JPH11102674A - Thin secondary battery - Google Patents

Thin secondary battery

Info

Publication number
JPH11102674A
JPH11102674A JP9260382A JP26038297A JPH11102674A JP H11102674 A JPH11102674 A JP H11102674A JP 9260382 A JP9260382 A JP 9260382A JP 26038297 A JP26038297 A JP 26038297A JP H11102674 A JPH11102674 A JP H11102674A
Authority
JP
Japan
Prior art keywords
resin film
exterior material
heat
secondary battery
thin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9260382A
Other languages
Japanese (ja)
Other versions
JP3583592B2 (en
Inventor
Soichi Hanabusa
聡一 花房
Masao Kawaguchi
正夫 川口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FDK Twicell Co Ltd
Original Assignee
Toshiba Battery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Battery Co Ltd filed Critical Toshiba Battery Co Ltd
Priority to JP26038297A priority Critical patent/JP3583592B2/en
Publication of JPH11102674A publication Critical patent/JPH11102674A/en
Application granted granted Critical
Publication of JP3583592B2 publication Critical patent/JP3583592B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

PROBLEM TO BE SOLVED: To easily release its gas outside, and prevent a burst when internal pressure increases since gas is generated at overcharge time by arranging a slit part in a resin film part which has rigidity of an enclosing material opposed to a hole arranged in a thermally fusible resin film of an enclosing material inside surface and is put in a nonadhesive condition to metallic foil. SOLUTION: A power generation element 5 is sealed by seal parts 6a, 6b and 6c by mutually and thermally fusing a thermally fusible resin film of its inside surface on the three side edges of an enclosing material 4. The power generation element 5 is layered in order of a positive electrode connected to an external positive electrode lead 13, a polymer electrolyte layer being a separator and a negative electrode connected to an external negative electrode lead 17. A cross-shaped slit part 19 is arranged in a resin film part which has rigidity of the enclosing material 4 opposed to a circular hole 18 arranged in the thermally fusible resin film of the inside surface of the enclosing material 4 and is put in a nonadhesive condition to metallic foil. Therefore, when internal pressure increases since gas is generated, a burst is prevented by realeasing its gas outside.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、薄形二次電池に関
し、ガス放出機構を設けた薄形二次電池に係わる。
The present invention relates to a thin secondary battery, and more particularly, to a thin secondary battery provided with a gas release mechanism.

【0002】[0002]

【従来の技術】近年、例えばポリマーリチウムイオン二
次電池のような0.5mm程度の厚さを有する薄形二次
電池は、小型、軽量を重視する携帯パソコンのようなコ
ードレス機器の電源として注目され、その開発が活発に
進められている。
2. Description of the Related Art In recent years, a thin secondary battery having a thickness of about 0.5 mm, such as a polymer lithium ion secondary battery, has attracted attention as a power source for cordless devices such as portable personal computers, which emphasize small size and light weight. It is being actively developed.

【0003】前記薄形二次電池の実用化にあたっての重
要な要素技術は、正極、負極の活物質の選択、電池の構
成技術の他に、外装材による薄形発電要素池の密封技術
が挙げられる。前記外装材による前記薄形発電要素の密
封性が低下すると、前記発電要素を構成する電解液が揮
発、漏洩して電池反応を低減させるばかりか、外部から
湿気が容易に侵入して性能低下を招く。
[0003] Important element technologies for putting the thin secondary battery into practical use include selection of active materials for a positive electrode and a negative electrode, a technology for constructing a battery, and a technology for sealing a thin power generation element pond with an exterior material. Can be When the sealing property of the thin power generating element by the exterior material is reduced, not only does the electrolyte constituting the power generating element volatilize and leak to reduce the battery reaction, but also moisture easily enters from the outside to reduce the performance. Invite.

【0004】このようなことから、従来の前記薄形二次
電池は、内面に熱融着性樹脂フィルムが配された外装材
内に正極、セパレータおよび負極を有する薄形発電要素
を前記正負極の集電体に接続された外部端子が前記外装
材の開口縁部から延出するように収納し、かつ前記開口
縁部で前記熱融着性樹脂フィルムを互いに熱融着して前
記発電要素を前記外装材内に密封した構造を有する。前
記外装材は、例えば熱融着性樹脂フィルム、アルミニウ
ム箔のようなバリアフィルムおよびポリエチレンテレフ
タレートフィルムのような剛性を有する樹脂フィルムを
少なくともこの順序で積層した積層フィルムからなる。
[0004] For this reason, the conventional thin secondary battery includes a thin power generating element having a positive electrode, a separator, and a negative electrode in an exterior material having a heat-fusible resin film disposed on an inner surface thereof. The external power source connected to the current collector is housed so as to extend from an opening edge of the exterior material, and the heat-fusible resin films are heat-sealed to each other at the opening edge, thereby forming the power generation element. Is sealed in the exterior material. The exterior material is, for example, a laminated film in which a heat-fusible resin film, a barrier film such as an aluminum foil, and a rigid resin film such as a polyethylene terephthalate film are laminated at least in this order.

【0005】しかしながら、前記薄形二次電池において
過充電等により内部にガスが発生した場合、内圧が上昇
する。このため、外装材である積層フィルムが膨張して
最終的に破裂する。薄型二次電池が破裂すると、その内
容物(特に電解液)が飛散し、機器に直接搭載した場合
には機器が損傷し、電池パックの場合にはケースが破損
し、同様に搭載された機器の損傷を招く。
However, when gas is generated inside the thin secondary battery due to overcharging or the like, the internal pressure increases. For this reason, the laminated film as the exterior material expands and eventually bursts. When a thin secondary battery ruptures, its contents (especially electrolyte) are scattered, and if it is directly mounted on the device, the device will be damaged, and if it is a battery pack, the case will be damaged. Cause damage.

【0006】[0006]

【発明が解決しようとする課題】本発明は、過充電時等
においてガスが発生して内圧が上昇した際に、そのガス
を外部に容易に逃散させて破裂に至るのを未然に防止す
ることが可能な薄形二次電池を提供しようとするもので
ある。
SUMMARY OF THE INVENTION It is an object of the present invention to prevent a gas from being easily escaping to the outside when a gas is generated and its internal pressure rises during overcharging or the like, thereby preventing the gas from bursting. It is an object of the present invention to provide a thin secondary battery capable of performing the following.

【0007】[0007]

【課題を解決するための手段】本発明に係わる薄形二次
電池は、内面側から熱融着性樹脂フィルム、金属箔およ
び剛性を有する樹脂フィルムをこの順序で積層した積層
フィルムからなる外装材内に正極、セパレータおよび負
極を有する薄形発電要素を前記正負極にそれぞれ電気的
に接続された外部端子が前記外装材の開口縁部から延出
するように収納し、かつ前記開口縁部で前記外装材内面
の熱融着性樹脂フィルムを互いに熱融着して前記発電要
素を前記外装材内に密封した薄形二次電池において、前
記外装材内面の熱融着性樹脂フィルムの一部に孔を開口
し、かつ前記孔に対向する前記外装材の剛性を有する樹
脂フィルム部分を前記金属箔に対して未接着状態とする
と共に、この未接着状態の樹脂フィルム部分に切り込み
部を設けたことを特徴とするものである。
SUMMARY OF THE INVENTION A thin secondary battery according to the present invention is an exterior material comprising a laminated film in which a heat-fusible resin film, a metal foil, and a rigid resin film are laminated in this order from the inner surface side. In the positive electrode, a separator and a thin-type power generating element having a negative electrode are housed such that external terminals electrically connected to the positive and negative electrodes respectively extend from an opening edge of the exterior material, and at the opening edge. In a thin secondary battery in which the heat-fusible resin films on the inner surface of the outer material are heat-sealed to each other and the power generation element is sealed in the outer material, a part of the heat-fusible resin film on the inner surface of the outer material And a resin film portion having rigidity of the exterior material facing the hole was made to be in a non-adhered state with respect to the metal foil, and a cut portion was provided in the resin film portion in the non-adhered state. That It is an butterfly.

【0008】本発明に係わる別の薄形二次電池は、内面
側から熱融着性樹脂フィルム、金属箔および剛性を有す
る樹脂フィルムをこの順序で積層した積層フィルムから
なる外装材内に正極、セパレータおよび負極を有する薄
形発電要素を前記正負極にそれぞれ電気的に接続された
外部端子が前記外装材の開口縁部から延出するように収
納し、かつ前記開口縁部で前記外装材内面の熱融着性樹
脂フィルムを互いに熱融着して前記発電要素を前記外装
材内に密封した薄形二次電池において、前記外装材の熱
融着性樹脂フィルムおよび剛性を有する樹脂フィルムの
一部に孔をそれぞれ少なくとも対向するように開口した
ことを特徴とするものである。
[0008] Another thin secondary battery according to the present invention has a positive electrode, a positive electrode, a heat-fusible resin film, a metal foil and a rigid resin film laminated in this order from the inner surface side. A thin-type power generating element having a separator and a negative electrode is housed such that external terminals electrically connected to the positive and negative electrodes respectively extend from an opening edge of the exterior material, and the interior surface of the exterior material at the opening edge. In a thin secondary battery in which the heat-fusible resin films are heat-sealed to each other and the power generation element is sealed in the exterior material, one of the heat-fusible resin film and the rigid resin film of the exterior material The holes are opened at least in the portions so as to face each other.

【0009】[0009]

【発明の実施の形態】以下、本発明に係わる薄形二次電
池、例えば薄形ポリマー電解質二次電池を図面を参照し
て詳細に説明する。図1は、本発明に係わる薄形ポリマ
ー電解質二次電池を示す斜視図、図2は図1の二次電池
の展開斜視図、図3は図1のIII −III 線に沿う断面
図、図4は図1のIV−IV線に沿う断面図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a thin secondary battery according to the present invention, for example, a thin polymer electrolyte secondary battery will be described in detail with reference to the drawings. 1 is a perspective view showing a thin polymer electrolyte secondary battery according to the present invention, FIG. 2 is an exploded perspective view of the secondary battery shown in FIG. 1, FIG. 3 is a cross-sectional view taken along line III-III in FIG. FIG. 4 is a sectional view taken along line IV-IV in FIG.

【0010】図3に示すように内面側から熱融着性樹脂
フィルム1、金属箔2および剛性を有する樹脂フィルム
3をこの順序で積層した積層フィルムからなる外装材4
内には、薄形発電要素5が収納され、前記外装材4の例
えば3側辺でその内面の熱融着性樹脂フィルム1を互い
に熱融着したシール部6a,6b,6cにより前記発電
要素5を密封している。前記発電要素5は、正極7、セ
パレータであるポリマー電解質層8および負極9がこの
順序で積層した構造を有する。
As shown in FIG. 3, an exterior material 4 composed of a laminated film in which a heat-fusible resin film 1, a metal foil 2, and a rigid resin film 3 are laminated in this order from the inner surface side.
A thin power generating element 5 is housed therein, and the heat generating resin film 1 on the inner surface is heat-sealed to each other at, for example, three sides of the exterior material 4 by the sealing portions 6a, 6b, 6c. 5 is sealed. The power generating element 5 has a structure in which a positive electrode 7, a polymer electrolyte layer 8 as a separator, and a negative electrode 9 are laminated in this order.

【0011】前記正極7は、アルミニウム製の集電体1
0の両面に正極層11が担持された構造を有する。前記
集電体10は、帯状アルミニウム箔からなる端子部12
を有し、この端子部12にはアルミニウム製の外部正極
リード13が超音波溶接によって接続されている。この
外部リード13は、前記外装材4のシール部6bから外
部に延出されている。
The positive electrode 7 is made of a current collector 1 made of aluminum.
0 has a structure in which the positive electrode layer 11 is supported on both surfaces. The current collector 10 has a terminal portion 12 made of strip-shaped aluminum foil.
An external positive electrode lead 13 made of aluminum is connected to the terminal portion 12 by ultrasonic welding. The external lead 13 extends outside from the sealing portion 6b of the exterior material 4.

【0012】前記負極9は、銅製の集電体14の両面に
負極層15が担持された構造を有する。前記集電体14
は、帯状銅箔からなる端子部16を有し、この端子部1
6には外部負極リード17が超音波溶接等によって接続
されている。この外部リード17は、前記外装材4のシ
ール部6bから外部に延出されている。
The negative electrode 9 has a structure in which a negative electrode layer 15 is supported on both surfaces of a current collector 14 made of copper. The current collector 14
Has a terminal portion 16 made of a strip-shaped copper foil.
6 is connected to an external negative electrode lead 17 by ultrasonic welding or the like. The external lead 17 extends outside from the sealing portion 6b of the exterior material 4.

【0013】孔、例えば円形孔18は図1、図4に示す
ように前記発電要素5の表面に対応する前記外装材4内
面の熱融着性樹脂フィルム1に設けられている。この円
形孔18に対向する前記外装材4の剛性を有する樹脂フ
ィルム3部分は、前記金属箔2に対して未接着状態で、
かつ切り込み部、例えば十字状切り込み部19がこの未
接着状態の樹脂フィルム部分3に設けられている。
A hole, for example, a circular hole 18 is provided in the heat-fusible resin film 1 on the inner surface of the exterior material 4 corresponding to the surface of the power generating element 5 as shown in FIGS. The rigid resin film 3 portion of the exterior material 4 facing the circular hole 18 is in a non-adhered state with the metal foil 2,
In addition, a cut portion, for example, a cross-shaped cut portion 19 is provided in the resin film portion 3 in an unbonded state.

【0014】このような薄形ポリマー電解質二次電池
は、例えば次のような方法により製造される。まず、熱
融着性樹脂フィルムの所定の部位に円形孔18を打ち抜
き加工し、この樹脂フィルムに金属箔を熱融着する。つ
づいて、剛性を有する樹脂フィルムの前記円形孔に対応
する箇所に切り込み部、例えば十字状切り込み部19を
十字状ポンチ等により形成した後、この樹脂フィルムを
前記金属箔に前記切り込み部の箇所が未接着状態となる
ようにドライラミを行って例えば3層構造の帯状積層フ
ィルム20を作製する。ひきつづき、正負極の外部端子
13,17が取付けられた薄形発電要素5を短辺に平行
な中央部に位置する折り曲げ線21を境にして前記円形
孔18が開口されていない前記積層フィルム20部分に
前記外部端子13,17が積層フィルム20の短辺の端
面から延出するように載せた後、前記積層フィルム20
を前記折り曲げ線21で前記発電要素5を包むように折
り曲げる。その後、前記折り曲げ部を除く3つの側辺を
熱シールして前記発電要素5を密封することにより図1
に示す二次電池を製造する。
Such a thin polymer electrolyte secondary battery is manufactured, for example, by the following method. First, a circular hole 18 is punched in a predetermined portion of the heat-fusible resin film, and a metal foil is heat-sealed to the resin film. Subsequently, after a cut portion, for example, a cross-shaped cut portion 19 is formed by a cross-shaped punch or the like in a portion corresponding to the circular hole of the rigid resin film, the cut portion of the resin film is formed in the metal foil. Dry lamination is performed so as to be in a non-adhered state, thereby producing, for example, a band-shaped laminated film 20 having a three-layer structure. Subsequently, the thin film power generating element 5 to which the external terminals 13 and 17 of the positive and negative electrodes are attached is connected to the laminated film 20 in which the circular hole 18 is not opened with respect to a bending line 21 located at a central portion parallel to the short side. After the external terminals 13 and 17 are mounted on the portion so as to extend from the end face of the short side of the laminated film 20,
Is bent so as to wrap the power generating element 5 at the bending line 21. Then, the power generating element 5 is sealed by heat-sealing the three sides except for the bent portion, as shown in FIG.
Is manufactured.

【0015】前記外装材4、正極7、負極9および電解
質層8は、次のような構成になっている。 1)外装材4 この外装材4は、内面側から熱融着性樹脂フィルム1、
金属箔2および剛性を有する樹脂フィルム3をこの順序
で積層した積層フィルムからなる。前記熱融着性樹脂と
しては、例えばポリエチレン(PE)、アイオノマー、
エチレンビニルアセテート(EVA)等を用いることが
できる。前記金属箔としては、例えばAl箔、Ni箔等
をも用いることができるが、薄膜化が可能なAl箔が好
ましい。前記剛性を有する樹脂としては、例えばポリエ
チレンテレフタレート(PET)、ナイロン等を用いる
ことができる。ただし、前記剛性を有する樹脂フィルム
は2種以上のフィルムを組み合わせてもよい。
The package 4, the positive electrode 7, the negative electrode 9 and the electrolyte layer 8 have the following configuration. 1) Exterior material 4 The exterior material 4 is a heat-fusible resin film 1 from the inner surface side.
It is composed of a laminated film in which a metal foil 2 and a rigid resin film 3 are laminated in this order. Examples of the heat-fusible resin include polyethylene (PE), ionomer,
Ethylene vinyl acetate (EVA) or the like can be used. As the metal foil, for example, an Al foil, a Ni foil, or the like can be used, but an Al foil that can be thinned is preferable. As the rigid resin, for example, polyethylene terephthalate (PET), nylon or the like can be used. However, the rigid resin film may be a combination of two or more films.

【0016】具体的な積層フィルムとしては、シール面
側から外面に向けて積層したPE/Al箔/PETの積
層フィルム;PE/Al箔/ナイロンの積層フィルム;
アイオノマー/Al箔/PETの積層フィルム;アイオ
ノマー/Al箔/ナイロンの積層フィルム;アイオノマ
ー/Ni箔/PETの積層フィルム;EVA/Al箔/
PETの積層フィルム等を用いることができる。
As a specific laminated film, a laminated film of PE / Al foil / PET laminated from the sealing surface side to the outer surface; a laminated film of PE / Al foil / nylon;
Laminated film of ionomer / Al foil / PET; Laminated film of ionomer / Al foil / Nylon; Laminated film of ionomer / Ni foil / PET; EVA / Al foil /
A PET laminated film or the like can be used.

【0017】なお、前記外装材は積層フィルムをその内
面(シール面)に熱融着性樹脂フィルムが位置するよう
に折り曲げ、その折り曲げ線と平行な端部を熱シールし
て筒状物を作製し、この中に前述した薄形発電要素をそ
の正極と電気的に接続された外部端子が一方の開口から
延出し、その負極と電気的に接続された外部端子が他方
の開口から延出するように収納し、前記2つの開口部を
熱シールして前記発電要素を密封した構造にしてもよ
い。
The exterior material is formed by bending the laminated film so that the heat-fusible resin film is located on the inner surface (sealing surface), and heat-sealing the end parallel to the bending line to produce a cylindrical material. An external terminal electrically connected to the positive electrode of the thin power generating element extends from one opening, and an external terminal electrically connected to the negative electrode extends from the other opening. And the power generating element may be sealed by heat sealing the two openings.

【0018】2)正極7 この正極7は、アルミニウム製の集電体10の両面に活
物質、非水電解液及びこの電解液を保持するポリマーを
含む正極層11が担持された構造を有する。
2) Positive Electrode 7 The positive electrode 7 has a structure in which a positive electrode layer 11 containing an active material, a non-aqueous electrolyte and a polymer holding the electrolyte is supported on both surfaces of a current collector 10 made of aluminum.

【0019】前記活物質としては、種々の酸化物(例え
ばLiMn24 などのリチウムマンガン複合酸化物、
二酸化マンガン、例えばLiNiO2 などのリチウム含
有ニッケル酸化物、例えばLiCoO2 などのリチウム
含有コバルト酸化物、リチウム含有ニッケルコバルト酸
化物、リチウムを含む非晶質五酸化バナジウムなど)
や、カルコゲン化合物(例えば、二硫化チタン、二硫化
モリブテンなど)等を挙げることができる。中でも、リ
チウムマンガン複合酸化物、リチウム含有コバルト酸化
物、リチウム含有ニッケル酸化物を用いるのが好まし
い。
As the active material, various oxides (for example, lithium manganese composite oxide such as LiMn 2 O 4 ,
Manganese dioxide, for example, a lithium-containing nickel oxide such as LiNiO 2 , for example, a lithium-containing cobalt oxide such as LiCoO 2 , a lithium-containing nickel cobalt oxide, and an amorphous vanadium pentoxide containing lithium.
And chalcogen compounds (for example, titanium disulfide, molybdenum disulfide, and the like). Among them, it is preferable to use a lithium manganese composite oxide, a lithium-containing cobalt oxide, and a lithium-containing nickel oxide.

【0020】前記非水電解液は、非水溶媒に電解質を溶
解することにより調製される。前記非水溶媒としては、
エチレンカーボネート(EC)、プロピレンカーボネー
ト(PC)、ブチレンカーボネート(BC)、ジメチル
カーボネート(DMC)、ジエチルカーボネート(DE
C)、エチルメチルカーボネート(EMC)、γ−ブチ
ロラクトン(γ−BL)、スルホラン、アセトニトリ
ル、1,2−ジメトキシエタン、1,3−ジメトキシプ
ロパン、ジメチルエーテル、テトラヒドロフラン(TH
F)、2−メチルテトラヒドロフラン等を挙げることが
できる。前記非水溶媒は、単独で使用しても、2種以上
混合して使用しても良い。
The non-aqueous electrolyte is prepared by dissolving an electrolyte in a non-aqueous solvent. As the non-aqueous solvent,
Ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), dimethyl carbonate (DMC), diethyl carbonate (DE
C), ethyl methyl carbonate (EMC), γ-butyrolactone (γ-BL), sulfolane, acetonitrile, 1,2-dimethoxyethane, 1,3-dimethoxypropane, dimethyl ether, tetrahydrofuran (TH
F) and 2-methyltetrahydrofuran. The non-aqueous solvents may be used alone or as a mixture of two or more.

【0021】前記電解質としては、例えば過塩素酸リチ
ウム(LiClO4 )、六フッ化リン酸リチウム(Li
PF6 )、ホウ四フッ化リチウム(LiBF4 )、六フ
ッ化砒素リチウム(LiAsF6 )、トリフルオロメタ
ンスルホン酸リチウム(LiCF3 SO3 )、ビストリ
フルオロメチルスルホニルイミドリチウム[LiN(C
3 SO32 ]等のリチウム塩を挙げることができ
る。
Examples of the electrolyte include lithium perchlorate (LiClO 4 ) and lithium hexafluorophosphate (Li
PF 6 ), lithium borotetrafluoride (LiBF 4 ), lithium arsenic hexafluoride (LiAsF 6 ), lithium trifluoromethanesulfonate (LiCF 3 SO 3 ), lithium bistrifluoromethylsulfonylimide [LiN (C
F 3 SO 3 ) 2 ].

【0022】前記電解質の前記非水溶媒に対する溶解量
は、0.2mol/L〜2mol/Lとすることが望ま
しい。前記非水電解液を保持するポリマーとしては、例
えば、ポリエチレンオキサイド誘導体、ポリプロピレン
オキサイド誘導体、前記誘導体を含むポリマー、ビニリ
デンフロライド(VdF)とヘキサフルオロプロピレン
(HFP)との共重合体等を用いることができる。前記
HFPの共重合割合は、前記共重合体の合成方法にも依
存するが、通常、最大で20重量%前後である。
The amount of the electrolyte dissolved in the non-aqueous solvent is desirably 0.2 mol / L to 2 mol / L. Examples of the polymer holding the nonaqueous electrolyte include a polyethylene oxide derivative, a polypropylene oxide derivative, a polymer containing the derivative, and a copolymer of vinylidene fluoride (VdF) and hexafluoropropylene (HFP). Can be. The copolymerization ratio of the HFP depends on the method of synthesizing the copolymer, but is usually at most about 20% by weight.

【0023】前記正極層は、導電性を向上する観点から
導電性材料を含んでいてもよい。この導電性材料として
は、例えば、人造黒鉛、カーボンブラック(例えばアセ
チレンブラックなど)、ニッケル粉末等を挙げることが
できる。
The positive electrode layer may include a conductive material from the viewpoint of improving conductivity. Examples of the conductive material include artificial graphite, carbon black (eg, acetylene black), nickel powder, and the like.

【0024】前記集電体としては、例えばアルミニウム
製エキスパンドメタル、アルミニウム製メッシュ、アル
ミニウム製パンチドメタル等を用いることができる。な
お、前記正極は集電体の片面に正極層を担持させた構造
にしてもよい。
As the current collector, for example, expanded metal made of aluminum, mesh made of aluminum, punched metal made of aluminum, or the like can be used. The positive electrode may have a structure in which a positive electrode layer is supported on one surface of a current collector.

【0025】3)負極9 この負極9は、銅製の集電体14の両面に活物質、非水
電解液及びこの電解液を保持するポリマーを含む負極層
15が担持された構造を有する。
3) Negative Electrode 9 The negative electrode 9 has a structure in which a negative electrode layer 15 containing an active material, a non-aqueous electrolyte and a polymer holding the electrolyte is supported on both surfaces of a current collector 14 made of copper.

【0026】前記活物質としては、リチウムイオンを吸
蔵放出する炭素質材料を挙げることができる。かかる炭
素質材料としては、例えば、有機高分子化合物(例え
ば、フェノール樹脂、ポリアクリロニトリル、セルロー
ス等)を焼成することにより得られるもの、コークス
や、メソフェーズピッチを焼成することにより得られる
もの、人造グラファイト、天然グラファイト等に代表さ
れる炭素質材料を挙げることができる。中でも、500
℃〜3000℃の温度で、常圧または減圧下にて前記メ
ソフェーズピッチを焼成して得られる炭素質材料を用い
るのが好ましい。
Examples of the active material include carbonaceous materials that occlude and release lithium ions. Such carbonaceous materials include, for example, those obtained by firing organic polymer compounds (eg, phenolic resin, polyacrylonitrile, cellulose, etc.), those obtained by firing coke and mesophase pitch, and those made by artificial graphite. And carbonaceous materials represented by natural graphite and the like. Among them, 500
It is preferable to use a carbonaceous material obtained by calcining the mesophase pitch at a temperature of from ℃ to 3,000 ℃ under normal pressure or reduced pressure.

【0027】前記非水電解液及び前記ポリマーとして
は、前述した正極で説明したものと同様なものが用いら
れる。前記負極層は、人造グラファイト、天然グラファ
イト、カーボンブラック、アセチレンブラック、ケッチ
ェンブラック、ニッケル粉末、ポリフェニレン誘導体等
の導電性材料、オレフィン系ポリマーや炭素繊維等のフ
ィラーを含むことを許容する。
As the non-aqueous electrolyte and the polymer, the same ones as described for the positive electrode described above are used. The negative electrode layer is allowed to contain conductive materials such as artificial graphite, natural graphite, carbon black, acetylene black, Ketjen black, nickel powder, and polyphenylene derivatives, and fillers such as olefin polymers and carbon fibers.

【0028】前記集電体としては、例えば銅製エキスパ
ンドメタル、銅製メッシュ、銅製パンチドメタル等を用
いることができる。なお、前記負極は集電体の片面に正
極層を担持させた構造にしてもよい。
As the current collector, for example, a copper expanded metal, a copper mesh, a copper punched metal, or the like can be used. The negative electrode may have a structure in which a positive electrode layer is supported on one surface of a current collector.

【0029】4)ポリマー電解質層8 この電解質層8は、非水電解液及びこの電解液を保持す
るポリマーを含む。前記非水電解液及び前記ポリマーと
しては、前述した正極で説明したものと同様なものが用
いられる。
4) Polymer Electrolyte Layer 8 This electrolyte layer 8 contains a non-aqueous electrolyte and a polymer holding the electrolyte. As the non-aqueous electrolyte and the polymer, the same ones as described for the positive electrode described above are used.

【0030】前記電解質層は、圧縮強度を向上させるた
めにSiO2 粉末のような無機フィラーを添加してもよ
い。前記発電要素は、1層に限らず、2層以上を前記外
装材内に収納してもよい。
The electrolyte layer may contain an inorganic filler such as SiO 2 powder for improving the compressive strength. The power generating element is not limited to one layer, and two or more layers may be housed in the exterior material.

【0031】前記外装材の熱融着性樹脂フィルムに開口
する孔は、円形に限らず、四角形、多角形等任意であ
る。前記外装材の剛性を有する樹脂フィルムに設ける切
り込み部は、十字状に限らず、線状でもよい。
The hole opened in the heat-fusible resin film of the exterior material is not limited to a circle, but may be any shape such as a square or a polygon. The cut portion provided in the rigid resin film of the exterior material is not limited to the cross shape, but may be a linear shape.

【0032】次に、本発明に係わる別の薄形二次電池、
例えば薄形ポリマー電解質二次電池を図5、図6を参照
して説明する。図5は、本発明に係わる別の薄形ポリマ
ー電解質二次電池を示す斜視図、図6は図5のVI−VI線
に沿う断面図である。なお、前述した図1−図4と同様
な部材は同符号を付して説明を省略する。
Next, another thin secondary battery according to the present invention,
For example, a thin polymer electrolyte secondary battery will be described with reference to FIGS. FIG. 5 is a perspective view showing another thin polymer electrolyte secondary battery according to the present invention, and FIG. 6 is a sectional view taken along line VI-VI of FIG. In addition, the same members as those in FIGS.

【0033】この薄形ポリマー電解質二次電池は、薄形
発電要素5の表面に位置する外装材4の熱融着性樹脂フ
ィルム1および剛性を有する樹脂フィルム3の一部に孔
(例えば円形孔)22,23をそれぞれ対向するように
開口した構造になっている。つまり、前記外装材4を構
成する金属箔2は、前記円形孔22,23の箇所で内面
側および外面側から露出している。
In this thin polymer electrolyte secondary battery, holes (for example, circular holes) are formed in a part of the heat-fusible resin film 1 and the rigid resin film 3 of the exterior member 4 located on the surface of the thin power generating element 5. ) 22 and 23 are open to face each other. That is, the metal foil 2 constituting the exterior material 4 is exposed from the inner surface side and the outer surface side at the locations of the circular holes 22 and 23.

【0034】前記孔は、円形に限らず、四角形、多角形
等任意である。前記熱融着性樹脂フィルムおよび剛性を
有する樹脂フィルムの一部に開口された孔(例えば円形
孔)は、必ずしも同一寸法を有さなくてもよく、例えば
前記熱融着性樹脂フィルムに開口された円形孔を前記剛
性を有する樹脂フィルムに開口されれた円形孔より大き
くしてもよい。
The hole is not limited to a circle, but may be a rectangle, a polygon, or the like. The holes (for example, circular holes) opened in a part of the heat-fusible resin film and the rigid resin film do not necessarily have to have the same dimensions. For example, the holes are opened in the heat-fusible resin film. The round hole formed may be larger than the circular hole opened in the rigid resin film.

【0035】なお、薄形二次電池の体積エネルギー密度
を高めるために図1または図5の外部端子13,17が
延出されるシール部6bを除く互いに平行するシール部
6a,6c表面側に折り曲げて固定してもよい。
In order to increase the volume energy density of the thin type secondary battery, the external terminals 13 and 17 of FIG. 1 or FIG. 5 are bent toward the surfaces of the parallel seal portions 6a and 6c except for the seal portion 6b extending therefrom. May be fixed.

【0036】以上説明した図1−図4に示す本発明によ
れば、発電要素5が収納された外装材4内面の熱融着性
樹脂フィルム1に円形孔18開口し、かつこの円形孔1
8に対向する前記外装材4の剛性を有する樹脂フィルム
3部分を前記金属箔2に対して未接着状態にすると共
に、この未接着状態の樹脂フィルム部分3に例えば十字
状切り込み部19を設けることによって、過充電等によ
り前記発電要素5からガスが発生して内圧が上昇して
も、前記円形孔18および十字状切り込み部19が位置
する前記外装材4の金属箔2の箇所で破断されて外装材
4自体が破裂する前にガスを逃散することができる。
According to the present invention shown in FIGS. 1 to 4 described above, a circular hole 18 is opened in the heat-fusible resin film 1 on the inner surface of the exterior material 4 in which the power generating element 5 is stored.
The resin film 3 having rigidity of the exterior material 4 facing the metal foil 8 is not bonded to the metal foil 2, and a cross-shaped cut 19 is provided in the resin film 3 in the non-bonded state. Accordingly, even if gas is generated from the power generating element 5 due to overcharging or the like and the internal pressure rises, the gas is broken at the location of the metal foil 2 of the exterior material 4 where the circular hole 18 and the cross-shaped notch 19 are located. The gas can escape before the exterior material 4 itself bursts.

【0037】すなわち、図7に示すように外装材4の内
部にガスが発生して外装材4が膨張すると、前記外装材
4の熱融着性樹脂フィルム1の円形孔18から露出する
前記外装材4の金属箔2が外側に湾曲され、それに伴っ
て円形孔18に対向する前記金属箔2に位置する未接着
状態の剛性を有する樹脂フィルム3部分がその切り込み
部19に沿って外側に開き、穴が形成される。その結
果、前記金属箔2に対してさらにその穴に向かって外側
に湾曲する力が働くため、最後にはその力に抗しきれず
に破断される。
That is, as shown in FIG. 7, when gas is generated inside the exterior material 4 and the exterior material 4 expands, the exterior material exposed from the circular hole 18 of the heat-fusible resin film 1 of the exterior material 4 is formed. The metal foil 2 of the material 4 is bent outward, and the unbonded rigid resin film 3 portion located in the metal foil 2 facing the circular hole 18 is opened outward along the cut portion 19. , A hole is formed. As a result, a force is applied to the metal foil 2 to bend outward toward the hole, so that the metal foil 2 is finally broken without being able to withstand the force.

【0038】したがって、過充電時等においてガスが発
生して内圧が上昇した際に、そのガスを前記外装材を構
成する金属箔の破断により外部に容易に逃散させて外装
材が破裂に至るのを未然に防止することができる。この
ため、外装材の破裂に伴う内容物(特に電解液)の飛散
を回避して、機器に直接搭載した場合における機器の損
傷等を防止することが可能な薄形二次電池を提供でき
る。
Therefore, when a gas is generated at the time of overcharging and the internal pressure rises, the gas is easily escaping to the outside due to the breakage of the metal foil constituting the exterior material, and the exterior material is ruptured. Can be prevented beforehand. For this reason, it is possible to provide a thin secondary battery capable of avoiding scattering of contents (especially, an electrolytic solution) due to the rupture of the exterior material, and preventing damage to the device when directly mounted on the device.

【0039】一方、図5、図6に示す本発明によれば薄
形発電要素5が収納された外装材4の熱融着性樹脂フィ
ルム1および剛性を有する樹脂フィルム3の一部に円形
孔22,23をそれぞれ少なくとも対向するように開口
することによって、過充電等によりガスが発生して外装
材4が膨張すると、前記円形孔22,23の箇所で内面
側および外面側から露出された前記外装材4の金属箔2
は前記外側の記孔23に向かって外側に湾曲する力が働
くため、最後にはその力に抗しきれずに破断される。そ
の結果、ガスが発生して内圧が上昇した際に、そのガス
を前記外装材を構成する金属箔の破断により外部に容易
に逃散させて外装材が破裂に至るのを未然に防止するこ
とができる。したがって、外装材の破裂に伴う内容物
(特に電解液)の飛散を回避して、機器に直接搭載した
場合における機器の損傷等を防止することが可能な薄形
二次電池を提供できる。
On the other hand, according to the present invention shown in FIGS. 5 and 6, a circular hole is formed in a part of the heat-fusible resin film 1 and the rigid resin film 3 of the exterior material 4 in which the thin power generating element 5 is housed. When the exterior material 4 expands by generating gas due to overcharging or the like by opening the openings 22 and 23 at least so as to face each other, the above-mentioned portions exposed from the inner surface side and the outer surface side at the circular holes 22 and 23 are provided. Metal foil 2 of exterior material 4
Is subjected to a force curving outward toward the outer recording hole 23, and is finally broken without being able to withstand the force. As a result, when the gas is generated and the internal pressure rises, the gas is easily escaping to the outside due to the breakage of the metal foil constituting the exterior material, thereby preventing the exterior material from being ruptured. it can. Therefore, it is possible to provide a thin secondary battery capable of avoiding scattering of contents (especially, electrolyte solution) due to the rupture of the exterior material and preventing damage to the device when the battery is directly mounted on the device.

【0040】[0040]

【実施例】以下、本発明の好ましい実施例を前述した図
面を参照して詳細に説明する。(実施例1) <正極の作製>アセトンにビニリデンフロライド−ヘキ
サフルオロプロピレン(VdF−HFP)の共重合体
(エルファトケム社製商品名;KYNAR2801、共
重合比[VdF:HFP]が88:12)粉末を溶解し
た後、このアセトン溶液にジブチルフタレート(DB
P)と、活物質として組成式がLiCoO2 で表される
リチウム含有コバルト酸化物(日本重化学工業製)とを
添加して正極用ペーストを調製した。つづいて、アルミ
ニウム製メッシュからなる多孔質集電体に前記組成の正
極用ペーストをナイフコータを用いて塗工し、乾燥空気
で乾燥することにより前記多孔質集電体の両面に電解液
未含浸正極層が形成された正極素材を作製した。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below in detail with reference to the drawings. (Example 1) <Preparation of positive electrode> A copolymer of vinylidene fluoride-hexafluoropropylene (VdF-HFP) in acetone (trade name, manufactured by Elphatochem Co., Ltd .; KYNAR2801, copolymerization ratio [VdF: HFP] is 88:12) After dissolving the powder, the acetone solution was mixed with dibutyl phthalate (DB).
P) and a lithium-containing cobalt oxide (manufactured by Nippon Heavy Industries, Ltd.) having a composition formula of LiCoO 2 as an active material were added to prepare a positive electrode paste. Subsequently, a positive electrode paste having the above composition was applied to a porous current collector made of an aluminum mesh using a knife coater, and dried with dry air, so that a positive electrode not impregnated with electrolyte on both surfaces of the porous current collector was applied. A positive electrode material on which a layer was formed was produced.

【0041】<負極の作製>前記正極に用いられたのと
同様なビニリデンフロライド−ヘキサフルオロプロピレ
ンの共重合体をアセトンに溶解させてアセトン溶液を調
製した後、このアセトン溶液にジブチルフタレート(D
BP)を添加後、活物質としてメソフェーズピッチ系炭
素繊維(株式会社ペトカ社製)を添加し、混合すること
により負極用ペーストを調製した。この負極用ペースト
を銅製メッシュからなる多孔質集電体にナイフコータを
用いて塗工し、乾燥空気により乾燥するして前記多孔質
集電体の両面に電解液未含浸負極層が形成された負極素
材を作製した。
<Preparation of Negative Electrode> A vinylidene fluoride-hexafluoropropylene copolymer similar to that used for the positive electrode was dissolved in acetone to prepare an acetone solution, and dibutyl phthalate (D
After adding BP), a mesophase pitch-based carbon fiber (manufactured by Petka Corporation) was added as an active material and mixed to prepare a paste for a negative electrode. This negative electrode paste was applied to a porous current collector made of a copper mesh using a knife coater, and dried with dry air to form a negative electrode having an electrolyte-impregnated negative electrode layer formed on both surfaces of the porous current collector. The material was made.

【0042】<固体ポリマー電解質層の作製>前記正極
に用いられたのと同様なビニリデンフロライド−ヘキサ
フルオロプロピレンとの共重合体をアセトンに溶解させ
てアセトン溶液を調製した後、このアセトン溶液にジブ
チルフタレート(DBP)を添加後、混合することによ
って電解質層用ペーストを調製した。前記ペーストを平
滑なガラス板上に塗布した後、正負極と同様に乾燥し、
前記ガラス板から剥し、電解液未含浸固体ポリマー電解
質素材を作製した。
<Preparation of Solid Polymer Electrolyte Layer> A copolymer of vinylidene fluoride-hexafluoropropylene similar to that used for the positive electrode was dissolved in acetone to prepare an acetone solution. After adding dibutyl phthalate (DBP), the mixture was mixed to prepare an electrolyte layer paste. After applying the paste on a smooth glass plate, dried in the same manner as the positive and negative electrodes,
By peeling off the glass plate, a solid polymer electrolyte material not impregnated with an electrolyte was prepared.

【0043】<非水電解液の調製>エチレンカーボネー
ト(EC)とジメチルカーボネート(DMC)が体積比
で1:1の割合で混合された非水溶媒に電解質としての
LiPF6 をその濃度が1mol/lになるように溶解
させて非水電解液を調製した。
<Preparation of Nonaqueous Electrolyte> A nonaqueous solvent in which ethylene carbonate (EC) and dimethyl carbonate (DMC) were mixed at a volume ratio of 1: 1 was mixed with LiPF 6 as an electrolyte at a concentration of 1 mol / mol. 1 to prepare a non-aqueous electrolyte.

【0044】得られた正極素材、固体ポリマー電解質素
材および負極素材をこの順序で重ね、これらを130℃
に加熱した剛性ロールにて加熱圧着して積層して厚さ
1.0mm、外形寸法40mm×60mmの積層体を作
製した。つづいて、この積層体をメタノール中に浸漬す
ることにより前記正極素材、前記負極素材および前記ポ
リマー電解質素材中のDBPを溶出してそれら部材を多
孔質構造の電解液未含浸発電要素とした。ひきつづき、
この発電要素の正負極の多孔質集電体の帯状端子部に外
部端子をそれぞれ超音波溶接等により接続した。
The obtained positive electrode material, solid polymer electrolyte material and negative electrode material were stacked in this order,
And laminated by heating and pressing with a rigid roll heated to a thickness of 1.0 mm and an outer dimension of 40 mm × 60 mm. Subsequently, the laminate was immersed in methanol to elute DBP in the positive electrode material, the negative electrode material, and the polymer electrolyte material, and these members were used as a porous electrolyte-unimpregnated power generating element having a porous structure. Continued,
External terminals were respectively connected to the strip-shaped terminal portions of the positive and negative porous current collectors of the power generating element by ultrasonic welding or the like.

【0045】次いで、厚さ50μm、外形寸法70mm
×153mmの帯状アイオノマー樹脂フィルムの長辺よ
り内側35mm、短辺より内側43mmの箇所に外径6
mmの円形孔を打ち抜き加工し、この樹脂フィルムに厚
さ10μmのAl箔を熱融着した。つづいて、厚さ12
μmのPETフィルムの前記円形孔に対応する箇所に縦
横5mmの十字状切り込み部を十字状ポンチにより形成
した後、この樹脂フィルムを前記Al箔に前記切り込み
部の箇所が未接着状態となるようにドライラミを行って
3層構造の帯状積層フィルムを作製した。ひきつづき、
正負極の外部端子が取付けられた前記電解液未含浸発電
要素を前記外部端子が前記積層フィルムの短辺から延出
するように載せた後、前記積層フィルムを中央でその短
辺と平行に前記電解液未含浸発電要素を包むように折り
曲げた。ひきつづき、前記折り曲げ部を除く幅10mm
の3つの側辺を熱シールした。ただし、前記外部端子が
延出される側辺を除く2側辺のうちの一方の側辺の一部
を未シール部として残した。その後、前記未シール部を
通して前記非水電解液を内部に注入し、未シールを再
度、熱融着することにより前述した図1に示す前記積層
フィルムからなる外装材4内に薄形発電要素5が密封し
て収納され、前記発電要素5の表面に対応する外装材4
のアイオノマー樹脂フィルム1に円形孔18、この円形
孔18に対向する前記外装材4のPETフィルム3に十
字状の切り込み部19が設けられた厚さ1.2mm、外
部端子を除く外形寸法70mm×75mm、電気容量1
00mAhの100個の薄形ポリマー電解質二次電池を
製造した。
Next, a thickness of 50 μm and an outer dimension of 70 mm
An outer diameter of 6 is set at a point 35 mm inside the long side of the band-shaped ionomer resin film of 153 mm and 43 mm inside the short side.
An aluminum foil having a thickness of 10 μm was heat-sealed to this resin film. Then, thickness 12
After forming a cross-shaped notch of 5 mm in length and width with a cross-shaped punch at a position corresponding to the circular hole of a PET film of μm, the resin film is so bonded to the Al foil that the position of the cut is not bonded. Dry lamination was performed to produce a three-layer strip-shaped laminated film. Continued,
After placing the electrolyte-impregnated impregnated power generating element to which the external terminals of the positive and negative electrodes are attached so that the external terminals extend from the short side of the laminated film, the laminated film is parallel to the short side at the center. It was folded so as to enclose the electrolyte-unimpregnated power generating element. Continued, width 10mm excluding the bent part
Were heat sealed on three sides. However, a part of one of the two sides excluding the side from which the external terminal extends was left as an unsealed portion. Thereafter, the non-aqueous electrolytic solution is injected into the interior through the unsealed portion, and the unsealed portion is again heat-sealed to form the thin power generating element 5 in the exterior material 4 made of the laminated film shown in FIG. Is sealed and housed, and the exterior material 4 corresponding to the surface of the power generation element 5 is provided.
A circular hole 18 is formed in the ionomer resin film 1 and a cross-shaped notch 19 is formed in the PET film 3 of the exterior material 4 facing the circular hole 18. The thickness is 1.2 mm. 75mm, electric capacity 1
100 thin polymer electrolyte secondary batteries of 00 mAh were manufactured.

【0046】(実施例2)切り込み部の代わりに外径5
mmの円形孔を外装材のPETフィルムに開口した以
外、実施例1と同様な構成で、前述した図5に示す10
0個の薄形ポリマー電解質二次電池を製造した。
(Embodiment 2) Instead of the cut portion, the outer diameter 5
The same configuration as in Example 1 except that a circular hole having a thickness of 10 mm was opened in the PET film of the exterior material.
Zero thin polymer electrolyte secondary batteries were manufactured.

【0047】(比較例1)積層フィルムのアイオノマー
樹脂フィルムに円形孔、PETフィルムに切り込み部を
形成しない以外、実施例1と同様な寸法、電気容量を有
する100個の薄形ポリマー電解質二次電池を製造し
た。
Comparative Example 1 100 thin polymer electrolyte secondary batteries having the same dimensions and electric capacity as in Example 1 except that a circular hole was not formed in the ionomer resin film of the laminated film and a cut portion was not formed in the PET film. Was manufactured.

【0048】得られた実施例1,2および比較例1の二
次電池を内部スペースが72mm×77mm×4.0m
mで外形寸法が75mm×80mm×6.0mmの外部
接続端子付きポリプロピレン製ケースに各電池の正負極
の外部端子が前記外部接続端子に接続されるように収納
してパック型電池を組み立て。
The obtained secondary batteries of Examples 1 and 2 and Comparative Example 1 were prepared using an internal space of 72 mm × 77 mm × 4.0 m.
Each battery was housed in a polypropylene case having external connection terminals of 75 mm × 80 mm × 6.0 mm and external dimensions of 75 mm × 80 mm × 6.0 mm such that the external terminals of the positive and negative electrodes of each battery were connected to the external connection terminals to assemble a pack-type battery.

【0049】前記各パック型電池について、1C、3時
間の条件で過充電試験を行い、電池パックのケースの厚
さ方向の変形量を測定した。その結果を下記表1に示
す。 表1 ケース変形個数 変形したケースの平均変形量 実施例1 0 − 実施例2 0 − 比較例1 100 2.4mm 前記表1から明らかなように実施例1,2の薄形二次電
池はパック型電池とした時、全てケースの変形が認めら
れなかった。これに対し、比較例1のの薄形二次電池は
パック型電池とした時、100個中100個において変
形が認められた。なお、実施例1,2のパック型電池を
分解してケース内部の薄形ポリマー電解質二次電池を調
べたところ、全ての二次電池は外装材を構成するアイオ
ノマー樹脂フィルムに開口された円形孔から露出したA
l箔の箇所で破断されていたことが認められた。
An overcharge test was performed on each of the pack-type batteries under the conditions of 1 C and 3 hours, and the amount of deformation of the battery pack case in the thickness direction was measured. The results are shown in Table 1 below. Table 1 Case deformation number Average deformation amount of deformed case Example 10-Example 20-Comparative example 1 100 2.4 mm As is clear from Table 1, the thin secondary batteries of Examples 1 and 2 are packed. When the batteries were used, no deformation of the case was observed. On the other hand, when the thin secondary battery of Comparative Example 1 was a pack-type battery, deformation was observed in 100 out of 100 batteries. When the pack-type batteries of Examples 1 and 2 were disassembled and the thin polymer electrolyte secondary batteries inside the case were examined, all the secondary batteries had circular holes opened in the ionomer resin film constituting the exterior material. A exposed from
It was found that the film had been broken at the point of 1 foil.

【0050】[0050]

【発明の効果】以上詳述したように本発明によれば、過
充電時等においてガスが発生して内圧が上昇した際に、
そのガスを外部に容易に逃散させて破裂に至るのを未然
に防止することが可能な安全性の高い薄形二次電池を提
供できる。
As described in detail above, according to the present invention, when gas is generated at the time of overcharging and the internal pressure rises,
It is possible to provide a highly safe thin secondary battery capable of easily escaping the gas to the outside and preventing the gas from exploding.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係わる薄形ポリマー電解質二次電池を
示す斜視図。
FIG. 1 is a perspective view showing a thin polymer electrolyte secondary battery according to the present invention.

【図2】図2は図1の二次電池の展開斜視図。FIG. 2 is an exploded perspective view of the secondary battery of FIG.

【図3】図1のIII −III 線に沿う断面図。FIG. 3 is a sectional view taken along the line III-III in FIG. 1;

【図4】図1のIV−IV線に沿う断面図。FIG. 4 is a sectional view taken along the line IV-IV in FIG. 1;

【図5】本発明に係わる別の薄形ポリマー電解質二次電
池を示す斜視図。
FIG. 5 is a perspective view showing another thin polymer electrolyte secondary battery according to the present invention.

【図6】図5のVI−VI線に沿う断面図。FIG. 6 is a sectional view taken along the line VI-VI of FIG. 5;

【図7】本発明に係わる薄形ポリマー電解質二次電池の
作用を説明するための部分断面図。
FIG. 7 is a partial cross-sectional view for explaining the operation of the thin polymer electrolyte secondary battery according to the present invention.

【符号の説明】[Explanation of symbols]

1…熱融着性樹脂フィルム、 2…金属箔、 3…剛性を有する樹脂フィルム、 4…外装材、 5…薄形発電要素、 7…正極、 8…ポリマー電解質層、 9…負極、 13,17…外部端子、 18,22,23…円形孔、 19…切り込み部。 DESCRIPTION OF SYMBOLS 1 ... Heat-fusible resin film, 2 ... Metal foil, 3 ... Rigid resin film, 4 ... Exterior material, 5 ... Thin power generation element, 7 ... Positive electrode, 8 ... Polymer electrolyte layer, 9 ... Negative electrode, 13, 17: external terminal, 18, 22, 23: circular hole, 19: notch.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 内面側から熱融着性樹脂フィルム、金属
箔および剛性を有する樹脂フィルムをこの順序で積層し
た積層フィルムからなる外装材内に正極、セパレータお
よび負極を有する薄形発電要素を前記正負極にそれぞれ
電気的に接続された外部端子が前記外装材の開口縁部か
ら延出するように収納し、かつ前記開口縁部で前記外装
材内面の熱融着性樹脂フィルムを互いに熱融着して前記
発電要素を前記外装材内に密封した薄形二次電池におい
て、 前記外装材内面の熱融着性樹脂フィルムの一部に孔を開
口し、かつ前記孔に対向する前記外装材の剛性を有する
樹脂フィルム部分を前記金属箔に対して未接着状態とす
ると共に、この未接着状態の樹脂フィルム部分に切り込
み部を設けたことを特徴とする薄形二次電池。
1. A thin power generating element having a positive electrode, a separator, and a negative electrode in an exterior material formed of a laminated film in which a heat-fusible resin film, a metal foil, and a rigid resin film are laminated in this order from the inner surface side. External terminals electrically connected to the positive and negative electrodes, respectively, are housed so as to extend from the opening edge of the exterior material, and the heat-fusible resin films on the inner surface of the exterior material are thermally fused to each other at the opening edge. A thin secondary battery in which the power generation element is attached and sealed in the exterior material, wherein the exterior material has a hole in a part of the heat-fusible resin film on the inner surface of the exterior material, and faces the hole. A thin secondary battery characterized in that a resin film portion having the rigidity described above is not bonded to the metal foil, and a cut portion is provided in the resin film portion in the non-bonded state.
【請求項2】 内面側から熱融着性樹脂フィルム、金属
箔および剛性を有する樹脂フィルムをこの順序で積層し
た積層フィルムからなる外装材内に正極、セパレータお
よび負極を有する薄形発電要素を前記正負極にそれぞれ
電気的に接続された外部端子が前記外装材の開口縁部か
ら延出するように収納し、かつ前記開口縁部で前記外装
材内面の熱融着性樹脂フィルムを互いに熱融着して前記
発電要素を前記外装材内に密封した薄形二次電池におい
て、 前記外装材の熱融着性樹脂フィルムおよび剛性を有する
樹脂フィルムの一部に孔をそれぞれ少なくとも対向する
ように開口したことを特徴とする薄形二次電池。
2. A thin power generating element having a positive electrode, a separator, and a negative electrode in an exterior material made of a laminated film in which a heat-fusible resin film, a metal foil, and a rigid resin film are laminated in this order from the inner surface side. External terminals electrically connected to the positive and negative electrodes, respectively, are housed so as to extend from the opening edge of the exterior material, and the heat-fusible resin films on the inner surface of the exterior material are thermally fused to each other at the opening edge. In the thin secondary battery in which the power generation element is attached and sealed in the exterior material, the heat-fusible resin film of the exterior material and a part of the rigid resin film have openings that are at least opposed to each other. A thin secondary battery characterized by the following.
JP26038297A 1997-09-25 1997-09-25 Thin rechargeable battery Expired - Fee Related JP3583592B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26038297A JP3583592B2 (en) 1997-09-25 1997-09-25 Thin rechargeable battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26038297A JP3583592B2 (en) 1997-09-25 1997-09-25 Thin rechargeable battery

Publications (2)

Publication Number Publication Date
JPH11102674A true JPH11102674A (en) 1999-04-13
JP3583592B2 JP3583592B2 (en) 2004-11-04

Family

ID=17347154

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3583592B2 (en)

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JP2004330533A (en) * 2003-05-02 2004-11-25 Toyo Kohan Co Ltd Safety device, part equipped with it and container equipped with it
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JP2012033496A (en) * 2011-08-31 2012-02-16 Dainippon Printing Co Ltd Polymer battery packaging material and method for manufacturing the same
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