JPH0985157A - Separating, discharging and clamping device for cylindrical base material and separating, discharging and clamping method - Google Patents

Separating, discharging and clamping device for cylindrical base material and separating, discharging and clamping method

Info

Publication number
JPH0985157A
JPH0985157A JP24455295A JP24455295A JPH0985157A JP H0985157 A JPH0985157 A JP H0985157A JP 24455295 A JP24455295 A JP 24455295A JP 24455295 A JP24455295 A JP 24455295A JP H0985157 A JPH0985157 A JP H0985157A
Authority
JP
Japan
Prior art keywords
base material
cylindrical base
coating
cylindrical
gripper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24455295A
Other languages
Japanese (ja)
Inventor
Akira Ohira
晃 大平
Junji Ujihara
淳二 氏原
Eiichi Kijima
栄一 木島
Hirohiko Seki
浩彦 関
Masanari Asano
真生 浅野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Konica Minolta Inc
Original Assignee
Konica Minolta Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Konica Minolta Inc filed Critical Konica Minolta Inc
Priority to JP24455295A priority Critical patent/JPH0985157A/en
Publication of JPH0985157A publication Critical patent/JPH0985157A/en
Pending legal-status Critical Current

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  • Coating Apparatus (AREA)
  • Photoreceptors In Electrophotography (AREA)

Abstract

PROBLEM TO BE SOLVED: To surely clamp and separate a photoreceptor drum without imparting damage and deformation thereto and to stably discharge and separate cylindrical base materials by using a separating, discharging and clamping device having attraction mechanisms consisting of clampers to attract and clamp the inside surfaces of the cylindrical base materials. SOLUTION: Three pieces of arm parts 621 project horizontally in part of an air cylinder 62. Hollow pipe members 65 slide movably back and forth in the hole parts within these arm parts 621. Attraction pads 66 which are formed to a semi-cylindrical shape and have small openings at the centers are fixed to the front ends of these pipe members 65. The pipe members 65 are rectilinearly movable in the radial direction of the arm parts 621 by driving means, not shown in Fig. The upper clampers 63 have the attraction mechanisms composed of the air cylinder 62, the arm parts 621, the pipe members 65 and the attraction pads 66. The lower clampers 64 have the similar attraction mechanism. The attraction pads 66 consist of soft elastic materials, such as engineering polymers and elastomers, and softly compress and part to and from the inside surface of the cylindrical base materials 1.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、垂直方向に縦列して搬
送される複数の円筒状基材に連続して感光膜塗布液を塗
布し、乾燥したのち、順次該円筒状基材を分離、排出す
る装置及び方法に関し、特に、電子写真用感光体の円筒
状基材における塗布乾燥後の分離排出把持装置及び方法
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention continuously applies a photosensitive film coating liquid to a plurality of cylindrical substrates conveyed in a vertical direction, and after drying, the cylindrical substrates are sequentially separated. The present invention relates to a discharging device and method, and more particularly to a separating discharging gripping device and method after coating and drying on a cylindrical substrate of an electrophotographic photoreceptor.

【0002】[0002]

【従来の技術】エンドレスに形成された連続面を有する
円筒状基材の外面上への薄膜で均一な塗布に関連してス
プレー塗布法、浸漬塗布法、ブレード塗布法、ロール塗
布法等の種々の方法が検討されている。特に電子写真感
光体ドラムのような薄膜で均一な塗布については生産性
の優れた塗布装置を開発すべく検討されている。しかし
ながら、従来のエンドレスに形成された連続面を有する
円筒状基材への塗布装置及び塗布方法においては、均一
な塗膜が得られなかったり、生産性が悪い等の短所があ
った。
2. Description of the Related Art Various methods such as spray coating, dip coating, blade coating, roll coating, etc. are used in connection with thin and uniform coating on the outer surface of a cylindrical substrate having a continuous surface formed endlessly. Methods are being considered. In particular, a thin and uniform coating such as an electrophotographic photosensitive drum is being studied to develop a coating apparatus having excellent productivity. However, the conventional coating apparatus and coating method for a cylindrical substrate having a continuous surface formed endlessly have disadvantages such as a failure to obtain a uniform coating film and poor productivity.

【0003】スプレー塗布法では、スプレーガンより噴
出した塗布液滴が該エンドレスに形成された連続面を有
する円筒状基材の外周面上に到達するまでに溶媒が蒸発
するために塗布液滴の固形分濃度が上昇してしまい、そ
れにともない塗布液滴の粘度上昇が起って液滴が面に到
達したとき、液滴が面上を充分に広がらないために、或
いは乾燥固化してしまった粒子が表面に付着するため
に、塗布表面の平滑性の良いものがえられない。また、
該連続面を有する円筒状基材への液滴の到達率が100
%でなく塗布液のロスがあったり、部分的にも不均一で
あるため、膜厚コントロールが非常に困難である。更
に、高分子溶液等では糸引きを起こす事があるため、使
用する溶媒及び樹脂に制限がある。
In the spray coating method, the solvent evaporates before the coating droplet ejected from the spray gun reaches the outer peripheral surface of the endlessly formed cylindrical substrate having a continuous surface. When the solid concentration increased, and the viscosity of the applied droplets increased accordingly, and the droplets reached the surface, the droplets did not spread sufficiently on the surface, or dried and solidified. Since the particles adhere to the surface, a product having good smoothness on the coated surface cannot be obtained. Also,
The arrival rate of droplets on the cylindrical substrate having the continuous surface is 100
%, There is a loss of the coating liquid, and there is partial non-uniformity, so it is very difficult to control the film thickness. Furthermore, since a polymer solution or the like may cause stringing, there are restrictions on the solvent and resin used.

【0004】ブレード塗布法、ロール塗布法は例えば円
筒状基材の長さ方向にブレード若しくはロールを配置
し、該円筒状基材を回転させて塗布を行い円筒状基材を
1回転させたのち、ブレード若しくはロールを後退させ
るものである。しかしながらブレード若しくはロールを
後退させる際、塗布液の粘性により、塗布膜厚の一部に
他の部分より厚い部分が生じ、均一な塗膜が得られない
欠点がある。
In the blade coating method and the roll coating method, for example, a blade or a roll is arranged in the longitudinal direction of a cylindrical substrate, the cylindrical substrate is rotated to perform coating, and the cylindrical substrate is rotated once. , Blades or rolls are retracted. However, when the blade or the roll is retracted, there is a disadvantage that a portion of the coating film thickness is thicker than other portions due to the viscosity of the coating solution, and a uniform coating film cannot be obtained.

【0005】浸漬塗布法は、上記におけるような塗布液
表面の平滑性、塗布膜の均一性の悪い点は改良される。
[0005] The dip coating method improves the above-mentioned problems of poor surface smoothness of the coating solution and uniformity of the coating film.

【0006】しかし、塗布膜厚の制御が塗布液物性例え
ば粘度、表面張力、密度、温度等と塗布速度に支配さ
れ、塗布液物性の調整が非常に重要となる。また塗布速
度も低いし、塗布液槽を満たすためにはある一定量以上
の液量が必要である。更に重層する場合、下層成分が溶
け出し塗布液槽が汚染されやすい等の欠点がある。
However, the control of the coating film thickness is governed by the properties of the coating liquid, such as viscosity, surface tension, density, temperature, etc., and the coating speed, and the adjustment of the physical properties of the coating liquid is very important. In addition, the coating speed is low, and a certain amount or more of liquid is required to fill the coating liquid tank. Further, when layers are formed, there is a drawback that the lower layer components are dissolved and the coating solution tank is easily contaminated.

【0007】そこで特開昭58−189061号公報に
記載の如く円形量規制型塗布装置(この中にはスライド
ホッパー型塗布装置が含まれる)が開発された。このス
ライドホッパー型塗布装置はエンドレスに形成された連
続周面を有する円筒状基材を連続的にその長手方向に移
動させながら、その周囲を環状に取り囲み、円筒状基材
の外周面に対して塗布液を塗布するものであって、更に
この塗布装置は環状の塗布液溜まり室と、この塗布液溜
まり室内の一部に対して外部から塗布液を供給する供給
口と、前記塗布液溜まり室の内方に開口する塗布液分配
スリットとを有し、このスリットから流出した塗布液を
斜め下方に傾斜する塗布液スライド面上に流下させ、塗
布液スライド面の下端のホッパー塗布面と円筒状基材と
の僅かな間隙部分にビードを形成し、円筒状基材の移動
に伴ってその外周面に塗布するものである。このスライ
ドホッパー型塗布装置を用いることにより、少ない液量
で塗布でき、塗布液が汚染されず、生産性の高い、膜厚
制御の容易な塗布が可能となった。
[0007] Therefore, as disclosed in Japanese Patent Application Laid-Open No. 58-189061, a circular amount-regulated type coating apparatus (including a slide hopper type coating apparatus) has been developed. This slide hopper type coating device continuously moves a cylindrical base material having a continuous peripheral surface formed endlessly in the longitudinal direction and surrounds the circumference thereof in an annular shape, with respect to the outer peripheral surface of the cylindrical base material. This coating device applies a coating liquid, and the coating device further comprises an annular coating liquid reservoir chamber, a supply port for supplying the coating liquid from outside to a part of the coating liquid reservoir chamber, and the coating liquid reservoir chamber. A coating liquid distribution slit opening inwardly of the coating liquid, and the coating liquid flowing out from this slit is made to flow down onto a coating liquid slide surface that is inclined obliquely downward, and a hopper coating surface at the lower end of the coating liquid slide surface and a cylindrical shape A bead is formed in a slight gap with the base material and is applied to the outer peripheral surface of the base material as the cylindrical base material moves. By using this slide hopper type coating apparatus, coating can be performed with a small amount of liquid, the coating liquid is not contaminated, and the coating with high productivity and easy control of the film thickness can be performed.

【0008】感光体の円筒形基材(以下、基体ドラムと
も称す)を連続状態で塗布、乾燥する場合、該基体ドラ
ムがその端面をつき合わせて個別に積み重ねられている
状態で、その表面に塗布を行い乾燥まで行うと、重ねら
れた基体ドラムが、乾燥塗布膜により連結された状態と
なり、容易に分離できない。
When a cylindrical base material (hereinafter also referred to as a base drum) of a photoconductor is continuously applied and dried, the base drums are stacked individually with their end faces abutted on each other. When coating and drying are performed, the stacked substrate drums are in a state of being connected by the dry coating film, and cannot be easily separated.

【0009】即ち、塗布直後に該基体ドラムを分離する
手段もあるが、このような手段を用いることは塗布液が
即乾性の場合及び早く塗布膜の流下を停止させる(以
下、セットと呼ぶ)為に乾燥を通したい場合には不適当
である。また、未乾燥の基体ドラムを分離すると、液膜
が発散したり、糸引き状態を生じて、反って周囲を汚染
させてしまう。
That is, although there is a means for separating the substrate drum immediately after coating, the use of such means stops the flow of the coating film when the coating liquid is quick-drying or quickly (hereinafter referred to as a set). Therefore, it is unsuitable when desiring to pass through drying. Further, when the undried base drum is separated, the liquid film is diverged or a stringing state occurs, which warps and contaminates the surroundings.

【0010】また、スペーサーを介して基体ドラムを載
み重ねた方式にて塗布、分離を行う技術が、特開昭61
−120662号、同61−120663号、同61−
120664号の各公報に示されているが、分離手段で
振動を発生させると連続塗布を行っている下方基体ドラ
ムを介して振動が伝わり塗布時の塗布膜偏差が増大す
る。
Further, a technique of coating and separating by a method of stacking substrate drums with a spacer interposed therebetween is disclosed in Japanese Patent Laid-Open No. Sho 61-61.
-120662, 61-120663, 61-
As disclosed in JP-A-120664, when vibration is generated by the separating means, the vibration is transmitted through the lower substrate drum that is performing continuous coating, and the deviation of the coating film during coating increases.

【0011】[0011]

【発明が解決しようとする課題】このように、感光剤塗
布液塗布直後の基体ドラムは塗布液が流下するため、均
一に塗られた塗布膜はすぐに乾燥工程に入れ塗布膜をセ
ットする方が圧倒的に良い。
As described above, since the coating liquid flows down on the substrate drum immediately after the coating of the photosensitizer coating liquid, the uniformly coated coating film is immediately put into the drying step to set the coating film. Is overwhelmingly good.

【0012】しかし、塗布膜により基体ドラムが連結さ
れてしまった場合、基体ドラム進行方向に隣接する他の
基体ドラムより、速い速度で引離す手段を用いるとその
隣接する下の基体ドラムまで引き上げてしまうような欠
点があった。
However, when the base drum is connected by the coating film, if a means for separating the base drum at a faster speed than the other base drum adjacent in the moving direction of the base drum is used, the base drum can be pulled up to the base drum below the adjacent base drum. There was a shortcoming.

【0013】また、被分離基体ドラムに振動を与えた
り、チャックで該基体ドラムを掴んで軸方向を変えたり
する方法では、下方で塗布中の塗布膜厚に偏差を与えた
り、振動で基体ドラムがずれたり倒れたりして、安定し
た生産を行うことが難しい。
Further, in the method in which the substrate drum to be separated is vibrated or the substrate drum is gripped by a chuck to change the axial direction, a deviation is given to the coating film thickness during coating below, or the substrate drum is vibrated by vibration. It is difficult to achieve stable production due to slipping or falling.

【0014】塗布直後に乾燥器を用いて塗布膜を早期に
セットする方法は前述の通り塗布膜に対しては大変有利
である。しかし塗布直後の基体ドラムを乾燥器等を用い
て積極的に乾燥を行なっても、塗布液の特性、必要膜厚
により分離設備の位置までに十分な乾燥が得られないケ
ースが発生する。指触レベルに達していない場合、ドラ
ム外側から直接保持することができず、分離回収が困難
であった。
The method of setting the coating film early using a dryer immediately after coating is very advantageous for the coating film as described above. However, even if the substrate drum immediately after coating is positively dried by using a dryer or the like, there are cases in which sufficient drying cannot be obtained up to the position of the separation equipment due to the characteristics of the coating liquid and the required film thickness. If the finger touch level was not reached, it could not be held directly from the outside of the drum, making separation and recovery difficult.

【0015】本発明はこのような問題点を解消して連続
塗布方法を用いても連続塗布された基体ドラムを下方に
積み重ねられた状態にしても、該基体ドラムやその塗布
部分に振動、位置ずれ等を発生することなく塗布済み感
光体ドラムの安定した分離回収動作がなされるようにす
ることを課題目的にすると共に、更に、生産効果がより
向上する方法を提供することも課題目的とする。
The present invention solves such a problem, and even when the continuous coating method is used or the continuously coated substrate drums are stacked below, the substrate drum and its coated portion are vibrated and positioned. It is an object of the present invention to provide a stable separation / collection operation of the coated photoconductor drum without causing a deviation or the like, and also to provide a method for further improving the production effect. .

【0016】即ち、本発明の第1の目的は、基体ドラ
ムに傷や変形を与えずに確実に把持分離ができ、基体
ドラムを把持する時の衝撃が下方の基体ドラムに伝達し
ない、隣接する基体ドラム間に塗布、乾燥した塗膜を
引き裂いて分離させる力が確実に円筒状基材間に伝達さ
れる、円筒状基材の分離排出把持装置及び方法を提供す
るものである。
That is, the first object of the present invention is that the base drum can be securely gripped and separated without being scratched or deformed, and the impact when gripping the base drum is not transmitted to the lower base drum. Provided is a device and method for separating and discharging a cylindrical base material, in which a force for tearing and separating a coated and dried coating film between base drums is surely transmitted between the cylindrical base materials.

【0017】本発明の第2の目的は、隣接する基体ド
ラム間に塗布、乾燥した塗膜を引き裂いて分離させると
きに、ポリマー粉や顔料粉等が飛散して円筒状基材に付
着するのを防止し、円筒状基材を分離する時に塗膜小
片が飛散して塗膜面へ再付着することがなく特に未乾燥
の塗膜に塗膜小片が付着したときの致命的な塗膜不良発
生を防止し像担持体の画像欠陥が生じない、黒ポチや
白ポチ等の画像欠陥が発生しない、円筒状基材の分離排
出把持装置及び方法を提供するものである。
A second object of the present invention is that polymer powder, pigment powder, etc. are scattered and adhere to a cylindrical substrate when a coating film that has been applied and dried between adjacent substrate drums is torn and separated. Prevents the coating film from scattering and reattaching to the coating surface when the cylindrical substrate is separated, which is fatal when the coating film is attached to an undried coating film. (EN) A device and method for separating and discharging a cylindrical base material, which prevent the occurrence of image defects on an image carrier and prevent image defects such as black spots and white spots from occurring.

【0018】本発明の第3の目的は、基体ドラムに傷
や変形を与えずに確実に把持分離ができ、隣接する基
体ドラム間に塗布、乾燥した塗膜を引き裂いて分離させ
る力が確実に円筒状基材間に伝達される、基体ドラム
を垂直に把持して排出できるから装置外のパレット上に
倒れることなく安定して載置することができる、円筒状
基材の分離排出把持装置及び方法を提供するものであ
る。
A third object of the present invention is to reliably grasp and separate the base drum without damaging or deforming the base drum, and to ensure the force for tearing and separating the coated or dried coating film between the adjacent base drums. A separating / discharging device for a cylindrical base material, which is transmitted between the cylindrical base materials and can hold and discharge the substrate drum vertically so that it can be stably placed on a pallet outside the apparatus without falling down, and It provides a method.

【0019】[0019]

【課題を解決するための手段】本発明の第1の目的は、
円筒状基材の筒軸を合わせて積み重ねられた前記円筒状
基材の外周面上に、垂直塗布装置により塗布液を連続的
に塗布、乾燥した後、把持装置により前記塗布済円筒状
基材の内面を把持しながら分離排出を行う円筒状基材の
分離排出装置において、前記分離排出把持装置は、円筒
状基材内面を吸着把持する把持子から成る吸着機構を有
することを特徴とする円筒状基材の分離排出把持装置及
び方法により達成される(請求項1、2の発明)。
SUMMARY OF THE INVENTION A first object of the present invention is to:
The coating liquid is continuously applied on the outer peripheral surface of the cylindrical base material stacked by aligning the cylinder axes of the cylindrical base material with a vertical coating device and dried, and then the coated cylindrical base material with a gripping device. In a separation and discharge device for a cylindrical base material that separates and discharges while gripping the inner surface of the cylinder, the separation and discharge gripping device has a suction mechanism including a gripper that suction-holds the inner surface of the cylindrical base material. And a method for separating and ejecting a sheet-shaped substrate (the invention of claims 1 and 2).

【0020】また、第2の目的は、円筒状基材の筒軸を
合わせて積み重ねられた前記円筒状基材の外周面上に、
垂直塗布装置により塗布液を連続的に塗布、乾燥した
後、把持装置により前記塗布済円筒状基材の内面を把持
しながら分離排出する円筒状基材の分離排出把持装置に
おいて、前記分離排出把持装置に吸気機構を備えたこと
を特徴とする分離排出把持装置及び方法により達成され
る(請求項3、4の発明)。
A second object is to arrange the cylindrical base materials on the outer peripheral surface of the cylindrical base materials, which are stacked with their cylinder axes aligned.
In a separation and gripping device for a cylindrical base material, the coating liquid is continuously applied and dried by a vertical coating device, and then separated and discharged while gripping the inner surface of the coated cylindrical base material by a gripping device. The present invention is achieved by a separation discharge gripping device and method characterized in that the device is provided with an intake mechanism (inventions of claims 3 and 4).

【0021】更に、第3の目的は、円筒状基材の筒軸を
合わせて積み重ねられた前記円筒状基材の外周面上に、
垂直塗布装置により塗布液を連続的に塗布、乾燥した
後、塗布済の前記円筒状基材の内面を把持する第1の把
持子と、前記円筒状基材の下方に隣接する円筒状基材の
内面を把持する第2の把持子とにより分離排出する円筒
状基材の分離排出把持装置において、前記第1の把持子
と前記第2の把持子とを異なる構造としたことを特徴と
する円筒状基材の分離排出把持装置及び方法により達成
される(請求項5、6の発明)。
Further, a third object is to arrange the cylindrical base materials on the outer peripheral surface of the cylindrical base materials, which are stacked with their cylinder axes aligned.
A first gripper that grips the inner surface of the coated cylindrical base material after continuously applying and drying the coating liquid by a vertical coating device, and a cylindrical base material that is adjacent to the lower side of the cylindrical base material. In a separation and gripping device for a cylindrical base material that separates and discharges by a second gripper that grips the inner surface of the first gripper, the first gripper and the second gripper have different structures. This is achieved by an apparatus and method for separating and discharging a cylindrical substrate (the invention of claims 5 and 6).

【0022】[0022]

【実施例】以下、図面を用いて本発明の一実施例を説明
する。図1は本発明による連続塗布装置の全体構成を示
す斜視図である。図において、10は円筒状基材1を塗
布手段の垂直下方の所定位置に供給して上方に押し上げ
る供給手段、20は供給された円筒状基材1の外周面を
把持して筒軸を合わせて積み重ね下から上へ垂直に押し
上げて搬送する搬送手段、30は前記円筒状基材1を塗
布装置の環状塗布部の中心に位置合わせする位置決め手
段、40は前記円筒状基材1の外周面上に塗布液を連続
的に塗布する塗布手段、50は円筒状基材1上に塗布さ
れた塗布液を乾燥させる乾燥手段、60は乾燥されて垂
直搬送されてきた積み重ね状の複数の円筒状基材を分離
させて1個ずつ取り出し排出させる分離排出手段であ
る。
An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view showing the overall structure of a continuous coating apparatus according to the present invention. In the figure, 10 is a supply means for supplying the cylindrical base material 1 to a predetermined position vertically below the coating means and pushing it up, and 20 is for gripping the outer peripheral surface of the supplied cylindrical base material 1 to align the cylinder axes. Transporting means for vertically pushing up and transporting from below the stack, 30 is positioning means for aligning the cylindrical base material 1 with the center of the annular coating part of the coating apparatus, and 40 is an outer peripheral surface of the cylindrical base material 1. A coating means for continuously coating the coating liquid on the upper portion, 50 is a drying means for drying the coating liquid coated on the cylindrical substrate 1, and 60 is a plurality of stacked cylindrical shapes which have been dried and conveyed vertically. It is a separating and discharging means that separates the base materials and takes them out one by one and discharges them.

【0023】本発明の連続塗布装置は、上記の各手段を
連続して垂直中心線Z−Z上に配置した構成であり、人
手を要しない完全自動化生産が高精度で達成される。即
ち、前記供給手段10は、前記円筒状基材1を載置する
ための複数の取り付け手段11を備えた可動テーブル1
2、該可動テーブル12を回転させて前記搬送手段20
へつながる垂直ラインへ送り込む駆動手段13、前記搬
送手段20により既に上方に把持搬送されている円筒状
基材1を積み重なるように上方に押し上げる昇降手段1
4、該昇降手段14の上端に設けられた円筒状基材供給
用のハンド手段15及び前記駆動手段13による回転や
昇降手段14による押し上げのタイミングを制御する図
示しない制御手段等から構成されている。なお、前記可
動テーブル12上への円筒状基材1の供給は、ロボット
ハンドルにより行われる。
The continuous coating apparatus of the present invention has a construction in which the above-mentioned means are continuously arranged on the vertical center line ZZ, and fully automated production requiring no manpower is achieved with high accuracy. That is, the supply means 10 is provided with a plurality of mounting means 11 for mounting the cylindrical substrate 1 on the movable table 1.
2. By rotating the movable table 12, the transfer means 20
Drive means 13 for feeding to a vertical line connected to the, and elevating means 1 for pushing up the cylindrical base materials 1 already grasped and conveyed by the conveying means 20 upward so as to be stacked.
4, a hand means 15 for supplying a cylindrical substrate provided on the upper end of the elevating means 14, and a control means (not shown) for controlling the timing of rotation by the driving means 13 and the pushing up by the elevating means 14. . The supply of the cylindrical substrate 1 onto the movable table 12 is performed by a robot handle.

【0024】前記供給手段10の上方に設けられた搬送
手段20は、円筒状基材1の外周面に圧接離間可能で且
つ垂直上下方向に移動可能な2組の把持手段21,22
を有し、円筒状基材1を位置決めして把持し上方に搬送
する機能を有する。以下、上記各手段20,30,4
0,50,60の詳細は後述する。
The conveying means 20 provided above the supply means 10 has two sets of gripping means 21 and 22 which can be pressed into contact with and separated from the outer peripheral surface of the cylindrical base material 1 and can be vertically moved vertically.
And has a function of positioning, gripping and transporting the cylindrical substrate 1 upward. Hereinafter, each of the above means 20, 30, 4
Details of 0, 50 and 60 will be described later.

【0025】図2は本発明による他の実施例である逐次
連続塗布装置を示す斜視図である。この実施例では、前
記搬送手段20の上方には、垂直中心線Z−Z上に、位
置決め手段30A、塗布手段40A、乾燥手段50Aと
から成るユニットA、位置決め手段30B、塗布手段4
0B、乾燥手段50Bとから成るユニットB、位置決め
手段30C、塗布手段40C、乾燥手段50Cとから成
るユニットC、を複数組垂直縦列配置したものである。
最上段には前記分離排出手段60が配置されている。各
塗布手段40A,40B,40Cからそれぞれ吐出され
た塗布液は、円筒状基材1上に多層の塗布層を逐次形成
し、各乾燥し手段50A,50B,50Cにより乾燥さ
れたのち、分離排出手段60により最上段の円筒状基材
1Aは把持されて下方の円筒状基材1Bから分離され
て、機外のパレット上に載置される。
FIG. 2 is a perspective view showing a successive and continuous coating device according to another embodiment of the present invention. In this embodiment, a unit A including a positioning means 30A, a coating means 40A, and a drying means 50A, a positioning means 30B, and a coating means 4 above the transport means 20 on the vertical center line ZZ.
0B, a unit B including a drying unit 50B, a positioning unit 30C, a coating unit 40C, and a unit C including a drying unit 50C are arranged in a vertical column.
The separating and discharging means 60 is arranged at the uppermost stage. The coating liquid discharged from each of the coating means 40A, 40B, 40C forms a multilayer coating layer on the cylindrical substrate 1 in sequence, is dried by each of the coating means 50A, 50B, 50C, and is then separated and discharged. The uppermost cylindrical substrate 1A is gripped by the means 60 and separated from the lower cylindrical substrate 1B, and is placed on a pallet outside the machine.

【0026】図3は、位置決め手段30と塗布手段40
とを示す断面図、図4は塗布手段40の斜視図である。
FIG. 3 shows the positioning means 30 and the coating means 40.
FIG. 4 is a perspective view of the application means 40.

【0027】図3に示されるように中心線Z−Zに沿っ
て垂直状に重ね合わせた複数の円筒状基材1A,1B
(以下、円筒状基材1と称す)を連続的に矢示方向に上
昇移動させ、その周囲を取り囲み、円筒状基材1の外周
面に対しスライドホッパー型塗布装置40の塗布に直接
係わる部分(ホッパー塗布面)41により塗布液(感光
液)Lが塗布される。なお、円筒状基材1としては中空
ドラム例えばアルミニウムドラム、プラスチックドラム
のほかシームレスベルト型の基材でも良い。前記ホッパ
ー塗布面41には、円筒状基材1側に開口する塗布液流
出口42を有する幅狭の塗布液分配スリット(スリット
と略称する)43が水平方向に形成されている。このス
リット43は環状の塗布液分配室(塗布液溜り室)44
に連通し、この環状の塗布液分配室44には貯留タンク
2内の塗布液Lを圧送ポンプ3により供給管4を介して
供給するようになっている。他方、スリット43の塗布
液流出口42の下側には、連続して下方に傾斜し、円筒
状基材1の外径寸法よりやや大なる寸法で終端をなすよ
うに形成された塗布液スライド面(以下、スライド面と
称す)45が形成されている。更に、このスライド面4
5終端より下方に延びる唇状部46が形成されている。
かかる塗布手段(スライドホッパー型塗布装置)40に
よる塗布においては、円筒状基材1を引き上げる過程
で、塗布液Lをスリット43から押し出し、スライド面
45に沿って流下させると、スライド面45の終端に至
った塗布液は、そのスライド面45の終端と円筒状基材
1の外周面との間にビードを形成した後、円筒状基材1
の表面に塗布される。スライド面45の終端と円筒状基
材1は、ある間隙を持って配置されているため円筒状基
材1を傷つける事なく、また性質の異なる層を多層形成
させる場合においても、既に塗布された層を損傷するこ
となく塗布できる。
As shown in FIG. 3, a plurality of cylindrical substrates 1A and 1B are vertically stacked along the center line ZZ.
(Hereinafter, referred to as a cylindrical substrate 1) is continuously moved upward in the direction of the arrow to surround the periphery thereof and directly relates to the outer peripheral surface of the cylindrical substrate 1 by the slide hopper type coating device 40. The coating liquid (photosensitive liquid) L is applied by the (hopper application surface) 41. The cylindrical substrate 1 may be a hollow drum, for example, an aluminum drum, a plastic drum, or a seamless belt type substrate. On the hopper coating surface 41, a narrow coating liquid distribution slit (abbreviated as slit) 43 having a coating liquid outlet 42 opening to the side of the cylindrical substrate 1 is horizontally formed. This slit 43 is provided with an annular coating liquid distribution chamber (coating liquid reservoir) 44.
The coating liquid L in the storage tank 2 is supplied to the annular coating liquid distribution chamber 44 by the pressure pump 3 via the supply pipe 4. On the other hand, below the coating liquid outlet 42 of the slit 43, a coating liquid slide continuously inclined downward and terminating at a size slightly larger than the outer diameter of the cylindrical base material 1. A surface (hereinafter referred to as a slide surface) 45 is formed. Furthermore, this slide surface 4
A lip portion 46 extending downward from the 5th end is formed.
In the coating by the coating means (slide hopper type coating device) 40, when the coating liquid L is pushed out from the slit 43 and made to flow down along the slide surface 45 in the process of pulling up the cylindrical substrate 1, the end of the slide surface 45 is obtained. The coating liquid that has reached the state forms a bead between the end of the slide surface 45 and the outer peripheral surface of the cylindrical base material 1, and then the cylindrical base material 1
Applied to the surface of Since the end of the slide surface 45 and the cylindrical base material 1 are arranged with a certain gap, they are already applied without damaging the cylindrical base material 1 and when forming multiple layers having different properties. It can be applied without damaging the layers.

【0028】一方、前記圧送ポンプ3の塗布液供給部よ
り最も遠い位置で、前記塗布液分配室44の一部には、
塗布液分配室44内の泡抜き用の空気抜き手段47が設
けられている。貯留タンク2内の塗布液Lが塗布液分配
室44に供給されて塗布液分配スリット43から塗布液
流出口42に供給されるとき、開閉弁47を開いて空気
抜き手段47より塗布液分配室44内の空気を排出す
る。
On the other hand, at a position farthest from the coating liquid supply portion of the pressure feed pump 3, a part of the coating liquid distribution chamber 44 is
Air bleeding means 47 for removing bubbles in the coating liquid distribution chamber 44 is provided. When the coating liquid L in the storage tank 2 is supplied to the coating liquid distribution chamber 44 and is supplied from the coating liquid distribution slit 43 to the coating liquid outlet 42, the opening / closing valve 47 is opened and the coating liquid distribution chamber 44 is opened by the air venting means 47. Exhaust the air inside.

【0029】前記塗布手段40の下部には、円筒状基材
の円周方向を位置決めする位置決め手段30が固定され
ている。前記円筒状基材1の位置決め装置30の本体3
1には、複数の給気口32と、複数の排気口33が穿設
されている。該複数の給気口32は、図示しない給気ポ
ンプに接続され、空気等の流体が圧送される。該給気口
32の一端部で円筒状基材1の外周面に対向する側に
は、吐出口34が貫通している。該吐出口34は前記円
筒状基材1の外周面と所定の間隙を保って対向してい
る。該間隙は、30μm〜2mmである。前記吐出口3
4は直径0.05〜0.5mmの小口径のノズルであ
る。
Positioning means 30 for positioning the cylindrical substrate in the circumferential direction is fixed to the lower portion of the coating means 40. Main body 3 of the positioning device 30 for the cylindrical substrate 1
1, a plurality of air supply ports 32 and a plurality of exhaust ports 33 are formed. The plurality of air supply ports 32 are connected to an air supply pump (not shown), and a fluid such as air is pressure-fed. A discharge port 34 passes through one end of the air supply port 32 at a side facing the outer peripheral surface of the cylindrical substrate 1. The discharge port 34 faces the outer peripheral surface of the cylindrical substrate 1 with a predetermined gap. The gap is between 30 μm and 2 mm. The outlet 3
Reference numeral 4 denotes a small-diameter nozzle having a diameter of 0.05 to 0.5 mm.

【0030】前記本体31の内壁下部の内周面は、入り
口側が広がったテーパー面35になっている。このテー
パー面35は、例えば軸方向の長さが50mmで、片側
傾斜角が0.5mmの円錐面である。
The inner peripheral surface of the lower part of the inner wall of the main body 31 is a tapered surface 35 that widens on the inlet side. The tapered surface 35 is, for example, a conical surface having an axial length of 50 mm and a one-sided inclination angle of 0.5 mm.

【0031】前記給気ポンプから圧送された流体は、複
数の給気口32から本体31の内部に導入されて、複数
の吐出口34から吐出され、前記円筒状基材1A(1
B)の外周面と均一な流体膜層を形成する。吐出後の流
体は複数の排気口33から装置外に排出される。
The fluid pumped from the air supply pump is introduced into the main body 31 through the plurality of air supply ports 32 and discharged through the plurality of discharge ports 34, and the cylindrical substrate 1A (1
A uniform fluid film layer is formed on the outer peripheral surface of B). The discharged fluid is discharged out of the apparatus from the plurality of exhaust ports 33.

【0032】前記吐出口34の開口直径は、例えば0.
2〜0.5mmの円形に形成されている。排気口33の
開口直径は、例えば3〜5mmの円形に形成されてい
る。
The opening diameter of the discharge port 34 is, for example, 0.
It is formed in a circular shape of 2 to 0.5 mm. The opening diameter of the exhaust port 33 is formed in a circular shape of, for example, 3 to 5 mm.

【0033】前記給気口32に供給される流体は、空
気、不活性ガス例えば窒素ガスが良い。そして該流体
は、JIS規格でクラス100以下の清浄な気体が良
い。
The fluid supplied to the air supply port 32 is preferably air or an inert gas such as nitrogen gas. The fluid is preferably clean gas of JIS class 100 or less.

【0034】なお、本発明の位置決め装置に接続される
垂直塗布装置としては、スライドホッパー型、押し出し
型、リングコーター等の各種装置が用いられる。
As the vertical coating device connected to the positioning device of the present invention, various devices such as a slide hopper type, an extrusion type and a ring coater are used.

【0035】前記塗布手段40の上方には、乾燥フード
51と乾燥器53とから成る乾燥手段50が設けられて
いる。
Above the coating means 40, a drying means 50 comprising a drying hood 51 and a dryer 53 is provided.

【0036】図5は前記塗布手段40と該塗布手段40
の上部に設けた乾燥フード51の断面図である。該乾燥
フード51は環状の壁面を有し、該壁面には多数の開口
51Aが穿設されている。前記円筒状基材1を矢示方向
に上昇させ、前記塗布手段40のホッパー塗布面(塗布
ヘッド)41で塗布液Lを塗布し、感光層5を形成す
る。円筒状基材1上に形成された感光層5は前記乾燥フ
ード51内を通過しながら徐々に乾燥される。この乾燥
は前記多数の開口51Aより塗布液Lに含まれている溶
媒を壁面外に放出することにより行われる。前記のよう
に、塗布手段40により円筒状基材1上に塗布液Lを塗
布することにより、形成された感光層5は、塗布直後に
おいて乾燥フード51により包囲されており、開口51
Aからのみ溶媒が放出されるため、塗布直後における感
光層5の乾燥速度は、前記開口51Aの開口面積にほぼ
比例する。
FIG. 5 shows the coating means 40 and the coating means 40.
It is sectional drawing of the drying hood 51 provided in the upper part of FIG. The drying hood 51 has an annular wall surface, and a large number of openings 51A are formed in the wall surface. The cylindrical substrate 1 is raised in the direction of the arrow, and the hopper coating surface (coating head) 41 of the coating means 40 coats the coating liquid L to form the photosensitive layer 5. The photosensitive layer 5 formed on the cylindrical substrate 1 is gradually dried while passing through the drying hood 51. This drying is performed by discharging the solvent contained in the coating liquid L from the multiple openings 51A to the outside of the wall surface. As described above, the photosensitive layer 5 formed by applying the coating liquid L on the cylindrical substrate 1 by the applying means 40 is surrounded by the drying hood 51 immediately after the application, and the opening 51 is formed.
Since the solvent is released only from A, the drying rate of the photosensitive layer 5 immediately after coating is almost proportional to the opening area of the opening 51A.

【0037】図6に本発明の乾燥器53の断面図を示
す。乾燥器53は吸引スリット531、吸引チャンバー
532、吸引ノズル533を有する吸引スリット部材5
34の下部に筒状部材535、上部に筒状部材536が
それぞれ同心に結合されている。
FIG. 6 shows a sectional view of the dryer 53 of the present invention. The drying device 53 includes a suction slit member 5 having a suction slit 531, a suction chamber 532, and a suction nozzle 533.
A cylindrical member 535 is concentrically connected to the lower part of the tube 34, and a cylindrical member 536 is concentrically connected to the upper part of the tube 34.

【0038】そして、複数設けられた吸引ノズル533
から吸引を行ない、周方向均一な吸引チャンバー53
2、周方向均一な吸引スリット531により周方向の均
一化がなされた吸引エアーが流れ、更に、吸引スリット
部材534、その上下の筒状部材536,535の各内
径面と塗布済みの円筒状基材1の外周面との間の空気流
の乱れをバッファー空間537で極く僅かにおさえて、
538に示す乾燥の為の均一吸引エアーの空気流を作り
出している。
A plurality of suction nozzles 533 are provided.
Suction from the suction chamber 53 in the circumferential direction.
2. The suction air uniformized in the circumferential direction by the suction slit 531 which is uniform in the circumferential direction flows, and the suction slit member 534, the inner diameter surfaces of the upper and lower cylindrical members 536, 535 and the coated cylindrical base are further separated. The turbulence of the airflow between the outer peripheral surface of the material 1 and the outer surface of the material 1 is very slightly suppressed by the buffer space 537,
An air flow of uniform suction air for drying shown at 538 is created.

【0039】この乾燥ゾーンに矢印で示す方向に塗布済
の円筒状基材1を搬送することにより、塗布膜の乾燥を
行うものである。
The coated film is dried by transporting the coated cylindrical substrate 1 in the drying zone in the direction shown by the arrow.

【0040】次に、前記連続塗布装置の工程について説
明する。
Next, the steps of the continuous coating device will be described.

【0041】円筒状基材1は図示されていない供給ロボ
ットにより円筒状基材収納室より可動テーブル12上に
ある基体ドラム1Aの位置に置かれる。ドラム1Aは可
動テーブル12の矢印方向の回転により1Bの位置に達
する。この時、昇降手段(供給アーム)14が下方より
上方へ円筒状基材1Bを押し上げ、ハンド手段15の位
置まで供給される。好ましくは供給アーム14による押
し上げが完了する時、緩衝機構が作用し、円筒状基材1
Bとの接合時のショックを無くするのが良い。このよう
にして円筒状基材1Bが1Cの把持搬送装置のところま
で運び込まれる。
The cylindrical base material 1 is placed at a position of the base drum 1A on the movable table 12 from the cylindrical base material storage chamber by a supply robot (not shown). The drum 1A reaches the position 1B by the rotation of the movable table 12 in the direction of the arrow. At this time, the lifting / lowering means (supply arm) 14 pushes the cylindrical substrate 1B upward from below, and the cylindrical substrate 1B is supplied to the position of the hand means 15. Preferably, when the pushing up by the supply arm 14 is completed, the cushioning mechanism acts and the cylindrical substrate 1
It is good to eliminate the shock when joining with B. In this way, the cylindrical base material 1B is carried to the gripping and conveying device 1C.

【0042】20は搬送手段を示す。把持手段(搬送ハ
ンド)21,22により円筒状基材1Cと1Dとの繋ぎ
部が把持されかつ上方に搬送され、位置決め手段30へ
至る。
Reference numeral 20 indicates a conveying means. The connecting portion between the cylindrical substrates 1C and 1D is grasped by the grasping means (conveyance hands) 21 and 22 and conveyed upward, and reaches the positioning means 30.

【0043】30は位置決め手段であり、特開平3−2
80063号公報に記載されている位置決め手段の他、
特願平7−125230号明細書や特願平7−1252
31号明細書の如くリング状位置決め器が好ましく用い
られる。
Reference numeral 30 is a positioning means, which is disclosed in Japanese Patent Laid-Open No. 3-2.
In addition to the positioning means described in Japanese Patent No. 80063,
Japanese Patent Application No. 7-125230 and Japanese Patent Application No. 7-1252
A ring-shaped positioner as described in No. 31 is preferably used.

【0044】このようにして正確に位置決めされた円筒
状基材は垂直型塗布手段40へ移行され塗布される。4
0は塗布手段であり、スライドホッパー型、押し出
し型、リングコーター型、スプレーコーター型等ド
ラムを積み重ねて上方又は下方に相対的に移動する事に
より塗布するものであれば種類を問わないが、信頼性の
高い連続安定塗布が得られる事によりのスライドホッ
パー型コーターが好ましく、例えば特開昭58−189
061号公報に詳しく記載されている。
The cylindrical substrate accurately positioned in this way is transferred to the vertical coating means 40 and coated. Four
Reference numeral 0 denotes a coating means, which may be of any type as long as it is coated by sliding drums such as a slide hopper type, an extrusion type, a ring coater type, and a spray coater type and moving them relatively upward or downward. A slide hopper type coater is preferable because a continuous stable coating having high property can be obtained. For example, JP-A-58-189.
This is described in detail in Japanese Patent Publication No. 061.

【0045】このようにして塗布組成物が円筒状基材1
上に塗布される。塗布された円筒状基材1は乾燥手段5
0に移行される。乾燥手段50は図1の如く乾燥フード
51と吸引式乾燥器53を重ねて用いても良いし、塗布
液の溶媒や液膜厚に応じてフードのみでも良いし、吸引
式乾燥器のみでも良い。これらは特願平5−21649
5号あるいは特願平5−99559号明細書に記載して
ある。またある塗布液の場合、上記乾燥手段を特別に設
けず自然乾燥に任せても良い。
In this way, the coating composition was used as the cylindrical substrate 1.
Applied on top. The coated cylindrical substrate 1 is a drying means 5
Migrated to 0. As the drying means 50, as shown in FIG. 1, a drying hood 51 and a suction-type dryer 53 may be stacked and used, only the hood may be used depending on the solvent of the coating liquid or the liquid film thickness, or only the suction-type dryer may be used. . These are Japanese Patent Application No. 5-21649.
No. 5 or Japanese Patent Application No. 5-99559. In the case of a certain coating liquid, the drying means may be left to natural drying without special provision.

【0046】この後、分離排出手段60へ移行される。
特開平7−43917号公報に詳しく述べられているも
のが良い。別のものとしては特開昭61−120662
号、同61−120664号公報等も良い。
After that, the process is transferred to the separation and discharge means 60.
Those described in detail in JP-A-7-43917 are preferable. Another example is disclosed in JP-A-61-120662.
And JP-A-61-120664.

【0047】以上のようにして塗布及び塗布膜乾燥が行
われた円筒状基材(基体ドラム)1A,1B,1C・・
・を分離する工程を、図7の分離過程の各プロセスの状
態図及び図8の斜視図及び断面図を用いて説明する。
Cylindrical base materials (base drums) 1A, 1B, 1C, ...
The step of separating is described with reference to the state diagram of each process of the separation process of FIG. 7 and the perspective view and cross-sectional view of FIG. 8.

【0048】分離排出手段60は、垂直移動ロボットス
テージ61、エアーシリンダー62、上チャック(上把
持子)63及び下チャック(下把持子)64により構成
されている。
The separating / discharging means 60 comprises a vertically moving robot stage 61, an air cylinder 62, an upper chuck (upper gripper) 63 and a lower chuck (lower gripper) 64.

【0049】塗布済の円筒状基材1は下方より上方へ向
けて積み上げられ、上方向へ移動し図7(a)に示すよ
うに分離位置に達する。この時垂直ロボットが起動し被
分離円筒状基材1と同軸、等速度で同架された分離装置
全体を移動する。まず、図7(b)に示す位置で下把持
子64が被分離円筒状基材1Aに隣接する円筒状基材1
Bを保持する。次いで図7(c)に示す位置で上把持子
63が被分離円筒状基材1Aを保持する。エアーシリン
ダー62により上把持子63は被分離円筒状基材1Aを
保持したまま上方向へ移動して図7(d)に示す位置に
なる。この時、被分離円筒状基材1Aと隣接する円筒状
基材1Bにまたがる塗布膜が切り裂かれ図7(d)に示
すように円筒状基材1A、1Bの分離が行われる。分離
済みの円筒状基材1Aを排出するために図7(e)に示
すように下把持子64は解放状態となり、次いで図7
(f)に示すように上把持子63が被分離円筒状基材1
Aを保持した状態で垂直移動ロボットステージ61が急
上昇を行い、隣接する円筒状基材1Bの位置よりはるか
上方に配置された分離装置に分離済の円筒状基材1Aを
置き、上把持子63が解放となり工程を終了する。そし
て次なる円筒状基材1Bの分離の為、垂直移動ロボット
ステージ61が下降しまたエアーシリンダー62が下降
し、初期状態の位置の図7(a)に戻る。
The coated cylindrical base materials 1 are piled up from the lower side to the upper side, move upward, and reach the separating position as shown in FIG. 7 (a). At this time, the vertical robot is activated to move the entire separating device that is coaxial with the to-be-separated cylindrical substrate 1 and is installed at the same speed. First, the cylindrical substrate 1 in which the lower gripper 64 is adjacent to the separated cylindrical substrate 1A at the position shown in FIG. 7B.
Hold B. Next, the upper gripper 63 holds the separated cylindrical substrate 1A at the position shown in FIG. 7 (c). By the air cylinder 62, the upper gripper 63 moves upward while holding the separated cylindrical base material 1A, and reaches the position shown in FIG. 7D. At this time, the coating film straddling the cylindrical substrate 1B adjacent to the separated cylindrical substrate 1A is torn and the cylindrical substrates 1A and 1B are separated as shown in FIG. 7D. In order to discharge the separated cylindrical substrate 1A, the lower gripper 64 is released as shown in FIG.
As shown in (f), the upper gripper 63 has the cylindrical substrate 1 to be separated.
The vertical moving robot stage 61 rapidly rises while holding A, and the separated cylindrical base material 1A is placed on the separating device arranged far above the position of the adjacent cylindrical base material 1B, and the upper gripper 63 Is released and the process ends. Then, for the next separation of the cylindrical substrate 1B, the vertically moving robot stage 61 descends and the air cylinder 62 descends to return to the initial position shown in FIG. 7 (a).

【0050】その他に、被分離円筒状基材1Aと隣接す
る円筒状基材1Bの分離を行う際に被分離円筒状基材1
Aに回転を加えながら円筒状基材1Aを引き上げる方法
も有効である。これは分離される膜に引っ張り力ではな
く、剪断力を加えるものであり、ウェット状態の膜では
分離部近傍の塗布膜プロフィールが薄膜化する現象を低
減できる。また塗布膜の切断時に発生する膜の小片の飛
散が円筒状基材1内面へ引き込まれる事により低減す
る。
In addition, the cylindrical substrate 1 to be separated is separated when the cylindrical substrate 1A adjacent to the cylindrical substrate 1A to be separated is separated.
A method of pulling up the cylindrical substrate 1A while applying rotation to A is also effective. This applies a shearing force, not a tensile force, to the separated film, and can reduce the phenomenon of thinning of the coating film profile in the vicinity of the separated portion in a wet film. Further, the scattering of small pieces of the film, which occurs when the coated film is cut, is reduced by being drawn into the inner surface of the cylindrical substrate 1.

【0051】また、分離時に発生する振動については、
塗布膜の膜厚、膜質、乾燥の程度等により差はあるが、
機械的に剛性を高めることにより振動低減を行えるが、
塗布中の円筒状基材1が円筒状基材端部の非画像部を通
過している時間内に分離操作を行うのが良い。
Regarding the vibration generated at the time of separation,
Although there are differences depending on the thickness of the coating film, film quality, degree of drying, etc.,
Vibration can be reduced by mechanically increasing rigidity,
It is preferable to perform the separating operation during the time during which the cylindrical base material 1 during coating passes through the non-image portion at the end of the cylindrical base material.

【0052】本発明による垂直塗布装置の場合、最上部
の円筒状基材を分離する時に、衝撃を発生すると、この
衝撃が分離部分の直下の円筒状基材に伝達し、更に下方
の円筒状基材すべてに影響を与え、塗布中の円筒状基材
すべてが不良品となる。特に、薄肉の円筒状基材の場合
には、隣接する円筒状基材間の接触面積が少ないから、
上記の衝撃や振動による円筒状基材塗布不良が発生し易
い。このため、円筒状基材1の内面に前記上把持子63
及び下把持子64を柔らかく圧接する必要がある。
In the case of the vertical coating apparatus according to the present invention, when a shock is generated when separating the uppermost cylindrical base material, this shock is transmitted to the cylindrical base material immediately below the separating portion, and further lower cylindrical shape. Affects all substrates and all cylindrical substrates being coated are rejected. In particular, in the case of a thin-walled cylindrical substrate, the contact area between adjacent cylindrical substrates is small,
The cylindrical base material coating failure is apt to occur due to the impact and vibration. Therefore, the upper gripper 63 is provided on the inner surface of the cylindrical base material 1.
It is necessary to press the lower gripper 64 softly.

【0053】図8(A)は本発明の請求項1、2による
分離排出把持装置の1実施例を示す斜視図、図8(B)
は該分離排出把持装置の断面図である。前記エアーシリ
ンダー62の一部には3本の腕部621が水平方向に突
出している。該腕部621の内部の穴部には、中空のパ
イプ部材65が往復動可能に摺動している。該パイプ部
材65の先端には、半円筒形状をなし中央に小開口を有
する吸着パッド66が固定されている。該パイプ部材6
5は図示しない駆動手段により前記腕部621の半径方
向に直進移動可能である。本発明の分離排出把持装置の
上把持子63は、上記のエアーシリンダー62、腕部6
21、パイプ部材65、吸着パッド66から構成された
吸着機構を有する。下把持子64も同様の吸着機構を有
する。
FIG. 8 (A) is a perspective view showing one embodiment of the separation and discharge gripping device according to claims 1 and 2 of the present invention, and FIG. 8 (B).
FIG. 4 is a sectional view of the separation and discharge gripping device. Three arms 621 horizontally protrude from a part of the air cylinder 62. A hollow pipe member 65 slides reciprocally in a hole inside the arm 621. A suction pad 66 having a semi-cylindrical shape and a small opening at the center is fixed to the tip of the pipe member 65. The pipe member 6
5 can be moved straight in the radial direction of the arm portion 621 by a driving means (not shown). The upper gripper 63 of the separation discharge gripping device of the present invention includes the air cylinder 62 and the arm 6 described above.
The suction mechanism includes a suction pipe 21, a pipe member 65, and a suction pad 66. The lower gripper 64 also has a similar suction mechanism.

【0054】前記吸着パッド66は、柔軟な弾性材料か
ら成り、前記円筒状基材1の内面に柔らかに圧接及び離
間する。該吸着パッド66の材料としては、ポリマー、
特にエンジニアリングポリマーやエラストマーが良く、
特にエラストマーが好適である。例えば、ナイロン、ポ
リアセタール、ポリスルフォン、ポリフェニレンオキサ
イド、ポリウレタン、クロロプレンゴム、天然ゴム等を
用いることができる。
The suction pad 66 is made of a flexible elastic material and is softly pressed against and separated from the inner surface of the cylindrical substrate 1. The material of the suction pad 66 is a polymer,
Especially engineering polymers and elastomers,
An elastomer is particularly suitable. For example, nylon, polyacetal, polysulfone, polyphenylene oxide, polyurethane, chloroprene rubber, natural rubber or the like can be used.

【0055】縦列配置された円筒状基材1を分離排出把
持するときには、図7に示したように、前記上把持子6
3及び下把持子64を円筒状基材1内に挿入し、所定位
置に停止させたのち、前記パイプ部材65と吸着パッド
66とから成る3組の吸着ユニットを、図示しない駆動
手段により、中心線Z−Zより遠ざかる方向に移動さ
せ、円筒状基材1の内周面に軽く圧接させる。次に、前
記エアーシリンダー62内を貫通する吸気手段を駆動し
て前記吸着パッド66内のエアーを吸引して円筒状基材
1の内周面を吸着して把持する。以下、図7に示す工程
により円筒状基材1を分離排出する。
When the cylindrical substrates 1 arranged in tandem are separated and gripped, as shown in FIG. 7, the upper gripper 6 is used.
3 and the lower gripper 64 are inserted into the cylindrical base material 1 and stopped at a predetermined position, the three suction units composed of the pipe member 65 and the suction pad 66 are centrally moved by a driving means (not shown). It is moved in a direction away from the line ZZ, and is lightly pressed against the inner peripheral surface of the cylindrical substrate 1. Next, the air suction means penetrating the air cylinder 62 is driven to suck the air in the suction pad 66 to suck and grip the inner peripheral surface of the cylindrical substrate 1. Hereinafter, the cylindrical substrate 1 is separated and discharged by the process shown in FIG.

【0056】図9は(A)は分離排出把持装置の他の実
施例を示す斜視図、図9(B)は該分離排出把持装置の
断面図である。
FIG. 9A is a perspective view showing another embodiment of the separation and discharge gripping device, and FIG. 9B is a sectional view of the separation and discharge gripping device.

【0057】前記エアーシリンダー62の前記上把持子
63に相当する箇所には、柔軟な弾性薄膜フィルムから
成る袋状の複数のエアーバッグ部材67Aと吸気スリッ
ト部材68Aが設けてある。また前記下把持子64に相
当する箇所にも同様に、柔軟な弾性薄膜フィルムから成
る袋状のエアーバッグ部材67Bと吸気スリット部材6
8Bが設けてある。該エアーバッグ部材67A及びエア
ーバッグ部材67Bは、図示しない空圧ポンプから送り
込まれる圧縮空気により膨張して、円筒状基材1の内周
面に軽く圧接する。図示上方のエアーバッグ部材67A
はこの膨張圧接状態を示す。上記圧縮空気を排気する
と、エアーバッグ部材67Bは収縮して円筒状基材1の
内周面から離間する。図示下方のエアーバッグ部材67
Bはこの収縮離間状態を示す。
A plurality of bag-shaped air bag members 67A made of a flexible elastic thin film and an intake slit member 68A are provided at a portion of the air cylinder 62 corresponding to the upper gripper 63. Similarly, a bag-shaped air bag member 67B made of a flexible elastic thin film and an air intake slit member 6 are also provided at a portion corresponding to the lower gripper 64.
8B is provided. The air bag member 67A and the air bag member 67B are expanded by compressed air sent from a pneumatic pump (not shown), and are lightly pressed against the inner peripheral surface of the cylindrical substrate 1. Airbag member 67A on the upper side of the drawing
Indicates this expansion pressure contact state. When the compressed air is exhausted, the air bag member 67B contracts and separates from the inner peripheral surface of the cylindrical substrate 1. Air bag member 67 in the lower part of the drawing
B shows this contracted / separated state.

【0058】前記複数のエアーバッグ部材67Aの間に
は、複数の吸気スリット部材68Aが設けてあり、前記
エアーシリンダー62内を貫通して図示しないサクショ
ンポンプに接続している。同様に前記複数のエアーバッ
グ部材67Bの間にも、複数の吸気スリット部材68B
が設けてあり、前記エアーシリンダー62内を貫通して
上記のサクションポンプに接続している。該サクション
ポンプは、前記エアーバッグ部材67Aが膨張して円筒
状基材1の内周面に圧接するとき作動して、円筒状基材
1の内周面を吸着把持する。
A plurality of intake slit members 68A are provided between the plurality of air bag members 67A and penetrate the air cylinder 62 to connect to a suction pump (not shown). Similarly, a plurality of air intake slit members 68B are provided between the plurality of air bag members 67B.
Is provided and penetrates the inside of the air cylinder 62 and is connected to the suction pump. The suction pump operates when the air bag member 67A expands and comes into pressure contact with the inner peripheral surface of the cylindrical base material 1, and sucks and holds the inner peripheral surface of the cylindrical base material 1.

【0059】図10(a)、(b)、(c)は本発明の
請求項3、4による分離排出把持装置の実施例を示す斜
視図である。
10 (a), 10 (b) and 10 (c) are perspective views showing an embodiment of the separating and discharging holding device according to claims 3 and 4 of the present invention.

【0060】図10(a)は前述の図8に示した実施例
であるが、把持装置の前記上下の円筒状基材1A,1B
の端面が接触している分離される部分付近、即ち前記上
把持子63と下把持子64との中間には、エアーシリン
ダー62に複数の吸気口70が穿設されている。該吸気
口70は図示しないサクションポンプに接続されて分離
部分付近に飛散する異物をエアーとともに吸引する。円
筒状基材1を分離するときには、分離部分に発生する塗
膜片が飛散し、円筒状基材1の塗膜面に再付着し、この
円筒状基材1を使用すると画像欠陥を発生させる。これ
を避けるために、分離時に飛散した塗膜片を吸引するた
めの上記吸気口70をエアーシリンダー62に設けた。
FIG. 10 (a) shows the embodiment shown in FIG. 8 described above, but the upper and lower cylindrical substrates 1A and 1B of the gripping device.
A plurality of intake ports 70 are formed in the air cylinder 62 in the vicinity of the separated portions where the end faces of the air grippers are in contact with each other, that is, in the middle between the upper gripper 63 and the lower gripper 64. The intake port 70 is connected to a suction pump (not shown) and sucks foreign matter scattered near the separation portion together with air. When the cylindrical base material 1 is separated, the coating film fragments generated in the separated portion scatter and re-attach to the coating surface of the cylindrical base material 1. When this cylindrical base material 1 is used, an image defect occurs. . In order to avoid this, the air cylinder 62 is provided with the intake port 70 for sucking the coating film pieces scattered at the time of separation.

【0061】図10(b)は前述の図9に示した実施例
の斜視図であるが、上把持子であるエアーバッグ67A
と下把持子であるエアーバッグ67Bとの中間に、図1
0(a)と同様の複数の吸気口70が穿設されていて、
分離時に飛散した塗膜片を吸引する。
FIG. 10 (b) is a perspective view of the embodiment shown in FIG. 9, but the air bag 67A which is the upper gripper.
1 between the lower gripper and the air bag 67B, which is a lower gripper.
A plurality of intake ports 70 similar to 0 (a) are provided,
The pieces of the coating film scattered during the separation are sucked.

【0062】図10(c)は分離排出手段60の更に他
の実施例を示す斜視図で、上把持子69A及び下把持子
69Bは、ほぼ同一構造をなし、前記エアーシリンダー
62のエアー圧力により揺動して傘型に起立展開したと
き、円筒状基材1の内周面に圧接する。また上把持子6
9A及び下把持子69Bが収縮したときには、円筒状基
材1の内周面から離間する。該エアーシリンダー62に
も、前述の複数の吸気口70が穿設されていて、分離時
に飛散した塗膜片を吸引する。
FIG. 10 (c) is a perspective view showing still another embodiment of the separating and discharging means 60. The upper gripper 69A and the lower gripper 69B have substantially the same structure, and are controlled by the air pressure of the air cylinder 62. When it swings and stands up and deploys in an umbrella shape, it comes into pressure contact with the inner peripheral surface of the cylindrical substrate 1. Upper grip 6
When 9A and the lower gripper 69B contract, they are separated from the inner peripheral surface of the cylindrical substrate 1. The air cylinder 62 is also provided with the above-mentioned plurality of intake ports 70, and sucks the coating film pieces scattered at the time of separation.

【0063】図11(A)は本発明の請求項5、6によ
る分離排出把持装置の実施例を示す斜視図、図11
(B)はその断面図、図11(C)は下把持子64の他
の実施例を示す斜視図である。
FIG. 11A is a perspective view showing an embodiment of the separation and discharge gripping device according to claims 5 and 6 of the present invention.
11B is a sectional view thereof, and FIG. 11C is a perspective view showing another embodiment of the lower gripper 64.

【0064】本実施例では図示のように、上把持子とし
て図9及び図10(b)に示したエアーバッグ部材67
Aと吸気スリット部材68Aとから成る水平方向円筒状
基材内周面接触型上把持子を用い、下把持子として図8
及び図10(a)に示した垂直方向円筒状基材内周面接
触型下把持子64を用いた。
In this embodiment, as shown in the figure, the air bag member 67 shown in FIGS. 9 and 10B is used as the upper gripper.
8A and 8B is used as a lower gripper by using a horizontal cylindrical base material inner peripheral surface contact type upper gripper composed of A and an intake slit member 68A.
Also, the vertical direction cylindrical substrate inner peripheral surface contact type lower gripper 64 shown in FIG. 10A was used.

【0065】上方の水平方向円筒状基材内周面接触型把
持子とは、円筒状基材1の内周面の一つの切断面に内接
する水平円周面すべてに接触する把持子である。下方の
垂直方向円筒状基材内周面接触型把持子とは、円周方向
すべてに接触せず一部のみ接触する把持子である。上把
持子(第1の把持子)67Aは、把持解放時に、円筒状
基材1Aの水平方向のぐらつきを防止する。下把持子
(第2の把持子)64は、円筒状基材1Bを把持すると
きに振動を与えない。
The upper horizontal cylindrical substrate inner peripheral surface contact type grasper is a grasper that contacts all the horizontal circumferential surfaces inscribed in one cut surface of the inner peripheral surface of the cylindrical substrate 1. . The lower vertical cylindrical substrate inner peripheral surface contact type gripper is a gripper that does not contact in the entire circumferential direction but only in part. The upper gripper (first gripper) 67A prevents the cylindrical base material 1A from wobbling in the horizontal direction when the grip is released. The lower gripper (second gripper) 64 does not apply vibration when gripping the cylindrical base material 1B.

【0066】前記水平方向円筒状基材内周面接触型上把
持子は、下方の円筒状基材1Bを3点で確実に保持して
いるから、分離時に円筒状基材1Bが上方に引っ張られ
て、振動発生したり位置ずれすることが防止される。ま
た、前記水平方向円筒状基材内周面接触型上把持子は、
上方の円筒状基材1Aの円周水平方向の保持力が大きい
から、分離を行う際に、円筒状基材1Bに回転を与えな
がら剪断力を加えて引き上げる場合に有効である。下把
持子64は図11(C)に示す如くの押し込み可能な真
鍮製ピン641を有する天然ゴム製の板状の把持子を用
いた。
The horizontal cylindrical inner peripheral surface contact type upper gripper securely holds the lower cylindrical base material 1B at three points, so that the cylindrical base material 1B is pulled upward at the time of separation. As a result, it is possible to prevent vibration and displacement. Further, the horizontal direction cylindrical base material inner peripheral surface contact type upper gripper,
Since the holding force in the circumferential horizontal direction of the upper cylindrical base material 1A is large, it is effective in applying a shearing force and pulling the cylindrical base material 1B while applying rotation during separation. As the lower gripper 64, a plate-shaped gripper made of natural rubber having brass pins 641 that can be pushed in as shown in FIG. 11C was used.

【0067】次に、実施例により本発明を説明するが、
これに限定されるものではない。
The present invention will be described below with reference to Examples.
It is not limited to this.

【0068】本発明の請求項1、2を以下の実施例1、
2に沿って説明する。
Claims 1 and 2 of the present invention are described in the following Example 1.
Explanation will be made along 2.

【0069】実施例1 図1に示す連続塗布装置により基体ドラムに塗布、乾
燥、分離を行った。
Example 1 The substrate drum was coated, dried and separated by the continuous coating device shown in FIG.

【0070】導電性支持体(円筒状基材)としては鏡面
加工を施した直径80mm、高さ355mm、内厚1.
0mmのアルミニウムドラム支持体を用いた。又塗布液
としては下記記載のUCL−1塗布液組成物を用い、
乾燥膜厚2.0μmになるように塗布した。
The conductive support (cylindrical base material) has a mirror-finished diameter of 80 mm, a height of 355 mm, and an inner thickness of 1.
A 0 mm aluminum drum support was used. As the coating liquid, the UCL-1 coating liquid composition described below is used,
The coating was applied so that the dry film thickness was 2.0 μm.

【0071】 UCL−1塗布液組成物 (4.0W/V%ポリマー濃度) 共重合ナイロン樹脂(CM−8000東レ社製) 30g メタノール/n−ブタノール=10/1(Vol.比) 10l 本実施例1では図8に示す分離排出把持装置及び天然ゴ
ム製吸着パッド66を有する上把持子63、下把持子6
4を用い、上述の如く連続塗布、乾燥、分離を行い分離
把持状態を観察した。
UCL-1 coating liquid composition (4.0 W / V% polymer concentration) Copolymerized nylon resin (CM-8000 Toray Co., Ltd.) 30 g Methanol / n-butanol = 10/1 (Vol. Ratio) 10 l In Example 1, the upper gripper 63 and the lower gripper 6 having the separation and discharge gripping device and the natural rubber suction pad 66 shown in FIG.
4, the continuous coating, drying, and separation were performed as described above, and the separated and grasped state was observed.

【0072】本発明の吸着パッド66を用いると薄い肉
厚の基体ドラム1に対しても分離把持排出が良好であ
り、下ドラム基体1Bに振動、ショック等の影響を伝達
せず、基体ドラム1Aが傾むくこともなく垂直状態で把
持排出できる。従って塗布ムラ、膜厚ムラ、キズ、ゴ
ミ、ドラム損傷等の塗膜欠陥がなく、また基体ドラム1
Aが倒れ傷つく事がなく、塗布性の良好な塗布ドラムが
得られた。しかも長時間、多数本の安定な連続塗布や完
全自動化ができるため、ホコリ、ゴミ等が混入せず高品
質かつ高信頼性ある製品が可能となった。
When the suction pad 66 of the present invention is used, separation and grip discharge is good even for the thin-walled base drum 1, the influence of vibration, shock, etc. is not transmitted to the lower drum base 1B, and the base drum 1A is not transmitted. It can be grasped and discharged vertically without tilting. Therefore, there are no coating defects such as coating unevenness, film thickness unevenness, scratches, dust, and drum damage, and the substrate drum 1
A did not fall and was not damaged, and a coating drum having good coating properties was obtained. In addition, since it is possible to apply a large number of stable continuous coatings and complete automation for a long time, a product of high quality and high reliability without dust and dirt is possible.

【0073】実施例2 実施例1に変えて、図9に示す如くの吸着パッド67
A,67Bを有する分離排出把持装置を用い、図2の逐
次連続塗布装置で塗布、乾燥、分離を行った。即ち、鏡
面加工を施した直径80mm、高さ355mm、肉厚
0.95mmのアルミニウムドラム支持体上に、下記の
如く各々塗布液組成物UCL−1CGL−1及び
CTL−1を調整し、スライドホッパー型塗布装置40
A(UCL−1用)、40B(CGL−1用)、4
0C(CTL−1用)にて、それぞれ乾燥膜厚0.5
μm、1.5μm及び25μmになるように3層の逐次
重層塗布、乾燥、分離を行い、感光体ドラムを作成する
と共に分離状態を観察した。
Example 2 In place of Example 1, a suction pad 67 as shown in FIG.
Application, drying, and separation were performed by the sequential and continuous application device of FIG. 2 using the separation and discharge holding device having A and 67B. That is, on a mirror-finished aluminum drum support having a diameter of 80 mm, a height of 355 mm, and a wall thickness of 0.95 mm, the coating liquid compositions UCL-1CGL-1 and CTL-1 were prepared as follows, and a slide hopper was used. Mold coating device 40
A (for UCL-1), 40B (for CGL-1), 4
0C (for CTL-1), 0.5 dry film each
Three layers were successively coated so as to have a thickness of 1.5 μm, 1.5 μm, and 25 μm, dried, and separated to prepare a photosensitive drum, and the separated state was observed.

【0074】 UCL−1塗布液組成物 共重合ナイロン樹脂(CM−8000東レ社製) 30g メタノール/n−ブタノール=10/1(Vol比) 10l CGL−1塗布液組成物 フルオレノン型ジスアゾ顔料(CGM−1) 250g ブチラール樹脂(エスレックBX−L積水化学社製) 100g メチルエチルケトン 14.3l 上記塗布液組成物(固形分については固形分重量比CG
M−1:BX−L=1:1に固定)をサンドミルを用い
て20時間分散したもの。
UCL-1 coating liquid composition Copolymerized nylon resin (CM-8000 Toray Co.) 30 g Methanol / n-butanol = 10/1 (Vol ratio) 10 l CGL-1 coating liquid composition Fluorenone type disazo pigment (CGM) -1) 250 g Butyral resin (S-REC BX-L Sekisui Chemical Co., Ltd.) 100 g Methyl ethyl ketone 14.3 l The above coating liquid composition (solid content weight ratio CG for solid content)
M-1: BX-L = 1: 1) was dispersed for 20 hours using a sand mill.

【0075】 CTL−1塗布液組成物 CTM−1 5.0Kg ポリカーボネート(Z−200三菱瓦斯化学社製) 5.6Kg 1,2−ジクロロエタン 28l 固形分については固形分重量比CTM−1:Z−200
=0.89:1に固定、
CTL-1 coating liquid composition CTM-1 5.0 kg Polycarbonate (Z-200 manufactured by Mitsubishi Gas Chemical Co., Inc.) 5.6 kg 1,2-dichloroethane 28 l Solid content weight ratio CTM-1: Z- for solid content. 200
= Fixed at 0.89: 1,

【0076】[0076]

【化1】 Embedded image

【0077】[0077]

【化2】 Embedded image

【0078】本発明の分離排出把持装置を用いると、肉
厚が薄い基体ドラムに対しても分離把持が良好であり、
下基体ドラム1Bに振動、ショック等の影響を伝達せ
ず、基体ドラムが凹むくこともなく垂直状態で把持排出
できる。従って塗布ムラ、膜厚ムラ、キズ、ゴミ、ドラ
ム損傷等の塗膜欠陥がなく、また基体ドラムが倒れ傷つ
く事がなく、塗布性の良好な塗布ドラムが得られた。し
かも長時間、多数本の安定な連続塗布や完全自動化がで
きるため、ホコリ、ゴミ等が混入せず高品質かつ高信頼
性ある製品が可能となった。
By using the separating and discharging gripping device of the present invention, the separating and gripping is good even for a thin substrate drum,
The influence of vibrations and shocks is not transmitted to the lower base drum 1B, and the base drum can be gripped and discharged in a vertical state without being dented. Therefore, there were no coating defects such as coating unevenness, film thickness unevenness, scratches, dust, and drum damage, and the substrate drum was not fallen and scratched, and a coating drum having good coatability was obtained. In addition, since it is possible to apply a large number of stable continuous coatings and complete automation for a long time, a product of high quality and high reliability without dust and dirt is possible.

【0079】得られた感光体ドラムをコニカ社製U−B
IX3035複写機で実写したところ把持衝撃による画
像欠陥(黒ポチ、白ポチ、スジ)や膜厚ムラに起因する
濃淡ムラ、カブリムラ等がなく良好であった。
The obtained photoconductor drum is UB manufactured by Konica Corporation.
When the image was actually taken with a IX3035 copying machine, it was good without image defects (black spots, white spots, streaks) due to gripping impact, and unevenness in density and fog caused by uneven film thickness.

【0080】次に、本発明の請求項3、4を以下の実施
例3、4に沿って説明する。
Next, claims 3 and 4 of the present invention will be described with reference to Examples 3 and 4 below.

【0081】実施例3 図1に示す連続塗布装置により塗布、乾燥、分離を行っ
た。
Example 3 Coating, drying and separation were carried out by the continuous coating device shown in FIG.

【0082】導電性支持体(円筒状基材)としては鏡面
加工を施した直径80mm、高さ355mm、283g
のアルミニウムドラム支持体を用いた。又塗布液として
は下記記載のCGL−2塗布液組成物を用い、乾燥膜
厚2.0μmになるように塗布した。
The conductive support (cylindrical base material) has a mirror-finished diameter of 80 mm, a height of 355 mm, and 283 g.
Aluminum drum support was used. The CGL-2 coating liquid composition described below was used as the coating liquid, and coating was performed so that the dry film thickness was 2.0 μm.

【0083】 CGL−2塗布液組成物 ペリレン顔料(CGM−2) 500g ブチラール樹脂(エスレックBX−L積水化学社製) 500g メチルエチルケトン 24l 上記塗布液組成物(固形分については固形分重量比CG
M−2:BX−L=1:1に固定)をサンドミルを用い
て20時間分散したもの。
CGL-2 coating liquid composition Perylene pigment (CGM-2) 500 g Butyral resin (S-REC BX-L Sekisui Chemical Co., Ltd.) 500 g Methyl ethyl ketone 24 l Coating liquid composition (solid content weight ratio CG for solid content)
M-2: BX-L = 1: 1 fixed) was dispersed for 20 hours using a sand mill.

【0084】[0084]

【化3】 Embedded image

【0085】本実施例3では図10(a)の吸気機構を
有する分離把持装置を用い、上述の如く連続塗布、乾
燥、分離を行い分離時の把持状態を観察した。
In the third embodiment, the separating and grasping device having the suction mechanism shown in FIG. 10A was used to perform continuous coating, drying and separation as described above, and the grasping state at the time of separation was observed.

【0086】把持状態の結果を表1に示す。Table 1 shows the results of the gripping state.

【0087】[0087]

【表1】 [Table 1]

【0088】本発明の吸気機構を有する分離把持装置を
用いるとドラム基体に塗膜片が再付着せず、分離排出が
良好であり、膜厚ムラ、キズ、ゴミ、ドラム損傷等の塗
膜欠陥がなく、塗布性の良好な塗布ドラムが得られた。
しかも長時間、多数本の安定な連続塗布や完全自動化が
できるため、ホコリ、ゴミ等が混入せず高品質かつ高信
頼性ある製品が可能となった。
When the separation gripping device having the air intake mechanism of the present invention is used, the coating film pieces are not redeposited on the drum substrate, the separation and discharge are good, and the coating film defects such as uneven film thickness, scratches, dust and drum damage are caused. Thus, a coating drum having good coating properties was obtained.
In addition, since it is possible to apply a large number of stable continuous coatings and complete automation for a long time, a product of high quality and high reliability without dust and dirt is possible.

【0089】実施例4 実施例3の分離把持装置の代わりに図10(b)の分離
把持装置を用い、図2の逐次連続塗布装置で塗布、分離
を行った。即ち鏡面加工を施した直径80mm、高さ3
55mm、283gのアルミニウムドラム支持体上に、
下記の如く各々塗布液組成物UCL−1CGL−2
及びCTL−1を調整し、スライドホッパー型塗布装
置40A(UCL−1用)、40B(CGL−2
用)、40C(CTL−1用)にて、それぞれ乾燥膜
厚1.0μm、2.2μm及び23μmになるように3
層の逐次重層塗布、乾燥、分離を行い、感光体を作成す
ると共に分離状態を観察した。結果を表2に示す。
Example 4 The separation and grasping device of FIG. 10B was used instead of the separation and grasping device of Example 3, and coating and separation were carried out by the sequential continuous coating device of FIG. That is, mirror-finished diameter 80mm, height 3
On a 55mm, 283g aluminum drum support,
Coating liquid composition UCL-1CGL-2
And CTL-1 are adjusted, and a slide hopper type coating device 40A (for UCL-1), 40B (CGL-2)
3) so that the dry film thickness becomes 1.0 μm, 2.2 μm and 23 μm, respectively.
The layers were sequentially applied in multiple layers, dried, and separated to prepare a photoreceptor, and the separated state was observed. Table 2 shows the results.

【0090】 UCL−1塗布液組成物 共重合ナイロン樹脂(CM−8000 東レ社製) 30g メタノール/n−ブタノール=10/1(Vol比) 10l CGL−2塗布液組成物 ペリレン顔料(CGM−2) 500g ブチラール樹脂(エスレックBX−L積水化学社製) 500g メチルエチルケトン 24l 上記塗布液組成物(固形分については固形分重量比CG
M−2:BX−L=1:1に固定)をサンサミルを用い
て20時間分散したもの。
UCL-1 coating liquid composition Copolymer nylon resin (CM-8000 manufactured by Toray) 30 g Methanol / n-butanol = 10/1 (Vol ratio) 10 l CGL-2 coating liquid composition Perylene pigment (CGM-2) ) 500 g Butyral resin (S-REC BX-L manufactured by Sekisui Chemical Co., Ltd.) 500 g Methyl ethyl ketone 24 l The above coating liquid composition (solid content weight ratio CG for solid content)
(M-2: BX-L = 1: 1) was dispersed for 20 hours using Sansamil.

【0091】 CTL−1塗布液組成物 CTM−1 5Kg ポリカーボネート(Z−200三菱瓦斯化学社製) 5.6Kg 1,2−ジクロロエタン 28l 固形分については固形分重量比CTM−1:Z−200
=0.89:1に固定、
CTL-1 coating liquid composition CTM-1 5 kg Polycarbonate (Z-200 manufactured by Mitsubishi Gas Chemical Co., Inc.) 5.6 kg 1,2-dichloroethane 28 l Solid content weight ratio CTM-1: Z-200 for solid content.
= Fixed at 0.89: 1,

【0092】[0092]

【表2】 [Table 2]

【0093】本発明の吸気機構を有する分離把持装置を
用いると分離排出が良好であり、基体ドラムにゴミの再
付着の危険性がなく、塗布性の良好な塗布ドラムが得ら
れた。しかも長時間、多数本の安定な連続塗布や完全自
動化ができるため、ホコリ、ゴミ等が混入せず高品質か
つ高信頼性ある製品が可能となった。
When the separating and gripping device having the air intake mechanism of the present invention was used, separation and discharge were excellent, there was no danger of redeposition of dust on the substrate drum, and a coating drum with good coatability was obtained. In addition, since it is possible to apply a large number of stable continuous coatings and complete automation for a long time, a product of high quality and high reliability without dust and dirt is possible.

【0094】得られた感光体No.2−1をコニカ社製
U−BIX3035複写機で実写したところ画像欠陥
(塗膜片再付着、黒ポチ、白ポチ、ゴミ、スジ等)がな
く良好であった。
The obtained photoreceptor No. When 2-1 was actually copied by a U-BIX3035 copying machine manufactured by Konica Corporation, it was good without image defects (reattachment of coating film pieces, black spots, white spots, dust, streaks, etc.).

【0095】次に、本発明の請求項5、6を以下の実施
例5、6に沿って説明する。
Next, claims 5 and 6 of the present invention will be described with reference to Examples 5 and 6 below.

【0096】実施例5 図1に示す連続塗布装置により塗布、乾燥、分離を行っ
た。
Example 5 Coating, drying and separation were performed by the continuous coating device shown in FIG.

【0097】導電性支持体(円筒状基材)としては鏡面
加工を施した直径80mm、高さ355mm、283g
のアルミニウムドラム支持体を用いた。又塗布液として
は下記記載のCGL−2塗布液組成物を用い、乾燥膜
厚2.0μmになるように塗布した。
The conductive support (cylindrical base material) has a mirror-finished diameter of 80 mm, a height of 355 mm, and 283 g.
Aluminum drum support was used. The CGL-2 coating liquid composition described below was used as the coating liquid, and coating was performed so that the dry film thickness was 2.0 μm.

【0098】 CGL−2塗布液組成物 ペリレン顔料(CGM−2) 500g ブチラール樹脂(エスレックBX−L積水化学社製) 500g メチルエチルケトン 24l 上記塗布液組成物(固形分については固形分重量比CG
M−2:BX−L=2:1に固定)をサンドミルを用い
て20時間分散したもの。
CGL-2 coating liquid composition Perylene pigment (CGM-2) 500 g Butyral resin (S-REC BX-L Sekisui Chemical Co., Ltd.) 500 g Methyl ethyl ketone 24 l The above coating liquid composition (solid content weight ratio CG for solid content)
M-2: BX-L = 2: 1) dispersed using a sand mill for 20 hours.

【0099】本実施例5では図11に示す如く水平方向
基材内面接触型上把持子67A及び垂直方向基材内面接
触型下把持子64からなる分離排出把持装置を用い、上
述の如く連続塗布、乾燥、分離を行い分離時の把持状態
を観察した。この場合、図において上把持子67Aは天
然ゴム製のOリングのようなもの、下把持子64は板状
把持子を用いた。上下の把持子67A及び64は3方向
同時に内方向より、例えば3方向チャックによりドラム
基体を把持する。結果を表3に示す。
In the fifth embodiment, as shown in FIG. 11, a separate discharge gripping device comprising a horizontal base material inner surface contact type upper gripper 67A and a vertical base material inner surface contact type lower gripper 64 is used, and continuous coating is performed as described above. The sample was dried, dried, and separated, and the gripped state at the time of separation was observed. In this case, in the figure, the upper gripper 67A is like an O-ring made of natural rubber, and the lower gripper 64 is a plate-shaped gripper. The upper and lower grippers 67A and 64 grip the drum base body from the inner direction at the same time in three directions, for example, by a three-way chuck. The results are shown in Table 3.

【0100】[0100]

【表3】 [Table 3]

【0101】本発明の如く上下異なる分離把持装置を用
いると分離排出が良好であり、下基体ドラム1Bに振
動、ショック等の影響を伝達せず、基体ドラム1Aが傾
むくこともなく垂直状態を保持したまま排出できる。即
ち上把持子67Aはドラム基体を傾けないものが良く、
下把持子64は把持時や把持解放時に下基体ドラム1B
に振動を伝達しないものが良い、従って本発明の把持子
を用いると塗布ムラ、膜厚ムラ、キズ、ゴミ、ドラム損
傷等の塗膜欠陥がなく、また基体ドラムが倒れ傷つく事
がなく、塗布性の良好な塗布ドラムが得られた。しかも
長時間、多数本の安定な連続塗布や完全自動化ができる
ため、ホコリ、ゴミ等が混入せず高品質かつ高信頼性あ
る製品が可能となった。
When the upper and lower separating gripping devices are used as in the present invention, the separating and discharging is good, the influence of vibrations and shocks is not transmitted to the lower base drum 1B, and the base drum 1A is kept in the vertical state without tilting. Can be discharged while holding. That is, it is preferable that the upper gripper 67A does not tilt the drum base,
The lower gripper 64 is used for gripping and releasing the lower base drum 1B.
It is preferable to use a gripper of the present invention that does not transmit vibrations to the coating material.Therefore, there are no coating defects such as coating unevenness, film thickness unevenness, scratches, dust, drum damage, etc. A coating drum having good properties was obtained. In addition, since it is possible to apply a large number of stable continuous coatings and complete automation for a long time, a product of high quality and high reliability without dust and dirt is possible.

【0102】実施例6 図2の逐次連続塗布装置で塗布、乾燥、分離を行った。
即ち、鏡面加工を施した直径80mm、高さ355m
m、283gのアルミニウムドラム支持体上に、下記の
如く各々塗布液組成物UCL−1、CGL−2、
CTL−1を調整し、スライドホッパー型塗布装置40
A(UCL−1用)、40B(CGL−2用)、4
0C(CTL−1用)にて、それぞれ乾燥膜厚1.0
μm、2.2μm及び23μmになるように3層の逐次
重層塗布、分離を行い、感光体を作成すると共に分離状
態を観察した。本実施例では上把持子67Aは実施例5
と同じであるが0リングがクロロプレンゴム製のもの、
下把持子64は図11(C)に示す如くの押し込み可能
な真鍮製ピン641を有する天然ゴム製の板状の把持子
を用いた。上把持子67A及び下把持子64は同時に内
方向より、例えば3方向チャックによりドラム基体を把
持する。結果を表4示す。
Example 6 Coating, drying and separation were carried out by the sequential and continuous coating device shown in FIG.
That is, mirror-finished diameter 80 mm, height 355 m
m, 283 g of aluminum drum support, and the coating liquid compositions UCL-1, CGL-2, and
Adjust CTL-1 and slide hopper type coating device 40
A (for UCL-1), 40B (for CGL-2), 4
Dry film thickness of 1.0 at 0C (for CTL-1)
Three layers were successively applied in layers and separated so as to have a thickness of .mu.m, 2.2 .mu.m and 23 .mu.m, a photoreceptor was prepared and the separated state was observed. In this embodiment, the upper gripper 67A is used in the fifth embodiment.
Same as, but with 0 ring made of chloroprene rubber,
As the lower gripper 64, a plate-shaped gripper made of natural rubber having brass pins 641 that can be pushed in as shown in FIG. 11C was used. The upper gripper 67A and the lower gripper 64 simultaneously grip the drum base body from the inward direction by, for example, a three-way chuck. Table 4 shows the results.

【0103】[0103]

【表4】 [Table 4]

【0104】 UCL−1塗布液組成物 共重合ナイロン樹脂(CM−8000東レ社製) 30g メタノール/n−ブタノール=10/1(Vol.比) 10l CGL−2塗布液組成物 ペリレン顔料(CGM−2) 500g ブチラール樹脂(エスレックBX−L積水化学社製) 500g メチルエチルケトン 24l 上記塗布液組成物(固形分については固形分重量比CG
M−2:BX−L=2:1に固定)をサンサミルを用い
て20時間分散したもの。
UCL-1 coating liquid composition Copolymer nylon resin (CM-8000 manufactured by Toray) 30 g Methanol / n-butanol = 10/1 (Vol. Ratio) 10 l CGL-2 coating liquid composition Perylene pigment (CGM- 2) 500 g Butyral resin (S-REC BX-L Sekisui Chemical Co., Ltd.) 500 g Methyl ethyl ketone 24 l The above coating liquid composition (solid content weight ratio CG for solid content)
(M-2: BX-L = fixed at 2: 1) dispersed using Sansamil for 20 hours.

【0105】 CTL−1塗布液組成物 CTM−1 5Kg ポリカーボネート(Z−200三菱瓦斯化学社製) 5.6Kg 1,2−ジクロロエタン 28l 固形分については固形分重量比CTM−1:Z−200
=0.89:1に固定、本発明の上下とも異なる分離把
持装置を用いると分離排出が良好であり、下基体ドラム
1Bに振動、ショック等の影響を伝達せず、基体ドラム
1Aが傾むくこともなく垂直状態を保持したまま排出で
きる。即ち上把持子は基体ドラム1Aを傾けないものが
良く、下把持子は把持時や把持解放時、下基体ドラム1
Bに振動を伝達しないものが良い。従って塗布ムラ、膜
厚ムラ、キズ、ゴミ、ドラム損傷等の塗膜欠陥がなく、
また基体ドラム1Aが倒れ傷つく事がなく、塗布性の良
好な塗布ドラムが得られた。しかも長時間、多数本の安
定な連続塗布や完全自動化ができるため、ホコリ、ゴミ
等が混入せず高品質かつ高信頼性ある製品が可能となっ
た。
CTL-1 coating liquid composition CTM-1 5 kg Polycarbonate (Z-200 manufactured by Mitsubishi Gas Chemical Co., Inc.) 5.6 kg 1,2-dichloroethane 28 l Solid content weight ratio CTM-1: Z-200 for solid content.
= 0.89: 1, the separation gripping device of the present invention, which is different from the top and the bottom, is used for good separation and ejection, and the effects of vibration, shock, etc. are not transmitted to the lower base drum 1B, and the base drum 1A tilts. It can be discharged without changing the vertical state. That is, it is preferable that the upper gripper does not tilt the base drum 1A, and the lower gripper grips or releases the lower base drum 1A.
It is better to not transmit vibration to B. Therefore, there are no coating defects such as coating unevenness, film thickness unevenness, scratches, dust, drum damage, etc.
Further, the substrate drum 1A was not fallen and damaged, and a coating drum having good coating properties was obtained. In addition, since it is possible to apply a large number of stable continuous coatings and complete automation for a long time, a product of high quality and high reliability without dust and dirt is possible.

【0106】得られた感光体No.4−1をコニカ社製
U−BIX 3035複写機で実写したところ膜厚ムラ
に起因する濃淡ムラ、カブリムラや画像欠陥(黒ポチ、
白ポチ、ゴミ、スジ)等がなく良好であった。
The obtained photosensitive member No. 4-1 was actually copied with a U-BIX 3035 copying machine manufactured by Konica Corporation, and uneven density, fog unevenness and image defects (black dots,
It was good with no white spots, dust, streaks, etc.

【0107】[0107]

【発明の効果】本発明の第1発明(請求項1、2)によ
る分離排出装置及び方法によるときは、基体ドラムに
傷や変形を与えずに確実に把持分離ができ、基体ドラ
ムを把持する時の衝撃が下方の基体ドラムに伝達しな
い、隣接する基体ドラム間に塗布、乾燥した塗膜を引
き裂いて分離させる力が確実に円筒状基材間に伝達され
る。
According to the separating and discharging apparatus and method according to the first aspect of the present invention (Claims 1 and 2), gripping and separating can be performed without damaging or deforming the base drum, and the base drum is gripped. A force that tears and separates the coating film that has been applied and dried between the adjacent substrate drums, which is not transmitted to the lower substrate drum, is reliably transmitted between the cylindrical substrates.

【0108】また本発明の第2発明(請求項3、4)に
よる分離排出装置及び方法によるときは、隣接する基
体ドラム間に塗布、乾燥した塗膜を引き裂いて分離させ
るときに、ポリマー粉や顔料粉等が飛散して円筒状基材
に付着するのを防止する、円筒状基材を分離する時に
塗膜小片が飛散して塗膜面へ再付着することがなく特に
未乾燥の塗膜に塗膜小片が付着したときの致命的な塗膜
不良発生を防止し像担持体の画像欠陥が生じない、黒
ポチや白ポチ等の画像欠陥が発生しない。
According to the separating and discharging apparatus and method of the second aspect of the present invention (Claims 3 and 4), polymer powder and Prevents pigment powder, etc. from scattering and adhering to the cylindrical substrate.Even when the cylindrical substrate is separated, small pieces of the coating film do not scatter and reattach to the surface of the coating film. It prevents the occurrence of fatal coating film defects when small pieces of coating film adhere to the image carrier, does not cause image defects of the image carrier, and does not cause image defects such as black spots and white spots.

【0109】本発明の第3発明(請求項5、6)による
分離排出装置及び方法によるときは、基体ドラムに傷
や変形を与えずに確実に把持分離ができ、隣接する基
体ドラム間に塗布、乾燥した塗膜を引き裂いて分離させ
る力が確実に円筒状基材間に伝達される、基体ドラム
を垂直に把持して排出できるから、装置外のパレット上
に倒れることなく安定して載置することができる。
According to the separating and discharging apparatus and method according to the third aspect of the present invention (claims 5 and 6), the gripping separation can be surely carried out without giving damage or deformation to the base drum, and coating between adjacent base drums can be performed. , The force to tear and separate the dried coating film is surely transmitted between the cylindrical substrates. The substrate drum can be held vertically and discharged, so that it can be stably placed on the pallet outside the device without falling. can do.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による連続塗布装置の全体構成を示す斜
視図。
FIG. 1 is a perspective view showing the overall configuration of a continuous coating apparatus according to the present invention.

【図2】本発明による連続塗布装置の他の実施例を示す
斜視図。
FIG. 2 is a perspective view showing another embodiment of the continuous coating device according to the present invention.

【図3】位置決め手段と塗布手段とを示す断面図。FIG. 3 is a sectional view showing a positioning unit and a coating unit.

【図4】上記塗布手段の斜視図。FIG. 4 is a perspective view of the coating means.

【図5】上記塗布手段と乾燥フードとを示す断面図。FIG. 5 is a sectional view showing the coating means and a drying hood.

【図6】乾燥器の断面図。FIG. 6 is a sectional view of the dryer.

【図7】分離排出手段による分離過程を示す状態図。FIG. 7 is a state diagram showing a separation process by a separation and discharge unit.

【図8】本発明の請求項1、2による分離排出把持装置
の1実施例を示す斜視図及び断面図。
FIG. 8 is a perspective view and a cross-sectional view showing an embodiment of a separation and discharge gripping device according to claims 1 and 2 of the present invention.

【図9】分離排出把持装置の他の実施例を示す斜視図及
び断面図。
FIG. 9 is a perspective view and a cross-sectional view showing another embodiment of the separation discharge gripping device.

【図10】本発明の請求項3、4による分離排出把持装
置の実施例を示す斜視図。
FIG. 10 is a perspective view showing an embodiment of a separation and discharge gripping device according to claims 3 and 4 of the present invention.

【図11】本発明の請求項5、6による分離排出把持装
置の実施例を示す斜視図、断面図、及び下把持子の他の
実施例を示す斜視図。
FIG. 11 is a perspective view showing an embodiment of a separation and discharge gripping device according to claims 5 and 6 of the present invention, a sectional view, and a perspective view showing another embodiment of the lower gripper.

【符号の説明】[Explanation of symbols]

1,1A,1B,1C,1D 円筒状基材(基体ドラ
ム、導電性支持体) 10 供給手段 20 搬送手段 21,22 把持手段 30 位置決め手段 40 塗布手段(垂直型塗布装置、スライドホッパー型
塗布装置) 40A 塗布手段(垂直型塗布装置、スライドホッパー
型塗布装置) 40B 塗布手段(垂直型塗布装置、スライドホッパー
型塗布装置) 40C 塗布手段(垂直型塗布装置、スライドホッパー
型塗布装置) 41 塗布ヘッド(コーター、ホッパー塗布面) 50 乾燥手段 60 分離排出手段(分離器、分離排出装置) 61 垂直移動ロボットステージ 62 エアーシリンダー 63 上把持子(上チャック、第1の把持子) 64 下把持子(下チャック,第2の把持子) 65 パイプ部材 66 吸着パッド 67A,67B 吸着パッド(エアーバッグ部材、把持
子)) 68A,68B 吸気スリット部材 69A 上把持子 69B 下把持子 70 吸気口
1, 1A, 1B, 1C, 1D Cylindrical substrate (base drum, conductive support) 10 Supplying means 20 Conveying means 21, 22 Grasping means 30 Positioning means 40 Coating means (vertical type coating apparatus, slide hopper type coating apparatus) ) 40A coating means (vertical coating apparatus, slide hopper coating apparatus) 40B coating means (vertical coating apparatus, slide hopper coating apparatus) 40C coating means (vertical coating apparatus, slide hopper coating apparatus) 41 coating head ( Coater, hopper application surface 50 Drying means 60 Separating and discharging means (separator, separating and discharging device) 61 Vertical moving robot stage 62 Air cylinder 63 Upper gripper (upper chuck, first gripper) 64 Lower gripper (lower chuck) , Second gripper) 65 pipe member 66 suction pad 67A, 67B suction pad (air Bag member, gripper)) 68A, 68B Intake slit member 69A Upper gripper 69B Lower gripper 70 Intake port

───────────────────────────────────────────────────── フロントページの続き (72)発明者 関 浩彦 東京都八王子市石川町2970番地コニカ株式 会社内 (72)発明者 浅野 真生 東京都八王子市石川町2970番地コニカ株式 会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Hirohiko Seki 2970 Ishikawa-cho, Hachioji, Tokyo Konica stock company (72) Inventor Mao Asano 2970 Ishikawa-cho, Hachioji, Tokyo Konica stock company

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 円筒状基材の筒軸を合わせて積み重ねら
れた前記円筒状基材の外周面上に、垂直塗布装置により
塗布液を連続的に塗布、乾燥した後、把持装置により前
記塗布済円筒状基材の内面を把持しながら分離排出を行
う円筒状基材の分離排出装置において、前記分離排出把
持装置は、円筒状基材内面を吸着把持する把持子から成
る吸着機構を有することを特徴とする円筒状基材の分離
排出把持装置。
1. A vertical coating device continuously coats and dries a coating liquid on the outer peripheral surface of the cylindrical substrates stacked with their cylindrical axes aligned, and then the coating device grips the coating liquid. In a device for separating and discharging a cylindrical base material that separates and discharges while gripping the inner surface of a finished cylindrical base material, the separation and discharge gripping device has a suction mechanism including a gripper that suction-holds the inner surface of the cylindrical base material. And a device for separating and discharging a cylindrical substrate.
【請求項2】 円筒状基材の筒軸を合わせて積み重ねら
れた前記円筒状基材の外周面上に、垂直塗布装置により
塗布液を連続的に塗布、乾燥した後、把持装置により前
記塗布済円筒状基材の内面を把持しながら分離排出を行
う円筒状基材の分離排出把持方法において、前記円筒状
基材内面を吸着把持する吸着機構を有する分離排出把持
装置により分離排出を行うことを特徴とする円筒状基材
の分離排出把持方法。
2. A vertical coating device continuously coats and dries the coating liquid on the outer peripheral surface of the cylindrical substrates stacked with their cylindrical axes aligned, and then the coating device grips the coating liquid. In a method for separating and discharging a cylindrical base material, which separates and discharges while gripping the inner surface of a finished cylindrical base material, separate and discharge by a separation and discharge gripping device having a suction mechanism for sucking and gripping the inner surface of the cylindrical base material. A method for separating and discharging a cylindrical substrate, the method comprising:
【請求項3】 円筒状基材の筒軸を合わせて積み重ねら
れた前記円筒状基材の外周面上に、垂直塗布装置により
塗布液を連続的に塗布、乾燥した後、把持装置により前
記塗布済円筒状基材の内面を把持しながら分離排出する
円筒状基材の分離排出把持装置において、前記分離排出
把持装置に吸気機構を備えたことを特徴とする円筒状基
材の分離排出把持装置。
3. A vertical coating device continuously coats and dries the coating liquid on the outer peripheral surface of the cylindrical substrates stacked with the cylinder axes of the cylindrical substrates aligned with each other, and then the coating device uses a gripping device. In a separation discharge gripping device for a cylindrical base material that separates and discharges while gripping an inner surface of a finished cylindrical base material, the separation discharge gripping device for a cylindrical base material, wherein the separation discharge gripping device is provided with an intake mechanism. .
【請求項4】 円筒状基材の筒軸を合わせて積み重ねら
れた前記円筒状基材の外周面上に、垂直塗布装置により
塗布液を連続的に塗布乾燥した後、把持装置により前記
塗布済円筒状基材の内面を把持しながら分離排出する円
筒状基材の分離排出把持方法において、吸気機構を有す
る分離排出把持装置により円筒状基材を分離排出するこ
とを特徴とする円筒状基材の分離排出把持方法。
4. The coating liquid is continuously applied and dried by a vertical coating device on the outer peripheral surface of the cylindrical substrates stacked with the cylinder axes of the cylindrical substrates aligned, and then the coating is completed by the gripping device. In a method for separating and discharging a cylindrical base material that separates and discharges while gripping an inner surface of the cylindrical base material, the cylindrical base material is separated and discharged by a separation and discharge gripping device having an intake mechanism. Separation and discharge grip method.
【請求項5】 円筒状基材の筒軸を合わせて積み重ねら
れた前記円筒状基材の外周面上に、垂直塗布装置により
塗布液を連続的に塗布、乾燥した後、塗布済の前記円筒
状基材の内面を把持する第1の把持子と、前記円筒状基
材の下方に隣接する円筒状基材の内面を把持する第2の
把持子とにより分離排出する円筒状基材の分離排出把持
装置において、前記第1の把持子と前記第2の把持子と
を異なる構造としたことを特徴とする円筒状基材の分離
排出把持装置。
5. The coating liquid is continuously applied and dried by a vertical coating device on the outer peripheral surface of the cylindrical base material stacked with the cylindrical axes of the cylindrical base material aligned, and then the coated cylinder is applied. Of a cylindrical base material to be separated and discharged by a first gripper that grips the inner surface of the cylindrical base material and a second gripper that grips the inner surface of the cylindrical base material that is adjacent below the cylindrical base material In the discharge gripping device, the first gripper and the second gripper have different structures from each other.
【請求項6】 円筒状基材の筒軸を合わせて積み重ねら
れた前記円筒状基材の外周面上に、垂直塗布装置により
塗布液を連続的に塗布、乾燥した後、塗布済の前記円筒
状基材の内面を把持する第1の把持子と、前記円筒状基
材の下方に隣接する円筒状基材の内面を把持する第2の
把持子とにより分離排出する円筒状基材の分離排出把持
方法において、異なる構造より成る第1の把持子と第2
の把持子とにより円筒状基材を分離排出することを特徴
とする円筒状基材の分離排出把持方法。
6. The coating liquid is continuously applied and dried by a vertical coating device on the outer peripheral surface of the cylindrical base material that is stacked with the cylinder axes of the cylindrical base material aligned, and then the coated cylinder is applied. Of a cylindrical base material to be separated and discharged by a first gripper that grips the inner surface of the cylindrical base material and a second gripper that grips the inner surface of the cylindrical base material that is adjacent below the cylindrical base material In the discharge gripping method, a first gripper and a second gripper having different structures are provided.
A method for separating and discharging a cylindrical base material, characterized in that the cylindrical base material is separated and discharged by the gripper.
【請求項7】 前記把持子はポリマー材料より成ること
を特徴とする請求項1、3、5の何れか1項に記載の円
筒状基材の分離排出把持装置。
7. The separation and gripping device for the cylindrical substrate according to claim 1, wherein the gripper is made of a polymer material.
【請求項8】 前記円筒状基材がアルミニウムドラムで
あることを特徴とする請求項1、3、5の何れか1項に
記載の円筒状基材の分離排出把持装置。
8. The separation and gripping device for a cylindrical base material according to claim 1, wherein the cylindrical base material is an aluminum drum.
【請求項9】 前記第1の把持子が円筒状基材内面の水
平方向接触型であることを特徴とする請求項5記載の円
筒状基材の分離排出把持装置。
9. The separation discharge gripping device for a cylindrical base material according to claim 5, wherein the first gripper is a horizontal contact type inner surface of the cylindrical base material.
【請求項10】 前記第2の把持子が円筒状基材内面の
垂直方向接触型であることを特徴とする請求項5記載の
円筒状基材の分離排出把持装置。
10. The separation discharge gripping device for a cylindrical base material according to claim 5, wherein the second gripper is a vertical contact type inner surface of the cylindrical base material.
JP24455295A 1995-09-22 1995-09-22 Separating, discharging and clamping device for cylindrical base material and separating, discharging and clamping method Pending JPH0985157A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24455295A JPH0985157A (en) 1995-09-22 1995-09-22 Separating, discharging and clamping device for cylindrical base material and separating, discharging and clamping method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24455295A JPH0985157A (en) 1995-09-22 1995-09-22 Separating, discharging and clamping device for cylindrical base material and separating, discharging and clamping method

Publications (1)

Publication Number Publication Date
JPH0985157A true JPH0985157A (en) 1997-03-31

Family

ID=17120407

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24455295A Pending JPH0985157A (en) 1995-09-22 1995-09-22 Separating, discharging and clamping device for cylindrical base material and separating, discharging and clamping method

Country Status (1)

Country Link
JP (1) JPH0985157A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014054618A (en) * 2012-08-10 2014-03-27 Tokyo Electron Ltd Slit nozzle, coating applicator, and coating application method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014054618A (en) * 2012-08-10 2014-03-27 Tokyo Electron Ltd Slit nozzle, coating applicator, and coating application method

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