JPS5953725A - Wet spinning - Google Patents

Wet spinning

Info

Publication number
JPS5953725A
JPS5953725A JP16568282A JP16568282A JPS5953725A JP S5953725 A JPS5953725 A JP S5953725A JP 16568282 A JP16568282 A JP 16568282A JP 16568282 A JP16568282 A JP 16568282A JP S5953725 A JPS5953725 A JP S5953725A
Authority
JP
Japan
Prior art keywords
fiber bundle
water
hot water
nozzle
falsely
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16568282A
Other languages
Japanese (ja)
Inventor
Shunichi Tabata
田端 俊一
Katsuhiro Hirose
広瀬 勝博
Osamu Sekiya
関谷 理
Keisuke Obata
小幡 啓介
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unitika Ltd
Original Assignee
Unitika Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unitika Ltd filed Critical Unitika Ltd
Priority to JP16568282A priority Critical patent/JPS5953725A/en
Publication of JPS5953725A publication Critical patent/JPS5953725A/en
Pending legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/11Spinning by false-twisting
    • D01H1/115Spinning by false-twisting using pneumatic means
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/11Spinning by false-twisting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/302Moistening, e.g. for wet spinning
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/306Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

PURPOSE:To spin yarn having high strength stably without causing end breakage even in a high-speed range, by twisting falsely a fiber bundle consisting of hot water-insoluble and hot water-soluble fibers with air after main drafting, providing it with warm water, twisting falsely it with steam, followed by drying and winding it. CONSTITUTION:The fiber bundle 1 consisting of one or more of hot water- insoluble fibers and hot water soluble fibers is predrafted by the predrafting zone 2, provided with water by the first water supply nozzle 6, water in the fiber bundle 1 is uniformed by the squeezing rollers 8 and 8', the fiber bundle is drafted mainly by the main drafting zone 3, the thinned spun fiber bundle 1' is falsely twisted by the air false twisting nozzle 12, provided with warm water by the warm water supply device 14, twisted falsely by the steam false twisting nozzle 15, dried by the drying drum 16, and the yarn 1'' thus obtained is wound to carry out spinning.

Description

【発明の詳細な説明】 本発明は、熱水不溶性繊維と熱水可溶性繊維とで構成さ
れるスライバー又は粗糸(以下繊維束という。)を湿潤
状部でドラフトし、仮撚を掛け。
DETAILED DESCRIPTION OF THE INVENTION In the present invention, a sliver or roving (hereinafter referred to as a fiber bundle) composed of hot water insoluble fibers and hot water soluble fibers is drafted in a wet part and false twisted.

乾燥してmき取る湿潤紡績方法に関するものである。This relates to a wet spinning method that involves drying and stripping.

従来から、仮撚ノズルで仮撚を施して紡績する湿潤紡績
法には各種の方法がある。例えば、特開昭51−965
42号に係るものは、繊維束を湿潤させてドラフトし9
次にスチームで仮撚を掛けた後。
Conventionally, there are various wet spinning methods that perform false twisting using a false twisting nozzle. For example, JP-A-51-965
The method according to No. 42 involves moistening the fiber bundle and drafting it.
Next, after false twisting with steam.

乾燥し、パッケージに捲き取るものであるが、このa類
の/Iii!潤紡績法の人魚の一つは、スチームで仮撚
を掛けるために、該スチームがrラフトローフ−にかか
り、これがm離京のローフ−への捲き付きの原因となる
ことである。しかし、これも。
It is dried and rolled up into a package, but this category a/Iiii! One of the disadvantages of the Jun-spinning method is that in order to apply false twisting with steam, the steam is applied to the r rough loaf, which causes the ruff loaf to be rolled up. But this too.

200 m/min以下の低速域の紡績の場合には、ス
チームの供給量が少ないので、ローフ−捲き付き等のト
ップμも少なく、安定した紡績を行うことができるが、
  200 WI/min以上の高速紡績の場合には。
In the case of spinning at a low speed of 200 m/min or less, the amount of steam supplied is small, so the top μ such as loaf-turning is small, and stable spinning can be performed.
In case of high speed spinning of 200 WI/min or more.

糸切れを防ぐために仮撚トルクを大きくする必要があり
、そのためにスチームの供給量を多くするので、ローラ
ー捲き付き等のトラブルが多発して。
In order to prevent yarn breakage, it is necessary to increase the false twisting torque, which requires a large amount of steam to be supplied, resulting in frequent problems such as roller binding.

安定した連続紡C(を妨げることになる。またM1維束
に含まれている熱水可溶性繊維を仮撚ノズルのスチーム
で活性化させて糸強力を発現させるが。
This will hinder stable continuous spinning (C).Also, the hot water soluble fibers contained in the M1 fiber bundle are activated by the steam from the false twisting nozzle to develop yarn strength.

高速紡績の場合には、このスチームによる活性化を完全
に行うことができず、従って十分な糸強力の発現を実現
することができない。さらに、糸強力発1f!のための
熱水可溶性m JIの活性化の程度は。
In the case of high-speed spinning, activation by steam cannot be performed completely, and therefore sufficient yarn strength cannot be achieved. In addition, the thread is powerful 1f! The degree of activation of hydrothermal soluble mJI for.

乾燥直前の繊維束の水分率の多少と、温度の高低及びそ
の加温時間の長短に依存しており、すなわち水分率が多
い程、また温度が高くて加温時間が長い程、活性化の程
度は大となる。従って、水分率や温度が低い場合、又は
たとえ温度が高くても加温時間が短い場合會こは、活性
化の程度は低くなり、糸強力が十分に発現されないこと
になり、紡出中は糸切れが多発して安定した紡績を続行
することができなくなり、また紡出糸は糸強力の低いも
のしか生産できないことになる。この活性化の程度を低
くする水分率と加温時間の減少は、紡績速度の増大に概
ね比例する。すなわち紡績速度が大になれば、高速通過
により繊維束の給水個所における受水時間が短くなるた
め、その水分率は低くなり、また同様にして高速通過に
より繊維束のスチーム渦流ノズル内の通過滞留時間が短
くなり。
It depends on the moisture content of the fiber bundle just before drying, the temperature, and the length of the heating time. In other words, the higher the moisture content, the higher the temperature, and the longer the heating time, the faster the activation will be. The degree will be large. Therefore, if the moisture content or temperature is low, or even if the temperature is high but the heating time is short, the degree of activation will be low and yarn strength will not be fully developed, and during spinning. Yarn breakage occurs frequently, making it impossible to continue stable spinning, and only spun yarn with low yarn strength can be produced. The reduction in moisture content and heating time that lowers the degree of activation is roughly proportional to the increase in spinning speed. In other words, as the spinning speed increases, the water receiving time at the water supply point of the fiber bundle becomes shorter due to the high-speed passage, so the moisture content decreases. time becomes shorter.

加温時間は減少する。特に200 m/min以上の高
速紡績の場合には、この水分率と加温時間の減少の程度
が大となり、活性化の程度な延しく低くする。
Warming time is reduced. Particularly in the case of high-speed spinning of 200 m/min or more, the degree of decrease in moisture content and heating time becomes large, and the degree of activation is prolonged and lowered.

本発明は1以上の欠点の解決を目的とするもので、  
200 m/min以上の高速域でも、糸切れを発生さ
せることな(、高強力の糸を安定して紡績することを可
能にするものである。
The present invention seeks to overcome one or more disadvantages.
Even at high speeds of 200 m/min or higher, it is possible to stably spin high-strength yarn without causing yarn breakage.

すなわち本発明は、熱水不溶性緻細の1種又は複数種と
熱水可溶性In維とで構成される繊維束をメインドラフ
トした後、空気を用いて仮撚し9次にこれに温水を付与
し、引続きスチームを用いて仮撚し、乾燥し9巻取るこ
とを特徴とする濁潤紡績方法である。
That is, in the present invention, after main drafting a fiber bundle composed of one or more types of hot water insoluble fine fibers and hot water soluble In fiber, the fiber bundle is false twisted using air, and then hot water is applied to it. This is a turbid spinning method characterized by successively false twisting using steam, drying, and winding nine times.

次に本発明の構成を、第1図に示す本発明実施のための
装置の簡略側面図によって説明する。1種又は複数種の
墾水不溶性繊維と熱水可溶性岨維とで構成される砿離京
(1)を、グレドフフトゾーン(2)のバックローフ(
4)、  (4’)とフロントローフ(5)。
Next, the configuration of the present invention will be explained with reference to a simplified side view of an apparatus for carrying out the present invention shown in FIG. The backloaf (1) of the Gledofft zone (2) is made of one or more types of water-insoluble fibers and hot water-soluble fibers (1).
4), (4') and front loaf (5).

(5′)とによりグレドフフトし9次tこ第1給水ノズ
/I/ (6)により給水し、必要に応じて、第2給水
ノズル(7)からも給水し、絞りローツー(8) l 
 (8′)で繊維*(1)中の余剰水分を絞り出すとと
もに、該繊維束(1)の内層部に水分を加圧浸透させて
、繊維束(1ン中   ・の内外属の水分の均一化を図
り、さらに円筒状ガイド(9)で余剰水分を除去した後
、メインドラフトゾーン(3)のパックローフ0[>、
  (1oりとフロントローラー01)、 (11’)
とによりメインドラフトし、細くなった紡出MIt維*
 (1’)に空気仮撚ノズfV(2)により仮撚を#8
け1次に糸ガイドα葎を経た該紡出m離京(1′)に温
水付与装置α◆により温水を付与して、該H1維束(1
′)の水分率と温度とを」二昇させた後、スチーム仮撚
ノズル0θによって仮撚を掛け、乾燥ドフム00で乾燥
して糸条(1“)とした後、これをチーズ(図示せず)
として捲き取る。なお9Mi維束+1)と紡出繊維束(
1′)の湿潤には、水又は油、糊剤を含む溶液を用いる
(5') and the 9th water supply nozzle/I/ (6), and if necessary, water is also supplied from the second water supply nozzle (7), and the throttle low two (8) l
(8') squeezes out the excess moisture in the fiber *(1), and at the same time pressurizes the moisture to penetrate into the inner layer of the fiber bundle (1), so that the moisture content inside and outside of the fiber bundle (1) is uniform. After removing excess moisture using the cylindrical guide (9), pack loaf 0 [>,
(1oori and front roller 01), (11')
The spun MIt fiber became thinner due to the main draft.
(1'), false twist #8 using air false twist nozzle fV (2)
1) Next, warm water is applied to the spinning m rikying (1') through the yarn guide α by the hot water applying device α◆, and the H1 fiber bundle (1
After raising the moisture content and temperature of the cheese (1"), it was false-twisted with a steam false-twisting nozzle 0θ and dried with a drying dohum 00 to form a thread (1"). figure)
Turn it over as In addition, 9Mi fiber bundle +1) and spun fiber bundle (
For wetting step 1', a solution containing water, oil, or a sizing agent is used.

本発明は2以上のような構成を有するので、メインドラ
フト後の紡出m離京(1′)に、紡績に耐え得る。所謂
、紡績強力を付与するための仮撚を。
Since the present invention has two or more configurations, it can withstand the spinning distance (1') after the main draft. So-called false twisting to give spinning strength.

まず空気仮撚で行−うため、  2001m1n以上の
高速紡績の場合にも、ローフ−捲き付きのおそれがない
、また9次のスチーム仮撚を行う以前に、紡出IMl維
束離京′)に温水を付与して、給水個所での高速通過に
よる受水時間の短縮に伴う給水不足や、空気仮撚の際吹
き払われて減少した水分を補足して。
First, air false twisting is carried out, so there is no risk of loaf twisting even when spinning at high speeds of 2001 m1n or more. Hot water is applied to compensate for water shortages due to shortening of water reception time due to high-speed passage at water supply points, and to supplement moisture lost by being blown away during air twisting.

その水分率を高めさせるとともに、該紡出繊維束(1′
)の温度をも予め1分させておくので、続くスチーム仮
撚ノズルによる仮撚においても、200ffi/min
以上の高速1こよるスチーム渦流ノズルQQ内の通過滞
留時間の短縮にもかかわらず、該紡出繊維束(1′)内
の熱水可溶性繊維の活性化が十分に行われ、糸切れする
ことなく高強力の糸条(1′つの生産を可能にする。な
お、メインドラフトされて細くなった紡出繊維束(1つ
に・空気仮撚ノズ/L’(2)の仮撚によって一旦付与
される紡績強力は、温水で湿潤されることtこより低下
するが、引続きスチーム仮撚ノy: 1vO5で仮撚す
ることにより、活性化と相剰的tこ大きく補強されるの
で、高速域の紡績中にも糸切れが発生することはない。
In addition to increasing the moisture content, the spun fiber bundle (1'
) temperature for 1 minute in advance, so even in the subsequent false twisting with the steam false twisting nozzle, the temperature was 200ffi/min.
Despite the shortening of the passage residence time in the steam vortex nozzle QQ due to the above-described high speed 1, the activation of the hot water soluble fibers in the spun fiber bundle (1') is sufficiently carried out, resulting in yarn breakage. This makes it possible to produce high-strength yarn (1') without the need for a main draft.In addition, the spun fiber bundle (1') that has been thinned by main drafting is once applied by air false twisting nozzle/L' (2). The resulting spinning strength decreases when wetted with hot water, but by continuing false twisting with steam false twisting at 1vO5, it is greatly reinforced by activation and interaction, so it is effective at high speeds. No yarn breakage occurs during spinning.

従って本発明に係る湿潤紡績方法は、  20[1m/
min以」−の高速紡績により、高強力の糸条を糸切れ
することなく、安定して生産することを可能にするすぐ
れた紡績方法である。
Therefore, the wet spinning method according to the present invention has a speed of 20 [1 m/
It is an excellent spinning method that enables stable production of high-strength yarn without yarn breakage by high-speed spinning of less than 1000 yen.

次に1本発明の実施例を掲げるが9本発明の技術的範囲
は、これによって一定されるもので番よなり−0 実施例 第1図に示す装置を使用して、綿88%と1.4デニー
ル、32朋の熱水rTJ溶性溶性ポリビニールアルコ−
木繊#12%とを混紡したスライバー(300ゲレン/
6ヤード) +1)を、プレドラフトゾーン(2)で5
倍にプレドラフトした後、該ヌライパー(]、)に渦流
給水ノズルを使用した第1給水ノズル(6)により水圧
1kg/ldで給水をし′でその外層部を湿潤し9、続
いて該スライバー(1)に垂直ジェットノズルを使用し
た第2給水ノズル(7)により水圧1 kg/dで給水
をしCその中心部を湿潤した後、絞りローラー(8)。
Next, an example of the present invention will be listed.9 The technical scope of the present invention is fixed by this example. .4 denier, 32 mm hot water rTJ soluble polyvinyl alcohol
Sliver mixed with wood fiber #12% (300 gelen/
6 yards) +1) and 5 in the pre-draft zone (2).
After pre-drafting the sliver (), water is supplied to the sliper (], ) at a water pressure of 1 kg/ld using a first water supply nozzle (6) using a vortex water supply nozzle, and the outer layer is moistened with 9. Water is supplied to (1) at a water pressure of 1 kg/d by a second water supply nozzle (7) using a vertical jet nozzle, and after wetting the center thereof, the squeezing roller (8) is applied.

(8′)で該スライバ−(1)を絞って内外層の水分を
均一化し、さらに円筒状ガイド(9ンで余剰水分を除去
した後、メインドラフトゾーン(3)で24倍のドラフ
トをして400 Zの速度でma束(1/)を紡出し。
The sliver (1) is squeezed with a cylindrical guide (8') to equalize moisture in the inner and outer layers, and excess moisture is removed with a cylindrical guide (9), followed by a draft of 24 times in the main draft zone (3). The ma bundle (1/) was spun out at a speed of 400 Z.

引続き空気仮撚ノズル0睦により空気圧2 kq/dで
仮撚し9次いで温水付与装置(J4により80℃の温水
を付与し、続いてスチーム仮撚ノズ/L’06によりス
チーム圧2.4 #/d、  135℃で仮撚し、22
(lcの乾燥ドラムOQで乾燥して細番手20/Sの糸
条(1“)を得た。この場合、紡調は良好で紡出しだ糸
条(1“)の糸強力は540gであり、スチーム仮撚の
みを行う従来方法により紡出速度400 m/minで
紡出した糸条の強力よりも約100gの増加を見た。
Subsequently, the material was false-twisted at an air pressure of 2 kq/d using an air false-twisting nozzle (0), then hot water of 80°C was applied using a hot water application device (J4), and then a steam pressure of 2.4 # was applied using a steam false-twisting nozzle/L'06. /d, false twist at 135℃, 22
(A yarn (1") with a fine count of 20/S was obtained by drying with an LC drying drum OQ. In this case, the spinning was good and the strength of the spun yarn (1") was 540 g. , an increase of about 100 g was observed in the strength of the yarn spun at a spinning speed of 400 m/min using the conventional method of only steam false twisting.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は9本発明実施のための湿潤41帖装置の簡略側
面図である。 (1)、・・1裁KlIU* 、  (1’)・・・紡
出繊維束、  (1”)−・・糸条、(2)・・・プレ
ドラフトゾーン、(3)・・・メインドラフトゾーン、
(6)・・・第1給水ノズル、(7)・・・@2給水ノ
ズル。 (8) (8’)・・・絞りローフ−9(9)・・・円
筒状ガイド、(2)・・・空気仮撚ノズル、a葎・・・
糸ガイド、θ→・・・温水付与装置、  OrJ・・・
ヌヅーーム仮撚ノズ)v、H・・・乾燥ドラム。 特許出願人 ユニチカ株式会社
FIG. 1 is a simplified side view of a wet 41 sheet apparatus for carrying out the present invention. (1),...1 cut KlIU*, (1')...spun fiber bundle, (1'')...yarn, (2)...pre-draft zone, (3)...main draft zone,
(6)...1st water supply nozzle, (7)...@2 water supply nozzle. (8) (8')...Squeezed loaf-9 (9)...Cylindrical guide, (2)...Air false twist nozzle, ao...
Yarn guide, θ→...hot water application device, OrJ...
Nuduum false twisting nozzle) v, H...Drying drum. Patent applicant Unitika Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] 熱水不溶性繊維の1Mfi又は複数種と熱水可溶性繊維
とで構成されるm離京をメインドラフトした後、空気を
用いて仮撚し9次にこれに温水を付与し、引続きスチー
ムを用いて仮撚し、乾燥し9巻取ることを特徴とする湿
潤紡績方法。
After main-drafting m-lijing consisting of 1Mfi or more types of hot water-insoluble fibers and hot water-soluble fibers, it is false-twisted using air. A wet spinning method characterized by twisting, drying, and winding nine times.
JP16568282A 1982-09-21 1982-09-21 Wet spinning Pending JPS5953725A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16568282A JPS5953725A (en) 1982-09-21 1982-09-21 Wet spinning

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16568282A JPS5953725A (en) 1982-09-21 1982-09-21 Wet spinning

Publications (1)

Publication Number Publication Date
JPS5953725A true JPS5953725A (en) 1984-03-28

Family

ID=15817032

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16568282A Pending JPS5953725A (en) 1982-09-21 1982-09-21 Wet spinning

Country Status (1)

Country Link
JP (1) JPS5953725A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03152219A (en) * 1989-11-02 1991-06-28 Murata Mach Ltd Production of bound spun yarn
CN110938900A (en) * 2019-12-16 2020-03-31 苏州市星京泽纤维科技有限公司 Novel vortex spinning equipment and spinning method thereof
CN112877840A (en) * 2021-01-13 2021-06-01 盐城暖春新材料科技有限公司 Cotton yarn preparation combing processing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03152219A (en) * 1989-11-02 1991-06-28 Murata Mach Ltd Production of bound spun yarn
CN110938900A (en) * 2019-12-16 2020-03-31 苏州市星京泽纤维科技有限公司 Novel vortex spinning equipment and spinning method thereof
CN112877840A (en) * 2021-01-13 2021-06-01 盐城暖春新材料科技有限公司 Cotton yarn preparation combing processing method
CN112877840B (en) * 2021-01-13 2022-03-04 兰溪市鑫发纺织有限公司 Cotton yarn preparation combing processing method

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