JPS6188947A - Continuous casting device - Google Patents
Continuous casting deviceInfo
- Publication number
- JPS6188947A JPS6188947A JP21064984A JP21064984A JPS6188947A JP S6188947 A JPS6188947 A JP S6188947A JP 21064984 A JP21064984 A JP 21064984A JP 21064984 A JP21064984 A JP 21064984A JP S6188947 A JPS6188947 A JP S6188947A
- Authority
- JP
- Japan
- Prior art keywords
- ingot
- mold
- casting
- continuous casting
- casting device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0602—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a casting wheel and belt, e.g. Properzi-process
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は溶湯より捧状鋳埋をj【1!続的に製造する連
続鋳造装置に関し、持に鋳塊出口よりピンチロールに至
るまでの鋳塊の軌跡を一定に保持して、鋳塊割れの発生
を防Jl−L、、たものCある。[Detailed Description of the Invention] (Industrial Field of Application) The present invention is directed to the casting of molten metal into a sacrificial form. Regarding continuous casting equipment that is manufactured continuously, there is a method in which the trajectory of the ingot from the ingot outlet to the pinch roll is kept constant to prevent the occurrence of ingot cracks.
(従来の技術)
一般に溶湯より棒状鋳塊を連続的に製造づる連続鋳造装
dとしCは、第3図に示すようL:外周面に鋳込溝を右
づる回転鋳型幅(1)と、該鋳型幅(1)の一部外周面
と接動する金属ベルト(2)により鋳型空間を形成した
もので、該空間の一端より溶Nを注入し、他端より少な
くとも外面が凝固した鋳塊(3)をピンチロール(4)
により3!l!続的に引出し、カッター(5)及び図に
は示してないが粗ミルJ1延別に通して荒引線を製造し
ている。(Prior art) In general, a continuous casting device d is used to continuously produce rod-shaped ingots from molten metal, and C is, as shown in FIG. A mold space is formed by a metal belt (2) that comes into contact with a part of the outer peripheral surface of the mold width (1), and molten N is injected from one end of the space, and an ingot with at least the outer surface solidified from the other end. Pinch roll (3) (4)
By 3! l! Subsequently, the wire is drawn out, passed through a cutter (5) and a coarse mill J1 (not shown in the figure) to produce rough drawn wire.
しかるに#R造速度を変更したり、鋳型の変形により鋳
塊の離鋭が平滑に行なわれない場合に、鋳塊軌跡の内側
に割れが発生し易い欠点があった。このような現象はタ
フピップ1ト→(11” C)の連続鋳造ではあまり現
われず、間11mと公れ4(かったが、不キ!u物とし
くpbやSeのよう!K −1]1れ感受性を高める元
素を多く含むTPOの連続鋳造では割れが発生し易いた
め間−′■となり、ぞの改善が強く望まれている。However, when the #R production speed is changed or the ingot is not sharpened smoothly due to mold deformation, cracks tend to occur on the inside of the ingot locus. Such a phenomenon does not appear much in continuous casting of Tough Pip 1t → (11"C), and the distance is 11m and the distance is 4 (It was bad, but it is like PB and Se!K-1) Continuous casting of TPO, which contains a large amount of elements that increase susceptibility to cracking, tends to cause cracks, resulting in a high temperature difference, and improvements in this area are strongly desired.
本発明はこれに鑑み種々検問の結果、連続鋳造において
鋳塊に発生する割れは溶湯の凝固時及びその後の脆弱な
内に鋳塊に起る軌跡の変動等、非定常な応力が加わる時
に発生し易いことを知見し、更に検討の結果鋳塊割れ発
生を防止した連続鋳造装置を開発したもので、外周部に
、鋳込溝を有する回転鋳型幅と、該鋳型輪の一部外周面
と接動する金属ベルトにより鋳型空間を形成し、該空間
の一端より溶湯を注入し、伯端より少なくとも外面が凝
固した鋳塊をピンチロールにより連続的に引出す連続鋳
造装置において、鋳塊出口よりピンチロールにいたるま
での鋳塊をローラ群により支持して、鋳塊の軌跡を一定
に保持することを特徴とするものである。In view of this, as a result of various inspections, the present invention has found that cracks that occur in ingots during continuous casting occur when unsteady stress is applied, such as fluctuations in the trajectory of the ingot during solidification of the molten metal and subsequent brittleness. As a result of further study, we developed a continuous casting device that prevents the occurrence of cracks in the ingot. In a continuous casting device, a mold space is formed by a moving metal belt, molten metal is injected from one end of the space, and an ingot with at least the outer surface solidified is continuously pulled out from the outer end by a pinch roll. The ingot is supported by a group of rollers up to the rolls to maintain a constant trajectory of the ingot.
即ち各科不純物を含むTPC溶湯を第4図に示す拘束鋳
型(7)内に鋳造し、その際の鋳塊(8)の中央部に発
生した割れ(9)を比較し、不純物を含む場合の凝固時
における割れ感受性を調べた。その結果、第5図(イ)
、(D)に示すようにpbやSe等の不純物の増加と共
に割れ感受性が増大することが判った。そこC第3図に
示す従来装置の鋳塊(3)出口にレーザー測定器(6)
を用いて鋳塊(3)の軌跡の変位を測定し、鋳塊割れと
の関係を調査した。その結果第6図に示乃ように、不i
i1!物を含ま4にいTPC(a )ではそれほどひは
ないが、不純物としてpbをsoppm含む場合(b
)及びSeを2011011含む場合(C)は何れも鋳
塊軌跡の変位幅が大ぎくなるほど割れ易くなる傾向が認
められた。That is, the TPC molten metal containing impurities of each type is cast in the restraint mold (7) shown in Fig. 4, and the cracks (9) that occur in the center of the ingot (8) at that time are compared to determine whether the TPC metal contains impurities. The cracking susceptibility during solidification was investigated. As a result, Figure 5 (a)
, (D), it was found that the cracking susceptibility increased as impurities such as PB and Se increased. There is a laser measuring device (6) at the exit of the ingot (3) of the conventional equipment shown in Figure 3.
The displacement of the locus of the ingot (3) was measured using a method, and the relationship with cracking of the ingot was investigated. As a result, as shown in Figure 6,
i1! Although it is not so bad for TPC (a), which contains soppm of PB as an impurity (b
) and (C) containing 2011011 Se, it was observed that the larger the displacement width of the ingot locus, the easier it was to crack.
そこで本発明では第1図に示づように、鋳型輪(1)と
ベルト(2)間の鋳型空間よりピンチロール(3)によ
り引出した鋳塊(3)を、鋳塊(3)の出口とピンチロ
ール(4)間C上下又は上下及び左右(図は上下及び左
右の場合を示す)に対をなし、かつある程度鋳塊の動き
を矯正できるローラ群(10a ) 、 (10b
)を設け、鋳塊(3)の軌跡を一定に保持したものぐあ
る。Therefore, in the present invention, as shown in FIG. and pinch rolls (4), which are paired vertically or vertically and horizontally (the figure shows the vertical and horizontal cases), and are capable of correcting the movement of the ingot to some extent (10a), (10b).
) to keep the trajectory of the ingot (3) constant.
本発明装置は上記の如く鋳型空間よりピンチロールで引
出した鋳塊を、鋳塊出口とピンチロール間で上下又は上
下及び左右1対のロール群により、鋳塊の軌跡がほぼ一
定に保持されでいるため、不純物としてPbやSeを含
む割れ感受性の大ぎいものでも鋳造スピードの変更や変
動、更には鋳型の変形により鋳塊の離脱が平滑に行なわ
れない場合でも、tiyA軌跡はほぼ一定に保持され、
鋳塊割れを有効に防止することができる。In the apparatus of the present invention, the trajectory of the ingot pulled out from the mold space by the pinch rolls is maintained almost constant between the ingot outlet and the pinch rolls by a pair of upper and lower rolls or a pair of upper and lower and left and right rolls. Therefore, even if the ingot is highly susceptible to cracking and contains Pb or Se as impurities, the tiyA trajectory will remain almost constant even if the casting speed changes or fluctuates, or even if the ingot is not released smoothly due to mold deformation. is,
Ingot cracking can be effectively prevented.
(実席例〕
実施例1
第1図に示すように鋳塊出口とピンチロール間に上下及
び左右1対の多数のU−ルを設けた本発明鋳造装置(A
>と鋳塊出口どピンチロール間に上下1対の多数ロール
を設けた本発明鋳造装置(B)と第3図に示す従来鋳造
装置(C)を用い、TPOを連続鋳造して、鋳塊出口に
おける鋳塊の変動幅をレーザー測定器により測定し、そ
の変位幅の分缶を求めこれを第2図にポした。(Actual example) Example 1 As shown in Fig. 1, a casting apparatus of the present invention (A
TPO is continuously cast using the casting apparatus (B) of the present invention in which a pair of upper and lower rolls are provided between the pinch rolls at the ingot outlet and the conventional casting apparatus (C) shown in FIG. The range of variation of the ingot at the outlet was measured using a laser measuring device, and the amount corresponding to the range of displacement was determined and is shown in Figure 2.
図から判るように、上下ロール又は上下ロールと左右ロ
ールを用いて鋳塊の軌跡を一定に保持する本発明装置(
A)、(B)は従来装置(C)に比べて鋳塊の変位幅が
かなり小さくなっていることが判る。As can be seen from the figure, the device of the present invention (
It can be seen that the displacement range of the ingot in A) and (B) is considerably smaller than that in the conventional device (C).
実施例2
実施例1と同様にしてpbを1100pp 含むTP
Oと、Seを25ppIl+含むTPOを連R鋳Jし、
これを熱間圧延により直径2ommの棒状材料に仕上げ
、渦流探傷器により探傷し、棒状材料 。Example 2 TP containing 1100 ppb of PB in the same manner as in Example 1
Continuous R casting of TPO containing O and 25 ppIl + Se,
This was finished into a rod-shaped material with a diameter of 2 om by hot rolling, and the rod-shaped material was inspected using an eddy current flaw detector.
の製造時における単位時間(分)当りの欠陥発生数を測
定した。その結果を第1表に示す。The number of defects generated per unit time (minutes) during manufacturing was measured. The results are shown in Table 1.
第1表
注) Sキズ・・・小さい割れ
Mキズ・・・中程度の割れ
Lキズ・・・大きい割れ
第1表から明らかなように、本発明装置(A)CB)に
よるものは従来装置(C)と比較し、欠陥発生数が著し
く減少し、鋳塊品質が箸しく向上していることが判る。Table 1 Note) S scratches: small cracks M scratches: medium cracks L scratches: large cracks As is clear from Table 1, the devices of the present invention (A) and CB) are superior to the conventional devices. Compared to (C), it can be seen that the number of defects is significantly reduced and the quality of the ingot is significantly improved.
このように本発明装置によれば、割れ感受性を高めるP
b 、Se等の不純物を多く含有するTPO等の連続鋳
造において、鋳塊の割れを防止し、安定して荒引線とす
ることかぐきる等工業上顕著な効果を秦するものである
。As described above, according to the device of the present invention, P
In the continuous casting of TPO, etc., which contains a large amount of impurities such as b, Se, etc., it prevents the ingot from cracking, stably forms a rough drawing line, and has remarkable industrial effects such as kagukiru.
第1図は本発明装置の一例を示す説明図、第2図は本発
明装置と従来装置の鋳塊変位幅の分布を示す図面、第3
3図は従来装置の一例を示q説明図、第4図は拘束鋳型
による割れ発生状況を示す説明図、第5図(イ)、l)
は不It!物量と割れの人ささの関係を示りものぐ、(
イ)は不純物としてpbを(ロ)は不純物としくseを
含む場合の割れの大きさを示し、第6図はTPOと不純
物としてPbを含む1’ P C。
Seを含むTPCの鋳塊の軌跡の変位と鋳塊割れの関係
を示づ図面である。
1・・・回転鋳型幅 2・・・金属ベルト3・・
・鋳 塊 4・・・ピンチロール5・・・カ
ッター 6・・・レーザー測定器7・・・拘束
鋳型 8・・・鋳 塊9・・・割れ
10a・・・上ドU−ル10b・・・左右[1−ル
第1図
第2図
1it イ*’p= (mm)
第4図
口
第5図
(イ) (ロ
)Pb t(ppm) Se x (pp
m)銭1糺軌跡の友位幅Fig. 1 is an explanatory diagram showing an example of the device of the present invention, Fig. 2 is a diagram showing the distribution of ingot displacement width of the device of the present invention and the conventional device, and Fig. 3 is a diagram showing an example of the device of the present invention.
Figure 3 is an explanatory diagram (q) showing an example of a conventional device, Figure 4 is an explanatory diagram showing the occurrence of cracks due to a restrained mold, and Figures 5 (a), l).
It's not! The relationship between the amount of material and the size of the person is difficult to understand (
A) shows the size of the crack when Pb is included as an impurity, (B) shows the size of cracking when SE is included as an impurity, and FIG. 2 is a drawing showing the relationship between the displacement of the locus of an ingot of TPC containing Se and ingot cracking. 1...Rotating mold width 2...Metal belt 3...
・Ingot 4...Pinch roll 5...Cutter 6...Laser measuring device 7...Restricted mold 8...Ingot 9...Crack
10a... Upper door U-Role 10b... Left and right [1-Rule Fig. 1 Fig. 2 Fig. 1 it A*'p= (mm) Fig. 4 Opening Fig. 5 (A) (B) Pb t (ppm ) Sex (pp
m) Friendship width of Zeni 1 Tadakoki
Claims (1)
外周面と接動する金属ベルトにより鋳型空間を形成し、
該空間の一端より溶湯を注入し、他端より少なくとも外
面が凝固した鋳塊をピンチロールにより連続的に引出す
連続鋳造装置において、鋳塊出口よりピンチロールに至
るまでの鋳塊をローラ群により支持して、鋳塊の軌跡を
一定に保持することを特徴とする連続鋳造装置。A mold space is formed by a rotating mold ring having a casting groove on the outer peripheral surface and a metal belt that comes into contact with a part of the outer peripheral surface of the mold ring,
In a continuous casting device in which molten metal is injected from one end of the space and an ingot with at least the outer surface solidified is continuously pulled out from the other end by pinch rolls, the ingot from the ingot outlet to the pinch rolls is supported by a group of rollers. A continuous casting device characterized in that the locus of the ingot is maintained constant.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21064984A JPS6188947A (en) | 1984-10-08 | 1984-10-08 | Continuous casting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21064984A JPS6188947A (en) | 1984-10-08 | 1984-10-08 | Continuous casting device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6188947A true JPS6188947A (en) | 1986-05-07 |
Family
ID=16592801
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP21064984A Pending JPS6188947A (en) | 1984-10-08 | 1984-10-08 | Continuous casting device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6188947A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101791684A (en) * | 2010-03-16 | 2010-08-04 | 云南铝业股份有限公司 | Method and device for producing A356 aluminum alloy by belt casting |
CN102230098A (en) * | 2011-08-10 | 2011-11-02 | 云南铝业股份有限公司 | Method for manufacturing AL-Si (Aluminum-Silicon) alloy |
CN102407301A (en) * | 2011-11-24 | 2012-04-11 | 德阳宏广科技有限公司 | Steel belt wheel type continuous casting machine with casting blank conveying mechanism for continuous casting lead belt |
-
1984
- 1984-10-08 JP JP21064984A patent/JPS6188947A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101791684A (en) * | 2010-03-16 | 2010-08-04 | 云南铝业股份有限公司 | Method and device for producing A356 aluminum alloy by belt casting |
CN102230098A (en) * | 2011-08-10 | 2011-11-02 | 云南铝业股份有限公司 | Method for manufacturing AL-Si (Aluminum-Silicon) alloy |
CN102407301A (en) * | 2011-11-24 | 2012-04-11 | 德阳宏广科技有限公司 | Steel belt wheel type continuous casting machine with casting blank conveying mechanism for continuous casting lead belt |
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