JPH11236604A - Oil-impregnated sintered bearing and its production - Google Patents

Oil-impregnated sintered bearing and its production

Info

Publication number
JPH11236604A
JPH11236604A JP4059498A JP4059498A JPH11236604A JP H11236604 A JPH11236604 A JP H11236604A JP 4059498 A JP4059498 A JP 4059498A JP 4059498 A JP4059498 A JP 4059498A JP H11236604 A JPH11236604 A JP H11236604A
Authority
JP
Japan
Prior art keywords
bearing
peripheral surface
sintered metal
diameter
metal material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4059498A
Other languages
Japanese (ja)
Other versions
JP3770578B2 (en
Inventor
Yasutaka Ito
容敬 伊藤
Toshihiko Tanaka
敏彦 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTN Corp
Original Assignee
NTN Corp
NTN Toyo Bearing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NTN Corp, NTN Toyo Bearing Co Ltd filed Critical NTN Corp
Priority to JP04059498A priority Critical patent/JP3770578B2/en
Publication of JPH11236604A publication Critical patent/JPH11236604A/en
Application granted granted Critical
Publication of JP3770578B2 publication Critical patent/JP3770578B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/10Construction relative to lubrication
    • F16C33/1025Construction relative to lubrication with liquid, e.g. oil, as lubricant
    • F16C33/103Construction relative to lubrication with liquid, e.g. oil, as lubricant retained in or near the bearing
    • F16C33/104Construction relative to lubrication with liquid, e.g. oil, as lubricant retained in or near the bearing in a porous body, e.g. oil impregnated sintered sleeve

Abstract

PROBLEM TO BE SOLVED: To suppress or prevent the outflow of lubricating oil from a region between bearing faces which are distant in the shaft direction. SOLUTION: The bearing faces 31a of a bearing body 31 composed of an oil-impregnated sintered metal are formed distantly in the shaft direction, and the inside diameter dimension of the region (grinding undercut part 31b) between the bearing faces 31a is made larger then the inside diameter dimension of the bearing faces 31a. By subjecting both the inner circumferential faces of the bearing faces 31a and the grinding undercut part 31b to sizing, the surface opening ratio in the bearing faces is set to 5 to 15%, the surface opening ratio in the inner circumferential face of the grinding undercut part 31b is set to 10 to 20%, and the surface opening ratio in the bearing faces 31a is made smaller than the surface opening ratio in the inner circumferential face of the grinding undercut part 31b.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、特に高回転精度、
低トルクが要求される情報機器用精密小型モータ(例え
ばCD−ROM、DVD−ROM、DVD−RAM、レ
ーザビームプリンタ、ハードディスク、フロッピーディ
スク、高密度フロッピーディスク等のドライブモー
タ)、あるいは軸流ファンモータ用等の軸受として好適
な焼結含油軸受およびその製造方法に関する。
BACKGROUND OF THE INVENTION The present invention relates to a high rotational accuracy,
Precision small motors for information equipment requiring low torque (for example, drive motors for CD-ROM, DVD-ROM, DVD-RAM, laser beam printer, hard disk, floppy disk, high-density floppy disk, etc.) or axial fan motor TECHNICAL FIELD The present invention relates to a sintered oil-impregnated bearing suitable as a bearing for use and a method for producing the same.

【0002】[0002]

【従来の技術】情報機器関連の精密小型モータでは、低
コスト化のために、軸受を転がり軸受から焼結含油軸受
に置き換えることが検討されている。この焼結含油軸受
は単体で用いられるのが一般的であるが、この他に、ハ
ウジングに2個の焼結含油軸受を圧入することによって
軸の2箇所を支持するようにした構造も知られている。
これは、個々の軸受の軸受面が小さくなること、および
軸受幅が小さいほど軸受単体の精度が良好となることか
ら、低トルクが求められる場合や温度上昇を嫌うような
用途に有効である。
2. Description of the Related Art In a precision small motor related to information equipment, it has been studied to replace a bearing with a sintered oil-impregnated bearing in order to reduce the cost. This sintered oil-impregnated bearing is generally used as a single body. In addition, a structure is also known in which two sintered oil-impregnated bearings are pressed into a housing to support two portions of a shaft. ing.
This is effective in applications where a low torque is required or where temperature rise is reluctant, since the bearing surface of each bearing becomes smaller, and the accuracy of the bearing itself becomes better as the bearing width becomes smaller.

【0003】しかし、2つの軸受の同軸度を確保するこ
とが困難であることから軸受隙間を大きめにせざるを得
ず、回転精度の低下を招く等の問題がある。
[0003] However, since it is difficult to ensure the coaxiality of the two bearings, there is a problem that the bearing gap has to be made large and the rotational accuracy is reduced.

【0004】これを解決するものとして、1つの軸受の
両端部にそれぞれ軸受面を設け、軸受面間の領域の内径
を大きくして逃げ部を形成したものがあり、その製造方
法として、例えば特公昭63-43611号や特開平2-8302号が
知られている。
To solve this problem, there is a method in which bearing surfaces are provided at both ends of one bearing, and a relief portion is formed by increasing the inner diameter of a region between the bearing surfaces. JP-B-63-43611 and JP-A-2-8302 are known.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、上記2
つの製造方法でも、逃げ部がサイジング(矯正)されて
いないため、逃げ部での表面開孔率(表面開孔とは、多
孔質組織の細孔が外表面に開口した部分をいい、表面開
孔率とは、外表面の単位面積内に占める表面開孔の面積
割合をいう)が21〜40%程度であり、軸受面の表面開孔
率よりもかなり大きくなる。そのため、軸受に含浸させ
た油が逃げ部の表面開孔から多く流出し、軸受面(軸受
隙間)への油の供給量が少なくなるので十分な軸受機能
が得られない場合がある。
However, the above-mentioned 2)
Even in the two manufacturing methods, the relief is not sized (corrected), so the surface porosity at the relief (the surface porosity refers to the portion where the pores of the porous structure are open to the outer surface; The porosity means the area ratio of the surface aperture occupying in a unit area of the outer surface) is about 21 to 40%, which is much larger than the surface porosity of the bearing surface. For this reason, a large amount of oil impregnated in the bearing flows out from the surface opening of the escape portion, and the amount of oil supplied to the bearing surface (bearing gap) is reduced, so that a sufficient bearing function may not be obtained.

【0006】また、特公昭63-43611号公報のものでは、
焼結金属素材の軸方向中央部の外周面にリング状の溝を
設ける必要があり、特殊な成形プレス機を使用するかも
しくは塑性加工が必要となってコスト高である。一方、
特開平2-8302号のものでは、圧粉成形、焼結によって内
周面に大径部と小径部を有する焼結金属素材を製作し、
その焼結金属素材に対して軸受面のサイジングを行うた
め、サイジングによる矯正量がばらつき、軸受面の内径
寸法や表面開孔率にばらつきを生じやすい。
In Japanese Patent Publication No. 63-43611,
It is necessary to provide a ring-shaped groove on the outer peripheral surface at the central portion in the axial direction of the sintered metal material, which requires a special forming press or requires plastic working, which is costly. on the other hand,
In the thing of JP-A No. 2-8302, a sintered metal material having a large diameter portion and a small diameter portion on the inner peripheral surface is manufactured by compacting and sintering,
Since the sizing of the bearing surface is performed on the sintered metal material, the correction amount due to the sizing varies, and the inner diameter of the bearing surface and the surface opening ratio tend to vary.

【0007】そこで、本発明は、この種の焼結含油軸受
において、軸受本体の内部から軸受面(軸受隙間)への
適切量の油が供給される構成とすることにより、軸受機
能の向上を図り、併せてそのような軸受を低コストに且
つ精度よく製造することのできる方法を提供することを
目的とする。
Accordingly, the present invention is to improve the bearing function of a sintered oil-impregnated bearing of this type by supplying a suitable amount of oil from the inside of the bearing body to the bearing surface (bearing gap). It is another object of the present invention to provide a method capable of manufacturing such a bearing at low cost and with high accuracy.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するた
め、本発明にかかる焼結含油軸受は、焼結金属からな
り、支持すべき軸の外周面と軸受隙間を介して対向する
2つの軸受面が軸方向に離隔形成され、軸受面間の領域
の内径寸法が軸受面の内径寸法よりも大きい多孔質の軸
受本体と、軸受本体に含浸させた潤滑油または潤滑グリ
ースとを有するものにおいて、軸受面、および軸受面間
の領域の双方にサイジングを施したものである。
In order to achieve the above object, a sintered oil-impregnated bearing according to the present invention comprises two bearings made of sintered metal and opposed to an outer peripheral surface of a shaft to be supported via a bearing gap. Surfaces are formed in the axial direction, the inner diameter of the region between the bearing surfaces is larger than the inner diameter of the bearing surface, a porous bearing body, and having a lubricating oil or lubricating grease impregnated in the bearing body, Both the bearing surfaces and the region between the bearing surfaces are sized.

【0009】具体的には、軸受面の表面開孔率を5〜1
5%とし、軸受面間の領域の表面開孔率を10〜20%
とし、かつ軸受面間の領域の内周面の表面開孔率を軸受
面の表面開孔率よりも大きくする。
Specifically, the surface porosity of the bearing surface is set to 5 to 1
5%, and the surface porosity in the area between the bearing surfaces is 10 to 20%.
And the surface porosity of the inner peripheral surface in the region between the bearing surfaces is made larger than the surface porosity of the bearing surface.

【0010】何れの場合でも、少なくとも1つの軸受面
に対応する外径部の外径寸法を、軸受面間の領域に対応
する外径部の外径寸法よりも小さく設定するのが望まし
い。
In any case, it is desirable to set the outer diameter of the outer diameter portion corresponding to at least one bearing surface to be smaller than the outer diameter size of the outer diameter portion corresponding to the region between the bearing surfaces.

【0011】上記焼結含油軸受は、外周面に小径部と大
径部を有する段付きの第1コアロッドと、内周面に小径
部と大径部を有する段付きの第1ダイとを用いてサイジ
ングを行う第1サイジング工程と、外周面が均一外径の
第2コアロッドと、内周面が均一内径の第2ダイとを用
いてサイジングを行う第2サイジング工程とを包含し、
第1サイジング工程では、均肉円筒状の焼結金属素材を
第1コアロッドと第1ダイとで内外径方向から圧縮する
ことにより、焼結金属素材の外周面の一端側領域を第1
ダイの大径部に加圧して大径に成形すると共に、外周面
のその他領域を第1ダイの小径部に加圧して小径に形成
し、同時に、焼結金属素材の内周面の他端側領域を第1
コアロッドの小径部に加圧して小径に成形すると共に、
内周面のその他領域を第1コアロッドの大径部に加圧し
て大径に成形し、第2サイジング工程では、第1サイジ
ング工程を経た焼結金属素材を第2コアロッドと第2ダ
イとで内外径方向から圧迫することにより、焼結金属素
材の外周面の全領域を第1ダイの内周面に加圧して均一
径に成形し、同時に、焼結金属素材の内周面の一端側領
域および他端側領域を第2コアロッドの外周面に加圧し
て軸受面を成形することによって製造することができ
る。
The sintered oil-impregnated bearing uses a stepped first core rod having a small-diameter portion and a large-diameter portion on the outer peripheral surface, and a stepped first die having a small-diameter portion and a large-diameter portion on the inner peripheral surface. A first sizing step of performing sizing, and a second sizing step of performing sizing using a second core rod having an outer peripheral surface having a uniform outer diameter and a second die having an inner peripheral surface having a uniform inner diameter.
In the first sizing step, the one end side region of the outer peripheral surface of the sintered metal material is compressed by the first core rod and the first die from the inner and outer diameter directions of the sintered metal material having a uniform thickness.
The large diameter portion of the die is pressed to form a large diameter, and the other area of the outer peripheral surface is pressed to the small diameter portion of the first die to form a small diameter, and at the same time, the other end of the inner peripheral surface of the sintered metal material. Side area first
While pressing to the small diameter part of the core rod to form a small diameter,
The other area of the inner peripheral surface is pressed to the large diameter portion of the first core rod to form a large diameter, and in the second sizing step, the sintered metal material that has undergone the first sizing step is combined with the second core rod and the second die. By pressing from the inner and outer radial directions, the entire area of the outer peripheral surface of the sintered metal material is pressed against the inner peripheral surface of the first die to form a uniform diameter, and at the same time, one end of the inner peripheral surface of the sintered metal material It can be manufactured by pressing the region and the other end region against the outer peripheral surface of the second core rod to form a bearing surface.

【0012】また、外周面に小径部と大径部を有する段
付きの第1コアロッドと、内周面が均一内径の第1ダイ
とを用いてサイジングを行う第1サイジング工程と、外
周面が均一外径の第2コアロッドと、内周面に小径部と
大径部を有する段付きの第2ダイとを用いてサイジング
を行う第2サイジング工程とを包含し、第1サイジング
工程では、均肉円筒状の焼結金属素材を第1コアロッド
と第1ダイとで内外径方向から圧縮することにより、焼
結金属素材の外周面の全領域を第1ダイの内周面に加圧
して均一径に成形し、同時に、焼結金属素材の内周面の
他端側領域を第1コアロッドの小径部に加圧して小径に
成形すると共に、内周面のその他領域を第1コアロッド
の大径部に加圧して大径に成形し、第2サイジング工程
では、第1サイジング工程を経た焼結金属素材を第2コ
アロッドと第2ダイとで内外径方向から圧縮することに
より、焼結金属素材の外周面の一端側領域を第2ダイの
小径部に加圧して小径に成形すると共に、外周面のその
他領域を第2ダイの大径部に加圧して大径に成形し、同
時に、焼結金属素材の内周面の一端側領域および他端側
領域を第2コアロッドの外周面に加圧して軸受面を成形
することによっても製造することができる。
Further, a first sizing step of sizing using a stepped first core rod having a small diameter portion and a large diameter portion on the outer peripheral surface, a first die having an inner peripheral surface having a uniform inner diameter, A second sizing step of sizing using a second core rod having a uniform outer diameter and a stepped second die having a small-diameter portion and a large-diameter portion on an inner peripheral surface; The entire area of the outer peripheral surface of the sintered metal material is pressed against the inner peripheral surface of the first die by uniformly compressing the thick cylindrical sintered metal material from the inner and outer radial directions with the first core rod and the first die. At the same time, the other end of the inner peripheral surface of the sintered metal material is pressed to the small diameter portion of the first core rod to form a small diameter, and the other region of the inner peripheral surface is enlarged to the large diameter of the first core rod. Part to form a large diameter, and in the second sizing step, the first sizing By compressing the sintered metal material having passed through the sintering process from the inner and outer radial directions with the second core rod and the second die, one end side area of the outer peripheral surface of the sintered metal material is pressed against the small diameter portion of the second die to reduce the diameter. And the other region of the outer peripheral surface is pressed against the large diameter portion of the second die to form a large diameter, and at the same time, one end region and the other end region of the inner peripheral surface of the sintered metal material are formed in the second die. It can also be manufactured by pressing the outer peripheral surface of the core rod to form a bearing surface.

【0013】[0013]

【発明の実施の形態】以下、本発明方法の実施形態を図
1乃至図14に基づいて説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the method of the present invention will be described below with reference to FIGS.

【0014】本発明にかかる焼結含油軸受は、圧粉成
形、焼結、サイジング、洗浄、含油、検査等の工程を経
て製品化される。
The sintered oil-impregnated bearing according to the present invention is commercialized through steps such as compacting, sintering, sizing, washing, oil impregnation, and inspection.

【0015】圧粉成形は図1に示す成形装置Aによって
行われる。図示のように、この装置Aは、金属粉を内径
側から加圧するフォーミングコアロッド2、金属粉を外
径側から加圧するダイ3、金属粉を軸方向両側から加圧
する上下のパンチ4a、4bを具備する。フォーミングコア
ロッド2の外周面およびダイ3の内周面は、何れも均一
径の円筒面である。
The compacting is performed by a molding apparatus A shown in FIG. As shown in the drawing, the apparatus A includes a forming core rod 2 for pressing metal powder from the inner diameter side, a die 3 for pressing metal powder from the outer diameter side, and upper and lower punches 4a and 4b for pressing metal powder from both axial sides. Have. The outer peripheral surface of the forming core rod 2 and the inner peripheral surface of the die 3 are both cylindrical surfaces having a uniform diameter.

【0016】金属粉としては、例えば銅あるいは鉄、又
はその両者を主成分とするもので、望ましくは銅を20〜
95wt%配合したものが使用される。圧粉成形は、ダイ3
にフォーミングコアロッド2を挿入した状態でキャビテ
ィに金属粉を充填し、上下のパンチ4a、4bで金属粉を圧
縮することによって行われる。こうして得られた圧粉体
1は、図2に示すように、内・外周面が均一径の円筒状
であり、この圧粉体1を焼結することによって均肉円筒
状の焼結金属素材11が形成される。
The metal powder is, for example, one containing copper or iron, or both as main components.
A blend of 95 wt% is used. Compacting is performed by using die
The cavity is filled with metal powder with the forming core rod 2 inserted therein, and the metal powder is compressed by upper and lower punches 4a and 4b. As shown in FIG. 2, the green compact 1 thus obtained has a cylindrical inner and outer peripheral surface having a uniform diameter. 11 is formed.

【0017】次に焼結金属素材11は、図3に示すサイジ
ング装置Bによる第1サイジング工程に移送される。こ
のサイジング装置Bは、焼結金属素材11を内径側から加
圧する第1コアロッド12と、焼結金属素材11を外径側か
ら加圧する第1ダイ13と、焼結金属素材11を軸方向両側
から加圧する上下のパンチ14a、14bとを備える。第1
コアロッド12は、下端に小径部12bを有すると共に、そ
の他領域を大径部12aとした段付き軸状で、上パンチ14
aと連動して昇降可能である。ダイ13の成形孔13aは、
上端に大径部13a1を有すると共に、その他領域を小径部
13a2とした段付き孔状で、大径部13a1の軸方向幅は後述
する軸受面(31a:図6参照)の軸方向幅よりも僅かに
大きく、また小径部13a2の内径寸法は圧縮代を確保する
ために焼結金属素材11の外径寸法よりも僅かに小さくな
っている。
Next, the sintered metal material 11 is transferred to a first sizing step by a sizing apparatus B shown in FIG. The sizing device B includes a first core rod 12 for pressing the sintered metal material 11 from the inner diameter side, a first die 13 for pressing the sintered metal material 11 from the outer diameter side, and And upper and lower punches 14a and 14b for pressing from above. First
The core rod 12 has a stepped shaft shape having a small diameter portion 12b at the lower end and a large diameter portion 12a in the other region.
It can be moved up and down in conjunction with a. The forming hole 13a of the die 13 is
Has a large-diameter portion 13a1 at the upper end and a small-diameter portion
13a2, the axial width of the large diameter portion 13a1 is slightly larger than the axial width of the bearing surface (31a: see FIG. 6) described later, and the inner diameter of the small diameter portion 13a2 To ensure this, the outer diameter of the sintered metal material 11 is slightly smaller.

【0018】第1サイジング工程においては、先ず成形
孔13aの大径部13a1に焼結金属素材11の一端部が挿入さ
れる。次いで、第1コアロッド12および上パンチ14aが
連動して降下し、第1コアロッド12を焼結金属素材11の
内径部に挿入した後、上パンチ14aが焼結金属素材11を
ダイ13の成形孔13aに圧入する。上パンチ14aおよび第
1コアロッド12のさらなる降下により、上下のパンチ14
a、14bに挟まれた焼結金属素材11が所定圧力で圧迫さ
れ、焼結金属素材11の内周面が第1コアロッド12の大径
部12aおよび小径部12bの各外周面に、焼結金属素材11
の外周面がダイス13の大径部13a1、および小径部13a2の
各内周面にそれぞれ加圧される。そのため、図4に示す
ように、第1サイジング工程を経た焼結金属素材21は、
一端部に他領域の外周面(小径外周面21a2)よりも大径
の大径外周面21a1を有し、他端部に他領域の内周面(大
径内周面21b2)よりも小径の小径内周面21b1を有する段
付きの円筒状に成形される。この焼結金属素材21におい
ては、その内周面全体(21b1、21b2)がコアロッド12に
押付けられてサイジングされているため、軸方向両端部
のみならず軸方向中央部分でも気孔がつぶれ、内周面全
体でサイジング前よりも表面開孔率が低下している。
In the first sizing step, one end of the sintered metal material 11 is first inserted into the large diameter portion 13a1 of the forming hole 13a. Next, the first core rod 12 and the upper punch 14a descend in conjunction with each other, and after inserting the first core rod 12 into the inner diameter of the sintered metal material 11, the upper punch 14a inserts the sintered metal material 11 into the forming hole of the die 13. Press into 13a. By further lowering the upper punch 14a and the first core rod 12, the upper and lower punches 14a
a, 14b are pressed at a predetermined pressure, and the inner peripheral surface of the sintered metal material 11 is sintered on the outer peripheral surfaces of the large diameter portion 12a and the small diameter portion 12b of the first core rod 12. Metal material 11
Are pressed against the inner peripheral surfaces of the large diameter portion 13a1 and the small diameter portion 13a2 of the die 13, respectively. Therefore, as shown in FIG. 4, the sintered metal material 21 having passed through the first sizing step is
One end has a large-diameter outer peripheral surface 21a1 having a larger diameter than the outer peripheral surface (small-diameter outer peripheral surface 21a2) of the other region, and the other end has a smaller-diameter than the inner peripheral surface of the other region (large-diameter inner peripheral surface 21b2). It is formed into a stepped cylindrical shape having a small-diameter inner peripheral surface 21b1. In the sintered metal material 21, the entire inner peripheral surface (21b1, 21b2) is pressed and sized by the core rod 12, so that pores are crushed not only at both axial ends but also at the axial central portion, and the inner peripheral surface is deformed. The surface porosity is lower on the entire surface than before sizing.

【0019】なお、上記のように、第1コアロッド12を
焼結金属素材11の内径部に挿入してから素材11を第1ダ
イ13に圧入するほか、その逆に焼結金属素材11を第1ダ
イ13に圧入してから第1コアロッド12を素材11の内径部
に圧入してもよい。
As described above, the first core rod 12 is inserted into the inner diameter portion of the sintered metal material 11, and then the material 11 is pressed into the first die 13, and conversely, the sintered metal material 11 is The first core rod 12 may be press-fitted into the inner diameter of the material 11 after being press-fitted into one die 13.

【0020】第1サイジング工程を経た焼結金属素材21
は、図5に示すサイジング装置Cによる第2サイジング
工程に移送される。このサイジング装置Cは、第1のサ
イジング工程と同様に、焼結金属素材21の内周面を加圧
する第2コアロッド22と、焼結金属素材21の外周面を加
圧する第2ダイ23と、焼結金属素材21を軸方向両側から
加圧する上下のパンチ24a、24bとを具備する。第2コ
アロッド22の外周面、および第2ダイ23の成形孔23aの
内周面は何れも均一径の円筒面である。成形孔23aの内
径寸法は、焼結金属素材21の小径外周面21a2の外径と同
寸法であり、大径外周面21a1の外径よりも小さい。
The sintered metal material 21 having undergone the first sizing step
Is transferred to a second sizing step by the sizing device C shown in FIG. The sizing device C includes, similarly to the first sizing step, a second core rod 22 for pressing the inner peripheral surface of the sintered metal material 21, a second die 23 for pressing the outer peripheral surface of the sintered metal material 21, Upper and lower punches 24a and 24b for pressing the sintered metal material 21 from both sides in the axial direction are provided. The outer peripheral surface of the second core rod 22 and the inner peripheral surface of the forming hole 23a of the second die 23 are both cylindrical surfaces having a uniform diameter. The inner diameter of the forming hole 23a is the same as the outer diameter of the small-diameter outer peripheral surface 21a2 of the sintered metal material 21, and is smaller than the outer diameter of the large-diameter outer peripheral surface 21a1.

【0021】第2サイジング工程においては、まず焼結
金属素材21がその小径側を下にして成形孔23aに挿入さ
れる。次いで上パンチ24aおよび第2コアロッド22が連
動降下し、第2コアロッド22を焼結金属素材21の内径部
に挿入した後、上パンチ24aが焼結金属素材21を成形孔
23aに圧入する。この圧入に伴い、焼結金属素材21の大
径外周面21a1は、その外径寸法と成形孔23aの内径寸法
との寸法差により内径側へ加圧されるので、大径外周面
21a1の内径側部分で内径側への塑性流動が生じる。上パ
ンチ24aおよび第2コアロッド22のさらなる連動降下に
より、上下のパンチ24a、24bで挟まれた焼結金属素材
21が所定圧力で圧迫され、焼結金属素材21の上端部(大
径外周面21a1の内径側部分)の内周面、および下端部の
小径内周面21b1が第2コアロッド22の外周面に押し当て
られて成形される。一方、両内周面間の領域は、第2コ
アロッド22に対して非接触かもしくは弱い力で接触する
ため、当該領域の内径寸法は両端軸受面の内径寸法より
も僅かに大きくなる(図面では寸法差を誇張して描いて
いるが実際の寸法差は数μm程度である)。
In the second sizing step, first, the sintered metal material 21 is inserted into the forming hole 23a with its small diameter side down. Next, the upper punch 24a and the second core rod 22 move down together and insert the second core rod 22 into the inner diameter portion of the sintered metal material 21.
Press into 23a. Along with this press-fitting, the large-diameter outer peripheral surface 21a1 of the sintered metal material 21 is pressed toward the inner diameter side due to a dimensional difference between its outer diameter and the inner diameter of the forming hole 23a.
Plastic flow to the inner diameter side occurs at the inner diameter side portion of 21a1. By further interlocking movement of the upper punch 24a and the second core rod 22, the sintered metal material sandwiched between the upper and lower punches 24a, 24b
21 is pressed with a predetermined pressure, and the inner peripheral surface of the upper end portion (the inner diameter side portion of the large-diameter outer peripheral surface 21a1) of the sintered metal material 21 and the small-diameter inner peripheral surface 21b1 of the lower end portion are formed on the outer peripheral surface of the second core rod 22. It is pressed and molded. On the other hand, since the region between the inner peripheral surfaces does not contact with the second core rod 22 or comes into contact with the second core rod 22 with a weak force, the inner diameter of the region is slightly larger than the inner diameter of the bearing surfaces at both ends (in the drawing, Although the dimensional difference is exaggerated, the actual dimensional difference is about several μm).

【0022】なお、上記のように、第2コアロッド22を
焼結金属素材21の内径部に挿入してから素材21を第2ダ
イ23に圧入するほか、その逆に焼結金属素材21を第1ダ
イ23に圧入してから第2コアロッド22を素材21の内径部
に圧入してもよい。
As described above, after inserting the second core rod 22 into the inner diameter of the sintered metal material 21, the material 21 is pressed into the second die 23, and conversely, the sintered metal material 21 is inserted into the second die 23. The second core rod 22 may be press-fitted into the inner diameter of the material 21 after being press-fitted into one die 23.

【0023】図6に示すように、第2サイジング工程を
経た焼結金属素材31の外周面は均一径の円筒面状に成形
され、その内周面は、軸方向両端に同軸・同径の軸受面
31aを有しかつ両軸受面31aの間に内径を両軸受面31a
よりも大きくした逃げ部31bを有する段付きの円筒面状
に成形される。この場合、逃げ部31bの表面は、第2サ
イジング工程でほとんどサイジングされないため、その
表面開孔率は軸受面31aの表面開孔率よりも大きくな
る。なお、具体的な表面開孔率としては、逃げ部31bで
10〜20%程度、両軸受面31aで5〜15%の表面開
孔率とするのがよい。また、逃げ部31bの断面形状は特
に限定されず、図6のように直線状とする他、曲線状と
したり、あるいは曲線と直線の組合わせとすることもで
きる。
As shown in FIG. 6, the outer peripheral surface of the sintered metal material 31 having undergone the second sizing step is formed into a cylindrical surface having a uniform diameter, and the inner peripheral surface thereof is coaxial and of the same diameter at both ends in the axial direction. Bearing surface
31a and an inner diameter between the two bearing surfaces 31a.
It is formed into a stepped cylindrical surface having a larger relief portion 31b. In this case, since the surface of the relief portion 31b is hardly sized in the second sizing step, the surface porosity is larger than the surface porosity of the bearing surface 31a. The specific surface porosity is preferably about 10 to 20% at the escape portion 31b and 5 to 15% at the both bearing surfaces 31a. Further, the cross-sectional shape of the escape portion 31b is not particularly limited, and may be a straight line as shown in FIG. 6, a curved line, or a combination of a curved line and a straight line.

【0024】こうして得られた焼結金属素材31(軸受本
体)を洗浄した後、潤滑油や潤滑グリースを含浸させれ
ば、この実施形態の焼結含油軸受が完成する。図11は、
この焼結含油軸受を用いたCD−ROM等のディスクド
ライブ用スピンドルモータの一例である。図示のよう
に、軸受本体31は、ハウジング32の内径部に圧入または
接着して固定され、軸受本体31の2つの軸受面31aは、
その内径部に挿入されたスピンドル33(軸)を軸受隙間
を介して回転自在に支持する。スピンドル33にはターン
テーブル34等の回転部材が装着され、このターンテーブ
ル34はステータ35とこれに対向させたロータ36との間の
励磁力によって回転駆動される。スピンドル33はハウジ
ング32の一方の開口部に嵌め込んだスラスト板37によっ
て接触支持されている。
After the thus obtained sintered metal material 31 (bearing main body) is washed and then impregnated with lubricating oil or lubricating grease, the sintered oil-impregnated bearing of this embodiment is completed. FIG.
This is an example of a spindle motor for a disk drive such as a CD-ROM using the sintered oil-impregnated bearing. As shown in the drawing, the bearing body 31 is press-fitted or adhered and fixed to the inner diameter portion of the housing 32, and the two bearing surfaces 31a of the bearing body 31
The spindle 33 (shaft) inserted into the inner diameter portion is rotatably supported via a bearing gap. A rotating member such as a turntable 34 is mounted on the spindle 33. The turntable 34 is driven to rotate by an exciting force between a stator 35 and a rotor 36 opposed thereto. The spindle 33 is contacted and supported by a thrust plate 37 fitted into one opening of the housing 32.

【0025】この軸受本体31は、軸受面31aの面積が小
さく、個々の軸受面31aの精度も高いので、その軸方向
全長を一つの軸受面とする軸受に比べて、低トルク性に
優れ、温度上昇も少なくすることができる。また、各工
程ではそれぞれ一本のコアロッド12、22でサイジングし
ているので、2つの軸受面31a間の同軸度も良好であ
る。
Since the bearing body 31 has a small bearing surface 31a and a high precision for each bearing surface 31a, the bearing body 31 is excellent in low torque performance as compared with a bearing having the entire axial length as one bearing surface. Temperature rise can be reduced. In addition, in each process, since the sizing is performed with one core rod 12, 22, the coaxiality between the two bearing surfaces 31a is also good.

【0026】また、逃げ部31bにもサイジングが施され
ており、この部分の表面開孔率が従来品よりも小さくな
っているので、逃げ部31bからの油の滲み出しを抑制す
ることができ、軸受性能を長期にわたり維持することが
できる。さらに特公昭63-43611号公報のように、圧粉体
11の成形に際して特殊な成形プレスや塑性加工を施す必
要もないので、低コストに加工することができ、特開平
2-8302号公報のように矯正量の偏りによる軸受面31aの
寸法精度や開孔部の分布のばらつきを招きにくい等の利
点も有する。
Also, sizing is applied to the escape portion 31b, and since the surface porosity of this portion is smaller than that of the conventional product, oil seepage from the escape portion 31b can be suppressed. In addition, the bearing performance can be maintained for a long time. Furthermore, as disclosed in JP-B-63-43611,
Since there is no need to apply a special forming press or plastic working at the time of forming 11, it is possible to work at low cost.
As described in Japanese Patent Application Laid-Open No. 2-8302, there is also an advantage that dimensional accuracy of the bearing surface 31a and variation in the distribution of the apertures are less likely to be caused due to deviation of the correction amount.

【0027】図12に示すようにコアロッド52の外周面の
軸方向2箇所(図面では1箇所のみを示す)に凹凸状の
成形部52aを形成しておけば、軸受本体31の両軸受面31
aに動圧溝を形成することもできる。成形部52aは、軸
受面31aにおける動圧溝を成形する第1領域52a1と、動
圧溝以外の部分を成形する第2領域52a2とを有するもの
で、第1領域51a1は動圧溝パターンに対応して形成され
(図ではへリングボーン型を例示する)、かつ第2領域
52a2は第1領域に対して所定量だけ凹んでいる。このコ
アロッド52を、例えば第2サイジング工程の第2コアロ
ッド22として使用すれば、サイジングと同時に軸受面31
aの形状を転写成形することができ(軸受面31aにおけ
る動圧溝の領域と、動圧溝以外の領域とを同時成形する
ことができる)、動圧溝の成形後は離型時の成形品のス
プリングバックを利用することにより、動圧溝を崩すこ
となく成形品を第2コアロッドから抜くことができる。
As shown in FIG. 12, by forming the uneven portions 52a at two locations in the axial direction (only one location is shown in the drawing) on the outer peripheral surface of the core rod 52, the two bearing surfaces 31 of the bearing body 31 can be formed.
A dynamic pressure groove may be formed in a. The forming portion 52a has a first region 52a1 for forming a dynamic pressure groove on the bearing surface 31a and a second region 52a2 for forming a portion other than the dynamic pressure groove. The first region 51a1 has a dynamic pressure groove pattern. Correspondingly formed (herringbone type is illustrated in the figure) and the second region
52a2 is recessed by a predetermined amount with respect to the first area. If this core rod 52 is used, for example, as the second core rod 22 in the second sizing step, the sizing and the bearing surface 31 are simultaneously performed.
The shape of a can be transfer-molded (the area of the dynamic pressure groove on the bearing surface 31a and the area other than the dynamic pressure groove can be simultaneously molded), and after the formation of the dynamic pressure groove, molding at the time of mold release. By utilizing the springback of the article, the molded article can be pulled out of the second core rod without breaking the dynamic pressure groove.

【0028】図7乃至図10にサイジング工程の他の実
施形態を示す。このサイジング工程は、図3乃至図6に
示すサイジングと同様に2工程からなるもので、焼結金
属素材11としては、図2に示すものと同様に均肉円筒状
のものが用いられる。
FIGS. 7 to 10 show another embodiment of the sizing step. This sizing step is composed of two steps as in the case of the sizing shown in FIGS. 3 to 6. As the sintered metal material 11, a cylinder having a uniform cylindrical shape is used as shown in FIG.

【0029】図7は、第1サイジング工程を行うサイジ
ング装置B’であって、図3に示すサイジング装置Bと
同様に、第1コアロッド12、第1ダイ13、および上下一
対のパンチ14a、14bを具備する。第1コアロッド12
は、装置Bと同様に下端に小径部12b、その上方に大径
部12aを有する段付き軸状に形成されるが、ダイ13の成
形孔13aは、凹凸のない均一径の円筒面状に形成され
る。焼結金属素材11は、装置Bと同様の過程でサイジン
グされ、その成形品21は、図8に示すように、外周面を
ストレートな円筒面状とし、かつ一端部に他の内周面
(大径内周面21b2)よりも小径の小径内周面21b1を有す
る円筒状に成形される。
FIG. 7 shows a sizing apparatus B 'for performing a first sizing step. Similar to the sizing apparatus B shown in FIG. 3, a first core rod 12, a first die 13, and a pair of upper and lower punches 14a and 14b are provided. Is provided. 1st core rod 12
Is formed in a stepped shaft shape having a small-diameter portion 12b at the lower end and a large-diameter portion 12a above the same as in the apparatus B, but the forming hole 13a of the die 13 is formed into a cylindrical surface having a uniform diameter without irregularities. It is formed. The sintered metal material 11 is sized in the same process as that of the apparatus B, and the molded product 21 has a straight cylindrical outer peripheral surface and another inner peripheral surface (one end) as shown in FIG. It is formed into a cylindrical shape having a small-diameter inner peripheral surface 21b1 smaller in diameter than the large-diameter inner peripheral surface 21b2).

【0030】図9は、第2サイジング工程を行うサイジ
ング装置C’であり、図5に示すサイジング装置Cと同
様に、第2コアロッド22、第2ダイ23、および上下一対
のパンチ24a、24bを具備する。第2コアロッド22の外
周面は装置Cと同様に均一径の円筒面状に形成される
が、第2ダイ23の成形孔23aは、下方を縮径させた段付
きの円孔状をなし、上部に大径部23a1、下部にこれより
小径の小径部23a2を有する。
FIG. 9 shows a sizing device C 'for performing a second sizing step. Similar to the sizing device C shown in FIG. 5, a second core rod 22, a second die 23, and a pair of upper and lower punches 24a and 24b are formed. Have. The outer peripheral surface of the second core rod 22 is formed in a cylindrical shape having a uniform diameter similarly to the device C, but the forming hole 23a of the second die 23 is formed in a stepped circular shape having a diameter reduced downward, An upper portion has a large-diameter portion 23a1 and a lower portion has a smaller-diameter portion 23a2 having a smaller diameter.

【0031】第1サイジング工程を経た焼結金属素材21
は、第2ダイス23内に上下反転させて(小径内周面21b1
を上にして)収容される。この状態で焼結金属素材21を
加圧すれば、その下端部が小径部23a2で絞られて縮径
し、大径内周面21b2の下端が第2コアロッド22の外周面
に押し当てられて成形されると共に、上端部の小径内周
面21b1が第1コアロッド22の外周面に押し当てられて成
形される。この時、両内周面の間の大径内周面21b2は、
第2コアロッド22に対して非接触かもしくは弱い力で接
触する。
The sintered metal material 21 having undergone the first sizing step
Is turned upside down in the second die 23 (small diameter inner peripheral surface 21b1).
Is placed upside down). When the sintered metal material 21 is pressurized in this state, the lower end is squeezed by the small diameter portion 23a2 to reduce the diameter, and the lower end of the large diameter inner peripheral surface 21b2 is pressed against the outer peripheral surface of the second core rod 22. At the same time, the small-diameter inner peripheral surface 21b1 at the upper end is pressed against the outer peripheral surface of the first core rod 22 to be molded. At this time, the large-diameter inner peripheral surface 21b2 between the two inner peripheral surfaces is
The second core rod 22 comes into non-contact or comes into contact with a weak force.

【0032】第2サイジング工程を経た焼結金属素材31
は、図10に示すように、外周面の一端部に他所よりも
縮径した小径部31cを有し、内周面の両端部に同軸・同
径の2つの軸受面31aを、両軸受面31a間の領域に逃げ
部31bを有する略円筒型に成形される。この焼結金属素
材31は、図6に示す焼結金属素材31と同様に、第1サイ
ジング工程で内周面全体がサイジングされているため、
逃げ部31bの表面開孔率が従来品に比べて低くなる。従
って、軸受本体として用いた場合でも、逃げ部31b表面
からの油の滲み出しを抑制することができ、軸受性能を
長期間維持することができる。
The sintered metal material 31 having undergone the second sizing step
As shown in FIG. 10, one end of the outer peripheral surface has a small diameter portion 31c whose diameter is smaller than that of the other portion, and two end surfaces of the inner peripheral surface are provided with two bearing surfaces 31a having the same diameter and the same diameter. It is formed into a substantially cylindrical shape having a relief portion 31b in a region between 31a. This sintered metal material 31 has the entire inner peripheral surface sized in the first sizing step, similarly to the sintered metal material 31 shown in FIG.
The surface opening ratio of the escape portion 31b is lower than that of the conventional product. Therefore, even when used as a bearing body, seepage of oil from the surface of the relief portion 31b can be suppressed, and bearing performance can be maintained for a long time.

【0033】上記のように、図10に示す軸受本体31の
外周面は、一方の軸受面31aに対応する部分が小径部31
cで、軸受面間の領域(逃げ部31b)に対応する部分31
d2および他方の軸受面31aに対応する部分31d1が大径部
31dになった段付き円筒状に形成される。この軸受本体
31をハウジング32の内径部に圧入して軸受ユニットを構
成すると、図13に示すように、逃げ部31bに対応した
外径部31d2がハウジング内周面32aの小径部32a1に、一
方の軸受面31aに対応した外径部(小径部31c)がハウ
ジング32内周面32aの小径部32a1に、他方の軸受面31a
に対応した外径部31d1がハウジング32内周面32aの大径
部32a2にそれぞれ対向する。この時、逃げ部31bに対応
した外径部31d2とハウジング内周面32aの小径部32a1と
の間に圧入締め代を形成しておけば、両者の密着嵌合に
よって軸受本体31の固定力を確保することができる。逃
げ部31bの内周面は軸受面31aよりも大径に形成されて
おり、軸の支持には直接関与しないので、逃げ部31b内
周面に圧入力に見合う程度の変形が生じても軸受の精度
には影響がない。一方、2つの軸受面31aに対応する外
周面31c、31d1と、これに対向するハウジング内周面32
a1、32a2との間に、前記圧入締め代よりも小さい締め代
(軸受精度に影響しない程度の締め代)もしくは半径方
向の隙間を形成しておけば(本実施形態では半径方向の
隙間を設けた場合を例示する)、圧入力による軸受面31
aの変形を防止しまたは緩和することができ、軸受精度
の低下を防止することができる。
As described above, the outer peripheral surface of the bearing body 31 shown in FIG.
c, the portion 31 corresponding to the region between the bearing surfaces (the relief portion 31b)
d2 and the portion 31d1 corresponding to the other bearing surface 31a are large diameter portions.
It is formed in a stepped cylindrical shape of 31d. This bearing body
When the bearing unit is constructed by press-fitting the inner part 31 of the housing 32 into the inner diameter part of the housing 32, as shown in FIG. 13, an outer diameter part 31d2 corresponding to the relief part 31b is formed on the small diameter part 32a1 of the housing inner peripheral surface 32a, and one of the bearing surfaces is formed. The outer diameter portion (small diameter portion 31c) corresponding to 31a is attached to the small diameter portion 32a1 of the inner peripheral surface 32a of the housing 32, and the other bearing surface 31a.
The outer diameter portion 31d1 corresponding to the large diameter portion 32a2 of the inner peripheral surface 32a of the housing 32 respectively faces. At this time, if a press-fitting allowance is formed between the outer diameter portion 31d2 corresponding to the relief portion 31b and the small diameter portion 32a1 of the housing inner peripheral surface 32a, the fixing force of the bearing main body 31 can be reduced by the close fitting of both. Can be secured. The inner peripheral surface of the relief portion 31b is formed to have a larger diameter than the bearing surface 31a, and is not directly involved in supporting the shaft. Has no effect on the accuracy of On the other hand, outer peripheral surfaces 31c and 31d1 corresponding to the two bearing surfaces 31a, and a housing inner peripheral surface 32 opposed thereto.
A clearance between the a1 and 32a2 is smaller than the press-fitting margin (a margin that does not affect bearing accuracy) or a radial gap is formed (in this embodiment, a radial gap is provided. The bearing surface 31 by press-in force.
a can be prevented or reduced, and a decrease in bearing accuracy can be prevented.

【0034】図14に示すように、ハウジング32の内周
面が均一径の円筒面である場合でも、軸受本体31の外周
面のうち、2つの軸受面31aに対応する部分を小径部31
cとし、逃げ部31bに対応する部分を大径部31dとすれ
ば同様に圧入に伴う軸受面31aの変形を防止しまたは緩
和することができる。
As shown in FIG. 14, even when the inner peripheral surface of the housing 32 is a cylindrical surface having a uniform diameter, the portion of the outer peripheral surface of the bearing body 31 corresponding to the two bearing surfaces 31a is reduced to the small diameter portion 31.
Similarly, if the portion corresponding to the relief portion 31b is set to the large diameter portion 31d, the deformation of the bearing surface 31a due to the press-fitting can be prevented or reduced.

【0035】図13および図14において、38は軸受本
体31外周面の大径部31dに設けた溝状の通気路である。
通常、軸33(図11参照)はハウジング32にスラスト板37
を装着した状態で軸受本体31の内径部に挿入されるが、
上記通気路38がないと、空気が軸受隙間から逃げられず
にハウジング32の下方空間に閉じ込められるため、軸33
の挿入が難しくなり、また、モータの発熱によって閉じ
込められた空気が膨張し、軸33を押し上げて軸受性能を
不安定化させる等の不具合を招く。
In FIGS. 13 and 14, reference numeral 38 denotes a groove-shaped air passage provided in the large-diameter portion 31d on the outer peripheral surface of the bearing body 31.
Normally, the shaft 33 (see FIG. 11)
Is inserted into the inner diameter of the bearing body 31 with
Without the air passage 38, air is trapped in the space below the housing 32 without escaping from the bearing gap.
Insertion becomes difficult, and the trapped air expands due to the heat generated by the motor, which raises the shaft 33 and destabilizes the bearing performance.

【0036】[0036]

【発明の効果】本発明によれば、軸受面間の領域に形成
された逃げ部からの油の滲み出しを抑制することがで
き、所期の軸受性能を長期間維持することができる。ま
た、特殊な成形プレスや塑性加工を施す必要もないので
低コストに加工することができ、しかも矯正量の偏りに
よる軸受面の寸法精度や開孔部の分布のばらつきを招き
にくい。
According to the present invention, the seepage of oil from the relief formed in the region between the bearing surfaces can be suppressed, and the desired bearing performance can be maintained for a long time. In addition, since there is no need to perform a special forming press or plastic working, the working can be carried out at low cost, and the dimensional accuracy of the bearing surface and the variation in the distribution of the apertures due to the uneven correction amount are less likely to occur.

【0037】少なくとも1つの軸受面に対応する外径部
の外径寸法が、軸受面間の領域に対応する外径部の外径
寸法よりも小さく設定されていれば、ハウジングへの圧
入に伴う当該軸受面の変形を防止または緩和することが
できる。
If the outer diameter of the outer diameter portion corresponding to at least one bearing surface is set smaller than the outer diameter of the outer diameter portion corresponding to the region between the bearing surfaces, it is accompanied by press-fitting into the housing. The deformation of the bearing surface can be prevented or reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】圧粉体の成形装置を示す断面図である。FIG. 1 is a sectional view showing an apparatus for molding a green compact.

【図2】焼結工程を経た焼結金属素材の軸方向の断面図
である。
FIG. 2 is an axial sectional view of a sintered metal material having undergone a sintering step.

【図3】第1サイジング工程で使用されるサイジング装
置を示す断面図である。
FIG. 3 is a sectional view showing a sizing device used in a first sizing step.

【図4】第1サイジング工程を経た焼結金属素材の軸方
向の断面図である。
FIG. 4 is an axial sectional view of the sintered metal material having undergone a first sizing step.

【図5】第2サイジング工程で使用されるサイジング装
置を示す断面図である。
FIG. 5 is a sectional view showing a sizing device used in a second sizing step.

【図6】第2サイジング工程を経た焼結金属素材の軸方
向の断面図である。
FIG. 6 is an axial sectional view of a sintered metal material having undergone a second sizing step.

【図7】第1サイジング工程で使用されるサイジング装
置を示す断面図である。
FIG. 7 is a sectional view showing a sizing device used in a first sizing step.

【図8】第1サイジング工程を経た焼結金属素材の軸方
向の断面図である。
FIG. 8 is an axial sectional view of the sintered metal material having undergone a first sizing step.

【図9】第2サイジング工程で使用されるサイジング装
置を示す断面図である。
FIG. 9 is a sectional view showing a sizing device used in a second sizing step.

【図10】第2サイジング工程を経た焼結金属素材の軸
方向の断面図である。
FIG. 10 is an axial sectional view of the sintered metal material having undergone a second sizing step.

【図11】ディスクドライブユニットの断面図である。FIG. 11 is a sectional view of a disk drive unit.

【図12】動圧溝形成用の成形型を設けたコアロッドの
拡大正面図である。
FIG. 12 is an enlarged front view of a core rod provided with a mold for forming a dynamic pressure groove.

【図13】ハウジングに軸受本体を組み込んだ軸受ユニ
ットの断面図である。
FIG. 13 is a sectional view of a bearing unit in which a bearing main body is incorporated in a housing.

【図14】ハウジングに軸受本体を組み込んだ軸受ユニ
ットの断面図である。
FIG. 14 is a sectional view of a bearing unit in which a bearing main body is incorporated in a housing.

【符号の説明】[Explanation of symbols]

1 圧粉体 11 焼結金属素材 12 第1コアロッド 12a 大径部 12b 小径部 13 第1ダイ 13a1 大径部 13a2 小径部 14a 上パンチ 14b 下パンチ 21 焼結金属素材 22 第2コアロッド 23 第2ダイ 23a1 大径部 23a2 小径部 24a 上パンチ 24b 下パンチ 31 焼結金属素材(軸受本体) 31a 軸受面 31b 逃げ部 DESCRIPTION OF SYMBOLS 1 Green compact 11 Sintered metal material 12 1st core rod 12a Large diameter portion 12b Small diameter portion 13 1st die 13a1 Large diameter portion 13a2 Small diameter portion 14a Upper punch 14b Lower punch 21 Sintered metal material 22 2nd core rod 23 2nd die 23a1 Large diameter part 23a2 Small diameter part 24a Upper punch 24b Lower punch 31 Sintered metal material (bearing body) 31a Bearing surface 31b Relief part

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 焼結金属からなり、支持すべき軸の外周
面と軸受隙間を介して対向する2つの軸受面が軸方向に
離隔形成され、軸受面間の領域の内径寸法が軸受面の内
径寸法よりも大きい多孔質の軸受本体と、軸受本体に含
浸させた潤滑油または潤滑グリースとを有するものにお
いて、 軸受面、および軸受面間の領域の双方にサイジングが施
されている焼結含油軸受。
1. A bearing made of sintered metal, and two bearing surfaces opposed to an outer peripheral surface of a shaft to be supported via a bearing gap are formed axially separated from each other, and an inner diameter of a region between the bearing surfaces is equal to that of the bearing surface. A sintered oil-impregnated product having a porous bearing body larger than the inner diameter and a lubricating oil or lubricating grease impregnated in the bearing body, wherein both the bearing surface and the region between the bearing surfaces are sized. bearing.
【請求項2】 軸受面の表面開孔率が5〜15%であ
り、軸受面間の領域の表面開孔率が10〜20%であ
り、かつ軸受面間の領域の内周面の表面開孔率が軸受面
の表面開孔率よりも大きい請求項1記載の焼結含油軸
受。
2. The surface porosity of the bearing surface is 5 to 15%, the surface porosity of the region between the bearing surfaces is 10 to 20%, and the surface of the inner peripheral surface in the region between the bearing surfaces. The sintered oil-impregnated bearing according to claim 1, wherein the porosity is larger than the surface porosity of the bearing surface.
【請求項3】 少なくとも1つの軸受面に対応する外径
部の外径寸法が、軸受面間の領域に対応する外径部の外
径寸法よりも小さく設定されている請求項1または2記
載の焼結含油軸受。
3. An outer diameter of an outer diameter portion corresponding to at least one bearing surface is set smaller than an outer diameter of an outer diameter portion corresponding to a region between the bearing surfaces. Of sintered oil-impregnated bearing.
【請求項4】 焼結金属からなり、支持すべき軸の外周
面と軸受隙間を介して対向する2つの軸受面が軸方向に
離隔形成され、軸受面間の領域の内径寸法が軸受面の内
径寸法よりも大きい多孔質の軸受本体と、軸受本体に含
浸させた潤滑油または潤滑グリースとを有する焼結含油
軸受の製造方法であって、 外周面に小径部と大径部を有する段付きの第1コアロッ
ドと、内周面に小径部と大径部を有する段付きの第1ダ
イとを用いてサイジングを行う第1サイジング工程と、
外周面が均一外径の第2コアロッドと、内周面が均一内
径の第2ダイとを用いてサイジングを行う第2サイジン
グ工程とを包含し、 第1サイジング工程では、均肉円筒状の焼結金属素材を
第1コアロッドと第1ダイとで内外径方向から圧縮する
ことにより、焼結金属素材の外周面の一端側領域を第1
ダイの大径部に加圧して大径に成形すると共に、外周面
のその他領域を第1ダイの小径部に加圧して小径に形成
し、同時に、焼結金属素材の内周面の他端側領域を第1
コアロッドの小径部に加圧して小径に成形すると共に、
内周面のその他領域を第1コアロッドの大径部に加圧し
て大径に成形し、 第2サイジング工程では、第1サイジング工程を経た焼
結金属素材を第2コアロッドと第2ダイとで内外径方向
から圧縮することにより、焼結金属素材の外周面の全領
域を第1ダイの内周面に加圧して均一径に成形し、同時
に、焼結金属素材の内周面の一端側領域および他端側領
域を第2コアロッドの外周面に加圧して軸受面を成形す
る、焼結含油軸受の製造方法。
4. A bearing made of a sintered metal, and two bearing surfaces opposed to an outer peripheral surface of a shaft to be supported via a bearing gap are formed axially separated from each other, and an inner diameter of a region between the bearing surfaces is equal to that of the bearing surface. A method for producing a sintered oil-impregnated bearing having a porous bearing body larger than an inner diameter and a lubricating oil or lubricating grease impregnated in the bearing body, comprising a step having a small diameter portion and a large diameter portion on an outer peripheral surface. A first core rod, and a first sizing step of sizing using a stepped first die having a small diameter portion and a large diameter portion on the inner peripheral surface,
A second sizing step of performing sizing using a second core rod having an outer peripheral surface having a uniform outer diameter and a second die having an inner peripheral surface having a uniform inner diameter; By compressing the sintered metal material from the inner and outer radial directions with the first core rod and the first die, the one end side area of the outer peripheral surface of the sintered metal material is moved to the first side.
The large diameter portion of the die is pressed to form a large diameter, and the other area of the outer peripheral surface is pressed to the small diameter portion of the first die to form a small diameter, and at the same time, the other end of the inner peripheral surface of the sintered metal material. Side area first
While pressing to the small diameter part of the core rod to form a small diameter,
The other area of the inner peripheral surface is pressed to the large diameter portion of the first core rod to form a large diameter, and in the second sizing step, the sintered metal material that has undergone the first sizing step is subjected to the second core rod and the second die. By compressing from the inner and outer radial directions, the entire area of the outer peripheral surface of the sintered metal material is pressed to the inner peripheral surface of the first die to form a uniform diameter, and at the same time, one end of the inner peripheral surface of the sintered metal material A method for manufacturing a sintered oil-impregnated bearing, wherein a region and the other end region are pressed against an outer peripheral surface of a second core rod to form a bearing surface.
【請求項5】 焼結金属からなり、支持すべき軸の外周
面と軸受隙間を介して対向する2つの軸受面が軸方向に
離隔形成され、軸受面間の領域の内径寸法が軸受面の内
径寸法よりも大きい多孔質の軸受本体と、軸受本体に含
浸させた潤滑油または潤滑グリースとを有する焼結含油
軸受の製造方法であって、 外周面に小径部と大径部を有する段付きの第1コアロッ
ドと、内周面が均一内径の第1ダイとを用いてサイジン
グを行う第1サイジング工程と、外周面が均一外径の第
2コアロッドと、内周面に小径部と大径部を有する段付
きの第2ダイとを用いてサイジングを行う第2サイジン
グ工程とを包含し、 第1サイジング工程では、均肉円筒状の焼結金属素材を
第1コアロッドと第1ダイとで内外径方向から圧縮する
ことにより、焼結金属素材の外周面の全領域を第1ダイ
の内周面に加圧して均一径に成形し、同時に、焼結金属
素材の内周面の他端側領域を第1コアロッドの小径部に
加圧して小径に成形すると共に、内周面のその他領域を
第1コアロッドの大径部に加圧して大径に成形し、 第2サイジング工程では、第1サイジング工程を経た焼
結金属素材を第2コアロッドと第2ダイとで内外径方向
から圧縮することにより、焼結金属素材の外周面の一端
側領域を第2ダイの小径部に加圧して小径に成形すると
共に、外周面のその他領域を第2ダイの大径部に加圧し
て大径に成形し、同時に、焼結金属素材の内周面の一端
側領域および他端側領域を第2コアロッドの外周面に加
圧して軸受面を成形する、焼結含油軸受の製造方法。
5. A bearing made of a sintered metal, and two bearing surfaces opposed to an outer peripheral surface of a shaft to be supported via a bearing gap are formed axially separated from each other, and an inner diameter of a region between the bearing surfaces is equal to that of the bearing surface. A method for producing a sintered oil-impregnated bearing having a porous bearing body larger than an inner diameter and a lubricating oil or lubricating grease impregnated in the bearing body, comprising a step having a small diameter portion and a large diameter portion on an outer peripheral surface. A first sizing step of sizing using a first core rod having a uniform inner diameter with a first die having an inner peripheral surface; a second core rod having an outer peripheral surface having a uniform outer diameter; A second sizing step of performing sizing using a stepped second die having a portion. In the first sizing step, a uniform cylindrical sintered metal material is formed by a first core rod and a first die. By compressing from the inside and outside radial direction, sintered metal material The entire area of the outer peripheral surface is pressed against the inner peripheral surface of the first die to form a uniform diameter, and at the same time, the other end of the inner peripheral surface of the sintered metal material is pressed against the small diameter portion of the first core rod to reduce the diameter. In the second sizing step, the sintered metal material that has passed through the first sizing step is combined with the second core rod. By compressing the outer peripheral surface of the sintered metal material with the second die in the inner and outer radial directions, the one end region of the outer peripheral surface of the sintered metal material is pressed to the small diameter portion of the second die to form a small diameter, and the other region of the outer peripheral surface is formed as the second A large diameter portion of the die is pressed to form a large diameter, and at the same time, one end region and the other end region of the inner peripheral surface of the sintered metal material are pressed against the outer peripheral surface of the second core rod to form a bearing surface. , Sintered oil-impregnated bearing manufacturing method.
JP04059498A 1998-02-23 1998-02-23 Method for producing sintered oil-impregnated bearing Expired - Lifetime JP3770578B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04059498A JP3770578B2 (en) 1998-02-23 1998-02-23 Method for producing sintered oil-impregnated bearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04059498A JP3770578B2 (en) 1998-02-23 1998-02-23 Method for producing sintered oil-impregnated bearing

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JPH11236604A true JPH11236604A (en) 1999-08-31
JP3770578B2 JP3770578B2 (en) 2006-04-26

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ID=12584842

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