JPH10323604A - Apparatus and method for coating of curtain - Google Patents
Apparatus and method for coating of curtainInfo
- Publication number
- JPH10323604A JPH10323604A JP13869597A JP13869597A JPH10323604A JP H10323604 A JPH10323604 A JP H10323604A JP 13869597 A JP13869597 A JP 13869597A JP 13869597 A JP13869597 A JP 13869597A JP H10323604 A JPH10323604 A JP H10323604A
- Authority
- JP
- Japan
- Prior art keywords
- web
- curtain
- coating
- chute plate
- tip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/005—Curtain coaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/007—Slide-hopper coaters, i.e. apparatus in which the liquid or other fluent material flows freely on an inclined surface before contacting the work
- B05C5/008—Slide-hopper curtain coaters
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/46—Pouring or allowing the fluid to flow in a continuous stream on to the surface, the entire stream being carried away by the paper
- D21H23/48—Curtain coaters
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/74—Applying photosensitive compositions to the base; Drying processes therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/06—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、写真印画紙、磁気
記録紙、感熱記録紙、感圧記録紙、及びインクジェット
受像紙、熱転写受像紙、顔料塗被紙等の塗布に用いられ
ているカーテン塗布装置に関し、特に、塗布開始及び塗
布停止に伴い生じる塗布量過剰部を抑制すると同時に塗
布作業中にウェブ走行に伴って同伴するウェブ及びサイ
ドの空気流を遮断し、更に走行ウェブのバタツキを防止
するカーテン塗布装置及び塗布方法に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a curtain used for coating photographic printing paper, magnetic recording paper, heat-sensitive recording paper, pressure-sensitive recording paper, ink-jet receiving paper, thermal transfer receiving paper, pigment-coated paper and the like. Regarding the coating device, in particular, it suppresses the excess amount of coating generated at the start and stop of coating, and at the same time, cuts off the air flow on the web and side accompanying the running of the web during the coating operation, and further prevents the running web from fluttering. And a coating method.
【0002】[0002]
【従来の技術】カーテン塗布装置は、塗布操作を行う前
に計量を行う、いわゆる前計量型の塗布装置であり、過
剰な塗布液をウェブに供給した後に規定量に計量を行う
後計量方式の塗布方式と異なり、塗布液の液組成が経時
で変化することがなく、長時間にわたり安定した品質の
塗被物が得られる。また、重層塗布が可能で、塗布条件
によっては塗布速度も上限が高いため、効率的に塗被物
を得ることが可能である。2. Description of the Related Art A curtain coating apparatus is a so-called pre-metering type coating apparatus which performs measurement before performing a coating operation, and is a post-metering type in which an excess coating solution is supplied to a web and then measured to a specified amount. Unlike the coating method, the liquid composition of the coating liquid does not change with time, and a coated object of stable quality can be obtained for a long time. Further, multi-layer coating is possible, and the coating speed has a high upper limit depending on the coating conditions, so that a coated object can be obtained efficiently.
【0003】このように、カーテン塗布装置は、多くの
長所を持つため、写真印画紙、磁気記録紙、感熱記録
紙、感圧記録紙、インクジェット受像紙、熱転写受像
紙、顔料塗被紙等の各種塗布分野において利用されてい
る塗布方式である。As described above, since the curtain coating apparatus has many advantages, it can be used for photographic printing paper, magnetic recording paper, heat-sensitive recording paper, pressure-sensitive recording paper, ink-jet receiving paper, thermal transfer receiving paper, pigment-coated paper, and the like. This is a coating method used in various coating fields.
【0004】一般に、カーテン塗布における塗布開始
は、予め形成されたカーテン膜とウェブの間に遮蔽物を
設け、塗布液はすべて遮蔽物で捕捉されるようにしてお
き、該遮蔽物を除去し、カーテン膜をウェブに接触せし
めることにより行う。塗布停止は、該遮蔽物を塗布前の
位置に戻し、再びカーテン膜とウェブの間を遮蔽するこ
とにより行う。かかる塗布開始及び塗布停止操作におい
ては、以下に詳述するごとく、塗布量が過剰にウェブに
供給される部分(以下、塗布過剰部)ができ、乾燥が未
完のまま乾燥ゾーンを通過した塗布過剰部がロールを塗
布液で汚染し、塗布操作を困難にし、品質上も重大な欠
陥をもたらす。[0004] In general, at the start of coating in curtain coating, a shield is provided between a curtain film and a web formed in advance, so that all the coating liquid is captured by the shield, and the shield is removed. This is done by bringing the curtain membrane into contact with the web. The application is stopped by returning the shield to the position before the application and again shielding between the curtain film and the web. In such a coating start and coating stop operation, as described in detail below, a portion where the coating amount is excessively supplied to the web (hereinafter referred to as an excessive coating portion) is formed, and the excessive coating amount that has passed through the drying zone with incomplete drying is formed. The part contaminates the roll with the coating solution, making the coating operation difficult and causing a serious quality defect.
【0005】塗布開始及び停止直後の塗布過剰部分の形
成では、形成過程が異なる。つまり、塗布開始は、ウェ
ブとカーテンヘッドの間に設置した遮蔽物を移動後退す
ることにより行う。このとき、遮蔽物の端部によりカー
テン膜が切断され、切断されたカーテン膜先端部が塗布
液の表面張力により、カーテン膜厚よりも厚い液膜を形
成する。この厚い先端部がウェブ上に接しめられると、
塗布開始部で塗布量が過剰となる塗布過剰部を形成す
る。[0005] The formation process is different in the formation of the excessively coated portion immediately after the start and stop of the coating. That is, the application is started by moving and retracting the shield placed between the web and the curtain head. At this time, the curtain film is cut by the end of the shield, and the cut end of the curtain film forms a liquid film thicker than the curtain film thickness due to the surface tension of the coating liquid. When this thick tip touches the web,
An excess coating portion is formed at the coating start portion where the coating amount becomes excessive.
【0006】ウェブ上に形成された塗布過剰部は、通常
の乾燥では未乾燥状態となり、塗布過剰部は、ウェブを
搬送するのに使用されるロールに接触する部分で過剰塗
布液を転写する。さらに、ロールに転写された塗布液の
一部は、ウェブ表面の塗布層に再転写したり、逆に正常
な塗布層を攪乱、剥離したりして、塗布欠陥を発生させ
る。したがって、塗布過剰部の形成は、塗被物の品質に
悪影響を及ぼす。また、ロールを汚染した塗布液を除去
するためには、装置を止めなければならず、著しい生産
効率の低下を余儀なくされる。The overcoated portion formed on the web is in an undried state by ordinary drying, and the overcoated portion transfers the excess coating solution at a portion which comes into contact with a roll used to transport the web. Further, a part of the coating liquid transferred to the roll retransfers to the coating layer on the web surface, or disturbs and peels off the normal coating layer, thereby causing coating defects. Therefore, the formation of the over-applied portion adversely affects the quality of the coated object. Further, in order to remove the coating solution that has contaminated the rolls, the apparatus must be stopped, and the production efficiency must be significantly reduced.
【0007】一方、塗布停止時には、カーテン膜とウェ
ブの間に遮蔽物が挿入され、再びカーテン膜が遮蔽物端
部により切断されるが、遮蔽物の端部がカーテン膜を切
断した後に、カーテン膜は、その表面張力により収縮
し、カーテン膜厚よりも太い棒状の液ダレとなり、ウェ
ブ上に落下して塗布過剰部を形成する。又、カーテン膜
を切断した時に遮蔽物に塗液が付着し、液滴となり、ウ
ェブに落下し、塗布過剰部を形成する。したがって、塗
布開始の場合と同様にロールが塗布過剰部の塗布液で汚
染される。この場合も、ロールの清掃作業を余儀なくさ
れることになり、生産効率の低下を招く結果となる。On the other hand, when the coating is stopped, a shielding material is inserted between the curtain film and the web, and the curtain film is cut again by the edge of the shielding material. The film contracts due to its surface tension, becomes a rod-shaped liquid dripping that is thicker than the curtain film thickness, and falls on the web to form an excessively coated portion. In addition, when the curtain film is cut, the coating liquid adheres to the shield and becomes droplets, which fall on the web, and form an excessively coated portion. Therefore, the roll is contaminated with the coating liquid in the excessively coated portion as in the case of starting the coating. In this case, too, the roll cleaning operation is inevitable, resulting in a decrease in production efficiency.
【0008】これらの塗布過剰部の形成を抑止するため
の手段として、塗布開始及び停止操作で用いる遮蔽物の
位置を、できるだけウェブに近づけ、塗布過剰部の過剰
量を最小限とする方法がある。この方法は有効ではある
が、一方で遮蔽物は、ある程度の量の塗布液を受容する
受液槽の機能も要求されるため、遮蔽物の端部では一定
量の高さを持った堰が必要である。したがって、遮蔽物
をウェブに近づけても、塗布開始、停止を行う為にカー
テン膜を遮蔽物端部で切断する点(以下、カーテン膜切
断点と言う)がある程度高くなってしまう。また、米国
特許第3,508,947(図6参照)に記載されるよ
うなカーテン膜2を斜めに横切る液受け板24により塗
布開始及び停止を行う方法では、液受け板24は受液槽
の機能を必要としないが、カーテン膜2を液受け板24
を伝わらせて回収槽25に落とすために、液受け板24
に傾斜を設ける必要があり、カーテン膜2の切断点はウ
ェブ11と距離を保つ必要がある。即ち、これらの方法
では、落下開始点とウェブ11の距離は、最低限、数c
m程度必要であり、塗布過剰部の形成の抑止手段とはな
らない。As a means for suppressing the formation of these over-applied portions, there is a method in which the position of a shield used in the coating start and stop operations is brought as close as possible to the web to minimize the excess amount of the over-applied portions. . Although this method is effective, on the other hand, the shield must have the function of a liquid receiving tank to receive a certain amount of coating liquid, so that a weir with a certain height is set at the end of the shield. is necessary. Therefore, even if the shield is brought close to the web, the point at which the curtain film is cut at the end of the shield to start and stop the application (hereinafter referred to as a curtain film cut point) is increased to some extent. In the method described in U.S. Pat. No. 3,508,947 (see FIG. 6) in which coating is started and stopped by a liquid receiving plate 24 obliquely crossing the curtain film 2, the liquid receiving plate 24 is provided with a liquid receiving tank. Although the function of (1) is not required, the curtain film 2 is
The liquid receiving plate 24
The cutting point of the curtain film 2 needs to be kept at a distance from the web 11. That is, in these methods, the distance between the drop starting point and the web 11 is at least several c.
m is required, and does not serve as a means for suppressing the formation of an excessively applied portion.
【0009】また、特表平2−503884号公報に記
載される受けパン(図7参照)を用いる塗布開始装置で
は、カーテン膜切断点とウェブの距離を、数mmとする
ことが可能であるが、遮蔽物に受容した塗布液が受けパ
ン26の移動によるほんの僅かな揺れで遮蔽物外にこぼ
れ出る可能性が大きく、実際には受液槽の機能とカーテ
ン膜切断点とウェブ11間の距離を数mmにすることの
両者を充分に両立することは困難であり、結果的には問
題となる程度の塗布過剰部を形成してしまう。Further, in a coating starting apparatus using a receiving pan (see FIG. 7) described in Japanese Patent Publication No. 2-503888, the distance between the curtain film cutting point and the web can be set to several mm. However, there is a great possibility that the coating liquid received by the shield will spill out of the shield with a slight shaking due to the movement of the receiving pan 26, and in fact, the function of the liquid receiving tank and the gap between the curtain film cutting point and the web 11 It is difficult to make the distance between several millimeters sufficiently compatible with each other, and as a result, an excessively coated portion that is problematic will be formed.
【0010】只、特表平2−503884号公報記載の
方法では、塗布停止時においては、予め遮蔽物上に受容
した塗布液を除去し、遮蔽物からの塗布液のこぼれ対策
を行えば、塗布過剰部を形成せずに塗布停止を行うこと
が可能といえる。しかし、塗布開始については塗布液が
受容されている遮蔽物をカーテン膜とウェブの間より移
動させる為、移動中に塗布液がこぼれ易くなり、特表平
2−503884号公報記載の方法でも、塗布過剰部を
形成してしまうこととなる。However, according to the method described in Japanese Patent Application Laid-Open No. 2-503888, when the coating is stopped, the coating liquid received on the shielding object is removed in advance, and a measure for spilling the coating liquid from the shielding object is taken. It can be said that the coating can be stopped without forming an excessively coated portion. However, for the start of coating, since the shield receiving the coating liquid is moved from between the curtain film and the web, the coating liquid is easily spilled during the movement, and even in the method described in JP-T-2-5038884, This results in the formation of an excessively applied portion.
【0011】更に、特開平3−94863号公報には、
塗布開始に先立ち安定なカーテン膜形成を確認し、かつ
これを乱さないように塗布を開始する方法として、浅い
皿状のものか又は立ち上げ部をもつ平板状の液受け板2
7を、カーテン膜2の両端を支持するエッジガイドの下
端と走行するウェブ11の間にカーテン膜2を回収する
ために挿入し、かつ該液受け板27を前後動させること
でカーテン膜2の塗布開始、塗布停止を行なう方法が記
載されている(図8参照)。Further, Japanese Patent Application Laid-Open No. 3-94863 discloses that
As a method of confirming the formation of a stable curtain film prior to the start of coating and starting coating so as not to disturb it, a liquid receiving plate 2 having a shallow dish shape or a flat plate shape having a rising portion may be used.
7 is inserted between the lower end of the edge guide that supports both ends of the curtain film 2 and the running web 11 to collect the curtain film 2 and the liquid receiving plate 27 is moved back and forth to remove the curtain film 2. A method for starting and stopping application is described (see FIG. 8).
【0012】また、特開平4−61951号公報は、特
開平1−304076号公報に記載されているL字型の
液受け板の場合、その先端の下面がカーテン膜の塗布液
で濡れるため、その塗布液がウェブに塗布されるカーテ
ン膜と共に最終的にウェブに移り塗布過剰部となるのを
改良するものであり、液受け板29の先端部に断面くの
字型の堰板29を設け、カーテン膜2をくの字型の堰板
29に沿って流れるため、液受け板28の下面を濡らす
ことなく塗布開始時のウェブ11への塗布過剰部のない
塗布を可能とするものである(図9参照)。Japanese Patent Application Laid-Open No. 4-61951 discloses that in the case of an L-shaped liquid receiving plate described in Japanese Patent Application Laid-Open No. 1-304076, the lower surface of the tip is wet with the coating liquid for the curtain film. The coating liquid is finally transferred to the web together with the curtain film applied to the web to improve the excess coating, and a weir plate 29 having a V-shaped cross section is provided at the tip of the liquid receiving plate 29. Since the curtain film 2 flows along the V-shaped weir plate 29, it is possible to perform application without excessive application to the web 11 at the start of application without wetting the lower surface of the liquid receiving plate 28. (See FIG. 9).
【0013】上記の液受け板の先端に堰板を設けた形状
のものでは、従来の液受け板とウェブの間隔を狭くする
ことはできるが、その間隔は0mmとはならず、カーテ
ン膜切断点から落下するカーテン膜によって、塗布過剰
部が発生することは避けられない。また、液受け板の取
り付け位置の関係で連続走行するウェブに同伴する空気
流を遮断するための遮風板を取り付ける位置が制限さ
れ、カーテン膜が空気流によって不安定となる問題があ
る。In the above-mentioned liquid receiving plate having a weir plate at the end thereof, the distance between the conventional liquid receiving plate and the web can be reduced, but the distance is not 0 mm, and the curtain film is cut. It is inevitable that a curtain film falling from a point causes an overcoating portion. In addition, there is a problem that the position where the wind shield plate for blocking the air flow accompanying the continuously running web is limited due to the mounting position of the liquid receiving plate, and the curtain film becomes unstable due to the air flow.
【0014】つまり、カーテン膜を流下させウェブに接
しめることにより塗布層を形成するカーテン塗布におい
て、塗布過剰部を形成せず、また連続走行するウェブに
同伴する空気流を遮断してカーテン膜を安定した状態で
塗布開始を行うことは非常に困難であり、その方法は存
在しなかった。That is, in curtain coating in which a coating film is formed by flowing down the curtain film and making contact with the web, an excessively coated portion is not formed, and airflow accompanying the continuously running web is cut off to form the curtain film. It is very difficult to start coating in a stable state, and there has been no such method.
【0015】[0015]
【発明が解決しようとする課題】本発明は、上記問題を
解決し、塗布開始及び塗布停止に伴い生じる塗布量過剰
部を抑制すると同時に塗布作業中にウェブ走行に伴って
同伴するウェブ及びサイドの空気流を遮断し、更に走行
ウェブのバタツキを防止し、塗布装置の汚染を起こさ
ず、品質欠陥の発生を抑制することを課題とする。SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems and suppresses an excessive amount of coating caused by the start and stop of coating, and at the same time, the web and side entrainment accompanying the running of the web during the coating operation. An object of the present invention is to shut off an air flow, further prevent flapping of a running web, prevent contamination of a coating apparatus, and suppress generation of quality defects.
【0016】[0016]
【課題を解決するための手段】本発明は、連続走行する
ウェブにカーテンヘッドより落下するカーテン膜を衝突
させて塗布を行なうカーテン塗布装置において、カーテ
ンヘッドと走行するウェブの間に、塗布開始前にカーテ
ン膜を回収するための受けパンを配置し、受けパンのウ
ェブ走行側先端にはシュート板がその先端をウェブと接
触可能な状態で取付けられ、シュート板の先端がウェブ
に接触状態でカーテン膜落下位置の前後に移動し、塗布
作業中はシュート板の先端をカーテン膜落下位置の後方
でウェブに接触した状態で、シュート板先端の位置がカ
ーテン膜落下位置の後方10〜200mmの位置で待機
し、かつ、シュート板が水平に対して2°以上の上向き
角で、シュート板先端がウェブに接触するカーテン膜を
ウェブに塗布するカーテン塗布装置及び塗布方法であ
る。SUMMARY OF THE INVENTION The present invention relates to a curtain coating apparatus for performing coating by causing a curtain film falling from a curtain head to collide with a continuously running web. A receiving pan for collecting the curtain film is disposed at the end of the pan, and a chute plate is attached to the end of the receiving pan on the web running side so that the end of the chute plate can contact the web. It moves before and after the film drop position, and during the coating operation, the tip of the chute plate is in contact with the web behind the curtain film drop position, and the position of the chute plate tip is 10 to 200 mm behind the curtain film drop position. Wait, and apply a curtain film to the web where the chute plate has an upward angle of 2 ° or more with respect to the horizontal and the tip of the chute plate contacts the web. Ten is a coating apparatus and a coating method.
【0017】他の発明は、連続走行するウェブにカーテ
ンヘッドより落下するカーテン膜を衝突させて塗布を行
なうカーテン塗布装置において、カーテンヘッドと走行
するウェブの間に、塗布開始前にカーテン膜を回収する
ための受けパンを配置し、受けパンのウェブ走行側先端
にはシュート板がその先端をウェブと接触可能な状態で
取付けられ、シュート板の先端がウェブに接触状態でカ
ーテン膜落下位置の前後に移動し、塗布作業中はシュー
ト板の先端をカーテン膜落下位置の後方でウェブに接触
した状態でシュート板先端の位置がカーテン膜落下位置
の後方10〜200mmの位置で待機し、かつ、シュー
ト板が水平に対して2°以上の上向き角で、シュート板
先端がウェブに接触し、更にカーテン膜落下位置後方の
ウェブ裏側にウェブ支持板を設けて、カーテン膜をウェ
ブに塗布するカーテン塗布装置である。Another aspect of the present invention is a curtain coating apparatus that performs coating by colliding a curtain film falling from a curtain head with a continuously running web, and collects the curtain film between the curtain head and the running web before the start of coating. A chute plate is attached to the end of the pan on the web running side so that the end can contact the web, and the end of the chute plate contacts the web before and after the curtain film drop position. During the coating operation, the tip of the chute plate is in contact with the web behind the curtain film dropping position and waits at the position of the chute plate tip 10 to 200 mm behind the curtain film dropping position, and shoots. When the plate is at an upward angle of 2 ° or more with respect to the horizontal, the tip of the chute plate contacts the web, and the web is positioned on the back of the web behind the curtain film drop position. The supporting plate is provided, a curtain coating apparatus for applying a curtain film to the web.
【0018】また他の発明は、連続走行するウェブにカ
ーテンヘッドより落下するカーテン膜を衝突させて塗布
を行なうカーテン塗布装置において、カーテンヘッドと
走行するウェブの間に、塗布開始前にカーテン膜を回収
するための受けパンを配置し、受けパンのウェブ走行側
先端にはシュート板がその先端をウェブと接触可能な状
態で取付けられ、シュート板の先端がウェブに接触状態
でカーテン膜落下位置の前後に移動し、塗布作業中はシ
ュート板の先端をカーテン膜落下位置の後方でウェブに
接触した状態でシュート板先端の位置がカーテン膜落下
位置の後方10〜200mmの位置で待機し、かつ、シ
ュート板が水平に対して2°以上の上向き角で、シュー
ト板先端がウェブに接触し、更に受けパンのカーテン膜
落下位置からの後退に合わせて、カーテンヘッドの正面
両サイドに昇降可能に取り付けた羽根付きドライエッジ
を下降させ、カーテン膜をウェブに塗布するカーテン塗
布装置である。According to another aspect of the present invention, there is provided a curtain coating apparatus which performs coating by colliding a curtain film falling from a curtain head with a continuously running web, wherein the curtain film is formed between the curtain head and the running web before the start of coating. A receiving pan for collection is arranged, and a chute plate is attached to the web running end of the receiving pan so that the tip can contact the web. Moving back and forth, the tip of the chute plate is in contact with the web behind the curtain film drop position during application work, and the position of the chute plate tip waits at a position 10 to 200 mm behind the curtain film fall position, and The chute plate has an upward angle of 2 ° or more with respect to the horizontal, the tip of the chute plate comes into contact with the web, Together, the bladed dry edge mounted vertically movably on the front sides of the curtain head is lowered, a curtain coating apparatus for applying a curtain film to the web.
【0019】更に他の発明は、連続走行するウェブにカ
ーテンヘッドより落下するカーテン膜を衝突させて塗布
を行なうカーテン塗布装置において、カーテンヘッドと
走行するウェブの間に、塗布開始前にカーテン膜を回収
するための受けパンを配置し、受けパンのウェブ走行側
先端にはシュート板がその先端をウェブと接触可能な状
態で取付けられ、シュート板の先端がウェブに接触状態
でカーテン膜落下位置の前後に移動し、塗布作業中はシ
ュート板の先端をカーテン膜落下位置の後方でウェブに
接触した状態でシュート板先端の位置がカーテン膜落下
位置の後方10〜200mmの位置で待機し、かつ、シ
ュート板が水平に対して2°以上の上向き角で、シュー
ト板先端がウェブに接触し、カーテン膜落下位置後方の
ウェブ裏側にウェブ支持板を設け、更に、受けパンのカ
ーテン膜落下位置からの後退合わせてカーテンヘッドの
正面両サイドに昇降可能に取り付けた羽根付きドライエ
ッジを下降させ、カーテン膜をウェブに塗布するカーテ
ン塗布装置である。Still another aspect of the present invention is a curtain coating apparatus for performing coating by colliding a curtain film falling from a curtain head with a continuously running web, wherein the curtain film is applied between the curtain head and the running web before the start of coating. A receiving pan for collection is arranged, and a chute plate is attached to the web running end of the receiving pan so that the tip can contact the web. Moving back and forth, the tip of the chute plate is in contact with the web behind the curtain film drop position during application work, and the position of the chute plate tip waits at a position 10 to 200 mm behind the curtain film fall position, and When the chute plate has an upward angle of 2 ° or more with respect to the horizontal, the tip of the chute plate contacts the web, and the web is behind the curtain film drop position. Provide a support plate, further recede from the curtain film drop position of the receiving pan, lower the bladed dry edge attached to the front side of the curtain head so as to be able to move up and down, and apply the curtain film to the web with the curtain coating device. is there.
【0020】[0020]
【発明の実施の形態】以下、添付図面に基づき、本発明
の実施の形態について詳細に説明するが、本発明は、以
下の実施形態に限定されることなく、様々な形態が可能
であることは言うまでもない。Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. However, the present invention is not limited to the following embodiments, and various forms are possible. Needless to say.
【0021】図1は本発明のカーテン膜塗布前の状態の
実施例を示す塗布装置の概略図であり、図2は本発明の
カーテン膜の塗布状態を示す塗布装置の概略図であり、
図3は図1のA部の受けパンとシュート板の取付を示す
拡大図であり、図4は本発明の塗布開始時の状態を示す
説明図、図5は本発明の羽根付ドライエッジを示す塗布
装置の概略図である。FIG. 1 is a schematic diagram of a coating apparatus showing an embodiment of the present invention before coating of a curtain film, and FIG. 2 is a schematic diagram of a coating apparatus showing a coating state of a curtain film of the present invention.
FIG. 3 is an enlarged view showing the mounting of the receiving pan and the chute plate in the portion A of FIG. 1, FIG. 4 is an explanatory view showing a state at the start of coating according to the present invention, and FIG. It is a schematic diagram of the application device shown.
【0022】図1は本発明の塗布装置の一実施例を示す
もので、カーテン膜2をウェブ11に塗布する前の状態
を示す概略図である。ロール7、8によって支持され傾
斜連続走行するウェブ11の上方にカーテンヘッド1が
配置され、カーテンヘッド1から流下しカーテン膜2を
形成する塗布液を受容するために、受けパン3がウェブ
11とカーテンヘッド1の間に配置されている。ウェブ
11の下方には塗液回収槽6が設けられており、受けパ
ン3で受容した塗布液は液流出口5より流れて落ち塗布
液を受け入れるための塗液回収槽6に注がれる。回収さ
れた塗布液は図示されていない貯蔵タンクに回収され
る。また、受けパン3で受容された塗布液は、貯蔵タン
クに戻さず、別の貯蔵タンクに回収される場合もある。
これらは、塗布液の特性によって行われる。カーテンヘ
ッド1への塗布液の送液は給液ポンプ9により行われ
る。また、ロール8は昇降可能とし、ウェブ11の走行
傾斜角度を調整出来るようにすることが好ましい。FIG. 1 shows an embodiment of the coating apparatus according to the present invention, and is a schematic view showing a state before the curtain film 2 is coated on the web 11. The curtain head 1 is arranged above the web 11 supported by the rolls 7 and 8 and running continuously on an inclined plane. In order to receive the coating liquid flowing down from the curtain head 1 and forming the curtain film 2, the receiving pan 3 is connected to the web 11. It is arranged between the curtain heads 1. A coating liquid recovery tank 6 is provided below the web 11, and the coating liquid received by the receiving pan 3 flows from the liquid outlet 5 and falls into the coating liquid recovery tank 6 for receiving the coating liquid. The collected coating liquid is collected in a storage tank (not shown). Further, the coating liquid received by the receiving pan 3 may not be returned to the storage tank and may be collected in another storage tank.
These are performed depending on the characteristics of the coating liquid. The supply of the coating liquid to the curtain head 1 is performed by a liquid supply pump 9. Further, it is preferable that the roll 8 can be moved up and down so that the running inclination angle of the web 11 can be adjusted.
【0023】本発明ではカーテン膜2が落下し、ウェブ
3に接触するカーテン膜落下位置(以下、塗布部18と
言う。図4参照)の近傍に、ウェブ3に同伴する空気流
を遮蔽し、カーテン周辺空気の回流などでカーテン膜2
が乱れることなくウェブ3に達するようにする為、図1
のような遮風板10が設けられている場合がある。ま
た、図1のロール8の位置を塗布部18の極近傍に位置
させ、ロール8によりウェブ3を方向転換し、ウェブ3
に同伴する空気の塗布部への影響を最小限にとどめるよ
うに構成する場合もある。In the present invention, the curtain film 2 falls, and the air flow accompanying the web 3 is shielded near the curtain film falling position (hereinafter, referred to as an application section 18; see FIG. 4) in contact with the web 3, Curtain film 2 by circulation of air around the curtain
In order to reach the web 3 without disturbing,
In some cases, such a wind shield plate 10 is provided. Also, the position of the roll 8 in FIG. 1 is positioned very close to the coating unit 18, and the direction of the web 3 is
In some cases, the configuration may be such that the influence of air accompanying the air on the application section is minimized.
【0024】図2は、本発明の塗布装置の塗布作業中の
状態を示すもので、シュート板4の先端はカーテン膜の
塗布部18より10〜200mm後方でウェブ11と接
触している方が、ウェブ11の連続走行によって同伴す
る空気流を遮断するために好ましい。FIG. 2 shows a state during the coating operation of the coating apparatus of the present invention. The tip of the chute plate 4 is in contact with the web 11 at a position 10 to 200 mm behind the coating section 18 of the curtain film. It is preferable to shut off the air flow entrained by the continuous running of the web 11.
【0025】本発明の塗布装置に用いる受けパン3は、
ウェブ11の走行方向先端にシュート板4を取り付けた
ものであり、その代表的な形態として図3に示すものが
ある。図3(a)は、液受底面12、両側壁14、後部
壁15及び液受底面12の前部にストッパー13設けて
構成された受けパン3である。シュート板4は角中の両
端を軸とした軸16に固定されたもので、ストッパー1
3の近傍の両側壁に軸16を嵌合する。シュート板4は
軸16によって動くため連続走行するウェブ3と常時接
触させておくことが出来、そのためシュート板4先端の
ウェブ11と接触する箇所は角を落とす様なエッジ加工
をすることが好ましい。シュート板4上に落下したカー
テン膜2の塗布液を受けパン3側に流すため、シュート
板4の水平に対する角度θを2°以下とならないように
ストッパー13の高さは調整されている。また、ストッ
パー13は液受底面12でカーテン膜2を受容した塗布
液を受けパン3より外への流出を防止する役目も兼ね備
えている。The receiving pan 3 used in the coating apparatus of the present invention
The chute plate 4 is attached to the leading end of the web 11 in the running direction, and a typical example thereof is shown in FIG. FIG. 3A shows the receiving pan 3 configured by providing a stopper 13 at the front of the liquid receiving bottom surface 12, both side walls 14, the rear wall 15, and the liquid receiving bottom surface 12. The chute plate 4 is fixed to a shaft 16 having both ends in the corner as axes.
The shaft 16 is fitted to both side walls in the vicinity of 3. Since the chute plate 4 is moved by the shaft 16, the chute plate 4 can always be kept in contact with the continuously running web 3. Therefore, it is preferable that a portion of the tip of the chute plate 4 that comes into contact with the web 11 be edge-cut so as to reduce the corner. The height of the stopper 13 is adjusted so that the angle θ of the chute plate 4 with respect to the horizontal is not less than 2 ° so that the coating liquid of the curtain film 2 dropped on the chute plate 4 flows to the pan 3 side. The stopper 13 also has a function of receiving the coating liquid having received the curtain film 2 on the liquid receiving bottom surface 12 and preventing the coating liquid from flowing out of the pan 3.
【0026】図3(b)は、液受底面12の先端近傍よ
り少し後方に入った所の両側壁14に軸16を嵌合させ
たものであり、従って、ストッパー13の取付け位置
は、液受底面12の前部でもよく、軸16の近傍に配置
してもよい。シュート板4の角度θは図3(a)と同様
に2°以下と成らないようにストッパー13の高さは調
整される。FIG. 3B shows a state in which the shaft 16 is fitted to both side walls 14 at a position slightly behind the vicinity of the tip of the liquid receiving bottom surface 12. It may be located at the front of the receiving bottom surface 12 or near the shaft 16. The height of the stopper 13 is adjusted so that the angle θ of the chute plate 4 does not become 2 ° or less as in FIG.
【0027】図3(c)は、図3(b)の構成と同様の
受けパン3の液面底面12の前部先端に接触バー17を
取付ける。該接触バー17をウェブ11に接触させる方
法としては、液受底面12の先端を延長するか、あるい
はロール8の位置を上昇させてウェブ11の走行傾斜角
度を変更して行なうことができる。図3(c)の受けパ
ン3にシュート板4を取り付けた構造のものは、接触バ
ー17とシュート板4先端の2箇所でウェブ11に接触
して、ウェブ11の連続走行により同伴する空気流を遮
断することができるので、安定したカーテン膜2を形成
することができる。In FIG. 3C, a contact bar 17 is attached to the front end of the bottom surface 12 of the receiving pan 3 having the same structure as that of FIG. 3B. The contact bar 17 can be brought into contact with the web 11 by extending the tip of the liquid receiving bottom surface 12 or changing the running inclination angle of the web 11 by raising the position of the roll 8. 3 (c), the chute plate 4 is attached to the receiving pan 3 and the contact bar 17 and the tip of the chute plate 4 come in contact with the web 11 at two places, and the air flow accompanying the continuous running of the web 11 Can be blocked, so that a stable curtain film 2 can be formed.
【0028】図3(d)の受けパン3は、ストッパー1
3を用いず、液受底面12と両側壁及び後部壁で構成す
るもので、液受底面12の前部先端を延長してストッパ
ー13の役目をさせるものである。シュート板4の水平
に対する角度θは2°以下に下がらない様にする方法と
しては、シュート板4に取り付けた軸16の両側壁14
に嵌合する位置を考慮したり、または、液受底面12の
前部先端を延長する事によって行なうことができる。The receiving pan 3 shown in FIG.
3, the front end of the liquid receiving bottom surface 12 is extended to serve as a stopper 13 without using the liquid receiving bottom surface 12, the side walls, and the rear wall. As a method for preventing the angle θ of the chute plate 4 with respect to the horizontal from dropping below 2 °, the side walls 14 of the shaft 16 attached to the chute plate 4
It can be performed by considering the position where the liquid receiving surface is fitted, or by extending the front end of the liquid receiving bottom surface 12.
【0029】シュート板4の長さは100〜300mm
が好ましく、幅は両エッジガイド22(図5参照)の幅
よりも長く、流下するカーテン膜2を全幅で受けとめる
ことができるものである。長さが100mm以下の場合
はシュート板4の軸部で一旦切断されたカーテン膜は切
断された衝撃により僅かな搖れを生じカーテン膜2が安
定でない状態が発生し、シュート板4上を流れる時にカ
ーテン膜として流下してくる塗布液の落下エネルギーの
影響を十分に緩和できないうちにウェブ11に塗布され
るので十分な安定効果が得られず、このカーテン膜2が
安定でない状態の内にウェブ3に接しめられ、塗布ムラ
等を発生させる場合がある。長さが300mm以上の場
合はシュート板4の移動距離が長くなり、広いスペース
が必要となったり、ウェブ11に塗布されるまでの未塗
抹ウェブの無駄な走行も生じ、作業効率上望ましくな
い。The length of the chute plate 4 is 100 to 300 mm
Preferably, the width is longer than the width of both edge guides 22 (see FIG. 5) so that the falling curtain film 2 can be received in the entire width. When the length is 100 mm or less, the curtain film once cut at the shaft portion of the chute plate 4 causes slight shaking due to the cut impact, causing a state where the curtain film 2 is not stable, and when flowing on the chute plate 4 Since the coating film is applied to the web 11 before the effect of the falling energy of the coating liquid flowing down as the curtain film cannot be sufficiently reduced, a sufficient stabilizing effect cannot be obtained. May cause coating unevenness or the like. When the length is 300 mm or more, the moving distance of the chute plate 4 becomes long, a large space is required, and the unsmeared web runs unnecessarily before being applied to the web 11, which is not desirable in terms of work efficiency.
【0030】本発明に用いる受けパン3に取り付けられ
るシュート板4は水平位置よりも、上り勾配を持つ必要
がある。つまり、シュート板4の傾斜は、カーテン膜2
を形成していた塗布液を液受底面12に回収する機能を
有する為である。この傾斜が無いと、シュート板4に落
下したカーテン膜2を形成していた塗布液が、受けパン
3の移動中や塗布作業中の振動によりウェブ11上に落
下し、塗布過剰部を形成してしまう場合がある。更に該
シュート板4の傾斜は水平方向に対し、角度(θ)が2
°以上が好ましい。前記の如く、角度(θ)が2°以上
であれば、シュート板4に流下したカーテン膜2を形成
していた塗布液が、液受底面12に回収されるが、2°
未満の場合は、受けパン3の移動の衝撃等で完全に液受
底面12に回収できない場合が生じるからである。The chute plate 4 attached to the receiving pan 3 used in the present invention needs to have an upward gradient from the horizontal position. That is, the inclination of the chute plate 4 is
This is because it has a function of collecting the coating liquid forming the liquid on the liquid receiving bottom surface 12. If there is no inclination, the coating liquid that has formed the curtain film 2 that has fallen on the chute plate 4 drops onto the web 11 due to vibration during the movement of the receiving pan 3 and during the coating operation, and forms an excess coating portion. In some cases. Further, the inclination of the chute plate 4 is 2 degrees with respect to the horizontal direction.
° or more is preferable. As described above, when the angle (θ) is 2 ° or more, the coating liquid that has formed the curtain film 2 that has flowed down to the chute plate 4 is collected on the liquid receiving bottom surface 12.
If it is less than the above range, it may not be completely collected on the liquid receiving bottom surface 12 due to the impact of the movement of the receiving pan 3 or the like.
【0031】本発明の塗布開始の過程は、図4(a)か
ら(c)の様に行われ、ウェブ3の走行速度が規定の速
度に達した後、受けパン3の移動を行い、カーテン膜2
は連続走行しているウェブ3と接触し塗布が行なわれ
る。ここでウェブ3が切断した時など、塗布が中断され
た場合は、塗布液は塗液回収槽6に回収される。塗液回
収槽6で回収された塗布液は、貯蔵タンクには戻さず、
別の貯蔵タンクに回収を行う場合もある。The process of starting the coating according to the present invention is performed as shown in FIGS. 4A to 4C. After the running speed of the web 3 reaches a specified speed, the receiving pan 3 is moved, and the curtain is moved. Membrane 2
Is brought into contact with the continuously running web 3 to perform coating. Here, when the coating is interrupted, for example, when the web 3 is cut, the coating liquid is collected in the coating liquid collecting tank 6. The coating liquid recovered in the coating liquid recovery tank 6 is not returned to the storage tank,
In some cases, collection is performed in another storage tank.
【0032】図4に示す本発明の塗布開始操作の過程を
順に説明すると、図4(a)の第一に塗布停止状態より
始まる。塗布停止状態ではカーテン膜2は受けパン3の
液受底面12に落下している。塗布開始時の第二段階
は、受けパン3を移動後退すると、シュート板4の軸部
でカーテン膜2が一旦切断される。第三段階は図3
(b)に示すような固液界面を形成しながらカーテン膜
2の下をシュート板4が移動する。第四段階は図3
(c)に示すように、カーテン膜2がウェブ11上に接
しめられ、塗布開始が完了する。本発明のカーテン塗布
装置であれば、液受底面12の液はストッパー13によ
り、受けパン3からこぼれることはない。また、シュー
ト板4上の塗布液も、シュート板4が傾斜を有している
為、液受底面12に回収され、受けパン3外にこぼれ出
ず、塗布過剰部を形成しなくなるのである。The process of the coating start operation of the present invention shown in FIG. 4 will be described in order. First, in FIG. In the state where the coating is stopped, the curtain film 2 is dropped on the liquid receiving bottom surface 12 of the receiving pan 3. In the second stage at the start of the application, when the receiving pan 3 is moved and retracted, the curtain film 2 is once cut at the shaft portion of the chute plate 4. The third stage is Figure 3.
The chute plate 4 moves under the curtain film 2 while forming a solid-liquid interface as shown in FIG. The fourth stage is FIG.
As shown in (c), the curtain film 2 is brought into contact with the web 11, and the start of coating is completed. With the curtain coating device of the present invention, the liquid on the liquid receiving bottom surface 12 does not spill out of the receiving pan 3 by the stopper 13. Further, the coating liquid on the chute plate 4 is also collected on the liquid receiving bottom surface 12 because the chute plate 4 has an inclination, does not spill out of the receiving pan 3, and does not form an excessively coated portion.
【0033】本発明においては上記のような作用が基盤
となっており、本発明では図4(a)の様に、塗布停止
時の受けパン3の位置は、カーテン膜2が液受底面12
内へ直接流下する位置にあることが必要である。シュー
ト板4の軸部によって、一旦カーテン膜2を切断し、シ
ュート板4で均一で安定なカーテン落下部を形成して、
塗布過剰部を抑制する為、塗布開始時の第一段階とし
て、カーテン膜2が液受底面12内へ流下していなけれ
ばならないのである。In the present invention, the above-described operation is the basis. In the present invention, as shown in FIG.
It is necessary to be in a position where it flows directly into the inside. The curtain film 2 is once cut by the shaft portion of the chute plate 4, and a uniform and stable curtain drop portion is formed on the chute plate 4.
In order to suppress the excessive coating, the curtain film 2 must flow down into the liquid receiving bottom surface 12 as the first stage at the start of coating.
【0034】本発明では塗布開始停止を行う為に、受け
パン3をウェブ11の走行方向へ移動させる時に、シュ
ート板4の先端がウェブ11に接触状態でカーテン膜を
切断する。カーテン膜2はシュート板4上から受けパン
3の液受底面12上に落下するため塗布過剰部の形成は
起こらない。In the present invention, when the receiving pan 3 is moved in the running direction of the web 11 in order to start and stop the coating, the curtain film is cut while the tip of the chute plate 4 is in contact with the web 11. Since the curtain film 2 falls onto the liquid receiving bottom surface 12 of the receiving pan 3 from the chute plate 4, the formation of an excessively applied portion does not occur.
【0035】図1に示すように、カーテン落下位置の後
方のウェブ11の裏側にウェブ支持板19を設けてウェ
ブ11の裏面と接触させ、ロール7、8間のウェブ11
のバタツキを抑制することによりウェブ11の連続走行
が安定し、カーテン膜2との衝突が安定し均一な塗布層
が得られるで好ましい。また、該ウェブ支持板19を設
けることにより連続走行に伴ってウェブ11の裏面に同
伴する空気流を遮断することもでき、カーテン膜落下位
置の両サイドの空気流の乱れを防止することができる。
ウェブ支持板19は板状の部材とウェブ11の接触部を
パイプ状、円柱または曲率半径を有する部材により構成
するもので、ウェブ11裏面を傷つけないようにするこ
とが好ましい。As shown in FIG. 1, a web support plate 19 is provided on the back side of the web 11 behind the curtain dropping position and is brought into contact with the back side of the web 11, so that the web 11 between the rolls 7 and 8 is provided.
Is preferable because the continuous running of the web 11 is stabilized, the collision with the curtain film 2 is stabilized, and a uniform coating layer is obtained. Further, by providing the web support plate 19, it is possible to shut off the air flow accompanying the back surface of the web 11 during continuous running, and it is possible to prevent the air flow on both sides of the curtain film falling position from being disturbed. .
The web support plate 19 forms a contact portion between the plate-shaped member and the web 11 with a pipe, a column, or a member having a radius of curvature, and preferably does not damage the back surface of the web 11.
【0036】図5は、本発明の羽根付ドライエッジ20
を示すもので、連続走行するウェブ11の両側にそれぞ
れ設けられる。羽根付ドライエッジ20は昇降装置21
を有し、両昇降装置21はカーテンヘッド1の左右に取
付られている。ドライエッジはウェブ11の両サイドを
下方に押えて、ウェブ11両サイドのカーテン膜2の塗
布過剰をなくすためであり、そのドライエッジの下部先
端に羽根が取り付けるのは、ウェブ11の両サイドの空
気流を遮断するためでる。FIG. 5 shows the bladed dry edge 20 of the present invention.
Are provided on both sides of the continuously running web 11, respectively. The dry edge 20 with blades is a lifting device 21
The two lifting devices 21 are attached to the left and right of the curtain head 1. The dry edge presses down on both sides of the web 11 so as to eliminate excessive application of the curtain film 2 on both sides of the web 11, and the blades are attached to the lower end of the dry edge only on both sides of the web 11. This is to shut off the air flow.
【0037】本発明のカーテン塗布装置及び塗布方法に
おけるカーテンヘッド1は特に限定されず、図1に示さ
れる様なスロットタイプ、図7に示される様なスライド
タイプ等の全てのカーテンヘッドに対し、塗布過剰部を
抑制する効果を発揮する。また、本発明においては、ウ
ェブ3とカーテン膜2との接触部、即ち塗布部は、種々
多様な塗布部に対して適用可能であり、図1に示すよう
なロール7、8間に支持されたウェブ上は勿論のこと、
図7に示すようなバックアップロール23上に支持され
たウェブ上であろうとも塗布過剰部を抑制する効果を発
揮する。しかも、カーテン膜2がウェブ3の幅を超えて
広く、ウェブ巾方向全巾にわたり塗布部が存在する場合
や、ウェブ巾よりもカーテン膜が狭く、ウェブ巾方向の
両端にカーテン膜が塗布されない場合についても同様に
塗布過剰部を抑制する効果を発揮する。The curtain head 1 in the curtain coating apparatus and the coating method of the present invention is not particularly limited, and can be applied to all curtain heads such as a slot type as shown in FIG. 1 and a slide type as shown in FIG. Exhibits the effect of suppressing excess parts. Further, in the present invention, a contact portion between the web 3 and the curtain film 2, that is, a coating portion is applicable to various coating portions, and is supported between the rolls 7 and 8 as shown in FIG. Of course on the web,
Even if the web is supported on the backup roll 23 as shown in FIG. Moreover, when the curtain film 2 is wider than the width of the web 3 and the coating portion exists over the entire width in the web width, or when the curtain film is narrower than the web width and the curtain film is not applied to both ends in the web width direction. Also exerts an effect of suppressing an excessively applied portion.
【0038】本発明の塗布開始時にカーテン膜2下をシ
ュート板4が通過する間の受けパン3が移動する速度
は、12m/min〜400m/min程度が、良好な
塗布開始結果を得易い。The speed at which the receiving pan 3 moves while the chute plate 4 passes under the curtain film 2 at the start of coating according to the present invention is preferably about 12 m / min to 400 m / min.
【0039】次に本発明で使用される塗布液、ウェブに
関して説明する。また、塗布時の塗布速度、塗布液供給
量に関しても説明を加える。Next, the coating liquid and the web used in the present invention will be described. In addition, the application speed and the application liquid supply amount at the time of application will be described.
【0040】本発明において、塗布液とは、写真乳剤液
として、ゼラチン水溶液中にハロゲン化銀を分散せしめ
たもの、磁性体塗布液として、水あるいは有機溶剤中に
磁性体粒子を分散せしめたもの、感熱発色体塗布液とし
て、発色剤と顕色剤を分散せしめたもの、感圧発色体と
して、発色剤あるいは顕色剤を含むマイクロカプセルを
分散せしめたもの、顔料塗被紙塗布液として、無機ある
いは有機顔料を分散せしめたものなど、固形分濃度など
に関係なく、カーテン塗布を行うことが可能な塗布液で
あれば、制限なく用いることができるが、塗布液の粘度
についてはB型粘度が10cps〜1000cpsの範
囲の塗布液が好ましい。In the present invention, the coating solution is a photographic emulsion solution in which silver halide is dispersed in an aqueous gelatin solution, and a magnetic material coating solution in which magnetic particles are dispersed in water or an organic solvent. As a thermosensitive coloring material coating liquid, a color developing agent and a developer dispersed therein, as a pressure-sensitive coloring material, a microcapsule containing a coloring agent or a developing agent dispersed therein, as a pigment coated paper coating liquid, Any coating liquid capable of performing curtain coating, such as a dispersion of inorganic or organic pigments, irrespective of the solid content concentration, can be used without any limitation. Is preferably in the range of 10 cps to 1000 cps.
【0041】本発明で使用されるウェブとしては、一般
に使用される上質紙、中質紙、更紙、マシンコート紙、
アート紙、キャストコート紙、合成紙、レジンコーテッ
ド紙、プラスティックフィルム、金属板、ゴム板、天然
あるいは合成繊維で織られた布等を含む。Examples of the web used in the present invention include generally used high-quality paper, medium-quality paper, paper-changed paper, machine-coated paper,
Art paper, cast coated paper, synthetic paper, resin coated paper, plastic film, metal plate, rubber plate, cloth woven with natural or synthetic fibers, and the like are included.
【0042】塗布速度に関しては、通常のカーテン塗布
を行うことができる条件範囲内であれば、特に本発明の
効果を低下させるものではないが、おおよそ15m/m
in〜1500m/minの範囲が好ましい。一方、ウ
ェブに塗布される単位時間、単位巾あたりの液量、即ち
流量に関しても通常のカーテン塗布条件範囲内であれ
ば、特に限定されないが、おおむね4l/min/m〜
20l/min/mの範囲が好ましい。With respect to the coating speed, the effect of the present invention is not particularly reduced as long as it is within a condition range in which ordinary curtain coating can be performed, but it is approximately 15 m / m.
The range of in to 1500 m / min is preferable. On the other hand, the liquid amount per unit time and unit width applied to the web, that is, the flow rate is not particularly limited as long as it is within the range of ordinary curtain coating conditions, but is approximately 4 l / min / m or more.
A range of 20 l / min / m is preferred.
【0043】[0043]
【発明の効果】本発明は、カーテン膜を受容する受けパ
ン先端にシュート板取付、シュート板の先端をウェブと
接触状態で移動させ、また、カーテン膜落下位置後方の
ウェブ裏面にウェブ支持板を設けてウェブ接触させ、更
にウェブ両側に羽根付ドライエッジが塗布作業中に接触
させるているので、塗布開始及び塗布停止に伴い生じる
塗布量過剰部を抑制すると同時に塗布作業中にウェブ走
行に伴って同伴するウェブ表裏及びサイドの空気流を遮
断し、更に走行ウェブのバタツキを防止でき、安定した
カーテン膜の均一塗布が可能で、塗布装置の汚染を起こ
さず、品質欠陥の発生を抑制することが出来る効果を有
する。According to the present invention, the chute plate is attached to the tip of the receiving pan for receiving the curtain film, the tip of the chute plate is moved in contact with the web, and the web support plate is attached to the back of the web behind the curtain film drop position. Provided and brought into contact with the web, and furthermore, the dry edges with blades on both sides of the web are brought into contact during the coating operation. It shuts off the air flow between the front and back and side of the accompanying web, prevents flapping of the running web, enables stable and uniform coating of the curtain film, does not cause contamination of the coating device, and suppresses the occurrence of quality defects. Has the effect that can be.
【図1】本発明の塗布開始前の状態を示す塗布装置の概
略図。FIG. 1 is a schematic view of a coating apparatus showing a state before the start of coating according to the present invention.
【図2】本発明の塗布作業中の状態を示す塗布装置の概
略図。FIG. 2 is a schematic view of a coating apparatus showing a state during a coating operation of the present invention.
【図3】本発明の図1のA部の拡大概略図。FIG. 3 is an enlarged schematic view of a portion A in FIG. 1 of the present invention.
【図4】本発明の塗布開始時の状態を示す概略図。FIG. 4 is a schematic diagram showing a state at the start of coating according to the present invention.
【図5】本発明のドライエッジの概略図。FIG. 5 is a schematic view of a dry edge according to the present invention.
【図6】従来の塗布装置を示す概略図。FIG. 6 is a schematic view showing a conventional coating apparatus.
【図7】従来の他の塗布装置に用いる受けパンの概略
図。FIG. 7 is a schematic view of a receiving pan used in another conventional coating apparatus.
【図8】従来の塗布装置に用いる液受け板の概略図。FIG. 8 is a schematic view of a liquid receiving plate used in a conventional coating apparatus.
【図9】従来の塗布装置に用いる液受け板の概略図。FIG. 9 is a schematic view of a liquid receiving plate used in a conventional coating apparatus.
1 カーテンヘッド 2 カーテン膜 3 受けパン 4 シュート板 5 液流出口 6 塗液回収槽 7、8 ロール 9 給液ポンプ 10 遮風板 11 ウェブ 12 液受底面 13 ストッパー 14 側壁 15 後部壁 16 軸 17 接触バー 18 カーテン膜落下位置(塗布部) 19 ウェブ支持板 20 羽根付きドライエッジ 21 昇降装置 22 エッジガイド 23 バックアップロール 24 液受け板 25 回収槽 26 受けパン 27、28 液受け板 29 くの字型堰板 DESCRIPTION OF SYMBOLS 1 Curtain head 2 Curtain film 3 Receiving pan 4 Chute plate 5 Liquid outlet 6 Coating liquid recovery tank 7, 8 Roll 9 Liquid supply pump 10 Wind shield plate 11 Web 12 Liquid receiving bottom surface 13 Stopper 14 Side wall 15 Rear wall 16 Axis 17 Contact Bar 18 Curtain film drop position (coating section) 19 Web support plate 20 Dry edge with blades 21 Lifting device 22 Edge guide 23 Backup roll 24 Liquid receiving plate 25 Collection tank 26 Receiving pan 27, 28 Liquid receiving plate 29 Circular weir Board
Claims (12)
り落下するカーテン膜を衝突させて塗布を行なうカーテ
ン塗布装置において、カーテンヘッドと走行するウェブ
の間に、塗布開始前にカーテン膜を回収するための受け
パンを配置し、受けパンのウェブ走行側先端にはシュー
ト板がその先端をウェブと接触可能な状態で取付けら
れ、シュート板の先端がウェブに接触状態でカーテン膜
落下位置の前後に移動し、塗布作業中はシュート板の先
端をカーテン膜落下位置の後方でウェブに接触した状態
で待機させ、カーテン膜をウェブに塗布することを特徴
とするカーテン塗布装置。1. A curtain coating apparatus for performing coating by colliding a curtain film falling from a curtain head with a continuously running web to collect the curtain film between the curtain head and the running web before starting the coating. A receiving pan is arranged, and a chute plate is attached to the end of the receiving pan on the web running side so that the tip can contact the web, and the tip of the chute plate moves back and forth with respect to the curtain film drop position in contact with the web. And a curtain coating device for coating the curtain film on the web by holding the end of the chute plate in contact with the web behind the curtain film drop position during the coating operation.
ーテン膜落下位置の後方10〜200mmの位置にある
請求項1記載のカーテン塗布装置。2. The curtain coating apparatus according to claim 1, wherein the position of the tip of the chute plate during the coating operation is 10 to 200 mm behind the curtain film falling position.
向き角で、シュート板先端がウェブに接触する請求項1
記載のカーテン塗布装置。3. The chute plate has an upward angle of 2 ° or more with respect to the horizontal, and the tip of the chute plate contacts the web.
The curtain coating apparatus according to the above.
り落下するカーテン膜を衝突させて塗布を行なうカーテ
ン塗布方法において、カーテンヘッドと走行するウェブ
の間に、塗布開始前にカーテン膜を回収するための受け
パンを配置し、受けパンのウェブ走行側先端にシュート
板を取付け、塗布開始又は停止時にシュート板の先端を
ウェブに接触状態でカーテン膜落下位置の前後に移動さ
せ、塗布作業中にはシュート板の先端をカーテン膜落下
位置の後方でウェブに接触した状態で待機させ、カーテ
ン膜をウェブに塗布することを特徴とするカーテン塗布
方法。4. A curtain coating method in which a curtain film falling from a curtain head collides with a continuously running web to perform coating, wherein the curtain film is collected between the curtain head and the running web before the start of coating. A receiving pan is arranged, a chute plate is attached to the end of the receiving pan on the web running side, and the tip of the chute plate is moved in contact with the web before and after the curtain film drop position at the start or stop of coating, and a chute is applied during coating operation A curtain coating method comprising: holding a leading end of a plate in contact with a web behind a curtain film drop position, and applying the curtain film to the web.
ーテン膜落下位置の後方10〜200mmの位置にある
請求項4記載のカーテン塗布方法。5. The curtain coating method according to claim 4, wherein the tip of the chute plate during the coating operation is located 10 to 200 mm behind the curtain film falling position.
向き角で、シュート板先端がウェブに接触する請求項4
記載のカーテン塗布方法。6. The chute plate has an upward angle of 2 ° or more with respect to the horizontal, and the tip of the chute plate contacts the web.
The curtain coating method according to the above.
り落下するカーテン膜を衝突させて塗布を行なうカーテ
ン塗布装置において、カーテンヘッドと走行するウェブ
の間に、塗布開始前にカーテン膜を回収するための受け
パンを配置し、受けパンのウェブ走行側先端にはシュー
ト板がその先端をウェブと接触可能な状態で取付けら
れ、シュート板の先端がウェブに接触状態でカーテン膜
落下位置の前後に移動し、塗布作業中はシュート板の先
端をカーテン膜落下位置の後方でウェブに接触した状態
で待機させ、カーテン膜落下位置後方のウェブ裏側にウ
ェブ支持板を設けて、カーテン膜をウェブに塗布するこ
とを特徴とするカーテン塗布装置。7. A curtain coating apparatus for performing coating by causing a curtain film falling from a curtain head to collide with a continuously running web to collect the curtain film between the curtain head and the running web before starting the coating. A receiving pan is arranged, and a chute plate is attached to the end of the receiving pan on the web running side so that the tip can contact the web, and the tip of the chute plate moves back and forth with respect to the curtain film drop position in contact with the web. During the coating operation, the tip of the chute plate is kept in contact with the web behind the curtain film dropping position, and the web support plate is provided on the back side of the web behind the curtain film dropping position to apply the curtain film to the web. Curtain coating device characterized by the above-mentioned.
ーテン膜落下位置の後方10〜200mmの位置にあ
り、かつ、シュート板が水平に対して2°以上の上向き
角で、シュート板先端がウェブに接触する請求項7記載
のカーテン塗布装置。8. The position of the tip of the chute plate during the coating operation is 10 to 200 mm behind the curtain film drop position, the chute plate is at an upward angle of 2 ° or more with respect to the horizontal, and the tip of the chute plate is The curtain coating device according to claim 7, which is in contact with the web.
り落下するカーテン膜を衝突させて塗布を行なうカーテ
ン塗布装置において、カーテンヘッドと走行するウェブ
の間に、塗布開始前にカーテン膜を回収するための受け
パンを配置し、受けパンのウェブ走行側先端にはシュー
ト板がその先端をウェブと接触可能な状態で取付けら
れ、シュート板の先端がウェブに接触状態でカーテン膜
落下位置の前後に移動し、塗布作業中はシュート板の先
端をカーテン膜落下位置の後方でウェブに接触した状態
で待機させ、受けパンのカーテン膜落下位置からの後退
に合わせて、カーテンヘッドの正面両サイドに昇降可能
に取り付けた羽根付きドライエッジを下降させ、カーテ
ン膜をウェブに塗布することを特徴とするカーテン塗布
装置。9. A curtain coating apparatus for performing coating by causing a curtain film falling from a curtain head to collide with a continuously running web to collect the curtain film between the curtain head and the running web before starting the coating. A receiving pan is arranged, and a chute plate is attached to the end of the receiving pan on the web running side so that the tip can contact the web, and the tip of the chute plate moves back and forth with respect to the curtain film drop position in contact with the web. During the coating operation, the tip of the chute plate is made to stand by in contact with the web behind the curtain film drop position, and can be raised and lowered on both front sides of the curtain head according to the retreat of the receiving pan from the curtain film drop position. A curtain coating apparatus characterized by lowering the attached dry edge with blades and applying a curtain film to a web.
カーテン膜落下位置の後方10〜200mmの位置にあ
り、かつ、シュート板が水平に対して2°以上の上向き
角で、シュート板先端がウェブに接触する請求項9記載
のカーテン塗布装置。10. The position of the tip of the chute plate during the coating operation is 10 to 200 mm behind the curtain film dropping position, the chute plate is at an upward angle of 2 ° or more with respect to the horizontal, and the tip of the chute plate is The curtain coating device according to claim 9, wherein the curtain coating device contacts the web.
より落下するカーテン膜を衝突させて塗布を行なうカー
テン塗布装置において、カーテンヘッドと走行するウェ
ブの間に、塗布開始前にカーテン膜を回収するための受
けパンを配置し、受けパンのウェブ走行側先端にはシュ
ート板がその先端をウェブと接触可能な状態で取付けら
れ、シュート板の先端がウェブに接触状態でカーテン膜
落下位置の前後に移動し、塗布作業中はシュート板の先
端をカーテン膜落下位置の後方でウェブに接触した状態
で待機させ、カーテン膜落下位置後方のウェブ裏側にウ
ェブ支持板を設け、更に、受けパンのカーテン膜落下位
置からの後退に合わせてカーテンヘッドの正面両サイド
に昇降可能に取り付けた羽根付きドライエッジを下降さ
せ、カーテン膜をウェブに塗布することを特徴とするカ
ーテン塗布装置。11. A curtain coating apparatus for performing coating by causing a curtain film falling from a curtain head to collide with a continuously running web to collect the curtain film between the curtain head and the running web before starting the coating. A receiving pan is arranged, and a chute plate is attached to the end of the receiving pan on the web running side so that the tip can contact the web, and the tip of the chute plate moves back and forth with respect to the curtain film drop position in contact with the web. During the coating operation, the tip of the chute plate is made to stand by in contact with the web behind the curtain film drop position, a web support plate is provided on the back side of the web behind the curtain film drop position, and further, the curtain film drop position of the receiving pan When the curtain is retracted, the dry edge with the wings attached to the front and both sides of the curtain head so that it can move up and down is lowered, and the curtain film is A curtain coating apparatus characterized in that the coating is performed on a web.
カーテン膜落下位置の後方10〜200mmの位置にあ
り、かつ、シュート板が水平に対して2°以上の上向き
角で、シュート板先端がウェブに接触する請求項11記
載のカーテン塗布装置。12. The position of the tip of the chute plate during the coating operation is 10 to 200 mm behind the curtain film dropping position, the chute plate has an upward angle of 2 ° or more with respect to the horizontal, and the tip of the chute plate is The curtain coating device according to claim 11, which contacts the web.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13869597A JP3563560B2 (en) | 1997-05-28 | 1997-05-28 | Curtain coating device and coating method |
DE1998123686 DE19823686B4 (en) | 1997-05-28 | 1998-05-27 | Curtain casting device and curtain coating process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13869597A JP3563560B2 (en) | 1997-05-28 | 1997-05-28 | Curtain coating device and coating method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10323604A true JPH10323604A (en) | 1998-12-08 |
JP3563560B2 JP3563560B2 (en) | 2004-09-08 |
Family
ID=15227968
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13869597A Expired - Lifetime JP3563560B2 (en) | 1997-05-28 | 1997-05-28 | Curtain coating device and coating method |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP3563560B2 (en) |
DE (1) | DE19823686B4 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006214075A (en) * | 2004-12-28 | 2006-08-17 | Voith Paper Patent Gmbh | Application apparatus |
US7669549B2 (en) * | 2003-12-18 | 2010-03-02 | Voith Paper Patent Gmbh | Machine for single sided or double sided application of a liquid or viscous coating medium onto the surface of a moving material web, and associated operating method |
US8627781B2 (en) | 2009-03-30 | 2014-01-14 | Toyota Jidosha Kabushiki Kaisha | Coating die and coating apparatus comprising the same |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10345813A1 (en) * | 2003-09-30 | 2005-04-14 | Voith Paper Patent Gmbh | drip tray |
DE10349122A1 (en) * | 2003-10-22 | 2005-05-25 | Voith Paper Patent Gmbh | System for duplex coating of continuous feed material especially paper or card with sequential coating on sloping feeds an with the feed turned over between the coating processes |
DE10349120A1 (en) * | 2003-10-22 | 2005-05-25 | Voith Paper Patent Gmbh | System for continuous coating of material strip with a liquid or viscous product has a collecting trough for excess fluid at the start and end of the process and with active removal of the fluid from the trough |
DE10349117A1 (en) | 2003-10-22 | 2005-05-25 | Voith Paper Patent Gmbh | Machine for applying a liquid or pasty application medium to the surface of a moving material web |
DE10359122A1 (en) * | 2003-12-17 | 2005-07-14 | Voith Paper Patent Gmbh | applicator |
DE10359117A1 (en) * | 2003-12-17 | 2005-07-28 | Voith Paper Patent Gmbh | Curtain applicator unit |
DE102004023575A1 (en) * | 2004-05-13 | 2005-12-15 | Voith Paper Patent Gmbh | Device for applying one or both sides of at least one liquid or pasty application medium to a running surface |
DE102006006157A1 (en) * | 2006-02-10 | 2007-08-16 | Voith Patent Gmbh | Curtain coater |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3508947A (en) * | 1968-06-03 | 1970-04-28 | Eastman Kodak Co | Method for simultaneously applying a plurality of coated layers by forming a stable multilayer free-falling vertical curtain |
DE2540570A1 (en) * | 1975-09-11 | 1977-03-17 | Brueckner Apparatebau Gmbh | DEVICE FOR APPLYING A LIQUID FILM ON A CONTINUOUSLY TRANSPORTED, WIDE-GUIDED TRACK |
DE3241831A1 (en) * | 1982-11-12 | 1984-05-17 | Agfa-Gevaert Ag, 5090 Leverkusen | Process and apparatus for producing the width or strip width of coatings on lengths of material |
US4851268A (en) * | 1988-01-29 | 1989-07-25 | Eastman Kodak Company | Curtain coating start-up method and apparatus |
JP2562941B2 (en) * | 1988-06-02 | 1996-12-11 | 富士写真フイルム株式会社 | Coating device |
JPH0394863A (en) * | 1989-09-05 | 1991-04-19 | Konica Corp | Coating method |
JP2520769B2 (en) * | 1990-06-28 | 1996-07-31 | 富士写真フイルム株式会社 | Carten coating method and device |
DE19500402A1 (en) * | 1995-01-09 | 1996-07-11 | Agfa Gevaert Ag | Pouring mechanism coating passing web, using curtain principle |
JP3549075B2 (en) * | 1995-06-02 | 2004-08-04 | 三菱製紙株式会社 | Curtain coating apparatus and coating method |
-
1997
- 1997-05-28 JP JP13869597A patent/JP3563560B2/en not_active Expired - Lifetime
-
1998
- 1998-05-27 DE DE1998123686 patent/DE19823686B4/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7669549B2 (en) * | 2003-12-18 | 2010-03-02 | Voith Paper Patent Gmbh | Machine for single sided or double sided application of a liquid or viscous coating medium onto the surface of a moving material web, and associated operating method |
US7709059B2 (en) * | 2003-12-18 | 2010-05-04 | Voith Patent Gmbh | Machine for single sided or double sided application of a liquid or viscous coating medium onto the surface of a moving material web, and associated operating method |
JP2006214075A (en) * | 2004-12-28 | 2006-08-17 | Voith Paper Patent Gmbh | Application apparatus |
JP4732890B2 (en) * | 2004-12-28 | 2011-07-27 | ボイス ペ−パ− パテント ゲ−エムベ−ハ− | Application device |
US8627781B2 (en) | 2009-03-30 | 2014-01-14 | Toyota Jidosha Kabushiki Kaisha | Coating die and coating apparatus comprising the same |
Also Published As
Publication number | Publication date |
---|---|
DE19823686B4 (en) | 2005-12-15 |
DE19823686A1 (en) | 1999-01-07 |
JP3563560B2 (en) | 2004-09-08 |
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