又は無煙炭粉末30〜50部、レーヨン5〜45部
、パルプ又は鋸屑10〜50部、粘結剤10部、ガラス
繊維15部を配合したスラリーを調製し、これを抄紙機
にかけてシート状にし、これにカレンダ処理を施して高
密度化した後、型押しあるいは曲げ加工などにより所要
の形状に成形する。この成形物を焼成活性化するが、ξ
の工程を成形物の原料、形状に適合し、かつガラス繊維
が溶解固化して骨格を形状するよう、例えば温度920
〜1200℃時間15分〜20分に保つ。
This is manufactured by straining as follows. A slurry containing 30 to 50 parts of coconut shell charcoal or anthracite powder, 5 to 45 parts of rayon, 10 to 50 parts of pulp or sawdust, 10 parts of a binder, and 15 parts of glass fiber as raw materials is prepared, and the slurry is passed through a paper machine. This is then rolled into a sheet, calendered to increase its density, and then molded into a desired shape by stamping or bending. This molded product is fired and activated, but ξ
For example, the temperature of
Keep at ~1200°C for 15 to 20 minutes.

このようIζしてガラス質の骨格を有する活性炭成形体
が得られる。
In this way, an activated carbon molded body having a vitreous skeleton is obtained.

1実験例によれば本発明の製造方法によって得られた、
本発明の活性炭成形体と、同一構造の従来の活性炭成形
体とを比較すると次表のようになる。
According to one experimental example, obtained by the production method of the present invention,
A comparison of the activated carbon molded body of the present invention and a conventional activated carbon molded body having the same structure is as shown in the following table.

本発明のもの 従来のもの 活性炭含有ff1(%)    70      80
表面積(rIi/g)      960     1
050孔容積分布(−/g) 100〜63000人   1.09      1.
1110OA以下    0.10     0.17
ベンゼン吸看量(g/g )4 、 Is      
4 、32このようにほぼ従来と匹敵する吸符性能を有
し圧壊強度Jζおいて約5倍となっていることが知られ
る。
Invention of the present invention Conventional one Activated carbon content ff1 (%) 70 80
Surface area (rIi/g) 960 1
050 Pore volume distribution (-/g) 100-63000 people 1.09 1.
1110OA or less 0.10 0.17
Benzene intake amount (g/g) 4, Is
4, 32 Thus, it is known that the suction performance is almost comparable to that of the conventional method, and the crushing strength Jζ is about 5 times higher.

(効果) この発明の活性炭成形体は従来のものに比べて著しく構
造的強度が高いものであり、かつこれを成形容易な製造
方法によって得ることができる。
(Effects) The activated carbon molded product of the present invention has significantly higher structural strength than conventional products, and can be obtained by a manufacturing method that facilitates molding.

【図面の簡単な説明】[Brief explanation of drawings]

図は本発明の実施例である。 The figure shows an embodiment of the invention.

Claims (2)

【特許請求の範囲】[Claims] (1)セラミック材料を骨格材として成形された活性炭
成形体。
(1) An activated carbon molded body formed using a ceramic material as a skeleton material.
(2)木炭・椰子殻炭あるいは石炭の粉末、レーヨン、
パルプ又は鋸屑、粘結材およびセラミック材料を配合し
たスラリーを調製し、該スラリーを抄紙工程でシート状
にし、次にカレンダ処理により高密度化し、これを成形
加工して成形体とし、次に前記成形体を焼成活成化する
にあたりセラミック材料を溶融凝固させて骨格材を形成
させる、活性炭成形体およびその製造方法。
(2) Charcoal, coconut shell charcoal or coal powder, rayon,
A slurry containing pulp or sawdust, a caking agent, and a ceramic material is prepared, and the slurry is made into a sheet in a papermaking process, then densified by calendering, and then molded into a molded body. An activated carbon molded body and a method for manufacturing the same, in which a ceramic material is melted and solidified to form a skeleton material when the molded body is fired and activated.
JP60214289A 1985-09-27 1985-09-27 Active carbon formed product and its preparation Granted JPS6272509A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60214289A JPS6272509A (en) 1985-09-27 1985-09-27 Active carbon formed product and its preparation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60214289A JPS6272509A (en) 1985-09-27 1985-09-27 Active carbon formed product and its preparation

Publications (2)

Publication Number Publication Date
JPS6272509A true JPS6272509A (en) 1987-04-03
JPH044245B2 JPH044245B2 (en) 1992-01-27

Family

ID=16653260

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60214289A Granted JPS6272509A (en) 1985-09-27 1985-09-27 Active carbon formed product and its preparation

Country Status (1)

Country Link
JP (1) JPS6272509A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006517901A (en) * 2003-02-17 2006-08-03 ジョン−ソーブ シム Method for producing activated carbon molded body with frame inserted

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS548191A (en) * 1977-06-22 1979-01-22 Kawasaki Heavy Ind Ltd Production of high strength structure containing activated carbon
JPS5446210A (en) * 1977-09-21 1979-04-12 Osaka Sanso Kougiyou Kk Method of making halffburnt body comprising active carbon* zeolite blended mixture
JPS5476495A (en) * 1977-11-30 1979-06-19 Toshiba Corp Production of honeycomb-shaped activated carbon

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS548191A (en) * 1977-06-22 1979-01-22 Kawasaki Heavy Ind Ltd Production of high strength structure containing activated carbon
JPS5446210A (en) * 1977-09-21 1979-04-12 Osaka Sanso Kougiyou Kk Method of making halffburnt body comprising active carbon* zeolite blended mixture
JPS5476495A (en) * 1977-11-30 1979-06-19 Toshiba Corp Production of honeycomb-shaped activated carbon

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006517901A (en) * 2003-02-17 2006-08-03 ジョン−ソーブ シム Method for producing activated carbon molded body with frame inserted
JP4776530B2 (en) * 2003-02-17 2011-09-21 ジョン−ソーブ シム Method for producing activated carbon molded body with frame inserted

Also Published As

Publication number Publication date
JPH044245B2 (en) 1992-01-27

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