JPS59150160A - Continuous steaming treatment processor of cloth - Google Patents
Continuous steaming treatment processor of clothInfo
- Publication number
- JPS59150160A JPS59150160A JP2233883A JP2233883A JPS59150160A JP S59150160 A JPS59150160 A JP S59150160A JP 2233883 A JP2233883 A JP 2233883A JP 2233883 A JP2233883 A JP 2233883A JP S59150160 A JPS59150160 A JP S59150160A
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- fabric
- liquid tank
- temperature
- steamer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は、長尺布帛を高圧湿熱の下で、例えば前処理、
染色、を灰量等の処理加工を連続的に行なうに当り、こ
の長尺布帛の加工品質を向上させ、更に熱エネルギーを
節約して経済性を高めることができるようにした布帛の
連続湿熱処理加工装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention provides a method for treating a long fabric under high pressure and moist heat, such as pretreatment,
Continuous moist heat treatment of fabrics that improves the processing quality of long fabrics and further saves thermal energy to increase economic efficiency when dyeing, processing of ash content, etc. are carried out continuously. This relates to processing equipment.
工業的に生産する布帛を、糊抜き、精練、染色、縮じゆ
う、減量等の処理加工(以下これらの処理加工を単に7
W熱処理と称す)を連続的に行なう方法においては、例
えば本発明者が開発した高圧スチーマを使用することが
公知とされているが、この湿熱処理を行なう高圧スチー
マの運転時においては、高圧スチーマの外部に設備せし
めた液槽あるいは、高圧スチーマの人口側シール機構内
に形成されている液封槽内に予め入れられている処理液
(前処理、減量処理時には苛性液、染色処理時には染色
液等)内に被処理布を通し、次いでこの含液布を高圧ス
チーマ缶体内に導入してスチーミングと、ボイリング(
含水)を繰返し行なって目的とする処理加工を行なって
いる。Industrially produced fabrics are processed through processes such as desizing, scouring, dyeing, shrinking, and weight loss (hereinafter, these processes are simply referred to as 7).
In the method of continuously performing W heat treatment, it is known to use, for example, a high-pressure steamer developed by the present inventor. A treatment liquid (caustic liquid for pre-treatment and weight reduction treatment, staining liquid for dyeing treatment) is placed in a liquid tank installed externally or in a liquid sealing tank formed in the artificial side sealing mechanism of the high-pressure steamer. The cloth to be treated is passed through the chamber (such as
The target process is carried out by repeating the hydration process.
ところが、上記高圧スチーマ1史用の連続湿熱処理方法
において、スチーマの外部に設備せしめだ液槽は、常温
の下に置かれているために、この液槽内に入れられてい
る液温も常温となっている。従って、この液槽内の液温
が常温であることは、液温が高温度のものと比較して、
布帛への液の滲透性が劣るために、含液量の不足、ある
いは含液むら等を生じる欠点があった。そこでこの欠点
を解消するために、スチーマ外に配置された液槽を加熱
することも提案されているが、この場合、液槽加熱のだ
めの熱源が必要となる問題点が生じている。However, in the above-mentioned continuous moist heat treatment method for high-pressure steamer 1, the saliva liquid tank installed outside the steamer is placed at room temperature, so the temperature of the liquid in this liquid tank is also at room temperature. It becomes. Therefore, the fact that the liquid temperature in this liquid tank is at room temperature means that the liquid temperature is at a high temperature.
Since the permeability of the liquid into the fabric is poor, there is a drawback that the liquid content is insufficient or the liquid content is uneven. In order to overcome this drawback, it has been proposed to heat a liquid tank placed outside the steamer, but in this case, a problem arises in that a heat source for heating the liquid tank is required.
また上記高圧スチーマの運転時、即ち処理時においては
、その高圧スチーマ缶体に設けられている布帛導入側シ
ール(・幾構及び布帛導出側シール機構による圧力シー
ルを保持させる/ζめに、その導入側シール機構内へ圧
力エアーを連続的に供給すると共に、該シール機構内で
ミックスされたエアーと蒸気との混合気体を遂次排気す
る構造となっているため、熱エイ・ルギーの無駄が生じ
ていた。In addition, during operation of the high-pressure steamer, that is, during processing, the fabric introduction-side seal provided on the high-pressure steamer can (2) and the fabric outlet-side seal mechanism are maintained. The structure is such that pressurized air is continuously supplied into the inlet seal mechanism, and the mixture of air and steam mixed within the seal mechanism is sequentially exhausted, reducing waste of thermal energy. was occurring.
本発明はかかることから鑑みてなされたもので、高圧ス
チーマ缶体の外部に設置した処理液槽内の液温を常時一
定の温度に加熱保持せしめて、スチーマ缶体内に供給す
る以前の布帛に高温度処理液を含浸せしめることにより
、布帛への処理液の均−浸誘性を高めるようにすること
である。更に本発明においては、上記処理液槽内の液温
を畠温かつ定温に保持させるだめの熱エネルギーとして
、高圧スチーマ缶体、あるいはドライヤー等より排出さ
れる高熱気体を使用して、処理液加熱のための熱ヱネル
ギーの経済性を高めると共に液温センサーを使用するこ
となく定温の処理液が常に得られるようにしたものであ
る。The present invention has been made in view of the above, and it is possible to heat and maintain the liquid temperature in the processing liquid tank installed outside the high-pressure steamer can at a constant temperature, and to apply the same to the fabric before being supplied into the steamer can. By impregnating the fabric with a high-temperature treatment liquid, it is possible to improve the uniform permeability of the treatment liquid into the fabric. Furthermore, in the present invention, high-temperature gas discharged from a high-pressure steamer can or a dryer is used as thermal energy to maintain the temperature of the liquid in the processing liquid tank at the farm temperature and a constant temperature. In addition to improving the economic efficiency of thermal energy for processing, a constant-temperature processing solution can always be obtained without using a solution temperature sensor.
以下に本発明を図面に示す実施例に承づいて詳細に説明
する。The present invention will be explained in detail below based on embodiments shown in the drawings.
1は高圧スチーマ缶体であって、このスチーマ缶体1に
は、導入側シール機構2を有する布帛導入口3と、導出
側シール機構4を有する布帛導出口5を設けて、このス
チーマ缶体1内では、該缶体内の高圧蒸気を保持しなが
ら布帛6を連続的に通し得るように構成されている。更
にこのスチーマ缶体1内には、布帛6を湿熱しながら移
送するだめのガイドロールあるいはコンベア等の布帛移
送手段が設けられているが、この布帛移送手段は、本発
明の要旨外であるので、その構成説明は省略する。上記
の導入側シール機構内S構布帛導入口3に取付けられる
シールブロック7に設けた布帛通し孔8を有している。1 is a high-pressure steamer can body, and this steamer can body 1 is provided with a fabric inlet 3 having an inlet-side sealing mechanism 2 and a fabric outlet 5 having an outlet-side sealing mechanism 4. 1 is constructed so that the fabric 6 can be continuously passed through it while maintaining the high-pressure steam inside the can. Further, inside the steamer can 1, a fabric transfer means such as a guide roll or a conveyor is provided to transfer the fabric 6 while heating it with moisture, but this fabric transfer means is outside the scope of the present invention. , the explanation of its configuration will be omitted. It has a fabric passage hole 8 provided in a seal block 7 attached to the S-structure fabric inlet 3 in the introduction side seal mechanism.
9.9′は上記のシールブロック7上側において、回転
自在に支持さtており、かつ庁に圧接されている一対の
シールゴムロールであってこ)一対のシールゴムロール
9.9′によって、布帛’yfaし孔8の上側開口部を
閉塞するものである。−またシールブロック7のブ…し
孔8上側部口縁部には、湾曲する一対の弾性シール板1
0.10′の下側部が止め具11を介して固定σれてお
り、そのシール板10及び10′の上側部はシールゴム
ロール9及び9′に弾性的に圧接されている。、、12
は通し孔8の内部に位11ヶされる筒状ダクトであって
、この筒状ダクト12の内部には布帛6を挿通しうるよ
うにし、更に該筒状ダクト12の外周面と、通し孔8内
面との間には圧力気体を通すだめのエア通路13が形成
されている。更にこの筒状ダクト12の上端開口部は対
のシールゴムロールの圧接部付近にまで延長され、また
該筒状ダクト12の下端開口部は鍔14を介してシール
ブロック7の内側辺に固冗されている。15は前記エア
通路13内に、スチーマ缶体内の蒸気圧よりもやや高い
圧力のエアを供給するための圧力エア供給口、16は筒
状ダクト12の下端部に設けた減圧排気口、17はシー
ルゴムロール9.9′及ヒシール板10゜10′の端面
に圧接される端面シール板である。Reference numeral 9.9' denotes a pair of sealing rubber rolls which are rotatably supported on the upper side of the sealing block 7 and are pressed into contact with the sealing rubber rolls 9.9'. This is to close the upper opening of the hole 8. - Also, a pair of curved elastic seal plates 1 are provided at the upper mouth edge of the seal block 7.
The lower parts of the seal plates 10 and 10' are fixedly fixed by a stopper 11, and the upper parts of the seal plates 10 and 10' are elastically pressed against the seal rubber rolls 9 and 9'. ,,12
11 is a cylindrical duct placed inside the through hole 8, and the fabric 6 can be inserted into the inside of the cylindrical duct 12, and the outer peripheral surface of the cylindrical duct 12 and the through hole are connected to each other. An air passage 13 through which pressurized gas passes is formed between the inner surface of the cylindrical member 8 and the inner surface thereof. Furthermore, the upper end opening of this cylindrical duct 12 is extended to the vicinity of the pressure contact part of the pair of seal rubber rolls, and the lower end opening of this cylindrical duct 12 is fixed to the inner side of the seal block 7 via the collar 14. ing. 15 is a pressure air supply port for supplying air at a pressure slightly higher than the steam pressure inside the steamer can into the air passage 13; 16 is a decompression exhaust port provided at the lower end of the cylindrical duct 12; This is an end face seal plate that is pressed against the end faces of the seal rubber roll 9, 9' and the seal plate 10°10'.
18はスチーマ缶体1の外部に設けた液受皿であるが、
この液受皿18ば、密閉される熱液槽19と一体の二重
構造となっており、その熱液槽19内には、前記の導入
側シール機構2に設けられている減圧排気口16に接続
される給気管20と、スチーマ缶体1の内底部のドレン
化液を給液するだめの給液管21が夫々設けられている
。22は上記液受皿18の上面に可及的接近配置されて
いる布帛ガイドロール、23は、その布帛ガイドロール
22と液受皿18との間隙部に処理液を逐次給液するた
めの液槽、24はその液受皿18の上方に゛配設した中
間乾燥機であって、上記液受皿18上で含液された布帛
の予備乾燥機25は排気口、26は411”lfi口で
ある。18 is a liquid receiving tray provided outside the steamer can body 1;
This liquid receiving tray 18 has a double structure integrated with a sealed hot liquid tank 19, and inside the hot liquid tank 19, there is a decompression exhaust port 16 provided in the introduction side sealing mechanism 2. An air supply pipe 20 to be connected and a liquid supply pipe 21 for supplying draining liquid from the inner bottom of the steamer can 1 are provided, respectively. 22 is a fabric guide roll arranged as close as possible to the upper surface of the liquid receiving tray 18; 23 is a liquid tank for sequentially supplying processing liquid to the gap between the fabric guide roll 22 and the liquid receiving tray 18; Reference numeral 24 denotes an intermediate dryer disposed above the liquid receiving tray 18, a pre-drying device 25 for the fabric impregnated with liquid on the liquid receiving tray 18 has an exhaust port, and 26 has a 411''lfi port.
以上は本実施例の構成であるが、次にそのイ/「用につ
いて述べると、先ずスチーマ缶体1内に加圧蒸気を供給
し、該スチーマ缶体1内を、1“pHえは150℃の高
温高圧蒸気の雰囲気となし、更に導入側シール機構2に
おける圧力エア形(給口15より、常温圧力エアを供給
して、その導入11117−ル(−fi構2におけるシ
ールコ°ムロールの加熱を防1ヒしかつ蒸気漏れを防止
する。゛との圧力エアの連続供給によって生じる蒸気混
合エアは減圧排気口16よシ逐次排出されてスチーマ缶
体内が一定の蒸気圧となるように設定されている。そこ
で布帛6の移送を開始すると1司時に液槽23より液受
皿18上に、布帛の吸収量だけ逐次供給するが、このと
き、熱液槽19内にスチーマ缶体内の熱液を定量を充填
し、更に上記の減圧排気口16より排出される蒸気混合
エアを給気管20を逐次供給する。従って、この熱液槽
19内は、逐次供給される定温の蒸気混合エアによって
誉に一定温度の熱液槽19となっているため、液受皿1
8上に供給される処−理液は、熱液槽19の熱伝導によ
り一定温度となり、布帛へ順次付与含浸されるものであ
る。即ち液受皿18上の処理液は、シール機構2からの
排気によって100℃近く捷で加熱されているので、布
帛への液浸透性が良好で急速かつ効果的な含液がなされ
る。The above is the configuration of this embodiment.Next, to describe its use, first, pressurized steam is supplied into the steamer can body 1, and the inside of the steamer can body 1 is heated to a pH of 150. ℃ high-temperature, high-pressure steam atmosphere, and then supply room-temperature pressure air from the inlet side sealing mechanism 2 (from the inlet 15) to heat the seal comb roll in the inlet 11117-role (-fi mechanism 2). The steam mixture air generated by the continuous supply of pressurized air is sequentially discharged through the decompression exhaust port 16 to maintain a constant steam pressure inside the steamer can. Therefore, when the transfer of the fabric 6 is started, the amount absorbed by the fabric is sequentially supplied from the liquid tank 23 onto the liquid receiving tray 18 at the first moment. Then, the steam mixed air discharged from the decompression exhaust port 16 is sequentially supplied to the air supply pipe 20. Therefore, the inside of this hot liquid tank 19 is heated by the sequentially supplied constant temperature steam mixed air. Since it is a hot liquid tank 19 with a constant temperature, the liquid receiving tray 1
The treatment liquid supplied onto the fabric 8 has a constant temperature due to heat conduction in the hot liquid tank 19, and is sequentially applied to and impregnated into the fabric. That is, since the processing liquid on the liquid receiving tray 18 is heated to nearly 100° C. by the exhaust from the sealing mechanism 2, the liquid permeates into the fabric quickly and effectively.
かくして液受皿18上で含液された布帛は予備乾燥機2
4を通過することによって、布帛の含水分が除去される
ので、高圧スチーマ缶体1内に供給される布帛がシール
機構2のシールロールの押圧力を受けても布帛の含浸剤
(苛性、染料等)は脱落されることなくスチーマ缶体1
内に供給される。スチーマ缶体1内に供給された布帛は
、充分な湿度を保った状態でスチーマ缶体内の潜熱を受
は反応が進行所望の処理がなされるものである。The fabric impregnated with liquid on the liquid receiving tray 18 is then transferred to the pre-dryer 2.
4, the moisture content of the fabric is removed, so even if the fabric supplied into the high-pressure steamer can body 1 is subjected to the pressing force of the seal roll of the seal mechanism 2, the impregnating agent (caustic, dye) of the fabric is removed. etc.) is steamer can body 1 without falling off.
supplied within. The fabric supplied into the steamer can 1 receives the latent heat inside the steamer can while maintaining sufficient humidity so that the reaction progresses and the desired treatment is carried out.
以上のように本発明は、減圧排気口を有する導入側シー
ル機構を設けた高圧スチーマにおいて、この高圧スチー
マ缶体の外部に設置され75)つ熱液槽と布帛への伺与
液槽との二重構造である液槽と、上記減圧排気口から排
出される排気熱を、前記熱液槽内に供給し、該熱WL槽
内を一定温Lfに保持する給気管と、上記の付与液槽内
へ、布帛の吸収量だけの成畦を逐次供給する液槽とを備
え、その付与液槽内へ供給されだ液温を熱〆VL4vi
I内の液温で一定温度に加熱保持せしめるようにしたも
のであるおら、これによればスチーマ缶体よりり1出さ
れる排熱を利用して、布帛へ11与すべき処理液が有効
に加熱される。従って処理液を加熱するための熱エネル
ギーの経済性が高められ、才だスチーマ缶体から排出さ
れる排気熱は、スチーマ缶体内温度が一定に保持される
限り、一定温度であるからその排気熱により加熱される
付与液槽内の処理液の加熱温度も一定となり、この付与
液槽内において、進行する布帛には充分かつ均一な液付
与が連続的にできる効果がある。As described above, the present invention provides a high-pressure steamer equipped with an inlet-side sealing mechanism having a decompression exhaust port, which is installed outside the high-pressure steamer can, and which has two hot liquid tanks and a liquid tank for applying to fabrics. A liquid tank having a double structure, an air supply pipe that supplies exhaust heat discharged from the decompression exhaust port into the hot liquid tank and maintains the inside of the heat WL tank at a constant temperature Lf, and the above-mentioned application liquid. The VL4vi is equipped with a liquid tank that sequentially supplies the finished furrows corresponding to the absorption amount of the fabric into the tank, and heats the temperature of the liquid supplied to the application liquid tank.
Since the temperature of the liquid in the steamer is maintained at a constant temperature, the treatment liquid to be applied to the fabric can be effectively applied by utilizing the waste heat released from the steamer can. heated. Therefore, the economy of thermal energy for heating the processing liquid is improved, and the exhaust heat discharged from the steamer can remains at a constant temperature as long as the temperature inside the steamer can is kept constant. The heating temperature of the treatment liquid in the application liquid tank is also constant, and there is an effect that sufficient and uniform liquid application can be continuously applied to the advancing fabric in this application liquid tank.
図面はいずれも本発明よりなる装置の実施例を示し、第
1図は要部断面説明図、第2図は導入側シール機構の拡
大断面図、第3図は液槽の拡大断面図である。
1・・・スチーマ缶体 2・・・導入側シール機構3
・・・布帛専入口 4・・・導出側シール機構5・
・・布量導出口 6・・・布帛7・・・シールブロ
ック 8・・・布帛通し孔9.9′・・・シールゴムロ
ール
10.10’・・・シール板 11・・・止め具12・
・・筒状ダクト 13・・・エア通路14・・・鍔
15・・・圧力エア供給口16・・・減圧排
気口 17・・・端面シール板18・・・液受皿
19・・・熱液槽20・・・給気管 21・
・・給gli、管22・こ・1布帛ガイドロール 23
・・・液槽24・・・中間乾燥機 25・・・排気口
26・・・排液口。The drawings all show an embodiment of the device according to the present invention, and FIG. 1 is an explanatory sectional view of the main part, FIG. 2 is an enlarged sectional view of the introduction side seal mechanism, and FIG. 3 is an enlarged sectional view of the liquid tank. . 1... Steamer can body 2... Inlet side seal mechanism 3
...Fabric exclusive inlet 4...Outlet side seal mechanism 5.
...Fabric amount outlet 6...Fabric 7...Seal block 8...Fabric through hole 9.9'...Seal rubber roll 10.10'...Seal plate 11...Stopper 12.
...Cylindrical duct 13...Air passage 14...Brim
15... Pressure air supply port 16... Decompression exhaust port 17... End face seal plate 18... Liquid receiving tray
19... Hot liquid tank 20... Air supply pipe 21.
...Feed gli, tube 22・ko・1 fabric guide roll 23
...Liquid tank 24...Intermediate dryer 25...Exhaust port 26...Drain port.
Claims (1)
チーマにおいて、この高圧スチーマ缶体の外部に設置さ
れかつ熱Wi、僧と布帛への付与液槽との二重構造であ
る液槽と、上記減圧排気口から排出される排気熱を、前
記熱液便1内に供給し、該熱液槽内を一定l晶度に保持
する給気管と、上記の付与M槽内へ、布帛の吸収計たけ
の液歇を逐次供給する液槽とを備え、その付与液槽内へ
供給されだ液温を熱解槽内の液温で一定温度に〃■熱保
持せしめることを特徴とする布帛の連続湿熱処理加工装
置t QIn a high-pressure steamer equipped with an inlet-side sealing mechanism that squares the decompression exhaust port, a liquid tank is installed outside the high-pressure steamer can and has a dual structure of a heating device and a liquid tank for applying it to the fabric. , an air supply pipe that supplies the exhaust heat discharged from the decompression exhaust port into the hot liquid stool 1 and maintains the inside of the hot liquid tank at a constant crystallinity; A fabric characterized in that it is equipped with a liquid tank that sequentially supplies as much liquid as the absorption meter, and that the temperature of the liquid supplied to the application liquid tank is maintained at a constant temperature by the liquid temperature in the thermal decomposition tank. Continuous moist heat processing equipment tQ
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2233883A JPS59150160A (en) | 1983-02-14 | 1983-02-14 | Continuous steaming treatment processor of cloth |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2233883A JPS59150160A (en) | 1983-02-14 | 1983-02-14 | Continuous steaming treatment processor of cloth |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59150160A true JPS59150160A (en) | 1984-08-28 |
Family
ID=12079906
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2233883A Pending JPS59150160A (en) | 1983-02-14 | 1983-02-14 | Continuous steaming treatment processor of cloth |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59150160A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5565378A (en) * | 1992-02-17 | 1996-10-15 | Mitsubishi Denki Kabushiki Kaisha | Process of passivating a semiconductor device bonding pad by immersion in O2 or O3 solution |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5756568A (en) * | 1980-09-16 | 1982-04-05 | Santo Tekkosho Kk | High pressure steam treatment of fabric |
-
1983
- 1983-02-14 JP JP2233883A patent/JPS59150160A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5756568A (en) * | 1980-09-16 | 1982-04-05 | Santo Tekkosho Kk | High pressure steam treatment of fabric |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5565378A (en) * | 1992-02-17 | 1996-10-15 | Mitsubishi Denki Kabushiki Kaisha | Process of passivating a semiconductor device bonding pad by immersion in O2 or O3 solution |
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