JPH07246144A - Antiallergenic bedding cover - Google Patents

Antiallergenic bedding cover

Info

Publication number
JPH07246144A
JPH07246144A JP6037430A JP3743094A JPH07246144A JP H07246144 A JPH07246144 A JP H07246144A JP 6037430 A JP6037430 A JP 6037430A JP 3743094 A JP3743094 A JP 3743094A JP H07246144 A JPH07246144 A JP H07246144A
Authority
JP
Japan
Prior art keywords
fabric layer
nonwoven fabric
allergen
fiber nonwoven
ultrafine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6037430A
Other languages
Japanese (ja)
Inventor
Yoshihiko Mineta
喜彦 峰田
Shinji Yuasa
伸二 湯浅
So Yamaguchi
創 山口
Yuji Marutani
裕二 丸谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PITSUPU FUJIMOTO KK
Unitika Ltd
Original Assignee
PITSUPU FUJIMOTO KK
Unitika Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PITSUPU FUJIMOTO KK, Unitika Ltd filed Critical PITSUPU FUJIMOTO KK
Priority to JP6037430A priority Critical patent/JPH07246144A/en
Publication of JPH07246144A publication Critical patent/JPH07246144A/en
Pending legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G2009/001Anti-allergen; Anti-mite

Landscapes

  • Bedding Items (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To provide an antiallergenic bedding cover which reduces the exposed amount of allergen in a mat and a pillow, prevents proliferation of acarid, is excellent in peelability and flexibility and has permeability. CONSTITUTION:A long fiber nonwoven fabric layer B comprising polypropyrene based polymer is integrally laminated on both surfaces of an extrafine fiber nonwoven fabric layer A comprising polypropyrene based polymer. The average single fiber diameter (d) of the extrafine fiber nonwoven fabric layer A is to be 0.1-5mum and its weight (metsuke unit, 20-200g/m<2>) 8-40g/m<2>, and the fineness of the single fiber for the long fiber nonwoven fabric layer B is to be 1.5-10d and its weight (metsuke) 10-50g/m<2>.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、喘息、アトピー性皮膚
炎、アレルギー鼻炎などのアレルギー疾患の原因となる
アレルゲンの暴露量を減らし、耐剥離性および柔軟性に
優れ、しかも良好な通気性を備え、布団カバーや枕カバ
ーなどに好適な耐アレルゲン性寝具カバーに関するもの
である。
FIELD OF THE INVENTION The present invention reduces exposure of allergens that cause allergic diseases such as asthma, atopic dermatitis, and allergic rhinitis, has excellent peel resistance and flexibility, and has good breathability. The present invention relates to an allergen-resistant bedding cover suitable for a duvet cover, a pillow cover, and the like.

【0002】[0002]

【従来の技術】近年、喘息、アレルギー鼻炎、アトピー
性皮膚炎などのアレルギー疾患が増加の傾向にある。原
因となるアレルゲンには種々あるが、特にダニはその重
要性が指摘されている。アレルギー疾患の発症予防や治
療には、家庭内のダニ駆除すなわちダニ抗原の除去が大
切である。特に、布団などの寝具には、ダニなどのアレ
ルゲンが多く含まれ、布団の上げ下ろしのときや睡眠中
にもアレルゲンが空中に浮遊することが明らかである。
2. Description of the Related Art In recent years, allergic diseases such as asthma, allergic rhinitis and atopic dermatitis have been increasing. There are various causative allergens, but the importance of mites in particular has been pointed out. To prevent or treat the onset of allergic diseases, it is important to control mites in the home, that is, to remove mite antigens. In particular, bedding such as a futon contains many allergens such as mites, and it is clear that the allergen floats in the air when the futon is raised or lowered and during sleep.

【0003】従来、布団、枕などからアレルゲンを駆除
する方法としては、天日乾燥させる方法があるが、ダニ
は布団綿の内層に逃れてしまい充分な効果が期待できな
い。また、機械式布団丸洗いによる駆除は、水洗により
アレルゲンが一旦は除去されるが、機械に残存するアレ
ルゲンが布団に再付着する危険性もあり、場合によって
はアレルゲンが充分除去できないこともあり、その後の
管理が悪いと数カ月でダニが増殖してしまう。殺虫剤に
よりダニを駆除する方法もあるが、殺虫剤には人体に有
害な薬物が多く含まれ、安全性に問題がある。さらに、
布団をフィルムでカバーして使用する方法もあるが、通
気性が悪く、汗を全く吸わないという欠点があった。
Conventionally, as a method of excluding allergens from futons, pillows and the like, there is a method of drying in the sun, but mites escape to the inner layer of futon cotton and a sufficient effect cannot be expected. In addition, extermination by mechanical washing of a futon will remove the allergen once by washing with water, but there is a risk that the allergen remaining on the machine will redeposit on the futon, and in some cases the allergen may not be sufficiently removed. If it is not managed properly, ticks will multiply in a few months. There is also a method of exterminating ticks with an insecticide, but the insecticide contains many drugs harmful to the human body and has a safety problem. further,
There is also a method of covering the futon with a film, but it has a drawback that it has poor breathability and does not absorb sweat at all.

【0004】[0004]

【発明が解決しようとする課題】本発明はこのような課
題を解決するものであり、布団、枕中のアレルゲンの暴
露量を減らし、ダニの繁殖を防ぎ、耐剥離性および柔軟
性に優れ、通気性を有する耐アレルゲン性布団カバーを
提供することを目的とするものである。
DISCLOSURE OF THE INVENTION The present invention is intended to solve such a problem by reducing the exposure amount of allergens in a futon and pillow, preventing the reproduction of mites, and excellent in exfoliation resistance and flexibility, An object of the present invention is to provide an allergen-resistant duvet cover having breathability.

【0005】[0005]

【課題を解決するための手段】この課題を解決するため
に本発明は、ポリプロピレン系重合体からなる極細繊維
不織布層Aの両面にポリプロピレン系重合体からなる長
繊維不織布層Bが積層一体化されてなる耐アレルゲン性
寝具カバーを要旨とするものである。
In order to solve this problem, according to the present invention, a continuous fiber non-woven fabric layer B made of polypropylene polymer is laminated and integrated on both sides of an ultrafine fiber non-woven fabric layer A made of polypropylene polymer. The gist is an allergen-resistant bedding cover.

【0006】本発明におけるポリプロピレン系重合体と
は、通常の繊維形成性を有する結晶性ポリプロピレンの
他に、プロピレンに対してエチレンまたは類似の高級α
−オレフィンが10重量%以下共重合されたものであっ
ても良いが、前記これらの共重合物の共重合率が前記重
量%を超えると共重合体の融点が低下し、これら共重合
体の繊維からなる不織布を用いて得たカバーを夏場に屋
外で干したとき、熱劣化によって機械的特性が低下する
ので好ましくない。
The polypropylene-based polymer in the present invention means, in addition to crystalline polypropylene having ordinary fiber-forming properties, ethylene or a similar higher α to propylene.
-Olefins may be copolymerized in an amount of 10% by weight or less, but if the copolymerization rate of these copolymers exceeds the above-mentioned weight%, the melting point of the copolymer decreases, and When a cover obtained by using a nonwoven fabric made of fibers is dried outdoors in the summer, heat deterioration deteriorates mechanical properties, which is not preferable.

【0007】本発明における極細繊維不織布層Aは、前
記重合体からなり、かつ平均単繊維繊径dが0.1〜5
μmの繊維から構成されるメルトブローン不織布であ
る。メルトブローン不織布は、前記重合体をいわゆるメ
ルトブローン法で溶融紡出し、すなわち紡糸口金に配設
された紡糸孔から吐出し、吐出された溶融重合体流を溶
融温度より高い温度でスリット状ノズルから噴出される
高圧気体流により牽引・細化し、冷却した後、移動する
捕集面上に捕集・堆積させることによって、平均単繊維
繊径dが前記の繊維から構成される不織布を容易に得る
ことができる。
The ultrafine fiber nonwoven fabric layer A in the present invention is made of the above polymer and has an average single fiber fine diameter d of 0.1 to 5.
It is a meltblown nonwoven fabric composed of μm fibers. The meltblown nonwoven fabric is melt-spun by spinning the polymer by a so-called meltblown method, that is, discharged from a spinning hole arranged in a spinneret, and the discharged melted polymer stream is jetted from a slit nozzle at a temperature higher than the melting temperature. A non-woven fabric having an average single fiber diameter d of the above fibers can be easily obtained by pulling and thinning by a high-pressure gas flow, cooling, and then collecting and depositing on a moving collecting surface. it can.

【0008】本発明における極細繊維不織布層Aは、前
述したように平均単繊維繊径dが0.1〜5μmの繊維
から構成されるものである。平均単繊維繊径dが0.1
μm未満であると、耐久性に劣り、特に低目付け時(8
g/m2 未満)に繊維間隔が開いてアレルゲン通過を阻
止できず、また人体から発生した汗などの水分が寝具カ
バーを経て布団綿に浸透するという問題があり、一方高
目付け時(40g/m 2を超える)に繊維同士が緻密に
重なるため、通気性が低下し、柔軟性に劣り、また人体
から発生した汗などの水分が寝具カバー中に保水され、
かびが発生しやすくなって衛生上悪く、さらに布団の収
納時に折畳みにくいという問題がある。また、平均単繊
維繊径dが5μmを超えると、低目付け時(8g/m2
未満)に繊維間隔が開いてアレルゲン通過を阻止できな
いなどの問題があり、一方高目付け時(40g/m2
超える)には柔軟性に劣り、かつ安眠性に劣るなどの問
題がある。
The ultrafine fiber nonwoven fabric layer A in the present invention is
As described above, fibers having an average single fiber diameter d of 0.1 to 5 μm
It is composed of Average single fiber diameter d is 0.1
If it is less than μm, the durability is poor, especially at low basis weight (8
g / m2 (<Less than) to prevent the passage of allergen
The bedding cannot be stopped and water such as sweat generated by the human body cannot be stopped.
There is a problem of penetrating the futon cotton through the bar, while high
At unit weight (40g / m 2Fiber) to each other
Because of the overlap, the breathability is reduced, the flexibility is poor, and the human body
Moisture such as sweat generated from water is retained in the bedding cover,
Molds are more likely to occur, which is bad for hygiene.
There is a problem that it is difficult to fold when delivered. Also, average single fiber
When the fiber diameter d exceeds 5 μm, the low basis weight (8 g / m2 
(Less than 1) does not prevent the passage of allergens due to the large fiber spacing
However, there are problems such as when the weight is high (40 g / m2 To
(Exceeding) is inferior in flexibility and inferior in sleep quality.
There is a problem.

【0009】従って、極細繊維不織布層Aの平均単繊維
繊径dを0.1〜5μmとし、目付けを8〜40g/m
2 としている。
Therefore, the average single fiber diameter d of the ultrafine fiber nonwoven fabric layer A is 0.1 to 5 μm, and the basis weight is 8 to 40 g / m.
2

【0010】次に、本発明における長繊維不織布層Bに
関してであるが、この不織布層Bは、前記重合体からな
り、かつ単繊維繊度Dが1.5〜10デニールの長繊維
から構成されるスパンボンド不織布である。スパンボン
ド不織布は前記重合体をいわゆるスパンボンド法で溶融
紡出し、すなわち紡糸口金から溶融紡出・冷却し、エア
ーサッカーなどの引き取り手段を用いて高速で牽引・細
化した後、開繊器を用いて開繊し、移動する捕集面上に
捕集・堆積させることによって、単繊維繊度Dが前記の
繊維から構成される不織布を容易に得ることができる。
Next, regarding the long-fiber non-woven fabric layer B in the present invention, the non-woven fabric layer B is composed of the above-mentioned polymer and is composed of long-fibers having a monofilament fineness D of 1.5 to 10 denier. It is a spunbond nonwoven fabric. The spunbonded nonwoven fabric is melt-spun by the so-called spunbond method, that is, melt-spun and cooled from a spinneret, and pulled and thinned at a high speed by using a take-up means such as air sucker, and then the spreader is opened. By using the fibers to open the fibers and collecting and depositing them on the moving collecting surface, it is possible to easily obtain a nonwoven fabric having the single fiber fineness D made of the above-mentioned fibers.

【0011】本発明における長繊維不織布層Bは、前述
したように単繊維繊度Dが1.5〜10デニールの長繊
維から構成されるものである。単繊維繊度Dが1.5デ
ニール未満であると、低目付け時(10g/m2 未満)
に耐曲げおよび耐引っ張りなどの機械的特性に劣るた
め、使用時に極細繊維不織布層Aに曲げや引っ張りなど
の外的力が加わると、極細繊維不織布層Aの繊維間隔が
開きやすく、アレルゲン通過を阻止できないという問題
があり、一方高目付け時(50g/m2 を超える)には
厚みが増し、繊維間隔が大きくなり、アレルゲンを保持
することになり、安眠ができず、皮膚障害をも引き起こ
すなどの問題がある。また、単繊維繊度Dが10デニー
ルを超えると、低目付け時(10g/m2 未満)に上記
と同様の機械的特性が低下し、繊維間隔が大きくなり、
使用時に極細繊維不織布層Aに曲げや引っ張りなどの外
的力が加わると、極細繊維不織布層Aの繊維間隔が開き
やすく、アレルゲン通過を阻止できないという問題があ
り、一方高目付け時(50g/m2 を超える)には厚み
が増し、風合いが硬くなり、寝心地が悪く、擦れる音が
するので安眠ができないという問題がある。
The long fiber nonwoven fabric layer B in the present invention is composed of long fibers having a single fiber fineness D of 1.5 to 10 denier as described above. When the single fiber fineness D is less than 1.5 denier, at low basis weight (less than 10 g / m 2 ).
Since it has poor mechanical properties such as resistance to bending and pulling, if an external force such as bending or pulling is applied to the ultrafine fiber non-woven fabric layer A during use, the fiber spacing of the ultrafine fiber non-woven fabric layer A will be easily opened and the allergen will not pass through. On the other hand, there is a problem that it cannot be prevented. On the other hand, when the fabric weight is high (more than 50 g / m 2 ), the thickness increases, the fiber spacing increases, and it retains allergens, which prevents sleep and causes skin disorders. I have a problem. Further, when the single fiber fineness D exceeds 10 denier, the mechanical properties similar to the above are deteriorated at a low basis weight (less than 10 g / m 2 ) and the fiber spacing becomes large,
When an external force such as bending or pulling is applied to the ultrafine fiber non-woven fabric layer A at the time of use, there is a problem that the fiber interval of the ultrafine fiber non-woven fabric layer A is likely to be opened and it is impossible to prevent passage of the allergen. (More than 2 ), there is a problem that the thickness becomes thicker, the texture becomes harder, the sleep is uncomfortable, and there is a rubbing sound, so that it is impossible to sleep well.

【0012】従って、長繊維不織布層Bの単繊維繊度D
を1.5〜10デニールとし、目付けを10〜50g/
2 としている。
Accordingly, the single fiber fineness D of the long fiber non-woven fabric layer B is
Is 1.5 to 10 denier and the basis weight is 10 to 50 g /
It is set to m 2.

【0013】本発明の寝具カバーは、極細繊維不織布層
Aと長繊維不織布層Bとが両構成繊維間の部分熱圧着に
て全体として一体化されてなるものである。この部分熱
圧着とは、加熱条件下にある、表面に彫刻模様が刻印さ
れたロールすなわちエンボスロールと表面が平滑な金属
ロール間に前記極細繊維不織布層Aの両面に長繊維不織
布層Bが配されてなる三層積層物を通すことにより前記
彫刻模様に該当する部分の構成繊維同士を熱的に圧着さ
せることである。さらに詳しくは、この部分的な熱圧着
とは、三層積層物の全表面積に対して特定の領域を有
し、すなわち、個々の熱圧着領域は必ずしも円形の形状
である必要はないが、0.1〜1.0mm 2 の面積を有
し、その密度すなわち圧着点密度が2〜80点/cm
2 、好ましくは4〜60点/cm2 のものであるのが良
い。この圧着点密度が2点/cm2 未満であると熱圧着
後の三層積層物の上記機械的特性や耐剥離性、さらに形
態保持性が向上せず、一方、圧着点密度が80点/cm
2 を超えると柔軟性が低下して好ましくない。
The bedding cover of the present invention comprises a microfiber non-woven fabric layer.
A and long fiber non-woven fabric layer B for partial thermocompression bonding between both constituent fibers
It is integrated as a whole. This partial heat
Crimping is the engraving pattern engraved on the surface under heating conditions.
Rolled or embossing roll and smooth surface metal
Long-fiber non-woven fabric on both sides of the ultrafine fiber nonwoven fabric layer A between rolls
By passing a three-layer laminate in which the fabric layer B is arranged,
Thermally press the constituent fibers of the part corresponding to the engraving pattern together.
It is to let. More specifically, this partial thermocompression bonding
Is a specific area for the total surface area of the three-layer laminate.
That is, the individual thermocompression bonding areas are not necessarily circular in shape
Need not be, but 0.1-1.0 mm 2 Area of
And its density, that is, the density of pressure bonding points is 2 to 80 points / cm.
2 , Preferably 4 to 60 points / cm2 Good thing
Yes. This crimping point density is 2 points / cm2 Less than thermocompression bonding
The mechanical properties and peel resistance of the subsequent three-layer laminate, and
The state retention is not improved, while the crimp point density is 80 points / cm.
2 If it exceeds, flexibility is lowered and it is not preferable.

【0014】また、三層積層物の全表面積に対する全熱
圧着領域の面積の比すなわち圧着面積率が2〜40%好
ましくは4〜20%のものである。この圧着面積率が2
%未満であると熱圧着後の三層積層物の剥離強力と形態
保持性が向上せず、好ましくない。一方、この圧着面積
率が40%を超えると柔軟性が低下して好ましくない。
The ratio of the area of the total thermocompression bonding area to the total surface area of the three-layer laminate, that is, the compression area ratio is 2 to 40%, preferably 4 to 20%. This crimping area ratio is 2
If it is less than%, the peel strength and shape retention of the three-layer laminate after thermocompression bonding are not improved, which is not preferable. On the other hand, if the pressure-bonded area ratio exceeds 40%, the flexibility decreases, which is not preferable.

【0015】本発明の寝具カバーは、極細繊維不織布層
Aと長繊維不織布層Bとが前記極細繊維不織布層Aの極
細繊維と前記長繊維不織布層Bの長繊維とが点状融解部
を形成した状態で固定され、かつ前記極細繊維不織布層
Aと前記長繊維不織布層Bの少なくとも境界面に位置す
る長繊維が前記極細繊維の融解部に埋設された状態で固
定されることにより全体として一体化されてなるもので
ある。なお、極細繊維不織布層Aの極細繊維素材として
通常の結晶性ポリプロピレンを選択する場合、長繊維不
織布層Bの長繊維素材として共重合ポリプロピレンを選
択すると、不織布層A,B間の境界面において長繊維が
優先的に融解し、極細繊維がその融解部に取り込まれて
熱変質し、この結果耐剥離性が低下するので好ましくな
い。
In the bedding cover of the present invention, the ultrafine fiber non-woven fabric layer A and the long fiber non-woven fabric layer B form the point-shaped fusion zone with the ultrafine fibers of the ultrafine fiber non-woven fabric layer A and the long fibers of the long fiber non-woven fabric layer B. Is fixed in a fixed state, and the long fibers located at least at the boundary surface between the ultrafine fiber non-woven fabric layer A and the long fiber non-woven fabric layer B are fixed in a state of being embedded in the melting portion of the ultrafine fiber, so that they are integrally formed as a whole. It has been made into a product. When ordinary crystalline polypropylene is selected as the ultrafine fiber material of the ultrafine fiber nonwoven fabric layer A, if copolymerized polypropylene is selected as the long fiber material of the long fiber nonwoven fabric layer B, the length at the boundary surface between the nonwoven fabric layers A and B is increased. The fibers are preferentially melted, and the ultrafine fibers are taken into the melted portion and thermally deteriorated, resulting in a decrease in peel resistance, which is not preferable.

【0016】前記点状融解部とは、周波数が約20KH
zの通常ホーンと呼称される超音波発振器と、円周上に
点状または帯状に凸状突起部を具備するパターンロール
とからなる超音波融着装置を用いて形成され、前記凸状
突起部に該当する部分に当接する繊維同士を融着させた
ものである。さらに詳しくは、この点状融解部は、三層
積層物の全表面積に対して特定の領域と特定の配置とを
有し、個々の点状融解部は必ずしも円形の形状である必
要はないが、三層積層物の全表面積に対する全点状融解
部の面積の比が2〜40%、好ましくは4〜25%およ
び同部密度が7〜80点/cm2 、好ましくは8〜80
点/cm2 であるのが良い。三層積層物の全表面積に対
する全点状融解部の面積の比が2%未満であると、前記
極細繊維不織布層Aと長繊維不織布層Bとの積層後に超
音波融着装置を用いて点状融解部を形成することにより
一体化して得られる三層積層物においてその剥離強力が
十分に向上せず、一方前記面積の比が40%を超える
と、得られる三層積層物の柔軟性が低下して好ましくな
い。また、同部密度が7点/cm2 未満であると、得ら
れる三層積層物の接着力、すなわち剥離強力に斑が生じ
るのみならず、アレルゲンの通過阻止性が低下し、一方
同部密度が80点/cm2 を超えると、得られる三層積
層物の柔軟性が低下して好ましくない。
The point melting portion has a frequency of about 20 KH.
The ultrasonic projection device is formed by using an ultrasonic fusion device including an ultrasonic oscillator generally called a horn of z and a pattern roll having a convex projection in a dot shape or a strip shape on the circumference. The fibers that come into contact with the portions corresponding to are fused together. More specifically, the punctate fusion zone has a particular region and a particular arrangement relative to the total surface area of the three-layer laminate, although the individual punctate fusion zone need not necessarily be circular in shape. The ratio of the area of all punctate fusion parts to the total surface area of the three-layer laminate is 2 to 40%, preferably 4 to 25%, and the density of the same parts is 7 to 80 points / cm 2 , preferably 8 to 80.
A point / cm 2 is good. If the ratio of the area of all punctate fusion parts to the total surface area of the three-layer laminate is less than 2%, the ultrafine fiber non-woven fabric layer A and the long fiber non-woven fabric layer B are laminated by using an ultrasonic fusing device. The peel strength of the three-layer laminate obtained by integrally forming the heat-melting portion is not sufficiently improved, and when the area ratio exceeds 40%, the flexibility of the three-layer laminate obtained is increased. It is not preferable because it decreases. Further, if the density of the same part is less than 7 points / cm 2 , not only the adhesive strength of the obtained three-layer laminate, that is, peeling strength is uneven, but also the allergen passage inhibiting property is lowered, while the density of the same part is low. Is more than 80 points / cm 2 , the flexibility of the obtained three-layer laminate is lowered, which is not preferable.

【0017】なお、本発明において用い得る超音波融着
装置とは、公知の装置、すなわち周波数が約20KHz
の通常ホーンと呼称される超音波発振器と、円周上に点
状または帯状に凸状突起部を具備するパターンロールと
からなる装置が好適である。
The ultrasonic fusing device that can be used in the present invention is a known device, that is, a frequency of about 20 KHz.
An apparatus including an ultrasonic oscillator generally called a horn and a pattern roll having convex projections in a dot shape or a band shape on a circumference is suitable.

【0018】本発明の寝具カバーではその表面に必要に
応じてポリウレタンやポリアクリル酸エステルなどの樹
脂をコーティングすることもできる。このコーティング
により、耐摩耗性を向上させ、毛羽立ちを防止すること
ができる。
The surface of the bedding cover of the present invention may be coated with a resin such as polyurethane or polyacrylic acid ester, if necessary. This coating can improve abrasion resistance and prevent fuzzing.

【0019】[0019]

【作用】上記のように、本発明の耐アレルゲン性寝具カ
バーは、ポリプロピレン系重合体からなる極細繊維不織
布層Aと、この極細繊維不織布層Aの両面に積層一体化
されたポリプロピレン系重合体からなる長繊維不織布層
Bとからなるものであって、前記極細繊維不織布層Aに
よりアレルゲンの暴露量を減少させることができる。ま
た、極細繊維不織布層Aに積層された長繊維不織布層B
により、引っ張り強力、曲げ強力などの機械的特性を向
上させることができる。また、前述のような熱接着によ
り、極細繊維不織布層Aと、この極細繊維不織布層Aの
両面の長繊維不織布層Bとが積層一体化されているの
で、層間の剥離強力が優れる。特に、超音波融着により
極細繊維不織布層Aと、この極細繊維不織布層Aの両面
の長繊維不織布層Bとが積層一体化されているもので
は、柔軟性を損なうことなく、剥離強力が著しく高いも
のとなる。しかも、極細繊維不織布層Aと長繊維不織布
層Bとが前述した特定の繊径、繊度、目付けを有するの
で、上記の機械的特性、アレルゲン阻止性を維持しなが
ら、通気性と柔軟性を満足することができる。
As described above, the allergen-resistant bedding cover of the present invention comprises the ultrafine fiber nonwoven fabric layer A made of polypropylene polymer and the polypropylene polymer laminated and integrated on both sides of the ultrafine fiber nonwoven fabric layer A. The long-fiber non-woven fabric layer B is formed by the above, and the ultrafine-fiber non-woven fabric layer A can reduce the exposure amount of the allergen. In addition, the long fiber non-woven fabric layer B laminated on the ultrafine fiber non-woven fabric layer A
Thus, mechanical properties such as tensile strength and bending strength can be improved. In addition, since the ultrafine fiber nonwoven fabric layer A and the long fiber nonwoven fabric layers B on both sides of the ultrafine fiber nonwoven fabric layer A are laminated and integrated by the above-described thermal adhesion, the peeling strength between the layers is excellent. Particularly, in the case where the ultrafine fiber nonwoven fabric layer A and the long fiber nonwoven fabric layers B on both sides of this ultrafine fiber nonwoven fabric layer A are laminated and integrated by ultrasonic fusion, the peeling strength is remarkably achieved without impairing the flexibility. It will be expensive. Moreover, since the ultrafine fiber non-woven fabric layer A and the long fiber non-woven fabric layer B have the above-mentioned specific fiber diameter, fineness and basis weight, they satisfy the air permeability and the flexibility while maintaining the above mechanical properties and allergen blocking property. can do.

【0020】[0020]

【実施例】以下、本発明の実施例について具体的に説明
するが、本発明はこれらの実施例によって何ら限定され
るものではない。
EXAMPLES Examples of the present invention will be specifically described below, but the present invention is not limited to these examples.

【0021】なお、実施例において、各特性値の測定を
次の方法により実施した。 メルトフローレート値(g/10分);ASTM−D1
238(L)に記載の方法に準じて測定した。 相対粘度;フェノールと四塩化エタンの等重量混合溶液
を溶媒とし、試料濃度0.5g/100cc、温度20
℃の条件で測定した。 融点(℃);パーキンエルマー社製示差走査型熱量計D
SC−2型を用い、試料重量を5mg、昇温速度を20
℃/分として測定して得た融解吸熱曲線の最大極値を与
える温度を融点(℃)とした。 目付け(g/m2 );標準状態の試料から縦10cm×
横10cmの試料片計10点を作成し、平衡水分に到ら
しめた後、各試料片の重量(g)を秤量し、得られた値
の平均値を単位面積(m2 )当りに換算し、目付け(g
/m2 )とした。 通気度(cc/cm2 /秒);JIS−L−1096に
記載のフラジール法に準じて測定した。 捕集効率(%);標準状態の試料から縦15cm×横1
5cmの試料片計3点を作成し、自動フィルター試験機
(日本カノマックス(株)製Model−8110)を
用いて、食塩粒子濃度150mg/m3 、個数平均粒子
径0.5μm、風量50リットル/分とし、得られた捕
集効率(%)の平均値よりアレルゲンがシートから通過
するかを判定した。 ○:アレルゲンの通過が15%以下。 ×:アレルゲンの通過が15%を超える。 圧縮剛軟度(g);試料長が10cm、試料幅が5cm
の試験片計5点を作成し、各試料片毎に横方向に曲げて
円筒状物とし、各々その端部を接合したものを剛軟度測
定試料とした。次いで、各試料毎にその横方向につい
て、定速伸長型引張り試験機(東洋ボールドウイン
(株)製テンシロンUTM−4−1−100)を用いて
圧縮速度5cm/分で圧縮し、得られた最大加重値
(g)の平均値を剛軟度(g)とした。 毛羽立ち性(級);JIS−L−1096に記載のテー
バ形法に準じて測定した。 層間剥離強力(g/5cm幅);試料長が10cm、試
料幅が5cmの試験片計10点を作成し、各試料片毎に
不織布の経方向について、定速伸長型引張り試験機(東
洋ボールドウイン(株)製テンシロンUTM−4−1−
100)を用いて引張速度10cm/分でポリプロピレ
ン長繊維不織布層がポリプロピレン極細繊維不織布層か
ら積層構造体の端部から計って5cmの位置まで強制的
に剥離させ、得られた荷重値(g/5cm幅)の平均値
を層間剥離強力(g/5cm幅)とし、層間剥離の強さ
を判定した。 ◎:200g/5cm幅以上でかなり強力に接着してい
る。 ○:150g/5cm幅〜200g/5cm幅未満で強
力に接着している。 △:50g/5cm幅〜150g/5cm幅未満で部分
的に接着していないところがある。 ×:50g/5cm幅未満から全く接着していない。
In the examples, each characteristic value was measured by the following method. Melt flow rate value (g / 10 minutes); ASTM-D1
It was measured according to the method described in 238 (L). Relative viscosity; an equal weight mixed solution of phenol and ethane tetrachloride as a solvent, sample concentration 0.5 g / 100 cc, temperature 20
It was measured under the condition of ° C. Melting point (° C); Differential scanning calorimeter D manufactured by Perkin Elmer
Using SC-2 type, sample weight 5 mg, temperature rising rate 20
The temperature that gives the maximum extremum of the melting endothermic curve obtained by measuring as ° C / min was defined as the melting point (° C). Basis weight (g / m 2 ); 10 cm in length from standard state sample
A total of 10 sample pieces of 10 cm in width were prepared, and after reaching equilibrium water content, the weight (g) of each sample piece was weighed, and the average value of the obtained values was converted per unit area (m 2 ). And unit weight (g
/ M 2 ). Air permeability (cc / cm 2 / sec); measured according to the Frazier method described in JIS-L-1096. Collection efficiency (%); 15 cm in length x 1 in width from standard sample
A total of 3 pieces of 5 cm sample was prepared and using an automatic filter tester (Model-8110 manufactured by Nippon Canomax Co., Ltd.), salt particle concentration 150 mg / m 3 , number average particle diameter 0.5 μm, air volume 50 liters / It was determined whether the allergen passed from the sheet based on the average value of the obtained collection efficiency (%). ◯: Passage of allergen is 15% or less. X: Passage of allergen exceeds 15%. Compression stiffness (g); sample length 10 cm, sample width 5 cm
A total of 5 test pieces were prepared, each piece was bent in the lateral direction to form a cylindrical object, and the ends thereof were joined to each other to obtain a bending resistance measurement sample. Then, each sample was compressed in the lateral direction using a constant-speed extension type tensile tester (Tensilon UTM-4-1-100 manufactured by Toyo Baldwin Co., Ltd.) at a compression rate of 5 cm / min to obtain the sample. The average value of the maximum weight values (g) was defined as the bending resistance (g). Fluffing property (class); measured according to the Taber method described in JIS-L-1096. Delamination strength (g / 5 cm width): A total of 10 test pieces with a sample length of 10 cm and a sample width of 5 cm were prepared, and a constant speed elongation type tensile tester (Toyo Bold Win Co., Ltd. Tensilon UTM-4-1-
100), the polypropylene long-fiber non-woven fabric layer was forcibly peeled from the polypropylene ultra-fine fiber non-woven fabric layer to a position of 5 cm from the end of the laminated structure at a tensile speed of 10 cm / min, and the obtained load value (g / The average value of 5 cm width) was defined as the delamination strength (g / 5 cm width), and the delamination strength was determined. A: Adhesion is fairly strong at a width of 200 g / 5 cm or more. ◯: Strongly adhered with a width of 150 g / 5 cm to less than 200 g / 5 cm. (Triangle | delta): 50 g / 5 cm width-less than 150 g / 5 cm width WHEREIN: There is a part which is not partially adhered. Poor: No adhesion from less than 50 g / 5 cm width.

【0022】また、ダニの通過試験を次の方法により実
施した。 試験方法;サンプル瓶法で通過個体を確認した。内径3
5mm、深さ65mmの密栓透明プラスチック製サンプ
ル瓶を使用した。蓋に直径5mmの孔を開け濾紙で塞ぎ
通気孔とした。サンプル瓶と蓋との間に、試験に共する
布地などを挟み、蓋と試験用布地の間に共試ダニ倍地5
0mg(生存ダニ推定個体数1250個体)も同時に挟
み込んだ後に密栓した。このサンプル瓶を25℃,75
%RHの遮光した恒温室に保管した。 効果判定;通過個体は、3日間経過後に試験用布地のサ
ンプル瓶側とサンプル内部へ移動した個体を確認し、通
過個体とした。 検査方法;通過個体の観察は、試験用布地のサンプル瓶
側は実態顕微鏡下で直接計数した。サンプル内部は洗い
出し法により、洗浄水中のダニを計数した。これらの通
過個体は「成虫」「若虫」「幼虫」の成長段階別に分け
て計数した。
A mite passage test was conducted by the following method. Test method: Passing individuals were confirmed by the sample bottle method. Inner diameter 3
A sample bottle made of a transparent plastic with a tightness of 5 mm and a depth of 65 mm was used. A hole having a diameter of 5 mm was opened in the lid to close it with filter paper to form a ventilation hole. Place a cloth or the like for the test between the sample bottle and the lid, and put the test mite medium 5 between the lid and the test cloth.
0 mg (estimated number of living mites 1250) was also sandwiched at the same time and then sealed. This sample bottle is 25 ℃, 75
It was stored in a thermostatic chamber protected from RH. Efficacy judgment: After passing 3 days, the passing individual was confirmed to be the individual that moved to the sample bottle side of the test fabric and inside the sample, and was set as the passing individual. Inspection method: In the observation of passing individuals, the sample bottle side of the test cloth was directly counted under a real microscope. The number of ticks in the wash water was counted by the washing out method inside the sample. These passed individuals were counted separately by the growth stages of "adults", "nymphs" and "larvae".

【0023】実施例1 まず、融点が155℃、メルトフローレート値が600
g/10分のポリプロピレンチップを用い、ポリプロピ
レン極細繊維からなるメルトブローン不織布を作成し
た。すなわち、前記重合体チップをエクストルーダ型溶
融押出し機を用いて溶融し、これを孔径0.15mmの
紡糸孔を200孔有する紡糸口金を通して紡糸温度を2
80℃かつ吐出量を30g/分として溶融吐出し、吐出
された溶融重合体流を溶融温度より30℃高い温度の高
圧空気流を速度170m/秒で紡糸線方向に対して25
度の角度をなす方向に噴出して牽引・細化し、冷却した
後、紡糸口金の下方10cmの位置に配設されたサクシ
ョンドラム上に捕集・堆積させ、平均単繊維繊径が2μ
mで、目付けが15g/m2 のポリプロピレン極細繊維
メルトブローン不織布層Aを得た。
Example 1 First, the melting point was 155 ° C. and the melt flow rate value was 600.
A polypropylene chip of g / 10 min was used to prepare a meltblown nonwoven fabric made of polypropylene ultrafine fibers. That is, the polymer chip was melted using an extruder type melt extruder, and this was passed through a spinneret having 200 spinning holes with a hole diameter of 0.15 mm and a spinning temperature of 2
It is melt-discharged at 80 ° C. and a discharge rate of 30 g / min, and the discharged molten polymer flow is a high-pressure air flow having a temperature 30 ° C. higher than the melting temperature at a speed of 170 m / sec in the spinning direction of 25.
After ejecting in a direction that forms an angle of angle, pulling, thinning, and cooling, it is collected and accumulated on a suction drum arranged 10 cm below the spinneret, and the average single fiber diameter is 2 μm.
A polypropylene ultrafine fiber meltblown nonwoven fabric layer A having a unit weight of 15 g / m 2 was obtained.

【0024】別途、融点が156℃、メルトフローレー
ト値が56g/10分のポリプロピレンチップを用い、
ポリプロピレン長繊維からなるスパンボンド不織布を作
成した。すなわち、前記重合体チップをエクストルーダ
型溶融押出し機を用いて溶融し、これを紡糸口金を通し
て紡糸温度を250℃として溶融紡出・冷却し、エアー
サッカーを用い引取り速度を4000m/分として牽引
・細化した後、開繊器を用いて開繊し、移動する捕集面
上に捕集・堆積させてウェブとし、得られたウェブに円
形換算して直径0.6mmの突起状彫刻模様部が圧着面
積率13.2%、配設密度20点/cm2 で配設された
熱エンボスロールと表面平滑な金属ロールとを用い、処
理温度を130℃、かつ線圧を50Kg/cmとして加
工速度15m/分で熱圧着処理を施し、単繊維繊度が3
デニールで、目付けが15g/m 2 のポリプロピレン長
繊維スパンボンド不織布層Bを得た。
Separately, the melting point is 156 ° C. and the melt flow rate is
Using polypropylene chips with a value of 56 g / 10 min,
Spunbond nonwoven fabric made of polypropylene filaments
I made it. That is, the polymer chip is placed in an extruder.
It is melted using a mold melt extruder and passed through a spinneret.
Melt spinning and cooling with a spinning temperature of 250 ° C and air
Towing with soccer at a take-up speed of 4000 m / min
・ Collecting surface that moves after being thinned and then opened using an opener
A web is created by collecting and accumulating on top, and the resulting web is circled.
Converted to a shape, the protruding engraved pattern with a diameter of 0.6 mm is the crimp surface
Productivity 13.2%, arrangement density 20 points / cm2 Arranged in
Using a hot embossing roll and a metal roll with a smooth surface,
The processing temperature is 130 ℃ and the linear pressure is 50Kg / cm.
Thermo-compression treatment is applied at a processing speed of 15 m / min, and the single fiber fineness is 3
Denier with a basis weight of 15 g / m 2 Polypropylene length
A fiber spunbond nonwoven fabric layer B was obtained.

【0025】次いで、このようにして得られたポリプロ
ピレン極細繊維メルトブローン不織布層Aの両面にポリ
プロピレン長繊維スパンボンド不織布層Bを積層した
後、突起状彫刻模様部が圧着面積率12%の熱エンボス
ロールと表面平滑な金属ロールとを用い、処理温度を1
40℃、かつ線圧を100Kg/cmとして加工速度1
0m/分で熱圧着処理を施し、三層積層物を得た。そし
て、得られた三層積層物を裁断・縫製して耐アレルゲン
性寝具カバーを得た。得られた耐アレルゲン性寝具カバ
ーの特性を表1、2に示す。
Then, polypropylene long-fiber spunbonded nonwoven fabric layer B was laminated on both sides of the polypropylene ultrafine fiber meltblown nonwoven fabric layer A thus obtained, and then the hot embossing roll having a protrusion-shaped engraved pattern portion with a pressure bonding area ratio of 12%. And a metal roll with a smooth surface are used, and the treatment temperature is 1
Processing speed 1 at 40 ° C and linear pressure of 100 kg / cm
A thermocompression bonding treatment was performed at 0 m / min to obtain a three-layer laminate. Then, the obtained three-layer laminate was cut and sewn to obtain an allergen-resistant bedding cover. The characteristics of the obtained allergen-resistant bedding cover are shown in Tables 1 and 2.

【0026】実施例2、3 ポリプロピレン極細繊維メルトブローン不織布層Aの平
均単繊維繊径を0.3μm(実施例2)、5.0μm
(実施例3)とした以外は実施例1と同様にして、耐ア
レルゲン性寝具カバーを得た。得られた耐アレルゲン性
寝具カバーの特性を表1に示す。
Examples 2 and 3 Polypropylene ultrafine fiber meltblown nonwoven fabric layer A has an average single fiber diameter of 0.3 μm (Example 2) and 5.0 μm
An allergen-resistant bedding cover was obtained in the same manner as in Example 1 except that (Example 3) was used. The properties of the obtained allergen-resistant bedding cover are shown in Table 1.

【0027】実施例4、5 ポリプロピレン長繊維スパンボンド不織布層Bの単繊維
繊度を1.5デニール(実施例4)、7デニール(実施
例5)とした以外は実施例1と同様にして、耐アレルゲ
ン性寝具カバーを得た。得られた耐アレルゲン性寝具カ
バーの特性を表1に示す。
Examples 4, 5 Polypropylene long-fiber spunbonded nonwoven fabric layer B was prepared in the same manner as in Example 1 except that the single fiber fineness was 1.5 denier (Example 4) and 7 denier (Example 5). An allergen-resistant bedding cover was obtained. The properties of the obtained allergen-resistant bedding cover are shown in Table 1.

【0028】実施例6 実施例1で得られたカバーの片面に、ポリウレタン樹脂
を6g/m2 の坪量でグラビアコーティング法により付
着させた。得られた耐アレルゲン性寝具カバーの特性を
表1、2に示す。
Example 6 A polyurethane resin having a basis weight of 6 g / m 2 was attached to one surface of the cover obtained in Example 1 by a gravure coating method. The characteristics of the obtained allergen-resistant bedding cover are shown in Tables 1 and 2.

【0029】実施例7 実施例1におけるポリプロピレン極細繊維メルトブロー
ン不織布層Aの両面にポリプロピレン長繊維スパンボン
ド不織布層Bを積層した後での部分熱圧着処理の代わり
に、周波数が20KHzの超音波発振器と円周上に点状
に凸状突起部が面積比(ロール全表面積に対する全凸状
突起部の面積の比)11%かつ密度18点/cm2 で配
設されたパターンロールとからなる超音波融着装置を用
い、加工速度を30m/分、線圧を2.5kg/cmと
して超音波融着処理を施した以外は実施例1と同様にし
て、アレルゲン性寝具カバーを得た。得られた耐アレル
ゲン性寝具カバーの特性を表1、2に示す。
Example 7 An ultrasonic oscillator with a frequency of 20 KHz was used instead of the partial thermocompression treatment after the polypropylene long fiber spunbonded nonwoven fabric layer B was laminated on both surfaces of the polypropylene ultrafine fiber meltblown nonwoven fabric layer A in Example 1. An ultrasonic wave consisting of a pattern roll in which dot-shaped convex projections are arranged on the circumference at an area ratio (ratio of the area of all convex projections to the total surface area of the roll) of 11% and a density of 18 points / cm 2. An allergenic bedding cover was obtained in the same manner as in Example 1 except that an ultrasonic fusion treatment was performed using a fusion device at a processing speed of 30 m / min and a linear pressure of 2.5 kg / cm. The characteristics of the obtained allergen-resistant bedding cover are shown in Tables 1 and 2.

【0030】実施例8 ポリプロピレン極細繊維メルトブローン不織布層Aの目
付けを13g/m2 、一方のポリプロピレン長繊維スパ
ンボンド不織布層Bの目付けを10g/m2 、他方のポ
リプロピレン長繊維スパンボンド不織布層Bの目付けを
15g/m2 とした以外は実施例6と同様にして、アレ
ルゲン性寝具カバーを得た。得られた耐アレルゲン性寝
具カバーの特性を表1、2に示す。
Example 8 A polypropylene ultrafine fiber meltblown nonwoven fabric layer A having a basis weight of 13 g / m 2 , one polypropylene long fiber spunbonded nonwoven fabric layer B having a basis weight of 10 g / m 2 and the other polypropylene continuous fiber spunbonded nonwoven fabric layer B have a basis weight of 13 g / m 2 . An allergenic bedding cover was obtained in the same manner as in Example 6 except that the basis weight was 15 g / m 2 . The characteristics of the obtained allergen-resistant bedding cover are shown in Tables 1 and 2.

【0031】比較例1 ポリプロピレン極細繊維メルトブローン不織布層Aの代
わりにポリプロピレン長繊維スパンボンド不織布層を用
い、三層のポリプロピレン長繊維スパンボンド不織布層
からなる寝具カバーを構成する以外は実施例1と同様に
して寝具カバーを得た。得られた寝具カバーの特性を表
1に示す。
Comparative Example 1 Similar to Example 1 except that a polypropylene long fiber spunbonded nonwoven fabric layer was used in place of the polypropylene ultrafine fiber meltblown nonwoven fabric layer A to form a bedding cover consisting of three polypropylene long fiber spunbonded nonwoven fabric layers. I got a bedding cover. The characteristics of the obtained bedding cover are shown in Table 1.

【0032】[0032]

【表1】 [Table 1]

【0033】[0033]

【表2】 [Table 2]

【0034】比較例2 経、緯共に40番の綿紡績糸を用い、織り密度(経×
緯)130本/inch×70本/inchの平織物か
らなる寝具カバーの特性を表3に示す。
Comparative Example 2 A cotton spun yarn of No. 40 was used for both warp and weft, and the weaving density (warp ×
Weft) Table 3 shows the characteristics of the bedding cover made of a plain weave of 130 pieces / inch × 70 pieces / inch.

【0035】[0035]

【表3】 [Table 3]

【0036】実施例1〜実施例8で得られた耐アレルゲ
ン性寝具カバーは、表1〜表3から明らかなように耐剥
離性および柔軟性に優れ、良好なアレルゲンの通過阻止
性を有するものであった。特に実施例6で得られた耐ア
レルゲン性寝具カバーは、実施例1のシートの片面にコ
ーティングを施したものであり、実施例1に比べると若
干柔軟性に劣るものの毛羽立ち難く、良好なアレルゲン
の通過阻止性を有するものであった。実施例7で得られ
た耐アレルゲン性寝具カバーは、実施例1の部分熱圧着
処理に代わり超音波融着処理を施したものであり、実施
例1に比べると柔軟性がさらに優れ、良好なアレルゲン
の通過阻止性を有するものであった。実施例8で得られ
た耐アレルゲン性寝具カバーは、実施例1のポリプロピ
レン極細繊維メルトブローン不織布層とポリプロピレン
長繊維スパンボンド不織布層の一方を目付けを小さくし
たものであり、実施例1に比べると、アレルゲンの通過
阻止性に若干劣るものの柔軟性に優れたものであった。
The allergen-resistant bedding covers obtained in Examples 1 to 8 are excellent in peel resistance and flexibility as shown in Tables 1 to 3, and have good allergen passage-preventing properties. Met. In particular, the allergen-resistant bedding cover obtained in Example 6 was obtained by applying a coating on one side of the sheet of Example 1, and although it is slightly less flexible than Example 1, it is difficult to fluff and has good allergen content. It had a passage blocking property. The allergen-resistant bedding cover obtained in Example 7 was obtained by subjecting it to ultrasonic fusion treatment instead of the partial thermocompression treatment of Example 1, and was superior in flexibility and superior to Example 1. It had the ability to block passage of allergens. The allergen-resistant bedding cover obtained in Example 8 is one in which one of the polypropylene ultrafine fiber meltblown nonwoven fabric layer and the polypropylene long-fiber spunbonded nonwoven fabric layer of Example 1 has a smaller basis weight, and compared to Example 1, Although it was slightly inferior to allergen passage inhibition, it was excellent in flexibility.

【0037】これに対し、比較例1で得られた耐アレル
ゲン性寝具カバーは、ポリプロピレン極細繊維メルトブ
ローン不織布層を有していないため、表1および表2か
ら明らかなように、通気度が高く、捕集効率が低く、ア
レルゲンの通過阻止性を有さないものであり、柔軟性に
も劣る。比較例2の寝具カバーは、表3から明らかなよ
うに、アレルゲンの通過阻止性を有さないものであっ
た。
On the other hand, since the allergen-resistant bedding cover obtained in Comparative Example 1 does not have the polypropylene ultrafine fiber meltblown nonwoven fabric layer, the air permeability is high, as is clear from Tables 1 and 2. It has a low collection efficiency, does not have the ability to block passage of allergens, and has poor flexibility. As is clear from Table 3, the bedding cover of Comparative Example 2 did not have the ability to block passage of allergens.

【0038】[0038]

【発明の効果】以上のように本発明によれば、ポリプロ
ピレン系重合体の極細繊維不織布層Aの両面にポリプロ
ピレン系重合体の長繊維不織布層Bが積層されているの
で、アレルゲンの暴露量が減少し、耐剥離性と柔軟性に
優れ、しかも通気性にも優れたものとなり、従来の布団
カバーや枕カバーなどに比べアレルゲンの暴露を防止
し、ダニの増加の抑制を行なえる耐アレルゲン寝具カバ
ーを提供することができる。
As described above, according to the present invention, since the polypropylene-based polymer long-fiber nonwoven fabric layer B is laminated on both sides of the polypropylene-based polymer ultrafine fiber nonwoven fabric layer A, the exposure amount of allergen is reduced. Allergen-resistant bedding that reduces the amount of exfoliation and flexibility, and also has excellent breathability, prevents allergen exposure compared to conventional duvet covers and pillow covers, and suppresses the increase of mites. A cover can be provided.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 丸谷 裕二 兵庫県川西市鼓ヶ滝1丁目13−26 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yuji Marutani 1-13-26, Komagaki, Kawanishi-shi, Hyogo

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 ポリプロピレン系重合体からなる極細繊
維不織布層Aの両面にポリプロピレン系重合体からなる
長繊維不織布層Bが積層一体化されてなる耐アレルゲン
性寝具カバー。
1. An allergen-resistant bedding cover in which a long fiber nonwoven fabric layer B made of a polypropylene polymer is laminated and integrated on both surfaces of an ultrafine fiber nonwoven fabric layer A made of a polypropylene polymer.
【請求項2】 極細繊維不織布層Aの平均単繊維繊径d
と長繊維不織布層Bの単繊維繊度Dが下記式(1),
(2)を満足する請求項1記載の耐アレルゲン性寝具カ
バー。 0.1≦d(μm)≦5 ……(1) 1.5≦D(デニール)≦10 ……(2)
2. The average monofilament fiber diameter d of the ultrafine fiber nonwoven fabric layer A
And the single fiber fineness D of the long fiber non-woven fabric layer B is expressed by the following formula (1),
The allergen-resistant bedding cover according to claim 1, which satisfies (2). 0.1 ≦ d (μm) ≦ 5 (1) 1.5 ≦ D (denier) ≦ 10 (2)
【請求項3】 極細繊維不織布層Aの目付けmと長繊維
不織布層Bの目付けMが下記式(3),(4)を満足す
る請求項1記載の耐アレルゲン性寝具カバー。 8≦m(g/m2 )≦40 ……(3) 10≦M(g/m2 )≦50 ……(4)
3. The allergen-resistant bedding cover according to claim 1, wherein the basis weight m of the ultrafine fiber nonwoven fabric layer A and the basis weight M of the long fiber nonwoven fabric layer B satisfy the following formulas (3) and (4). 8 ≦ m (g / m 2 ) ≦ 40 (3) 10 ≦ M (g / m 2 ) ≦ 50 (4)
【請求項4】 極細繊維不織布層Aと長繊維不織布層B
とが両構成繊維間の部分熱圧着にて全体として一体化さ
れてなる請求項1または2または3記載の耐アレルゲン
性寝具カバー。
4. A microfiber non-woven fabric layer A and a long fiber non-woven fabric layer B
The allergen-resistant bedding cover according to claim 1, 2 or 3, wherein and are integrated as a whole by partial thermocompression bonding between both constituent fibers.
【請求項5】 極細繊維不織布層Aと長繊維不織布層B
とが前記極細繊維不織布層Aの極細繊維と前記長繊維不
織布層Bの長繊維とが点状融解部を形成した状態で固定
され、かつ前記極細繊維不織布層Aと前記長繊維不織布
層Bの少なくとも境界面に位置する長繊維が前記極細繊
維の融解部に埋設された状態で固定されることにより全
体として一体化されてなる請求項1または2または3記
載の耐アレルゲン性寝具カバー。
5. A microfiber non-woven fabric layer A and a long fiber non-woven fabric layer B
Are fixed in a state in which the ultrafine fibers of the ultrafine fiber nonwoven fabric layer A and the long fibers of the long fiber nonwoven fabric layer B form a point fusion portion, and the ultrafine fiber nonwoven fabric layer A and the long fiber nonwoven fabric layer B are 4. The allergen-resistant bedding cover according to claim 1, 2 or 3, wherein at least the long fibers located at the boundary surface are integrated as a whole by being fixed in a state of being embedded in the melting portion of the ultrafine fibers.
JP6037430A 1994-03-09 1994-03-09 Antiallergenic bedding cover Pending JPH07246144A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6037430A JPH07246144A (en) 1994-03-09 1994-03-09 Antiallergenic bedding cover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6037430A JPH07246144A (en) 1994-03-09 1994-03-09 Antiallergenic bedding cover

Publications (1)

Publication Number Publication Date
JPH07246144A true JPH07246144A (en) 1995-09-26

Family

ID=12497306

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6037430A Pending JPH07246144A (en) 1994-03-09 1994-03-09 Antiallergenic bedding cover

Country Status (1)

Country Link
JP (1) JPH07246144A (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001047383A1 (en) * 1999-12-23 2001-07-05 Carl Freudenberg Kg Bed linen
WO2001043602A3 (en) * 1999-12-17 2001-12-27 Johnson & Son Inc S C Recloseable anti-allergen sleeves
JP2006021030A (en) * 2004-06-07 2006-01-26 Japan Vilene Co Ltd Down-proof structure
JP2006291421A (en) * 2005-04-14 2006-10-26 Asahi Kasei Fibers Corp Nonwoven fabric for bag for recovering feather
JP2008303479A (en) * 2007-06-06 2008-12-18 Japan Vilene Co Ltd Inner fabric for down, inner bag for down, and down-proof structure using the same
JP2010500898A (en) * 2006-08-17 2010-01-14 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Nanofiber allergen barrier cloth
JP2013501657A (en) * 2009-08-10 2013-01-17 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Durable non-woven allergen barrier laminate
JP2013501656A (en) * 2009-08-10 2013-01-17 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Durable high performance adhesive bonded allergen barrier laminates and methods for their production
JP2013071058A (en) * 2011-09-28 2013-04-22 Japan Vilene Co Ltd Filter and filtering device
KR101380975B1 (en) * 2011-04-20 2014-04-02 박부간 multi-layer blanket
CN105996619A (en) * 2016-06-20 2016-10-12 远梦家居用品股份有限公司 Anti-mite and anti-bacterial bamboo mat and production process thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02237511A (en) * 1989-03-10 1990-09-20 Asahi Chem Ind Co Ltd Sheet for preventing ticks
JPH05140849A (en) * 1991-11-21 1993-06-08 Unitika Ltd Flexible nonwoven fabric and its production
JPH05230754A (en) * 1992-02-17 1993-09-07 Unitika Ltd Nonwoven fabric composed of core-sheath type conjugate filament and its production
JPH05316918A (en) * 1992-05-15 1993-12-03 Toyobo Co Ltd Insecticidal futon @(3754/24)thick bedquilt)
JPH0664113A (en) * 1992-06-19 1994-03-08 Unitika Ltd Composite sheet for decorating
JPH0673652A (en) * 1992-08-27 1994-03-15 Unitika Ltd Polyamide ultrafine fiber non-woven fabric and its production

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02237511A (en) * 1989-03-10 1990-09-20 Asahi Chem Ind Co Ltd Sheet for preventing ticks
JPH05140849A (en) * 1991-11-21 1993-06-08 Unitika Ltd Flexible nonwoven fabric and its production
JPH05230754A (en) * 1992-02-17 1993-09-07 Unitika Ltd Nonwoven fabric composed of core-sheath type conjugate filament and its production
JPH05316918A (en) * 1992-05-15 1993-12-03 Toyobo Co Ltd Insecticidal futon @(3754/24)thick bedquilt)
JPH0664113A (en) * 1992-06-19 1994-03-08 Unitika Ltd Composite sheet for decorating
JPH0673652A (en) * 1992-08-27 1994-03-15 Unitika Ltd Polyamide ultrafine fiber non-woven fabric and its production

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001043602A3 (en) * 1999-12-17 2001-12-27 Johnson & Son Inc S C Recloseable anti-allergen sleeves
WO2001047383A1 (en) * 1999-12-23 2001-07-05 Carl Freudenberg Kg Bed linen
JP2006021030A (en) * 2004-06-07 2006-01-26 Japan Vilene Co Ltd Down-proof structure
JP2006291421A (en) * 2005-04-14 2006-10-26 Asahi Kasei Fibers Corp Nonwoven fabric for bag for recovering feather
JP4705401B2 (en) * 2005-04-14 2011-06-22 旭化成せんい株式会社 Nonwoven fabric for feather collection bags
JP2010500898A (en) * 2006-08-17 2010-01-14 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Nanofiber allergen barrier cloth
JP2008303479A (en) * 2007-06-06 2008-12-18 Japan Vilene Co Ltd Inner fabric for down, inner bag for down, and down-proof structure using the same
JP2013501657A (en) * 2009-08-10 2013-01-17 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Durable non-woven allergen barrier laminate
JP2013501656A (en) * 2009-08-10 2013-01-17 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Durable high performance adhesive bonded allergen barrier laminates and methods for their production
KR101380975B1 (en) * 2011-04-20 2014-04-02 박부간 multi-layer blanket
JP2013071058A (en) * 2011-09-28 2013-04-22 Japan Vilene Co Ltd Filter and filtering device
CN105996619A (en) * 2016-06-20 2016-10-12 远梦家居用品股份有限公司 Anti-mite and anti-bacterial bamboo mat and production process thereof

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