JPH08131849A - Production of honeycomb structure catalyst for purification of waste gas - Google Patents

Production of honeycomb structure catalyst for purification of waste gas

Info

Publication number
JPH08131849A
JPH08131849A JP6304204A JP30420494A JPH08131849A JP H08131849 A JPH08131849 A JP H08131849A JP 6304204 A JP6304204 A JP 6304204A JP 30420494 A JP30420494 A JP 30420494A JP H08131849 A JPH08131849 A JP H08131849A
Authority
JP
Japan
Prior art keywords
catalyst
honeycomb structure
coating
slurry
aqueous slurry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6304204A
Other languages
Japanese (ja)
Other versions
JP3093119B2 (en
Inventor
Tsunekiyo Sato
常清 佐藤
Masami Sakaguchi
正己 坂口
Tadashi Onozawa
正 小野沢
Mitsuo Kojima
光雄 小島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JGC Catalysts and Chemicals Ltd
Original Assignee
Nikki Kagaku KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nikki Kagaku KK filed Critical Nikki Kagaku KK
Priority to JP06304204A priority Critical patent/JP3093119B2/en
Publication of JPH08131849A publication Critical patent/JPH08131849A/en
Application granted granted Critical
Publication of JP3093119B2 publication Critical patent/JP3093119B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)

Abstract

PURPOSE: To suppress the peeling and falling of a catalytic component by coating the surface of a honeycomb structure with an aq. slurry for coating having a specified viscosity and contg. a catalyst, a specified fixing agent, one or more kinds of specified viscosity reducing agents and a specified peeling preventing agent, and carrying out firing. CONSTITUTION: A catalyst is slurried with water, the surface of a honeycomb structure is coated with the resultant aq. slurry and the catalyst is fixed to obtain a honeycomb structure catalyst. At this time, a fixing agent made of a catalyst and one or more of sols of alumina, silica, titania and zirconia, one or more kinds of viscosity reducing agents selected from among acetic acid, acetic anhydride and alkali salts of acetic acid and a peeling preventing agent made of silica ceramic fibers are incorporated into the aq. slurry for coating and the viscosity of the slurry is regulated to <100cps. After the slurry is applied on the surface and the catalyst is fixed, firing is carried out.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は内燃機関からの酸素濃度
の高い排ガス中に含まれる窒素酸化物(NOx)を低減
する排ガス浄化用ハニカム構造体触媒の製造方法に関
し、さらに詳しくはリーンバーンガソリンエンジン、デ
ィーゼルエンジン等の内燃機関からの排ガス中のNOx
を低減する浄化用ハニカム構造体触媒の製造方法に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a honeycomb structure catalyst for exhaust gas purification, which reduces nitrogen oxides (NO x ) contained in exhaust gas having a high oxygen concentration from an internal combustion engine. NO x in exhaust gas from internal combustion engines such as gasoline engines and diesel engines
The present invention relates to a method for producing a purifying honeycomb structure catalyst that reduces the amount of gas.

【0002】[0002]

【従来の技術】大気汚染防止を目的として、近年、リー
ンバーンガソリンエンジン自動車およびディーゼルエン
ジンを搭載した自動車またはコージェネレーション発電
機等の内燃機関からの排ガスのように、高い酸素濃度の
内燃機関からの排ガスを浄化することが急務となってい
る。
2. Description of the Related Art In recent years, for the purpose of preventing air pollution, the exhaust gas from an internal combustion engine having a high oxygen concentration, such as exhaust gas from an internal combustion engine such as a vehicle equipped with a lean burn gasoline engine vehicle and a diesel engine or a cogeneration generator, has been developed. There is an urgent need to purify exhaust gas.

【0003】こうした用途の触媒としては、非常に高い
ガス空間速度で使用されるために圧力損失を可能な限り
低減する必要があり、一般にガス流通方向に形成された
多数の直通管状通路(セルと呼ぶ)を有するコージェラ
イトあるいはムライト等からなるセラミック製もしくは
複数の金属からなる金属製のハニカム構造体各セルの表
面に、所望の触媒を薄膜状に塗布したハニカム構造体触
媒が使用されている。
Since a catalyst for such an application is used at a very high gas hourly space velocity, it is necessary to reduce the pressure loss as much as possible. In general, a large number of direct tubular passages (cells and cells) formed in the gas flow direction are required. There is used a honeycomb structure catalyst in which a desired catalyst is applied in a thin film on the surface of each cell of a honeycomb structure made of a ceramic such as cordierite or mullite or having a plurality of metals.

【0004】こうした触媒は基材としてのハニカム構造
体の各セル表面に所望の触媒成分を薄膜状に塗布するこ
とによって製造される。ハニカム構造体の各セルに触媒
成分を塗布する方法としては、粉末状のアルミナ、シリ
カ、ゼオライト、シリカ・アルミナ、チタニア、ジルコ
ニア等から選択された酸化物もしくは複合酸化物である
多孔質担体に、有効成分を担持し、触媒とし、これをア
ルミナゾル、シリカゾル等の適当な固着剤と混合して水
性スラリーとなし、このスラリーに前記のハニカム構造
体をディッピングした後、セル内部の余分なスラリーを
加圧空気で除去し、乾燥後、熱処理(焼成)して調製さ
れる。
Such a catalyst is manufactured by applying a desired catalyst component in the form of a thin film on the surface of each cell of a honeycomb structure as a base material. As a method of applying the catalyst component to each cell of the honeycomb structure, powdered alumina, silica, zeolite, silica-alumina, titania, a porous carrier which is an oxide or a composite oxide selected from zirconia, An active ingredient is supported and used as a catalyst, which is mixed with an appropriate fixing agent such as alumina sol or silica sol to form an aqueous slurry, and after dipping the above-mentioned honeycomb structure into this slurry, an excess slurry inside the cell is added. It is prepared by removing with compressed air, drying and then heat-treating (calcining).

【0005】金属や金属酸化物を有効成分とし、これを
アルミナ、シリカ等の多孔質担体上に担持した触媒をハ
ニカム構造体のセル表面にウォッシュコートによって塗
布し、各種の反応用のハニカム構造体触媒を製造する場
合、該ハニカム構造体触媒に所望の反応特性と寿命を付
与するために、可能な限り多量の触媒成分をハニカム構
造体のセル表面に塗布しなければならない。
A honeycomb structure for various reactions is obtained by applying a catalyst having a metal or metal oxide as an active ingredient, which is supported on a porous carrier such as alumina or silica, to the cell surface of the honeycomb structure by wash coating. When manufacturing a catalyst, in order to impart desired reaction characteristics and life to the honeycomb structure catalyst, as much catalyst component as possible should be coated on the cell surface of the honeycomb structure.

【0006】従来の方法によって多量の触媒成分を塗布
する場合には、使用するコート用水性スラリーの粘度と
安定性の問題から該スラリー中の触媒成分濃度には制限
があり、コート回数が著しく増加して製造コストが上昇
するという経済性の面で問題があった。また、多量の触
媒成分を塗布した場合には、各セル表面に塗布される触
媒成分の膜厚が塗布量に応じてその厚さが増加する。膜
厚の増加は触媒成分が塗布されたハニカム構造体触媒の
調製における熱処理工程または反応に使用されている状
態において、繰り返し熱衝撃を受けることから塗布膜に
歪みが発生し、亀裂が生じることによって塗布された触
媒成分が剥離しやすくなり、結果として反応特性と寿命
が低下するという問題があった。
When a large amount of catalyst component is applied by the conventional method, the concentration of the catalyst component in the slurry is limited due to problems of viscosity and stability of the aqueous coating slurry used, and the number of coatings is significantly increased. Then, there was a problem in terms of economy that the manufacturing cost increased. In addition, when a large amount of the catalyst component is applied, the thickness of the catalyst component applied to the surface of each cell increases depending on the application amount. The increase in film thickness is caused by repeated thermal shocks in the coating film, which causes distortion and cracks in the coating film in the state of being used in the heat treatment step or reaction in the preparation of the honeycomb structure catalyst coated with the catalyst component. There is a problem that the applied catalyst component is easily peeled off, and as a result, the reaction characteristics and the life are reduced.

【0007】[0007]

【発明が解決しようとする課題】本発明は、こうした従
来技術の課題を解決し、多量の触媒成分を少ないコート
回数で経済的に塗布し、かつ多量の触媒成分の各セル表
面への付着によってコート膜厚が増加しても触媒成分の
剥離、脱落を最小限に抑制できるハニカム構造体触媒の
製造方法を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention solves the problems of the prior art by economically applying a large amount of catalyst components with a small number of coatings and by depositing a large amount of catalyst components on the surface of each cell. An object of the present invention is to provide a method for manufacturing a honeycomb structure catalyst capable of suppressing the peeling and dropping of the catalyst component to a minimum even if the coat film thickness increases.

【0008】[0008]

【課題を解決するための手段】本発明の上記目的は、コ
ート用水性スラリーに剥離防止剤としてシリカ系セラミ
ック繊維を含有させることによって達成される。
The above object of the present invention is achieved by incorporating silica-based ceramic fibers as an anti-stripping agent into an aqueous coating slurry.

【0009】すなわち、本発明は、ガスの流通方向に形
成された多数のセルを有するハニカム構造体の表面に、
触媒を固着させてなる排ガス浄化用ハニカム構造体触媒
の製造方法であって、該触媒を水性スラリー化してハニ
カム構造体表面にコートして固着させるに際し、該コー
ト用水性スラリーが触媒とアルミナゾル、シリカゾル、
チタニアゾル、ジルコニアゾルの中から選択された少な
くとも1種以上のゾルからなる固着剤と酢酸、無水酢
酸、酢酸のアルカリ塩の内から選択された少なくとも1
種以上の粘度低下剤、シリカ系セラミック繊維からなる
剥離防止剤を含有し、かつ粘度が100cps未満、該
コート用水性スラリーを該ハニカム構造体表面に塗布
し、該触媒をハニカム構造体表面に固着させ、次いで焼
成(熱処理)することを特徴とする排ガス浄化用ハニカ
ム構造体触媒の製造方法にある。
That is, according to the present invention, on the surface of a honeycomb structure having a large number of cells formed in the gas flow direction,
A method for producing a honeycomb structure catalyst for exhaust gas purification, which comprises fixing a catalyst, wherein the catalyst, alumina sol, and silica sol are used as an aqueous slurry for coating when the catalyst is made into an aqueous slurry and the honeycomb structure surface is coated and fixed. ,
A fixing agent comprising at least one sol selected from titania sol and zirconia sol, and at least one selected from acetic acid, acetic anhydride, and an alkali salt of acetic acid.
Containing at least one viscosity reducing agent and a silica-based ceramic fiber exfoliation inhibitor, and having a viscosity of less than 100 cps, the aqueous coating slurry is applied to the surface of the honeycomb structure, and the catalyst is fixed to the surface of the honeycomb structure. The method for producing a honeycomb structure catalyst for exhaust gas purification is characterized in that the honeycomb structure catalyst for exhaust gas purification is characterized by firing (heat treatment).

【0010】本発明に用いられる触媒成分は特に制限さ
れないが、好ましくは銀または銀化合物を含有する少な
くとも1種以上の活性成分が多孔質耐熱性担体上に担持
されたものである。銀化合物としては酸化銀や塩化銀、
臭化銀といったハロゲン化銀や炭酸銀、硫酸銀、燐酸銀
等が例示される。触媒特性からこれらの活性成分の量は
銀に換算して好ましくは0.01〜20.0重量%、さ
らに好ましくは0.05〜15.0重量%含有すること
が望ましい。銀に換算した量が0.01重量%未満では
窒素酸化物の除去効率が小さく、20.0重量%を超え
た場合には、高温での窒素酸化物の除去効率が劣ったも
のとなる。
The catalyst component used in the present invention is not particularly limited, but is preferably one in which at least one active component containing silver or a silver compound is supported on a porous heat-resistant carrier. Silver compounds such as silver oxide and silver chloride,
Examples thereof include silver halides such as silver bromide, silver carbonate, silver sulfate, and silver phosphate. From the viewpoint of catalytic properties, the amount of these active components is preferably 0.01 to 20.0% by weight, more preferably 0.05 to 15.0% by weight, in terms of silver. If the amount converted to silver is less than 0.01% by weight, the removal efficiency of nitrogen oxides is small, and if it exceeds 20.0% by weight, the removal efficiency of nitrogen oxides at high temperatures is poor.

【0011】多孔質耐熱性担体としては、シリカ、アル
ミナ、チタニア、ジルコニア等の酸化物あるいはシリカ
・アルミナ、ゼオライトといったこれらの複合酸化物等
が挙げられる。この耐熱性多孔質担体は通常酸化物の状
態で使用されるが、特に酸化物に限定されるものではな
く、熱分解を経ていない水和酸化物上に前記の銀もしく
は銀化合物を担持し、最終的に熱処理して触媒となすこ
ともできる。
Examples of the porous heat-resistant carrier include oxides of silica, alumina, titania, zirconia and the like, or composite oxides thereof such as silica-alumina and zeolite. This heat-resistant porous carrier is usually used in the state of an oxide, but is not particularly limited to the oxide, the silver or silver compound is supported on the hydrated oxide that has not undergone thermal decomposition, Finally, it can be heat-treated to form a catalyst.

【0012】耐熱性多孔質担体上への前記銀もしくは銀
化合物の担持方法は特に限定されるものではなく、任意
の方法でよいが、例えば硝酸銀水溶液に前記の担体粉末
を懸濁させた後に、塩化アンモニウム、塩化ナトリウム
等の水溶性塩素化合物の水溶液を添加し、担体上に塩化
銀として担持させた後、熱処理して触媒となすことがで
きる。
The method for supporting the silver or silver compound on the heat-resistant porous carrier is not particularly limited and may be any method. For example, after suspending the carrier powder in an aqueous silver nitrate solution, An aqueous solution of a water-soluble chlorine compound such as ammonium chloride or sodium chloride may be added and supported as silver chloride on the carrier, followed by heat treatment to form a catalyst.

【0013】本発明ではこのようにして得られた触媒を
コート用水性スラリーとする。このコート用水性スラリ
ーには、触媒に加えて固着剤と粘度低下剤、さらに剥離
防止剤とを含有する。
In the present invention, the catalyst thus obtained is used as an aqueous coating slurry. In addition to the catalyst, the aqueous slurry for coating contains a fixing agent, a viscosity reducing agent, and a peeling preventing agent.

【0014】固着剤はコート用スラリーでハニカム構造
体の各セル表面にウォッシュコートした後、熱処理(焼
成)によって触媒の粒子をハニカム構造体のセル表面に
強固に固着させるためのものであって、具体的にはアル
ミナゾル、シリカゾル、チタニアゾル、ジルコニアゾル
の中から選択された少なくとも1種以上のゾルから選択
される。
The sticking agent is used to wash-coat the surface of each cell of the honeycomb structure with a slurry for coating and then firmly fix the catalyst particles to the cell surface of the honeycomb structure by heat treatment (calcination). Specifically, it is selected from at least one sol selected from alumina sol, silica sol, titania sol and zirconia sol.

【0015】また、水性スラリーの粘度を低下させるた
めの粘度低下剤としては、酢酸、無水酢酸、もしくは酢
酸カリウム、酢酸ナトリウム等の酢酸のアルカリ塩の少
なくとも1種以上が選択されるが、この他に、シュウ
酸、酒石酸、アクリル酸等のカルボン酸もしくはその誘
導体を使用してもよい。粘度低下剤の含有量は水性スラ
リー中の触媒重量に対して、好ましくは0.5〜15.
0重量%、さらに好ましくは1.0〜12.0重量%で
ある。粘度低下剤の含有量が0.5重量%未満では粘度
低下効果を発現できず、15.0重量%を超えると触媒
の担体成分が溶解し、触媒性能を劣化させる恐れを有す
るのみならず、過剰であるために経済性に劣る。
As the viscosity reducing agent for reducing the viscosity of the aqueous slurry, at least one kind of acetic acid, acetic anhydride, or an alkali salt of acetic acid such as potassium acetate or sodium acetate is selected. In addition, carboxylic acids such as oxalic acid, tartaric acid and acrylic acid or derivatives thereof may be used. The content of the viscosity reducing agent is preferably 0.5 to 15% with respect to the weight of the catalyst in the aqueous slurry.
It is 0% by weight, more preferably 1.0 to 12.0% by weight. If the content of the viscosity reducing agent is less than 0.5% by weight, the effect of decreasing the viscosity cannot be exhibited, and if it exceeds 15.0% by weight, the carrier component of the catalyst is dissolved, which may deteriorate the catalyst performance. The economy is poor due to excess.

【0016】上記した触媒成分、固着剤、粘度低下剤を
含有した水性スラリーは撹拌、混合され、さらに水性ス
ラリー中の触媒は湿式粉砕機で粉砕され、触媒のメジア
ン径を好ましくは0.1〜15.0μm、さらに好まし
くは0.5〜12.0μmとされる。触媒のメジアン径
が0.1μm未満ではスラリー粘度が上昇し、結果とし
てハニカム構造体への触媒固着の不均一性、ハニカム構
造体触媒からの触媒の剥離率の増加を招く。他方、触媒
メジアン径が15.0μmを超えると水性スラリー中の
触媒の沈降が著しく、安定性に欠ける。
An aqueous slurry containing the above-mentioned catalyst component, a fixing agent and a viscosity reducing agent is stirred and mixed, and the catalyst in the aqueous slurry is pulverized by a wet pulverizer so that the median diameter of the catalyst is preferably 0.1 to 10. The thickness is 15.0 μm, more preferably 0.5 to 12.0 μm. If the median diameter of the catalyst is less than 0.1 μm, the slurry viscosity increases, resulting in non-uniformity of catalyst adhesion to the honeycomb structure and increase in the rate of separation of the catalyst from the honeycomb structure catalyst. On the other hand, when the median diameter of the catalyst exceeds 15.0 μm, the precipitation of the catalyst in the aqueous slurry is remarkable and the stability is poor.

【0017】上記のように湿式粉砕して調製された水性
スラリーは、最終的に剥離防止剤を加えてコート用水性
スラリーが完成される。剥離防止剤はシリカまたはシリ
カとアルミナ、カルシア等からなるシリカ系セラミック
繊維であり、耐熱性の繊維状物質であるが、成分は特に
限定されるものではなく、シリカを主成分とする耐熱性
のあるセラミック繊維物質であればよい。該剥離防止剤
(シリカ系セラミック繊維)の繊維径は好ましくは6.
0〜15.0μm、さらに好ましくは8.0〜13.0
μmである。また平均繊維長さは好ましくは30〜30
0μm、さらに好ましくは60〜200μmである。繊
維径が6.0μm未満では繊維径が細すぎることから強
度上に問題があり、水性スラリーの調製時に所望の繊維
長を維持できないという欠点がある。他方、繊維径が1
5.0μmを超えると、水性スラリー中の触媒成分粒子
径より著しく大きくなることにより、触媒成分粒子と剥
離防止剤との均一混合が困難となる。また、平均繊維長
さが30μm未満では、コート膜に発生する亀裂防止に
十分な効果が得られず、平均繊維長さが300μmを超
えると水性スラリーをハニカム構造体の各セルにウォッ
シュコートする場合に、セルプラグを発生し易くなるの
で好ましくない。前記のような繊維径と長さを持つ剥離
防止剤は、水性スラリー中の触媒成分に対して1.0〜
20.0重量%、さらに好ましくは2.0〜10.0重
量%添加される。添加量が1.0重量%未満では剥離防
止効果が減少する。また、添加量が20.0重量%を超
えると経済性の面で劣る。
The aqueous slurry prepared by wet pulverization as described above is finally added with an anti-stripping agent to complete the aqueous slurry for coating. The peeling preventive agent is a silica-based ceramic fiber composed of silica or silica and alumina, calcia, etc., and is a heat-resistant fibrous substance, but the component is not particularly limited, and a heat-resistant agent containing silica as a main component is used. It may be any ceramic fiber material. The fiber diameter of the peeling preventive agent (silica-based ceramic fiber) is preferably 6.
0 to 15.0 μm, more preferably 8.0 to 13.0
μm. The average fiber length is preferably 30 to 30.
It is 0 μm, more preferably 60 to 200 μm. When the fiber diameter is less than 6.0 μm, the fiber diameter is too small, which causes a problem in strength, and there is a drawback that a desired fiber length cannot be maintained during preparation of the aqueous slurry. On the other hand, the fiber diameter is 1
If it exceeds 5.0 μm, the particle size of the catalyst component becomes remarkably larger than the particle size of the catalyst component in the aqueous slurry, which makes it difficult to uniformly mix the catalyst component particles and the peeling preventing agent. When the average fiber length is less than 30 μm, sufficient effect for preventing cracks generated in the coat film cannot be obtained, and when the average fiber length exceeds 300 μm, the aqueous slurry is wash-coated on each cell of the honeycomb structure. In addition, cell plugs are easily generated, which is not preferable. The peeling preventive agent having the fiber diameter and the length as described above is 1.0 to the catalyst component in the aqueous slurry.
20.0% by weight, more preferably 2.0 to 10.0% by weight is added. If the amount added is less than 1.0% by weight, the effect of preventing peeling decreases. Further, if the addition amount exceeds 20.0% by weight, economical efficiency is poor.

【0018】本発明によるハニカム構造体触媒の製造
は、上記のようにして調製されたコート用水性スラリー
に、ハニカム構造体をディップして引き上げた後、ハニ
カム構造体の各セル内部の余分なスラリーを加圧空気に
よって除去する(ウォッシュコート)。
The production of the honeycomb structure catalyst according to the present invention is carried out by dipping the honeycomb structure into the aqueous slurry for coating prepared as described above and pulling it up, and then adding an extra slurry inside each cell of the honeycomb structure. Are removed by pressurized air (washcoat).

【0019】さらに乾燥した後、ウォッシュコートを繰
り返す。こうして所望の触媒成分量をハニカム構造体の
セル表面に固着させ、最終的に熱処理(焼成)して触媒
成分が強固に固着されたハニカム構造体触媒を得る。
After further drying, the washcoat is repeated. In this way, a desired amount of the catalyst component is fixed on the cell surface of the honeycomb structure, and finally heat-treated (calcined) to obtain a honeycomb structure catalyst in which the catalyst component is firmly fixed.

【0020】[0020]

【実施例】以下、本発明を実施例等によってさらに詳細
に説明する。
EXAMPLES The present invention will be described in more detail below with reference to examples.

【0021】実施例1 ビーカーに純水250gを採り、硝酸銀4.14gを添
加して溶解した。40℃のこの液に粉末アルミナ水和酸
化物(商品名:Pural SB、Condea社製)
100gを加えて撹拌、懸濁し、別に調製した塩化アン
モニウム1.4gを純水50gに溶解した水溶液を15
分間で添加してアルミナ水和酸化物粒子表面に塩化銀を
担持させた。60分間熟成した後、スプレードライし、
得られた粉末をさらに390℃で60分間焼成すること
により銀に換算して2.97重量%を含有する銀/アル
ミナ触媒を得た。
Example 1 250 g of pure water was placed in a beaker, and 4.14 g of silver nitrate was added and dissolved. Powdered alumina hydrate oxide (trade name: Pural SB, manufactured by Condea) was added to this liquid at 40 ° C.
Add 100 g, stir and suspend, and prepare an aqueous solution prepared by dissolving 1.4 g of separately prepared ammonium chloride in 50 g of pure water.
It was added in a minute to make silver chloride supported on the surface of the hydrated alumina oxide particles. After aging for 60 minutes, spray dry,
The obtained powder was further baked at 390 ° C. for 60 minutes to obtain a silver / alumina catalyst containing 2.97% by weight in terms of silver.

【0022】次に、この触媒45gと純水100g、酢
酸2.25gおよびアルミナゾル(Al23含有率1
0.5重量%)21.4gを加えて撹拌、混合し、湿式
粉砕機を用いて触媒のメジアン径を8.5μmとし、固
形分濃度28.0重量%の水性スラリーを調製した。こ
のスラリーの粘度を測定したところ15cpsであっ
た。湿式粉砕したスラリーに剥離防止剤として繊維径1
0μm、平均繊維長さ100μmであるシリカ系セラミ
ック繊維を触媒重量に対して6.0重量部添加し撹拌、
混合した。
Next, 45 g of this catalyst, 100 g of pure water, 2.25 g of acetic acid and alumina sol (Al 2 O 3 content 1
0.5% by weight) (21.4 g) was added, and the mixture was stirred and mixed, and the median diameter of the catalyst was adjusted to 8.5 μm using a wet pulverizer to prepare an aqueous slurry having a solid content concentration of 28.0% by weight. The viscosity of this slurry was measured and found to be 15 cps. Fiber diameter of 1 as a peeling preventive agent in the wet-milled slurry
6.0 parts by weight of silica-based ceramic fibers having an average fiber length of 0 μm and an average fiber length of 100 μm were added to the catalyst weight and stirred,
Mixed.

【0023】このスラリーに直径20mm、高さ16m
m、セル数200セル/平方インチのコージェライト製
ハニカム構造体をディップし、引き上げた後に加圧空気
によってセル内の余分なスラリーを除去した。50℃で
5分間予備乾燥した後、190〜200℃で乾燥した触
媒成分を固着させ、この操作を2回繰り返した。最終的
に600℃で90分間空気中で焼成しハニカム構造体触
媒を得た。得られたハニカム構造体触媒は197g/L
の触媒成分がコートされた。
This slurry has a diameter of 20 mm and a height of 16 m.
A cordierite honeycomb structure having a size of m and the number of cells of 200 cells / square inch was dipped, and after pulling up, excess slurry in the cells was removed by pressurized air. After preliminary drying at 50 ° C. for 5 minutes, the catalyst component dried at 190 to 200 ° C. was fixed and this operation was repeated twice. Finally, it was calcined in air at 600 ° C. for 90 minutes to obtain a honeycomb structure catalyst. The obtained honeycomb structure catalyst was 197 g / L.
Was coated with the catalyst component.

【0024】剥離試験は次のようにして実施した。ハニ
カム構造体触媒を180℃で2時間乾燥してデシケータ
中で冷却し、ハニカム構造体触媒の重量(W1)を測定
し、このハニカム構造体触媒を800℃に維持した電気
炉に入れ15分間保持、ただちに室温下に15分間放置
した。この操作を2回繰り返した後、ハニカム構造体触
媒を水中に入れ、28KHzの超音波処理を10分間実
施した。180℃2時間乾燥してデシケータ中で冷却し
た後の受領(W2)を測定し、剥離率を下記の式から求
めた。下記の式においてW0はウォッシュコート前のハ
ニカム構造体のみの重量である。
The peel test was carried out as follows. The honeycomb structure catalyst was dried at 180 ° C. for 2 hours, cooled in a desiccator, the weight (W 1 ) of the honeycomb structure catalyst was measured, and the honeycomb structure catalyst was placed in an electric furnace maintained at 800 ° C. for 15 minutes. Hold, immediately leave at room temperature for 15 minutes. After repeating this operation twice, the honeycomb structure catalyst was put in water and subjected to ultrasonic treatment at 28 KHz for 10 minutes. The receipt (W 2 ) after drying at 180 ° C. for 2 hours and cooling in a desiccator was measured, and the peeling rate was calculated from the following formula. In the following formula, W 0 is the weight of only the honeycomb structure before wash coating.

【0025】剥離率(%)={(W1−W2)/(W1
0)}×100 このようにして得られた剥離率をコート回数、コート量
と共に表1に示す。
Peeling rate (%) = {(W 1 −W 2 ) / (W 1
W 0 )} × 100 The peeling rate thus obtained is shown in Table 1 together with the number of coatings and the coating amount.

【0026】実施例2 ビーカーに純水1,000gを採り、硝酸銀5.7gを
添加して溶解した。40℃に維持されたこの液に、粉末
シリカ(商品名:トクシール UR、トクヤマ社製)1
00gを加えて撹拌、懸濁し、別に調製した塩化アンモ
ニウム2.0gを純水50gに溶解した水溶液を15分
間で添加してシリカ粒子表面に塩化銀を担持させた。6
0分間熟成して濾過、洗浄を繰り返した後、スプレード
ライで乾燥し、さらに350℃で60分間焼成すること
により銀に換算して3.4重量%を含有する銀/シリカ
触媒を調製した。
Example 2 1,000 g of pure water was placed in a beaker, and 5.7 g of silver nitrate was added and dissolved. Powder silica (trade name: Tokusil UR, manufactured by Tokuyama Corporation) 1
00 g was added and stirred and suspended, and an aqueous solution prepared by dissolving 2.0 g of separately prepared ammonium chloride in 50 g of pure water was added over 15 minutes to support silver chloride on the surface of silica particles. 6
After aging for 0 minutes, filtration and washing were repeated, it was dried by spray drying and further baked at 350 ° C. for 60 minutes to prepare a silver / silica catalyst containing 3.4% by weight in terms of silver.

【0027】次に、この触媒45g、酢酸カリウム3.
6g、純水100gおよびシリカゾル(SiO2含有率
20.5重量%)17.6gを撹拌、混合し、さらに湿
式粉砕機を用いて触媒のメジアン径を6.5μmとし、
固形分濃度31.4重量%である水性スラリーを調製し
た。このスラリーの粘度は85cpsであった。次いで
湿式粉砕したスラリーに剥離防止剤として繊維径8.5
μm、平均繊維長さ180μmであるシリカ系セラミッ
ク繊維を触媒重量に対して12.0重量部添加し、撹
拌、混合した。
Next, 45 g of this catalyst and potassium acetate 3.
6 g, 100 g of pure water and 17.6 g of silica sol (SiO 2 content 20.5% by weight) were stirred and mixed, and the median diameter of the catalyst was adjusted to 6.5 μm using a wet pulverizer.
An aqueous slurry having a solid content concentration of 31.4% by weight was prepared. The viscosity of this slurry was 85 cps. Then, the wet-milled slurry was added with a fiber diameter of 8.5 as a peeling preventing agent.
12.0 parts by weight of silica-based ceramic fiber having an average fiber length of 180 μm was added to the catalyst weight, and the mixture was stirred and mixed.

【0028】この水性スラリーを実施例1に記載と同様
の方法でハニカム構造体セル表面に触媒成分を2回ウォ
ッシュコートしてハニカム構造体触媒を調製した。得ら
れたハニカム構造体触媒は178g/Lの触媒成分がコ
ートされた。
A honeycomb structure catalyst was prepared by wash-coating the surface of the cells of the honeycomb structure with this aqueous slurry twice by the same method as described in Example 1. The obtained honeycomb structure catalyst was coated with 178 g / L of catalyst component.

【0029】また、実施例1と同様に剥離試験を行な
い、その剥離率をコート回数、コート量と共に表1に示
す。
A peeling test was conducted in the same manner as in Example 1, and the peeling rate is shown in Table 1 together with the number of coatings and the coating amount.

【0030】実施例3 ビーカーに純水250gを採り、硝酸銀7.4gを添加
して溶解した。40℃に維持されたこの液に、粉末チタ
ニア(商品名:C−2、石原産業社製)100gを加え
て撹拌、懸濁し、別に調製した塩化アンモニウム2.8
gを純水50gに溶解した水溶液を15分間で添加して
チアニア粒子表面に塩化銀を担持させた。60分間熟成
して濾過、洗浄を繰り返した後、スプレードライで乾燥
し、さらに350℃で60分間焼成することにより銀に
換算して4.4重量%を含有する銀/チタニア触媒を調
製した。
Example 3 250 g of pure water was placed in a beaker, and 7.4 g of silver nitrate was added and dissolved. To this liquid maintained at 40 ° C., 100 g of powder titania (trade name: C-2, manufactured by Ishihara Sangyo Co., Ltd.) was added, stirred, suspended, and separately prepared ammonium chloride 2.8.
An aqueous solution prepared by dissolving 50 g of pure water in 50 g of pure water was added over 15 minutes to support silver chloride on the surface of cyania particles. After aging for 60 minutes, filtration and washing were repeated, it was dried by spray drying and further baked at 350 ° C. for 60 minutes to prepare a silver / titania catalyst containing 4.4% by weight in terms of silver.

【0031】次に、この触媒50g、酢酸2.5g、純
水100gおよびチタニアゾル(TiO2含有率30.
0重量%)8.3gを撹拌、混合し、さらに湿式粉砕機
を用いて触媒のメジアン径を1.2μmとし、固形分濃
度32.6重量%である水性スラリーを調製した。この
スラリーの粘度は36cpsであった。次いで湿式粉砕
したスラリーに剥離防止剤として繊維径12.5μm、
平均繊維長さ65μmであるシリカ系セラミック繊維を
触媒重量に対して2.0重量部添加し、撹拌、混合し
た。
Next, 50 g of this catalyst, 2.5 g of acetic acid, 100 g of pure water and titania sol (TiO 2 content of 30.
(0% by weight) was stirred and mixed, and a wet mill was used to adjust the median diameter of the catalyst to 1.2 μm to prepare an aqueous slurry having a solid content concentration of 32.6% by weight. The viscosity of this slurry was 36 cps. Then, the wet-milled slurry was added with a fiber diameter of 12.5 μm as an anti-peeling agent,
2.0 parts by weight of silica-based ceramic fiber having an average fiber length of 65 μm was added to the catalyst weight, and the mixture was stirred and mixed.

【0032】この水性スラリーを実施例1に記載と同様
の方法でハニカム構造体セル表面に触媒成分を2回ウォ
ッシュコートしてハニカム構造体触媒を調製した。得ら
れたハニカム構造体触媒は215g/Lの触媒成分がコ
ートされた。
This aqueous slurry was wash-coated with the catalyst component twice on the surface of the honeycomb structure cell in the same manner as in Example 1 to prepare a honeycomb structure catalyst. The obtained honeycomb structure catalyst was coated with 215 g / L of catalyst component.

【0033】また、実施例1と同様に剥離試験を行な
い、その剥離率をコート回数、コート量と共に表1に示
す。
A peeling test was conducted in the same manner as in Example 1, and the peeling rate is shown in Table 1 together with the number of coatings and the coating amount.

【0034】実施例4 ビーカーに純水250gを採り、硝酸銀1.59gを添
加して溶解した。40℃に維持されたこの液に、粉末ジ
ルコニア(商品名:RC、第一稀元素化学工業社製)1
00gを加えて撹拌、懸濁し、別に調製した炭酸ナトリ
ウム0.55gを純水50gに溶解した水溶液を15分
間で添加してジルコニア粒子表面に炭酸銀を担持させ
た。60分間熟成して濾過、洗浄を繰り返した後、スプ
レードライで乾燥し、さらに450℃で60分間焼成す
ることにより銀に換算して1.0重量%を含有する銀/
ジルコニア触媒を調製した。
Example 4 250 g of pure water was placed in a beaker, and 1.59 g of silver nitrate was added and dissolved. Powder zirconia (trade name: RC, manufactured by Daiichi Rare Element Chemical Industry Co., Ltd.) 1 was added to this liquid maintained at 40 ° C.
An aqueous solution prepared by dissolving 0.55 g of sodium carbonate separately prepared in 50 g of pure water was added over 15 minutes to make silver carbonate supported on the surfaces of the zirconia particles. After aging for 60 minutes, filtration and washing were repeated, it was dried by spray drying, and further baked at 450 ° C. for 60 minutes to obtain silver containing 1.0% by weight in terms of silver /
A zirconia catalyst was prepared.

【0035】次に、この触媒50g、無水酢酸5.5
g、純水100gおよびジルコニアゾル(ZrO2含有
率25.0重量%)22.0gを撹拌、混合し、さらに
湿式粉砕機を用いて触媒のメジアン径を1.0μmと
し、固形分濃度31.4重量%である水性スラリーを調
製した。このスラリーの粘度は41cpsであった。次
いで湿式粉砕したスラリーに剥離防止剤として繊維径1
2.5μm、平均繊維長さ180μmであるシリカ系セ
ラミック繊維を触媒重量に対して4.0重量部添加し、
撹拌、混合した。
Next, 50 g of this catalyst and 5.5 of acetic anhydride were used.
g, 100 g of pure water and 22.0 g of zirconia sol (ZrO 2 content 25.0% by weight) are stirred and mixed, and the median diameter of the catalyst is adjusted to 1.0 μm using a wet pulverizer, and the solid content concentration is 31. An aqueous slurry of 4% by weight was prepared. The viscosity of this slurry was 41 cps. Then, the wet-milled slurry was added with a fiber diameter of 1 as an anti-peeling agent.
4.0 parts by weight of silica-based ceramic fibers having a diameter of 2.5 μm and an average fiber length of 180 μm are added to the catalyst weight
Stir and mix.

【0036】この水性スラリーを実施例1に記載と同様
の方法でハニカム構造体セル表面に触媒成分を2回ウォ
ッシュコートしてハニカム構造体触媒を調製した。得ら
れたハニカム構造体触媒は185g/Lの触媒成分がコ
ートされた。
A honeycomb structure catalyst was prepared by wash-coating the surface of the cells of the honeycomb structure with this aqueous slurry twice by the same method as described in Example 1. The obtained honeycomb structure catalyst was coated with 185 g / L of catalyst component.

【0037】また、実施例1と同様に剥離試験を行な
い、その剥離率をコート回数、コート量と共に表1に示
す。
A peeling test was conducted in the same manner as in Example 1, and the peeling rate is shown in Table 1 together with the number of coatings and the coating amount.

【0038】実施例5 ビーカーに純水250gを採り、硝酸銀14.9gを添
加して溶解した。40℃に維持されたこの液に、粉末ア
ルミナ水和酸化物(商品名:Pural SB、Con
dea社製)100gを加えて撹拌、懸濁し、別に調製
した炭酸ナトリウム5.1gを純水50gに溶解した水
溶液を15分間で添加してアルミナ水和酸化物粒子表面
に炭酸銀を担持させた。60分間熟成して濾過、洗浄を
繰り返した後、スプレードライで乾燥し、さらに450
℃で60分間焼成することにより銀に換算して10.0
重量%を含有する銀/アルミナ触媒を調製した。
Example 5 250 g of pure water was placed in a beaker, and 14.9 g of silver nitrate was added and dissolved. Powdered alumina hydrate oxide (trade name: Pural SB, Con
(manufactured by Dea Co., Ltd.), stirred and suspended, and an aqueous solution prepared by dissolving separately prepared 5.1 g of sodium carbonate in 50 g of pure water was added over 15 minutes to support silver carbonate on the surface of the hydrated oxide oxide particles. . After aging for 60 minutes, filtration and washing are repeated, and then dried by spray drying.
Converted to silver by baking for 60 minutes at ℃ 10.0
A silver / alumina catalyst containing wt% was prepared.

【0039】次に、この触媒65g、酢酸2.0g、純
水100gおよびアルミナゾル(Al23含有率10.
5重量%)18.6gを撹拌、混合し、さらに湿式粉砕
機を用いて触媒のメジアン径を10.5μmとし、固形
分濃度36.1重量%である水性スラリーを調製した。
このスラリーの粘度は58cpsであった。次いで湿式
粉砕したスラリーに剥離防止剤として、繊維径10μ
m、平均繊維長さ180μmであるシリカ系セラミック
繊維を触媒重量に対して8.0重量部添加し、撹拌、混
合した。
Next, 65 g of this catalyst, 2.0 g of acetic acid, 100 g of pure water, and alumina sol (Al 2 O 3 content of 10.
5% by weight) (18.6 g) was stirred and mixed, and the median diameter of the catalyst was adjusted to 10.5 μm using a wet pulverizer to prepare an aqueous slurry having a solid content concentration of 36.1% by weight.
The viscosity of this slurry was 58 cps. Then, the wet-milled slurry was used as a peeling preventive agent with a fiber diameter of 10 μm.
m and an average fiber length of 180 μm, silica-based ceramic fibers were added in an amount of 8.0 parts by weight based on the weight of the catalyst, and the mixture was stirred and mixed.

【0040】この水性スラリーを実施例1に記載と同様
の方法でハニカム構造体セル表面に触媒成分を2回ウォ
ッシュコートしてハニカム構造体触媒を調製した。得ら
れたハニカム構造体触媒は205g/Lの触媒成分がコ
ートされた。
A honeycomb structure catalyst was prepared by wash-coating the surface of the cells of the honeycomb structure with this aqueous slurry twice by the same method as described in Example 1. The obtained honeycomb structure catalyst was coated with 205 g / L of the catalyst component.

【0041】また、実施例1と同様に剥離試験を行な
い、その剥離率をコート回数、コート量と共に表1に示
す。
A peeling test was conducted in the same manner as in Example 1, and the peeling rate is shown in Table 1 together with the number of coatings and the coating amount.

【0042】比較例1 ビーカーに純水250gを採り、硝酸銀4.14gを添
加して溶解した。40℃のこの液に粉末アルミナ水和酸
化物(商品名:Pural SB、Condea社製)
100gを加えて撹拌、懸濁し、別に調製した塩化アン
モニウム1.4gを純水50gに溶解した水溶液を15
分間で添加してアルミナ水和酸化物粒子表面に塩化銀を
担持させた。60分間熟成した後、スプレードライし、
得られた粉末をさらに390℃で60分間焼成すること
により銀に換算して2.97重量%を含有する銀/アル
ミナ触媒を調製した。
Comparative Example 1 250 g of pure water was placed in a beaker and 4.14 g of silver nitrate was added and dissolved. Powdered alumina hydrate oxide (trade name: Pural SB, manufactured by Condea) was added to this liquid at 40 ° C.
Add 100 g, stir and suspend, and prepare an aqueous solution prepared by dissolving 1.4 g of separately prepared ammonium chloride in 50 g of pure water.
It was added in a minute to make silver chloride supported on the surface of the hydrated alumina oxide particles. After aging for 60 minutes, spray dry,
The obtained powder was further baked at 390 ° C. for 60 minutes to prepare a silver / alumina catalyst containing 2.97% by weight in terms of silver.

【0043】次に、この触媒45gと純水100g、酢
酸2.25gおよびアルミナゾル(Al23含有率1
0.5重量%)21.4gを加えて撹拌、混合し、さら
に湿式粉砕機を用いて触媒のメジアン径を8.5μmと
し、固形分濃度28.0重量%の水性スラリーを調製し
た。このスラリーの粘度を測定したところ15cpsで
あった。
Next, 45 g of this catalyst, 100 g of pure water, 2.25 g of acetic acid, and alumina sol (Al 2 O 3 content 1
0.5% by weight) (21.4 g) was added, and the mixture was stirred and mixed, and the wet mill was used to adjust the median diameter of the catalyst to 8.5 μm to prepare an aqueous slurry having a solid content concentration of 28.0% by weight. The viscosity of this slurry was measured and found to be 15 cps.

【0044】この水性スラリーを実施例1に記載と同様
の方法でハニカム構造体セル表面に触媒成分を5回ウォ
ッシュコートしてハニカム構造体触媒を調製した。得ら
れたハニカム構造体触媒は153g/Lの触媒成分がコ
ートされた。
A honeycomb structure catalyst was prepared by wash-coating the surface of the cells of the honeycomb structure with this aqueous slurry 5 times in the same manner as in Example 1. The obtained honeycomb structure catalyst was coated with 153 g / L of catalyst component.

【0045】また、実施例1と同様に剥離試験を行な
い、その剥離率をコート回数、コート量と共に表1に示
す。
A peeling test was conducted in the same manner as in Example 1, and the peeling rate is shown in Table 1 together with the number of coatings and the coating amount.

【0046】[0046]

【表1】 [Table 1]

【0047】[0047]

【発明の効果】本発明の製造方法によれば、ウォッシュ
コートに用いる水性スラリーに剥離防止剤としてのシリ
カ系セラミック繊維を加えることにより、少ないコート
回数でより多くの触媒成分をハニカム構造体表面にコー
トすることが可能である。また、塗布された触媒成分の
コート膜が添加されたシリカ系セラミック繊維によって
強固に保持されているため、コート量が著しく多いハニ
カム構造体触媒であっても使用中の触媒成分の剥離が極
めて少なく、触媒の耐久性、製造における経済性、剥離
量が少ないことによる使用時の環境良化等の利点を有す
ることから、本発明により得られるハニカム構造体触媒
は、排ガス浄化用触媒への適用には極めて有利である。
According to the production method of the present invention, by adding silica-based ceramic fibers as an anti-stripping agent to the aqueous slurry used for washcoating, more catalyst components can be applied to the honeycomb structure surface with a smaller number of coatings. It is possible to coat. Further, since the coated film of the applied catalyst component is firmly held by the added silica-based ceramic fiber, even if the honeycomb structure catalyst has a significantly large coating amount, the separation of the catalyst component during use is extremely small. Since the honeycomb structure catalyst obtained by the present invention has advantages such as durability of the catalyst, economic efficiency in production, and environmental improvement during use due to a small amount of peeling, the catalyst for exhaust gas purification is applicable. Is extremely advantageous.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B01D 53/94 B01J 23/50 ZAB A 23/58 ZAB A 35/04 301 Z (72)発明者 小島 光雄 新潟県新津市滝谷本町1番26号日揮化学株 式会社新津事業所内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display location B01D 53/94 B01J 23/50 ZAB A 23/58 ZAB A 35/04 301 Z (72) Inventor Mitsuo Kojima 1-26, Takitanihonmachi, Niitsu, Niigata Prefecture JGC Chemicals Co., Ltd. Niitsu Plant

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 ガスの流通方向に形成された多数のセル
を有するハニカム構造体の表面に、触媒を固着させてな
る排ガス浄化用ハニカム構造体触媒の製造方法であっ
て、該触媒を水性スラリー化してハニカム構造体表面に
コートして固着させるに際し、該コート用水性スラリー
が触媒とアルミナゾル、シリカゾル、チタニアゾル、ジ
ルコニアゾルの中から選択された少なくとも1種以上の
ゾルからなる固着剤と酢酸、無水酢酸、酢酸のアルカリ
塩の内から選択された少なくとも1種以上の粘度低下
剤、シリカ系セラミック繊維からなる剥離防止剤を含有
し、かつ粘度が100cps未満、該コート用水性スラ
リーを該ハニカム構造体表面に塗布し、該触媒をハニカ
ム構造体表面に固着させ、次いで焼成することを特徴と
する排ガス浄化用ハニカム構造体触媒の製造方法。
1. A method for producing a catalyst for a honeycomb structure for exhaust gas purification, which comprises fixing a catalyst to the surface of a honeycomb structure having a large number of cells formed in a gas flow direction, wherein the catalyst is an aqueous slurry. When it is solidified and coated on the surface of the honeycomb structure to be fixed, the coating aqueous slurry is a catalyst and a fixing agent composed of at least one sol selected from alumina sol, silica sol, titania sol and zirconia sol, acetic acid, and anhydrous. An aqueous slurry for coating, which contains at least one or more viscosity reducing agents selected from acetic acid and alkali salts of acetic acid and a peeling-preventing agent composed of silica-based ceramic fibers, and has a viscosity of less than 100 cps, is used for the honeycomb structure. An exhaust gas purifying Hanika characterized in that it is applied to the surface, the catalyst is fixed to the surface of the honeycomb structure, and then fired. Method for producing a structure catalyst.
【請求項2】 前記触媒が、銀または銀化合物から選択
された少なくとも1種の活性成分が多孔質耐熱性担体に
担持され、該活性成分が銀に換算して0.01〜20.
0重量%含有する請求項1に記載の排ガス浄化用ハニカ
ム構造体触媒の製造方法。
2. The catalyst has at least one active ingredient selected from silver or a silver compound supported on a porous heat-resistant carrier, and the active ingredient is converted into silver in an amount of 0.01 to 20.
The method for producing a honeycomb structure catalyst for exhaust gas purification according to claim 1, containing 0% by weight.
【請求項3】 前記コート用水性スラリー中の触媒量に
対して、粘度低下剤を0.5〜15.0重量%を含有す
る請求項1または2に記載の排ガス浄化用ハニカム構造
体触媒の製造方法。
3. The exhaust gas-purifying honeycomb structure catalyst according to claim 1, wherein the viscosity reducing agent is contained in an amount of 0.5 to 15.0% by weight based on the amount of the catalyst in the coating aqueous slurry. Production method.
【請求項4】 前記コート用水性スラリー中の該触媒の
メジアン径が0.1〜15.0μmである請求項1、2
または3に記載の排ガス浄化用ハニカム構造体触媒の製
造方法。
4. The median diameter of the catalyst in the coating aqueous slurry is 0.1 to 15.0 μm.
Alternatively, the method for producing a honeycomb structure catalyst for exhaust gas purification according to Item 3.
【請求項5】 前記コート用水性スラリー中の触媒量に
対して、剥離防止剤を1.0〜20.0重量部を含有
し、該剥離防止剤としてのシリカ系セラミック繊維の繊
維径が6.0〜15.0μm、平均繊維長さが30〜3
00μmである請求項1、2、3または4に記載の排ガ
ス浄化用ハニカム構造体触媒の製造方法。
5. A peeling-preventing agent is contained in an amount of 1.0 to 20.0 parts by weight with respect to the amount of catalyst in the aqueous slurry for coating, and the fiber diameter of the silica-based ceramic fiber as the peeling-preventing agent is 6 0.0 to 15.0 μm, average fiber length 30 to 3
The method for producing an exhaust gas-purifying honeycomb structure catalyst according to claim 1, wherein the thickness is 00 μm.
JP06304204A 1994-11-15 1994-11-15 Method for producing honeycomb structured catalyst for exhaust gas purification Expired - Fee Related JP3093119B2 (en)

Priority Applications (1)

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JP06304204A JP3093119B2 (en) 1994-11-15 1994-11-15 Method for producing honeycomb structured catalyst for exhaust gas purification

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP06304204A JP3093119B2 (en) 1994-11-15 1994-11-15 Method for producing honeycomb structured catalyst for exhaust gas purification

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JPH08131849A true JPH08131849A (en) 1996-05-28
JP3093119B2 JP3093119B2 (en) 2000-10-03

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003010698A (en) * 2001-07-05 2003-01-14 Nippon Shokubai Co Ltd Exhaust gas treating catalyst and exhaust gas cleaning method using the same
JP2016097343A (en) * 2014-11-20 2016-05-30 花王株式会社 Method for producing catalyst fiber structure
CN111001430A (en) * 2019-12-17 2020-04-14 江苏苏净集团有限公司 Adsorption/catalysis material for waste gas treatment and preparation method thereof
US10682637B2 (en) 2014-11-20 2020-06-16 Kao Corporation Method for producing catalyst fibrous structure

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54136587A (en) * 1978-04-17 1979-10-23 Toyota Motor Corp Production of exhaust gas cleaning catalyst
JPS5830333A (en) * 1981-07-24 1983-02-22 Toyota Motor Corp Coating method for catalyst carrier with high-temperature calcined alumina film
JPS62129146A (en) * 1985-11-28 1987-06-11 Nippon Shokubai Kagaku Kogyo Co Ltd Catalyst for purifying exhaust gas and its preparation
JPH04131140A (en) * 1990-09-21 1992-05-01 N E Chemcat Corp Manufacture of catalyst for purifying exhaust gas

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54136587A (en) * 1978-04-17 1979-10-23 Toyota Motor Corp Production of exhaust gas cleaning catalyst
JPS5830333A (en) * 1981-07-24 1983-02-22 Toyota Motor Corp Coating method for catalyst carrier with high-temperature calcined alumina film
JPS62129146A (en) * 1985-11-28 1987-06-11 Nippon Shokubai Kagaku Kogyo Co Ltd Catalyst for purifying exhaust gas and its preparation
JPH04131140A (en) * 1990-09-21 1992-05-01 N E Chemcat Corp Manufacture of catalyst for purifying exhaust gas

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003010698A (en) * 2001-07-05 2003-01-14 Nippon Shokubai Co Ltd Exhaust gas treating catalyst and exhaust gas cleaning method using the same
JP2016097343A (en) * 2014-11-20 2016-05-30 花王株式会社 Method for producing catalyst fiber structure
US10682637B2 (en) 2014-11-20 2020-06-16 Kao Corporation Method for producing catalyst fibrous structure
CN111001430A (en) * 2019-12-17 2020-04-14 江苏苏净集团有限公司 Adsorption/catalysis material for waste gas treatment and preparation method thereof
CN111001430B (en) * 2019-12-17 2023-08-15 江苏苏净集团有限公司 Adsorption/catalytic material for waste gas treatment and preparation method thereof

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