JPS5941059Y2 - Synthetic resin cooling and solidification equipment - Google Patents

Synthetic resin cooling and solidification equipment

Info

Publication number
JPS5941059Y2
JPS5941059Y2 JP12488379U JP12488379U JPS5941059Y2 JP S5941059 Y2 JPS5941059 Y2 JP S5941059Y2 JP 12488379 U JP12488379 U JP 12488379U JP 12488379 U JP12488379 U JP 12488379U JP S5941059 Y2 JPS5941059 Y2 JP S5941059Y2
Authority
JP
Japan
Prior art keywords
cooling
synthetic resin
resin
press roller
solidification equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP12488379U
Other languages
Japanese (ja)
Other versions
JPS5641614U (en
Inventor
尊重 加藤
新吾 佐佐木
稔忠 小松原
渡 渡辺
洋二 石原
照文 有島
Original Assignee
日本エステル株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本エステル株式会社 filed Critical 日本エステル株式会社
Priority to JP12488379U priority Critical patent/JPS5941059Y2/en
Publication of JPS5641614U publication Critical patent/JPS5641614U/ja
Application granted granted Critical
Publication of JPS5941059Y2 publication Critical patent/JPS5941059Y2/en
Expired legal-status Critical Current

Links

Description

【考案の詳細な説明】 本考案は合成樹脂、特に粉体塗料用合成樹脂の冷却固化
装置に関するものである。
[Detailed Description of the Invention] The present invention relates to an apparatus for cooling and solidifying synthetic resins, particularly synthetic resins for powder coatings.

近年、省エネルギー無公害塗料として粉体塗料は著しい
伸びを示しており、その素材として熱硬化型のポリエス
テル樹脂、アクリル樹脂、エポキシ樹脂等の合成樹脂が
多量に提供使用されている。
In recent years, powder coatings have shown remarkable growth as energy-saving and non-polluting coatings, and synthetic resins such as thermosetting polyester resins, acrylic resins, and epoxy resins are being provided and used in large quantities as materials for powder coatings.

そして、これらの粉体塗料用合成樹脂は通常60〜12
0℃の軟化点を有し、かつ常温で機械的な手段によって
容易に微粉化できるものが望普しい。
These synthetic resins for powder coatings usually have a molecular weight of 60 to 12
It is desirable that the material has a softening point of 0° C. and can be easily pulverized by mechanical means at room temperature.

これらの合成樹脂は120℃以上の比較的高い温度で合
或し、溶融状態にある樹脂を冷却固化後粗粉砕して梱包
し出荷に供する場合が多い。
These synthetic resins are often coalesced at a relatively high temperature of 120° C. or higher, and the molten resin is cooled and solidified, then roughly pulverized, packaged, and shipped.

従来、溶融状態にある樹脂を冷却固化するにあたり、底
の浅い金属製容器に溶融状態で払出し放冷する方法がと
られ、さらには好ましい冷却固化装置として図面で示す
ような冷却プレスローラーとエンドレスのクーリングベ
ルトからなる5ANDVIK社の冷却固化装置も用いら
れている。
Conventionally, to cool and solidify molten resin, a method has been used in which the molten resin is poured into a shallow metal container and left to cool. A cooling solidification device from 5ANDVIK consisting of a cooling belt is also used.

5ANDVIK社の冷却固化装置は連続運転できかつ定
常状態では殆んど無人運転可能な装置であるが、金属と
の密着性の高いポリエステル樹脂のごとき合成樹脂を冷
却固化させるにあたり、樹脂の温度あるいは払出量の微
妙な変動があった場合、プレスローラーに巻き付きしば
しば冷却固化の作業を中断せざるを得ない状況になると
いう欠点を持っていた。
5ANDVIK's cooling and solidifying equipment can be operated continuously and can be operated almost unattended in a steady state. If there is a slight fluctuation in the amount, it has the disadvantage that it gets wrapped around the press roller, often forcing the cooling and solidifying operation to be interrupted.

本考案者等は、樹脂の温度あるいは払出量の変動にもか
かわらず前記のような欠点をなくして、長時間にわたり
連続的に安定して冷却固化の作業を可能にするべく鋭意
工夫の結果、本装置を開発したものである。
The inventors of the present invention have worked diligently to eliminate the above-mentioned drawbacks and to enable continuous and stable cooling and solidification work over a long period of time, despite fluctuations in resin temperature or dispensed amount. We developed this device.

すなわち、これはプレスローラーの前方(プレスローラ
ーをはさんで払出ノズルの反対側)筐たは前方釦よび後
方にガス体スプレーノズルを設置してガス体をスプレー
するという極く簡単な装置によって金属との密着性の高
い樹脂の冷却固化にあたり、樹脂の温度、払出量の変動
などによって樹脂がスプレーローラーに巻き性いて作業
を中断することもなく、冷却固化装置の安定した連続無
人運転を継続させることを目的としたものである。
In other words, this is a very simple device that sprays gas by installing a gas spray nozzle in the front of the press roller (on the opposite side of the press roller from the dispensing nozzle) or the front button, and in the rear. When cooling and solidifying resin that has high adhesion to the resin, there is no need to interrupt work due to the resin winding up around the spray roller due to fluctuations in resin temperature or payout amount, allowing stable continuous unattended operation of the cooling and solidification equipment. It is intended for this purpose.

本考案に用い得るガス体スプレーノズルはスリット状ノ
ズルまたは少なくとも50mmの間隔で設けられたホー
ル状ノズルのいずれでもよく、ガス体のスプレ一方向が
冷却ベルトに対して90゜(冷却ベルトへ垂直にガス体
をスプレー)〜1800(冷却ベルトに対して水平方向
にプレスローラーヘガス体をスプレー)となるようセッ
トし、合成樹脂の溶融粘度、払出速度、冷却ベルトおよ
びプレスローラーの回転速度によって冷却ベルトに対し
て90°〜180°の範囲で任意に変更できる機構、す
なわち、例えばロータリージヨイント、フレキシブルチ
ューブあるいは少なくとも12個以上のホールを有する
フランジ等を用いて供給側の固定されたガス体の配管と
ガス体のスプレーノズルとを接続する機構を備えたもの
が好ましい。
The gas spray nozzle that can be used in the present invention may be either a slit-shaped nozzle or a hole-shaped nozzle provided at an interval of at least 50 mm, and one direction of gas spraying is 90 degrees to the cooling belt (perpendicular to the cooling belt). The cooling belt is set so that the pressure is between 1800 (spraying gas to the press roller in a horizontal direction with respect to the cooling belt), and the cooling belt Fixed gas piping on the supply side using a mechanism that can be changed arbitrarily within the range of 90° to 180°, for example, a rotary joint, a flexible tube, or a flange with at least 12 holes. It is preferable to have a mechanism for connecting the gas body and the gas spray nozzle.

次に本考案の実施例を図面に従って説明し、その結果を
1とめた表を実施例の表2とし、これに対して従来の方
法を参考例として示し、対比して本考案の効果を具体的
に説明する。
Next, an embodiment of the present invention will be explained according to the drawings, and a table containing the results will be shown as Table 2 of the embodiment, and a conventional method will be shown as a reference example, and the effects of the present invention will be concretely explained by comparison. Explain in detail.

実施例 表1に示す仕様で第1図、第2図で示すような5AND
VIK社製冷却固化装置のプレスローラー30前後に、
内径15mmφ、長さ1500mのステンレス製パイプ
に30wn間隔で1.5rIvnφのノズルを設けたガ
ス体スプレーノズル4,4をセットし、元圧3*’lf
Kglcr!のオイルフリーの乾燥空気をスプレーノズ
ル4より矢印点線の6で示すようなスプレ一方向でスプ
レーしながら、200℃で800ポイズの溶融粘度を示
すポリエステル樹脂を400 Kg/ Hrで払出ノズ
ル1より第1図、第2図点線1で示すように払出し、表
1の仕様で示し第1図実線の矢印方向に回転する冷却ベ
ルト2とプレスローラー3の間を通して冷却固化を行っ
た。
5AND as shown in Figures 1 and 2 with the specifications shown in Example Table 1
Around the press roller 30 of the VIK cooling and solidification device,
Gas spray nozzles 4, 4 each having nozzles of 1.5rIvnφ at 30wn intervals were set on a stainless steel pipe with an inner diameter of 15mmφ and a length of 1500m, and the original pressure was 3*'lf.
Kglcr! While spraying oil-free dry air from spray nozzle 4 in one direction as shown by the dotted line 6, a polyester resin having a melt viscosity of 800 poise at 200°C was discharged at 400 kg/hr from payout nozzle 1. The material was discharged as shown by the dotted line 1 in FIGS. 1 and 2, and cooled and solidified by passing it between the cooling belt 2 and the press roller 3, which rotate in the direction of the solid arrow in FIG. 1, as shown in the specifications of Table 1.

尚5はエアーパルプを示す。Note that 5 indicates air pulp.

その結果を表2に示す。尚第1図6で示す空気スプレ一
方向(空気スプレーノズル角度)は冷却ベルトに対して
1500の角度を維持している状態を示しているが、こ
の角度は1000〜1600の範囲が好筐しい。
The results are shown in Table 2. Note that the one direction of air spray (air spray nozzle angle) shown in Figure 16 shows a state where an angle of 1500 is maintained with respect to the cooling belt, but this angle is preferably in the range of 1000 to 1600. .

筐た、前方(プレスローラーをはさんで払出ノズルの反
対側)、後方のノズル中後方ノズルのみでは本願の効果
を達成することはできず、前方のノズルと併用すること
によって始めてその効果を達成するものである。
The effect of the present application cannot be achieved by using the middle rear nozzle alone, and the effect can only be achieved by using it in combination with the front nozzle. It is something to do.

前述の空気スプレーの方向角度が1800以上になった
場合、スプレーガス体もしくは空気は合成樹脂に殆んど
接触せず、90°以下の場合は特に前方の場合、冷却の
他に合成樹脂をプレスローラーから引離す力が働かなく
なるので共に本願の効果を達成することが困難である。
When the above-mentioned air spray direction angle is 1800 degrees or more, the spray gas body or air hardly comes into contact with the synthetic resin, and when it is 90 degrees or less, especially in the front direction, it can press the synthetic resin in addition to cooling. In both cases, it is difficult to achieve the effects of the present invention because the force to separate it from the roller does not work.

これに対比する参考例を下記に示す。A reference example for comparison is shown below.

参考例 空気スプレーノズル4,4′を用いないで前記実施例と
同様に樹脂を払出し冷却固化を行ったところ、プレスロ
ーラー巻き付き回数が実に9回にもなり安定した連続払
出し運転ができなかった。
Reference Example When the resin was discharged and cooled and solidified in the same manner as in the above example without using the air spray nozzles 4, 4', the number of times the resin was wrapped around the press roller was 9 times, making it impossible to perform stable continuous discharge operation.

以上のごとく、実施例と参考例を比較すれば明らかなよ
うに、本考案は冷却固化装置にむいてガス体スプレーノ
ズルを設置することによって、ポリエステル樹脂のごと
く比較的金属との密着性の高い合成樹脂の払出し、冷却
固化にはプレスローラーへの合成樹脂の巻き付きを全く
抑制し安定した連続払出し運転を可能ならしめるという
優れた作用効果を奏するものである。
As mentioned above, as is clear from the comparison between the example and the reference example, the present invention has a gas spray nozzle facing the cooling solidification device, which allows the resin to adhere to metals with relatively high adhesion, such as polyester resin. In dispensing and cooling and solidifying the synthetic resin, it has excellent effects in that it completely prevents the synthetic resin from wrapping around the press roller and enables stable continuous dispensing operation.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本考案の実施例を示し、第1図は本考案の合成樹
脂冷却固化装置の側面図、第2図は同平面図を示す。 第1図および第2図において1は合成樹脂の払出ノズル
、2は冷却ベルト、8はプレスローラー、4はガス体ス
プレーノズル、5はエアーバルブ、6は空気スプレーの
方向を矢印で示し、γは合成樹脂の払出状態を示す。
The drawings show an embodiment of the present invention; FIG. 1 is a side view of the synthetic resin cooling and solidification apparatus of the present invention, and FIG. 2 is a plan view thereof. In FIGS. 1 and 2, 1 is a synthetic resin dispensing nozzle, 2 is a cooling belt, 8 is a press roller, 4 is a gas spray nozzle, 5 is an air valve, and 6 is an arrow indicating the direction of air spray. indicates the state of the synthetic resin being dispensed.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] エンドレスの冷却ベルトとプレスローラートカらなる合
成樹脂の冷却固化装置において、プレスローラーの前方
昔たは前方および後方にガス体スプレーノズルを設置し
た合成樹脂冷却固化装置。
A synthetic resin cooling and solidifying device consisting of an endless cooling belt and a press roller, with gas spray nozzles installed in front of the press roller or in front and behind the press roller.
JP12488379U 1979-09-10 1979-09-10 Synthetic resin cooling and solidification equipment Expired JPS5941059Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12488379U JPS5941059Y2 (en) 1979-09-10 1979-09-10 Synthetic resin cooling and solidification equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12488379U JPS5941059Y2 (en) 1979-09-10 1979-09-10 Synthetic resin cooling and solidification equipment

Publications (2)

Publication Number Publication Date
JPS5641614U JPS5641614U (en) 1981-04-16
JPS5941059Y2 true JPS5941059Y2 (en) 1984-11-26

Family

ID=29356767

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12488379U Expired JPS5941059Y2 (en) 1979-09-10 1979-09-10 Synthetic resin cooling and solidification equipment

Country Status (1)

Country Link
JP (1) JPS5941059Y2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0122598Y2 (en) * 1985-10-02 1989-07-06

Also Published As

Publication number Publication date
JPS5641614U (en) 1981-04-16

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