TW201030204A - Non-woven fabric and process for producing same - Google Patents

Non-woven fabric and process for producing same Download PDF

Info

Publication number
TW201030204A
TW201030204A TW98145157A TW98145157A TW201030204A TW 201030204 A TW201030204 A TW 201030204A TW 98145157 A TW98145157 A TW 98145157A TW 98145157 A TW98145157 A TW 98145157A TW 201030204 A TW201030204 A TW 201030204A
Authority
TW
Taiwan
Prior art keywords
woven fabric
heat
fiber
composite fiber
core
Prior art date
Application number
TW98145157A
Other languages
Chinese (zh)
Other versions
TWI509122B (en
Inventor
Tetsuya Masuki
Hiroshi Kohira
Wataru Saka
Keisuke Nagashima
Shoichi Taneichi
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2009287004A external-priority patent/JP4975089B2/en
Priority claimed from JP2009288241A external-priority patent/JP4975090B2/en
Application filed by Kao Corp filed Critical Kao Corp
Publication of TW201030204A publication Critical patent/TW201030204A/en
Application granted granted Critical
Publication of TWI509122B publication Critical patent/TWI509122B/en

Links

Abstract

Disclosed is a non-woven fabric (10) which comprises: core-sheath-type composite fibers each composed of a sheath part comprising a polyethylene resin and a core part comprising a resin component having a higher melting point than that of the polyethylene resin; and a hydrophilizing agent adhered on the surfaces of the core-sheath-type composite fibers. The non-woven fabric has thermally fused parts which are formed by thermally fusing the intersection points of the constituent fibers. The core-sheath-type composite fibers contain thermally extendable fibers which can extend in the length direction upon heating. In each of the thermally extendable fibers, a hydrophilicity gradient is formed in the thickness direction and/or the planar direction of the non-woven fabric (10). The non-woven fabric (10) can be used suitably as a surface sheet for an absorbent article and the like.

Description

201030204 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種使用親水性藉由熱而降低之纖維戶斤獲 得之不織布及其製造方法。 又,本發明係關於包含其長度藉由加熱而伸長之熱伸長 性纖維的不織布之改良。 【先前技術】 已知有對包含熱熔著性纖維之網狀物吹附熱風使纖維之 ❹ 交點 熔著,而製造不織布之方法。 又,於專利文獻1中,作為利用靜電捕集功能來捕集花 粉或房間灰塵等的過濾器中所使用之駐極體不織布、及其 製造上所使用之纖維,記載有如下駐極體不織布用聚稀煙 系熱接著纖維、以及使用該纖維而製造之駐極體不織布, 上述駐極體不織布用聚烯烴系熱接著纖維包含附著有 〇·2〜0.6重量%之油劑的聚烯烴系熱接著纖維,並且藉由加 熱處理之不織布化時及/或不織布化後之加熱處理,不織 •彳之油劑附著量減少至〇侧重量%,其減少率可達 到60%以上。 又於專利文獻2中記載有如下所述之不織布用聚烯烴 系複合纖維’其係包括具有熱接著性之聚稀烴系複合纖 維,、及附著於該纖維上之油劑的不織布用纖維,其中,上 述油劑係以特定之聚乙二酵脂肪族酿作為主成分,且其係 以〇,2〜〇.6重量%之含量而附著。 關於以其長度藉由加熱而伸長之纖維即熱伸長性纖 145547.doc 201030204 維作為原料之不織布,本申請人之前提出有如下所述之立 體賦形不織布:其具有將構成纖維壓接或接著而成之多數 個愿接著部’並且於壓接著部以外之部分,構成纖維彼此 之交點藉由壓接著以外之方法而接合於該不織布之至少 面具有壓接著部形成為凹部,並且該凹部間形成為凸部 的凹凸形狀(參照專利文獻3)。 [先前技術文獻] [專利文獻] 專利文獻 1 : US 2002146951A1 專利文獻 2 : JP 4-316673A 專利文獻 3 : JP 2005-350836A 【發明内容】 根據專利文獻1、2中所記載之技術,利用附著於纖維表 面之油劑,可防止梳棉步驟中產生靜電以及由其所引起之 問題’另一方面’藉由其後之熱處理’可使該油劑自表面 減少,因此可獲得容易表現出靜電捕集功能之駐極體不織 布。 但是,專利文獻1、2之記載中,實際上可使用之油劑限 定為以聚乙二醇與脂肪酸之醋作為主成分者,關於油劑之 選擇之自由度較低。又’專利文獻艸,,亦並未設想應用 於駐極體不織布以外之用途。又,專利文獻2中,纪載有 作為拋棄式尿布之表面材料之用#,但限定於需要斥水性 之使用方法’並未設想使其表現出親水梯度。 專利文獻3之不織布係以熱伸長性織維作為原料,藉此 145547.doc 201030204 其具有以下優點:即便不使用特殊之製造方法亦具有立體 之凹凸形狀’肖為柔軟,且基重亦較低。但是,例如於考 慮將其用作吸收性物品之表面片材之情形時,亦存在液體 容易殘留於不織布内之情形。201030204 VI. Description of the Invention: [Technical Field] The present invention relates to a non-woven fabric obtained by using a hydrophilic fiber which is reduced by heat and a method for producing the same. Further, the present invention relates to an improvement of a nonwoven fabric comprising a thermally extensible fiber whose length is elongated by heating. [Prior Art] A method of producing a non-woven fabric by blowing hot air to a web containing a heat-fusible fiber to fuse the intersection of the fibers is known. Further, in Patent Document 1, the electret nonwoven fabric used in the filter for collecting pollen or room dust by the electrostatic trapping function, and the fiber used for the production thereof are described as the following electret non-woven fabric. The polystyrene-based heat-retaining fiber and the electret nonwoven fabric produced using the fiber, and the polyolefin-based thermal adhesive fiber for the electret nonwoven fabric contains a polyolefin-based system to which an oil agent of 2 to 0.6% by weight is adhered. The heat is then applied to the fiber, and the heat treatment after the non-woven treatment by the heat treatment and/or the non-woven fabric is carried out, and the amount of the oil agent of the non-woven fabric is reduced to the side weight %, and the reduction rate can be 60% or more. Further, Patent Document 2 discloses a polyolefin-based composite fiber for nonwoven fabrics as described below, which comprises a non-woven fabric fiber having a thermal-adhesive polyolefin-based composite fiber and an oil agent adhered to the fiber. The oil agent is mainly composed of a specific polyethylene glycol-based aliphatic stalk, and is attached at a content of 〇2 to 66% by weight. Regarding a non-woven fabric which is a material which is elongated by heating by its length, that is, a heat-extensible fiber 145547.doc 201030204, the applicant has previously proposed a three-dimensional shaped non-woven fabric having crimping or constituting the constituent fibers as follows. a plurality of portions which are formed in the portion other than the pressing portion, and the intersections of the constituent fibers are joined to the at least one surface of the nonwoven fabric by a method other than pressing, and the pressing portion is formed as a concave portion, and the concave portion is formed The uneven shape of the convex portion is formed (refer to Patent Document 3). [Prior Art Document] [Patent Document] Patent Document 1: US 2002146951 A1 Patent Document 2: JP 4-316673A Patent Document 3: JP 2005-350836A [Disclosed from the patents 1 and 2, An oil agent on the surface of the fiber prevents the static electricity generated in the carding step and the problem caused by it. On the other hand, the heat treatment of the latter can reduce the oil agent from the surface, so that it can be easily exhibited. The electret of the function is not woven. However, in the descriptions of Patent Documents 1 and 2, the actually usable oil agent is limited to polyethylene glycol and fatty acid vinegar as a main component, and the degree of freedom in selecting an oil agent is low. Further, the patent document is not intended to be applied to applications other than electret nonwovens. Further, in Patent Document 2, the use of the surface material of the disposable diaper is limited to the use of the surface material of the disposable diaper, but it is not limited to a hydrophilic gradient. The non-woven fabric of Patent Document 3 uses a heat-extensible weaving dimension as a raw material, whereby 145547.doc 201030204 has the following advantages: it has a three-dimensional concave-convex shape without using a special manufacturing method, and is soft and has a low basis weight. . However, for example, when it is considered to be used as a surface sheet of an absorbent article, there is a case where liquid easily remains in the nonwoven fabric.

本發明提供一種不織布(亦將該不織布稱為不織布 NW1)’其係包括:具有包含聚乙烯樹脂之鞘部及包含溶 點高於該聚乙歸樹脂之樹脂成分之芯部的芯勒型複合纖 維、以及㈣於料㈣複合纖絲面之親水化劑,且包 括構成纖維之交點熱熔著而成之熱熔著部者,並且,上述 。鞘3L複。纖維包含其長度藉由加熱而伸長之熱伸長性纖 維,上述熱伸長性纖維在上述不織布之厚度方向及/或平 面方向上具有親水度梯度。 不織布NW1中之「其長度藉由加熱而伸長之熱伸長性複 口纖’准」並不限定於長度藉由加熱而進一步伸長者,亦包 含於不織布之狀態下其長度已藉由加熱而伸長之狀態者。 又,本發明提供一種不織布(亦將該不織布稱為不織布 W2) #係對包含親水性藉由熱而降低之纖維之網狀物 或不織布實施熱處理,使該網狀物或不織布之一部分之親 夂f生降低而獲冑纟’上述親水性藉由# @降低之纖維包 括.具有包含聚乙烯樹脂之鞘部及包含熔點高於該聚乙烯 樹脂之樹脂成A之;^部的芯勒型複合纖維、以及附著於該 芯鞘型複合纖維表面之親水化劑,且上述聚乙烯樹脂之微 晶尺寸為100〜2〇〇 A。 不織布NW2亦為不織布NW1之較佳實施形態。 I45547.doc 201030204 又,本發明提供—種不織布之製造方法,其係對包含上 述親水性藉由熱而降低之纖维之網狀物或不織布實施献處 理,而獲得該網狀物或不織布之一部分之親水性降低之不 織布者。 又,本發明提供-種不織布之親水性之控制方法,其係 對包含上述親水性藉由熱而降低之纖維之網狀物或不織布 實施熱處理,而使該網狀物或不織布之—部分之親水性降 低。 【實施方式】 以下,基於本發明之較佳實施形態來說明本發明。 本發明中所使用之「親水性藉由熱而降低之纖維」係包 括下述而成:具有包含聚乙稀樹脂之稍部及包含溶點高於 该聚乙烯樹脂之樹脂成分之芯部的芯鞘型複合纖維、以及 附著於該芯鞘型複合纖維表面之親水化劑。 本發明中之芯鞠型複合纖維可為同芯型之芯鞘型,亦可 為偏芯型之芯鞘型,還可為並列型,較好的是同芯型之芯 鞘型。 構成本發明中之芯鞘型複合纖維之鞘部的樹脂成分為聚 乙烯樹脂。作為聚乙烯樹脂,可使用低密度聚乙稀 (LDPE,Low Density Polyethylene) ' 高密度聚乙稀 (HDPE,High Density Polyethylene)、直鏈狀低密度聚乙 烯(LLDPE’ Linear Low Density Polyethylene)等,較好的 是密度為0.935〜0.965 g/cm3之高密度聚乙烯。又,構成賴 部之樹脂成分較好的是單獨使用聚乙烯樹脂,但亦可摻合 145547.doc 201030204 其他樹脂。作為所摻合之其他樹脂,可列舉:聚丙烯樹 脂、乙烯-乙酸乙烯酯共聚物(EVA,ethylene_vinyl copolymer)、乙烯-乙烯醇共聚物(EVOH,ethylene vinyl alcohol C〇P〇lymer)等。其中,構成鞘部之樹脂成分較好 的是勒部之樹脂成分中之50質量%以上、特別好的是 70〜100質量%為聚乙烯樹脂。 構成鞘部之聚乙烯樹脂係發揮對芯鞘型複合纖維賦予熱 炫著性,並且於熱處理時導入後述親水化劑之作用。 構成勒β卩之聚乙稀樹脂之微晶尺寸較好的是1〇〇〜2 〇〇 Α 〇 若微晶尺寸為1〇〇 A以上,則熱處理時容易將親水化劑 自纖維之表面導入至内部,且所使用之親水化劑之選擇範 圍亦較廣。藉此,可容易使該纖維或使用其而獲得之網狀 物或不織布等的所需部位之親水性降低。 就使纖維表面之親水度確實地發生變化之觀點而言,微 晶尺寸較好的是100〜200 A,更好的是115〜180A。 微晶尺寸之上述上限值200 A係根據拉伸強度或斷裂延 伸率等機械物性之觀點而決定者。若微晶尺寸為2〇〇 A以 内’則結晶數不會減少,機械物性不會降低。 [聚乙稀樹脂之微晶尺寸之測定方法] 被晶尺寸係由以粉末X射線繞射法所測定之半值寬,利 用Sherrer之式而計算出者。計算方法如下所述:使用 Rigaku公司製造之RINT-2500 ’藉由附帶之微晶尺寸計算 程式JADE6.0而計算出PE之平面指數(11〇)之峰值。具體條 145547.doc 201030204 件如下·以CuKa射線(波長為0.154 nm)作為輻射源,將產 生電愿及電流設為40 kV、120 mA,掃描速度設為 l〇°/min。測定時試料之設置方法如下:以與試料固定器 之槽口之長度方向平行之方式而鋪設纖維束,使纖維束相 對於X射線之入射方向垂直。 芯部係對芯鞘型複合纖維賦予強度之部分,作為構成芯 部之樹脂成分,可無特別限制地使用熔點高於聚乙烯樹脂 之樹脂成分。作為構成芯部之樹脂成分,例如可列舉〔聚 丙烯(PP)等聚烯烴系樹脂(聚乙烯樹脂除外)、聚對苯二甲 酸乙二酯(PET,polyethylene terephthalate)、聚對苯二甲 酸 丁二酯(PBT,p〇lybutylene terephthalate)等聚酯系樹脂 等另外亦可使用聚醯胺系聚合物或上述樹脂成分之兩 種以上之共聚物等。 該等之組合中,較好的是使用聚丙烯(pp)或聚對苯二甲 酸乙二酯(PET)。亦可將複數種樹脂摻合使用,此時,芯 部之嫁點為熔點最高之樹脂之熔點。 又,構成芯部之樹脂成分之熔點與構成鞘部之樹脂成分 之熔點的差(前者-後者)為2(rc以上時,容易製造不織布, 故而較好。熔點之差較好的是15〇。〇以内。 具有包含微晶尺寸為1〇〇〜2〇〇 A之聚乙烯樹脂之鞘部的 複:纖維例如可藉由下述方式而製造:利用熔融紡絲法製 把〜鞘型複合纖維時’設法促進構成鞘部之乙稀樹脂固 化。 圖1所不之紡絲装置係包括··包含擠出機丨八、2A及齒輪 145547.doc 201030204 泵IB、2B之雙系統之擠出裝置!、2以及紡絲頭3。藉由擠 出機ΙΑ、2A及齒㉝泉⑺、2B而熔融且經計量之各樹脂成 分在纺絲頭3内匯流後自纟嘴喷出。訪絲頭3之形狀可根據 目標之複合纖維之形態而選擇適當者。於較佳實施形態 中,於形成鞘部之樹脂包圍形成芯部之樹脂之周圍的狀態 下,使兩樹脂成分自喷嘴噴出,且上述喷嘴係以分散之狀 I而於圓形區域内形成多個。於紡絲頭3之正下方設置有 牽引裝置4,其將自噴嘴喷出之熔融樹脂以特定之速度向 下牵引。 作為促進勒部之乙稀樹脂固化之方法,例如可列舉:如 圖所不冑自噴嘴喷出之溶融樹脂吹拂冷風$而促進勒部 固化之方法;或於聚乙稀樹月旨中調配成核劑而促進結晶化 之方法等。 人拂冷風5 B夺的冷風之溫度例如可設為2〇〜靴 的是設為20〜25°C。 ❿ 又,風速亦以較高為佳,風逮較好較5 以上 好的是l〇m/sec以上,進而更好的是2〇ηι—以上。 短^門^可較好地採用下述方法:於溶融紡絲後之相對較 2 1後’㈣融樹时水,或者使其料浴或油浴中通 ,促進聚乙烯樹脂之結晶化之成核劑,可較好 Λ) 糖醇等二縮I系化合物系成核劑;四氣苯二甲 、風苯二甲酸等脂環式多元酸之炫基醋(較好的是 145547.doc 201030204 碳數8〜22烷基酯)系成核劑;己二酸、癸二酸或壬二酸等 月曰肪族多το酸之烷基酯(較好的是碳數8〜22烷基酯)系成核 劑;1,2’3-丙三甲酸之三(2_甲基環己基釀胺)等。 又,亦可將吹拂冷風5之方法與調配成核劑之方法併 用,另外,亦可將該等中之一種或兩種方法,與使怒部之 樹脂成分之溫度高於通常溫度之方法、或使紡出絲之牽引 速度高於先前之通常速度之方法等加以組合。 再者,紡出絲之牵引速度就促進鞘部固化之觀點而言, 較好的是1000 m/min以上,更好的是13〇〇 m/min以上。 又,為了使得自紡絲頭3噴出之纖維容易集束、以及減少 與牽引裝置4之摩擦,而使用輥7對纖維表面提供潤滑油。 上述芯鞘型複合纖維較好的是其長度藉由加熱而伸長之 纖維(以下,亦稱為熱伸長性複合纖維)。作為熱伸長性纖 維,例如可列舉樹脂之結晶狀態藉由加熱發生變化而自發 性伸長之纖維。於不織布中,熱伸長性纖維係以其長度已 藉由加熱而伸長之狀態、及/或可藉由加熱而伸長之狀態 而存在。 較好的熱伸長性複合纖維包含構成芯部之第丨樹脂成 分、及構成鞘部之包含聚乙烯樹脂之第2樹脂成分,且第丄 樹脂成分具有高於第2樹脂成分之熔點。第丨樹脂成分係表 現該纖維之熱伸長性之成分,第2樹脂成分係表現熱熔著 性之成分。構成鞘部之第2樹脂成分於纖維表面之至少一 部分沿長度方向連續存在即可。 第1樹脂成分及第2樹脂成分之熔點係使用示差掃描 145547.doc -10. 201030204 量計(Seiko Instruments股份有限公司製造,DSC6200),以 10°C /min之升溫速度對裁剪得較細之纖維試料(樣品重量為 2 mg)進行熱分析,測定各樹脂之熔解峰值溫度,並以該 熔解峰值溫度來定義。若第2樹脂成分之熔點無法以該方 法明確地測定出,則將該樹脂定義為「不具有熔點之樹 脂」。於此情形時,將第2樹脂成分之分子開始流動之溫 度’即第2樹脂成分熔著至可測量纖維之熔著點強度之程 度時之溫度作為軟化點,並使用該軟化點來代替溶點。The present invention provides a non-woven fabric (also referred to as a non-woven fabric NW1), which includes a core portion comprising a sheath portion comprising a polyethylene resin and a core portion having a melting point higher than a resin component of the polyethylene resin. The fiber and (4) the hydrophilizing agent of the composite (4) composite fibril surface, and include a heat-melting portion formed by heat-melting the intersection of the fibers, and the above. The sheath is 3L complex. The fiber comprises a thermally extensible fiber whose length is elongated by heating, and the heat-expandable fiber has a hydrophilicity gradient in the thickness direction and/or the plane direction of the nonwoven fabric. In the non-woven fabric NW1, "the heat-extensible lapped fiber whose length is elongated by heating is not limited to the case where the length is further elongated by heating, and the length of the non-woven fabric is extended by heating. The state of the person. Further, the present invention provides a non-woven fabric (also referred to as a non-woven fabric W2). The heat treatment is performed on a web or a non-woven fabric containing fibers which are reduced in heat by heat, so that a part of the web or non-woven fabric is pro- The fiber having the lower hydrophilicity by the #@ reduction includes: a sheath portion containing a polyethylene resin and a resin having a melting point higher than the polyethylene resin to form a core portion; a composite fiber and a hydrophilizing agent attached to the surface of the core-sheath type composite fiber, and the polyethylene resin has a crystallite size of 100 to 2 Å. The non-woven NW2 is also a preferred embodiment of the non-woven NW1. Further, the present invention provides a method for producing a non-woven fabric which is obtained by subjecting a web or a nonwoven fabric comprising the above-mentioned hydrophilic fibers which are reduced by heat to obtain the web or non-woven fabric. Part of the non-woven fabric with reduced hydrophilicity. Further, the present invention provides a method for controlling the hydrophilicity of a non-woven fabric by subjecting a web or a nonwoven fabric comprising the above-mentioned hydrophilic fibers which are reduced by heat to heat treatment, thereby making the web or non-woven fabric partially Hydrophilicity is reduced. [Embodiment] Hereinafter, the present invention will be described based on preferred embodiments of the present invention. The "fiber which is reduced in heat by heat" used in the present invention includes the following: a portion having a portion containing a polyethylene resin and a core portion containing a resin component having a melting point higher than that of the polyethylene resin. A core-sheath type composite fiber, and a hydrophilizing agent attached to the surface of the core-sheath type composite fiber. The core-type composite fiber of the present invention may be a core-sheath type of the same core type, a core-sheath type of an eccentric type, or a side-by-side type, and preferably a core-sheath type of the same core type. The resin component constituting the sheath portion of the core-sheath type composite fiber of the present invention is a polyethylene resin. As the polyethylene resin, low density polyethylene (LDPE, Low Density Polyethylene), high density polyethylene (HDPE), and linear low density polyethylene (LLDPE' Linear Low Density Polyethylene) can be used. A high density polyethylene having a density of 0.935 to 0.965 g/cm3 is preferred. Further, it is preferred that the resin component constituting the portion be a polyethylene resin alone, but it may be blended with other resins 145547.doc 201030204. Examples of the other resin to be blended include a polypropylene resin, an ethylene-vinyl acetate copolymer (EVA, ethylene-vinyl copolymer), and an ethylene-vinyl alcohol copolymer (EVOH, ethylene vinyl alcohol C〇P〇lymer). In particular, the resin component constituting the sheath portion is preferably 50% by mass or more, particularly preferably 70 to 100% by mass, based on the resin component of the Le portion. The polyethylene resin constituting the sheath portion imparts heat stunability to the core-sheath type composite fiber, and functions as a hydrophilizing agent to be described later during heat treatment. The crystallite size of the polyethylene resin constituting the 卩β卩 is preferably 1 〇〇 2 〇〇Α 〇 〇 If the crystallite size is 1 〇〇 A or more, the hydrophilizing agent is easily introduced from the surface of the fiber during heat treatment. To the inside, and the choice of hydrophilizing agent used is also wide. Thereby, the hydrophilicity of the fiber or a desired portion such as a mesh or a nonwoven fabric obtained by using the fiber can be easily lowered. From the viewpoint of surely changing the hydrophilicity of the fiber surface, the crystallite size is preferably from 100 to 200 A, more preferably from 115 to 180 A. The above upper limit 200 A of the crystallite size is determined based on the viewpoint of mechanical properties such as tensile strength and elongation at break. If the crystallite size is within 2 〇〇A, the number of crystals will not decrease and the mechanical properties will not decrease. [Method for Measuring Microcrystal Size of Polyethylene Resin] The crystal size is calculated from the half value width measured by the powder X-ray diffraction method, and is calculated by the Sherrer formula. The calculation method was as follows: The peak value of the plane index (11 〇) of PE was calculated by using RINT-2500' manufactured by Rigaku Co., Ltd. by the attached crystallite size calculation program JADE6.0. The specific article 145547.doc 201030204 is as follows: CuKa ray (wavelength 0.154 nm) is used as the radiation source, and the generated electric current and current are set to 40 kV and 120 mA, and the scanning speed is set to l〇°/min. The sample was set at the time of measurement as follows: the fiber bundle was laid in parallel with the longitudinal direction of the slit of the sample holder so that the fiber bundle was perpendicular to the incident direction of the X-ray. The core portion is a portion that imparts strength to the core-sheath type composite fiber, and as the resin component constituting the core portion, a resin component having a higher melting point than the polyethylene resin can be used without particular limitation. Examples of the resin component constituting the core portion include a polyolefin resin (excluding polyethylene resin) such as polypropylene (PP), polyethylene terephthalate (PET), and polybutylene terephthalate. A polyester resin such as a diester (PBT, p〇lybutylene terephthalate) or the like may be used, and a polyamine polymer or a copolymer of two or more kinds of the above resin components may be used. Among these combinations, polypropylene (pp) or polyethylene terephthalate (PET) is preferably used. A plurality of resins may also be blended, and at this time, the wedding point of the core is the melting point of the resin having the highest melting point. Further, when the difference between the melting point of the resin component constituting the core portion and the melting point of the resin component constituting the sheath portion (the former - the latter) is 2 (rc or more, it is easy to produce a nonwoven fabric, and the difference in melting point is preferably 15 〇). The composite fiber having a sheath portion containing a polyethylene resin having a crystallite size of 1 〇〇 2 〇〇 A can be produced, for example, by a method of melt spinning to form a sheath-type composite fiber. At the time of 'trying to promote the curing of the ethylene resin constituting the sheath. Figure 1 does not include the spinning device including the extruder, 丨8, 2A and gear 145547.doc 201030204 pump IB, 2B double system extrusion device !, 2 and the spinning head 3. The resin components which are melted by the extruder ΙΑ, 2A and the teeth 33 springs (7), 2B and are metered are collected in the spinning head 3 and then ejected from the nozzle. The shape of 3 may be selected according to the form of the target composite fiber. In a preferred embodiment, the resin component is ejected from the nozzle in a state in which the resin forming the sheath surrounds the resin forming the core portion, and The above nozzle is in a circular shape in the form of dispersion I A plurality of inner portions are formed. Below the spinning head 3, a pulling device 4 is provided, which draws the molten resin ejected from the nozzle downward at a specific speed. As a method for promoting curing of the epoxy resin of the portion, for example, List: As shown in the figure, the molten resin sprayed from the nozzle blows the cold air to promote the solidification of the portion; or the method of nucleating the nucleating agent in the polyethylene tree to promote crystallization. The temperature of the cold wind taken by B can be set to 2 〇 ~ the boot is set to 20 to 25 ° C. ❿ Also, the wind speed is preferably higher, and the wind catch is better than 5 or better l〇m/sec. The above, and more preferably 2〇ηι—above. The short ^^ can be preferably used in the following method: after the melt spinning, relatively more than 2 1 '(4) water in the tree, or make the bath or A nucleating agent that promotes the crystallization of a polyethylene resin in an oil bath, which is preferably a nucleating agent such as a di-I-based compound such as a sugar alcohol; an alicyclic multi-element such as tetrazoline or phthalic acid; Acidic base vinegar (preferably 145547.doc 201030204 carbon number 8~22 alkyl ester) is a nucleating agent; adipic acid, azelaic acid Or azelaic acid such as azelaic acid, more than a carboxylic acid alkyl ester (preferably a carbon number 8 to 22 alkyl ester) nucleating agent; 1,2'3-propane tricarboxylic acid three (2 - A Base cyclohexylamine) and the like. Moreover, the method of blowing the cold air 5 may be used in combination with the method of blending the nucleating agent, or one or both of the methods may be used, and the method of making the temperature of the resin component of the anger portion higher than the normal temperature, Or a method of making the spinning speed of the spun yarn higher than the previous normal speed or the like. Further, from the viewpoint of promoting the sheathing speed of the spun yarn, it is preferably 1000 m/min or more, more preferably 13 〇〇 m/min or more. Further, in order to facilitate the bundling of the fibers ejected from the spinning head 3 and to reduce the friction with the pulling device 4, the roller 7 is used to supply lubricating oil to the surface of the fiber. The core-sheath type composite fiber is preferably a fiber whose length is elongated by heating (hereinafter, also referred to as a heat-expandable composite fiber). Examples of the thermally extensible fiber include those in which the crystal state of the resin is spontaneously elongated by heating. In the nonwoven fabric, the thermally extensible fiber is present in a state in which its length has been elongated by heating, and/or a state in which it can be elongated by heating. The preferred heat-expandable composite fiber comprises a second resin component constituting the core portion and a second resin component comprising a polyethylene resin constituting the sheath portion, and the second resin component has a melting point higher than that of the second resin component. The second resin component is a component exhibiting thermal elongation of the fiber, and the second resin component is a component exhibiting heat fusibility. The second resin component constituting the sheath portion may be continuously present in at least a part of the surface of the fiber in the longitudinal direction. The melting points of the first resin component and the second resin component were cut to a finer degree by using a differential scanning 145547.doc -10. 201030204 (made by Seiko Instruments Co., Ltd., DSC6200) at a temperature rising rate of 10 ° C /min. The fiber sample (sample weight: 2 mg) was subjected to thermal analysis, and the melting peak temperature of each resin was measured and defined by the melting peak temperature. When the melting point of the second resin component cannot be clearly determined by the method, the resin is defined as "a resin having no melting point". In this case, the temperature at which the molecules of the second resin component start to flow, that is, the temperature at which the second resin component is fused to the strength of the fused point of the measurable fiber, serves as a softening point, and the softening point is used instead of the solution. point.

熱伸長性複合纖維中之第1樹脂成分的較佳配向指數, 根據所使用之樹脂的不同而自然有所不同,例如於聚丙稀 樹脂之情形時’配向指數較好的是6〇%以下,更好的是 40%以下,進而更好的是25%以下。於第旧脂成分為聚酯 之情形時,配向指數較好的是25%以下,更好的是2〇%以 下’進而更好的是10%以下。另一方面,第2樹脂成分之 配向指數較好的是5%以上,更好的是15%以上,進而更好 的疋30/。以上。配向指數係構成纖維之樹脂之高分子鏈的 配向程度之指標。而且,藉由使第1樹脂成分及第2樹脂成 分之配向指數分別為上述值,熱伸長性複合纖維可藉由加 熱而伸長。 =熱伸長性複合纖維中之樹脂的雙折射之值設為A, 樹=脂的固有雙折射之值設為斗第咖成分及第2 樹月曰成分之配向指數可以下式⑴表示。 配向指數(ο/ο^Α/ΒχΙΟΟ (1) 謂固有雙折射,係指樹脂之高分子缝完全配向之狀態 145547.doc 201030204 下的雙折射,其值例如記載於「成形加工中之塑膠材料 第一版,附表用於成形加工之代表性塑膠材料(塑膠成形 加工學會編,Sigma出版,1998年2月10日發行)中。 熱伸長性複合纖維之雙折射係在干涉顯微鏡上安裝偏光 板’於相對於纖維轴為平行方向及垂直方向之偏光下進行 測定。作為浸潰液,係使用Cargille公司製造之標準折射 液。浸潰液之折射率係使用阿貝折射計進行測定。根據由 干涉顯微鏡所獲得之複合纖維之干涉條紋圖像,利用以下 文獻中所記載之計算方法而求出相對於纖維軸為平行及垂 直之方向之折射率’並計算出兩者之差即雙折射。 「芯鞘型複合纖維之高速紡絲中之纖維結構形成」第4〇8 頁(纖維學會雜Ί志,V〇l· 5 1,No. 9,1995年) 熱伸長性複合纖維可在低於第1樹脂成分之熔點之溫度 下藉由熱而伸長。另外,熱伸長性複合纖維於較第2樹脂 成分之熔點(於不具有熔點之樹脂之情形時係指軟化點)高 10°C之溫度下的熱伸長率較好的是〇 5〜2〇%,更好的是 3〜2㈣’進而更好的是5 〇〜2〇%。包含具有如此之熱伸長 率之纖維的不織布,藉由該纖維之伸長而變得蓬鬆,或者 呈現立體之外觀。例如不織布1〇表面之凹凸形狀變得明 顯。 [纖維之熱伸長率] 纖維之熱伸長率可利用下述方法進行測定。使用驗〇 Instruments(股)製&之熱機械性分析裝置⑼⑽。作 為試料’係準備以每10咖纖維長度之合計重量為〇.5呵 145547.doc 201030204 之方式而選取複數根纖維長度為10 mm以上之纖維,將該 複數根纖維平行排列後,以夾頭間距離1〇 mnl而安裝於裝 置中。將測定開始溫度設為25t,於負載〇_73 mN/dtex之 固定負重之狀態下以5。(: /min之升溫速度升溫。測定此時 纖維之伸長量’讀取於較第2樹脂成分之炼點(於不具有溶 點之樹脂之情形時係指軟化點)高丨0〇c之溫度下的伸長量 X(mm),利用下式計算出纖維之熱伸長率。 纖維之熱伸長率(%)=(X/l〇)xl〇〇 於上述溫度下測定熱伸長率之原因在於,使纖維之交點 熱熔著而製造不織布10之情形時,通常係於第2樹脂成分 之熔點或軟化點以上、且較其等高1(rc左右之溫度為止之 範圍内進行製造。 [自不織布中取出之纖維之熱伸長性評價] 自不織布中取出纖維來判斷纖維之熱伸長性時,採用以 下之方法。首先,將位於不織布之圖3(1))所示之各部位之 纖維分別選取5根。所選取之纖維之長度為丨mm以上且5 mm以下。將所選取之纖維夾持於標本玻片間,測定所夾 持之纖維之全長。測定係以如下方式進行:使用 KEYENCE製造之顯微鏡VHX_900、鏡頭VH_Z2〇R,以 50〜100倍之倍率觀察上述纖維,利用組入至裝置中之測量 工具對其觀察圖像進行測定。將以上測定所得之長度設為 「自不織布中選取之纖維之全長」γ。將測定全長後之纖 維裝入SII Nano Technology股份有限公司製造之DSC6200 用之試料容器(品名:機器人用容器52_023P,15 ,鋁 145547.doc -13· 201030204 製)中。將裝有上述纖維之容器,放置於預先設置為較第丄 樹月曰成分之熔點低10°c之溫度的DSC62〇〇之加熱爐中之試 料放置位置。當設置於DSC62〇〇之試料放置位置正下方之 熱電偶所測定的溫度(測量軟體中之顯示名稱:試料溫度) 達到較第1樹脂成分之熔點低1(rc之溫度±rc之範圍後, 加熱60秒,其後迅速取出。將加熱處理後之纖維自dSC之 試料合器中取出並夾持於標本玻片間,測定所夾持之纖維 之全長。測定時係使用KEYENCE製造之顯微鏡νΗχ_ 900、鏡頭VH-Z20R。測定係以5〇〜1〇〇倍之倍率觀察上述 纖維,利用組入至裝置中之測量工具對其觀察圖像進行測 疋將以上測疋所得之長度設為「加熱處理後之纖維之全 長」Ζ。由下式計算出熱伸長率(%)。 熱伸長率(°/〇)=(Ζ-Υ)+γχΐ〇〇[%] 將該值定義為自不織布中取出之纖維之熱伸長率。當該 熱伸長率大於0時,可判斷纖維為熱伸長性纖維。 為使熱伸長性複合纖維中之各樹脂成分達成如上所述之 配向指數,例如使用熔點不同之第丨樹脂成分及第2樹脂成 分,以牽引速度未達2000 m/min之低速進行熔融紡絲而獲 得複合纖維後,對該複合纖維進行加熱處理及/或捲縮處 理即可。除此以外,亦可採用不進行延伸處理之方式。 作為捲縮處理,進行機械捲縮較為簡便。機械捲縮有平 面狀以及立體狀之態樣。另外,亦有於偏芯型之芯鞘型複 合纖維或並列型複合纖維中可見之立體之顯在捲縮等。於 本發明中,可進行任一種態樣之捲縮。捲縮處理有時伴隨 I45547.doc -14- 201030204 加熱。又,亦可於捲縮處理後進行加熱處理。進而,亦可 除了捲縮處理後之加熱處理以夕卜於捲縮處理前另外進行 加熱處s。或者,,亦可不進行捲縮處理而另外進行加熱處 理。 進行捲縮處理時,有時纖維會多少受到拉伸,如此之拉 伸並不包含在本發明中所謂之延伸處理中。本發明中所謂 之延伸處理,係指對未延伸絲通常進行之延伸倍率為2〜6 倍左右之延伸操作。 上述加熱處理之條件可根據構成複合纖維之第丨及第2樹 脂成分之種類而選擇適當之條件。力口熱溫度為較第2樹脂 成分之熔點低之溫度。例如於熱伸長性複合纖維為芯鞘 型,且芯成分為聚丙烯及/或聚酯、鞘成分為高密度聚乙 稀之情形時,加熱溫度較好的是5〇〜12〇t,特別好的是 7〇〜115°C,加熱時間較好的是1〇〜18〇〇秒,特別好的是 20秒。作為加熱方法,可列舉:熱風吹附、紅外線 照射等。如上所述,該加熱處理可於捲縮處理之後進行。 熱伸長性複合纖維中之第丨樹脂成分與第2樹脂成分之比 率(重量比)較好的是10 : 90〜9〇 : 10%,特別好的是2〇 : 80〜80: 20%,尤其好的是5G: H鳩4上述比率 為該範圍θ’則纖維之力學特性變得充分,《為可耐實用 之纖維。並且熔著成分之量變得充分,纖維彼此之熔著變 得充分。又,就於不損及伸長性之前提下,使用作利用梳 棉機製造之不織布之原肖時之梳棉通過性變#良好之觀點 而言,較好的是作為芯之第丨樹脂成分之比率較大。. 145547.doc 201030204 熱伸長性複合纖維之纖維長度可根據不織布之製造方法 使用適菖之長度。例如於如後述般以梳棉法製造不織布 之情形時’較好的是使纖維長度為3。〜7。mm左右。以下 所述之熱溶著性複合纖維之纖維長度亦同樣。 ,、、、伸長1±複合纖維之纖維直徑係根據不織布之具體用途 而適‘選擇。於將不織布用作吸收性物品之表面片材等吸 收!·生物之構成構件之情形時,較好的是使用㈣ 者’特別好的是15〜3〇叫者。以下所述之熱溶著性複合纖 維之纖維直;^亦同樣。再者,當熱伸長性複合纖維之纖維 直徑由於伸長而變小時,上述纖維直徑係指實際使用不織 布時之纖維直徑。 作為熱伸長性複合纖維,除了上述之熱伸長性複合纖維 以外,亦可使用以下公報中所記載之纖維:日本專利第 4131852號公報、日本專利特開2〇〇5_35〇836號公報、日本 專利特開2007-303035號公報、日本專利特開2〇〇7_2〇4899 號公報、曰本專利特開2〇〇7_2〇49〇1號公報以及曰本專利 特開2007-204902號公報等。 上述親水化劑係附著於上述芯鞘型複合纖維之表面,使 纖維表面之親水度較附著親水化劑之前提高者。 作為親水化劑,可使用與該技術領域中所使用之親水化 劑相同者。作為此種親水化劑,典型的可列舉各種界面活 性劑。 作為界面活性劑’可使用陰離子性、陽離子性、兩性離 子性以及非離子性之界面活性劑等。 145547.doc -16- 201030204 作為陰離子性之界面活性劑之例,可列舉:烷基磷酸酯 納鹽、烧基叫酸納冑、二烧基碟酸醋納[二烧基續基 丁一酸知鈉鹽、烷基苯磺酸鈉鹽、烷基磺酸酯鈉鹽、烷基 瓜酸s曰鈉鹽、第二炫基硫酸酯鈉鹽等(任一烷基均較好的 - 疋妷數6〜22,特別好的是8〜22)。該等亦可使用鉀鹽等其 他驗金屬鹽代替納鹽。 作為陽離子性之界面活性劑之例,可列舉··烷基(或烯 基)三甲基録齒化物 '二炫基(或烯基)二甲基敍函化物、烷 籲 基(或烯基)吡啶鑌鹵化物等,該等化合物較好的是含有碳 數6〜18之燒基或稀基。作為上述鹵化物中之鹵素,可列舉 氣、溴等。 作為兩性離子性之界面活性劑之例,可列舉:烷基(碳 數1〜3〇)二甲基甜菜鹼、烷基(碳數1〜30)醯胺烷基(碳數 1 4) 一甲基甜菜驗、烧基(碳數1〜3〇)二經基烧基(碳數 1〜3 0)甜菜鹼、磺基甜菜鹼型兩性界面活性劑等甜菜鹼型 • 兩性離子性界面活性劑;或丙胺酸型[烷基(碳數丨〜“)胺基 丙酸型、烷基(碳數1〜30)亞胺基二丙酸型等]兩性界面活性 劑、甘胺酸型[烷基(碳數1〜30)胺基乙酸型等]兩性界面活 性劑等胺基酸型兩性界面活性劑;烷基(碳數1〜3〇)牛續酸 型等胺基磺酸型兩性界面活性劑。 作為非離子性之界面活性劑之例,可列舉:甘油脂肪酸 醋、聚(較好的是n=2〜10)甘油脂肪酸酯、去水山梨醇脂肪 酸醋等多元醇脂肪酸酯(均較好的是脂肪酸之碳數為 8〜22) ’上述多元醇脂肪酸酯之環氧烷加成物(較好的是加 145547.doc -17· 201030204 成莫耳數為2〜20莫耳),聚氧伸烧基(加成莫耳數2〜20)炫基 (碳數8〜22)醯胺、聚氧伸烷基(加成莫耳數2〜2〇)烷基(碳數 8 22)醚、聚氧伸烷基改質聚矽氧、胺基改質聚矽氧等。 再者,非離子性之界面活性劑中,聚乙二醇、聚乙二醇 脂肪酸醋可使用’但例如於使用表面附著有該等界面活性 劑之上述芯鞘型複合纖維來製造不織布時,就防止於製造 ^之保存時不織布產生靜電而吸弓丨空氣中之灰塵的觀點而 吕,較好的是使用該等以外之非離子性界面活性劑,又, 當使用上述不織布作為經期衛生棉、衛生護墊、抛棄式尿❹ 布等吸收性物品之表面材料時,就使得界面活性劑不易因 排泄液而自纖維表面脫落,提高排泄液之吸收性(吸收速 度)之持續性之方面而言,較好的是使用該等以外之非離 子性界面活性劑。 就提尚纖維之親水性方面、以及藉由熱而降低親水性之 觀點來考慮’作為較佳之界面活性劑、或界面活性劑之組 口可列舉·烷基磷酸酯鉀鹽、聚氧乙烯烷基醯胺及烷基甜 菜鹼、烷基磷酸酯鉀鹽及烷基磺酸酯鈉鹽、聚氧乙烯烷基❹ 胺及聚甘油單烷化物、聚氧乙烯烷基醯胺及硬脂基磷酸酯 鉀鹽、聚氧乙烯烷基酿胺及聚甘油單烷化物、烷基磺酸酯 納鹽及硬脂基碌酸醋鉀鹽、烷基醚磷酸酯鉀鹽及聚甘油脂 肪酸6曰、聚氧乙烯烷基醯胺及二烷基磺基丁二酸酯鈉鹽、 聚氧乙烯聚氧丙烯改質聚矽氧及二烷基磺基丁二酸酯、聚 甘油脂肪酸酯及二烷基磺基丁二酸酯鈉鹽、去水山梨醇脂 肪酸酯及二烷基磺基丁二酸酯鈉鹽、聚氧乙烯烷基醯胺及 145547.doc •18- 201030204 肪Γ、聚氧乙烯统基酿胺及去水山梨醇脂肪酸 :丙基胺及去水山梨醇脂肪酸醋、聚氧乙埽聚 氧丙席改質W氧及聚氧乙稀燒基轉、聚氧乙埽聚氧 改質聚矽氧及聚甘油脂肪酸醋、聚氧乙烯聚氧丙烯改質聚 矽氧及去水山梨醇脂肪酸醋、去水山梨醇脂肪酸The preferred orientation index of the first resin component in the heat-expandable composite fiber varies depending on the resin to be used. For example, in the case of a polypropylene resin, the orientation index is preferably 6% or less. More preferably, it is 40% or less, and even more preferably 25% or less. In the case where the first fat component is a polyester, the orientation index is preferably 25% or less, more preferably 2% or less and further preferably 10% or less. On the other hand, the orientation index of the second resin component is preferably 5% or more, more preferably 15% or more, and further preferably 疋30/. the above. The alignment index is an index of the degree of alignment of the polymer chains constituting the resin of the fiber. Further, by setting the alignment index of the first resin component and the second resin component to the above values, the heat-expandable composite fiber can be elongated by heating. = The value of the birefringence of the resin in the heat-expandable composite fiber is A, and the value of the intrinsic birefringence of the tree = fat is defined by the following formula (1). Orientation index (ο/ο^Α/ΒχΙΟΟ (1) means intrinsic birefringence, which refers to the birefringence in the state of the polymer splicing of the resin 145547.doc 201030204, the value of which is described, for example, in the plastic material in the forming process. The first edition, the attached table for representative plastic materials for forming processing (edited by the Society of Plastic Forming, Sigma Publishing, issued on February 10, 1998). The birefringence of the thermally extensible composite fiber is polarized on an interference microscope. The plate was measured under polarized light in a direction parallel to the fiber axis and in the vertical direction. As the impregnation liquid, a standard refractive liquid manufactured by Cargille Co., Ltd. was used. The refractive index of the impregnation liquid was measured using an Abbe refractometer. The interference fringe image of the composite fiber obtained by the interference microscope is obtained by calculating the refractive index in the direction parallel and perpendicular to the fiber axis by the calculation method described in the following literature, and calculating the difference between the two, that is, the birefringence "Formation of fiber structure in high-speed spinning of core-sheath type composite fiber" Page 4〇8 (Fiber Society Miscellaneous, V〇l·5 1, No. 9, 1995) Heat The long conjugate fiber can be elongated by heat at a temperature lower than the melting point of the first resin component. Further, the heat-expandable conjugate fiber is at a melting point of the second resin component (in the case of a resin having no melting point) Softening point) The thermal elongation at a temperature of 10 ° C is preferably 〜5 to 2%, more preferably 3 to 2 (four)' and further preferably 5 〇 to 2 〇%. Containing such heat The non-woven fabric of the elongation fiber becomes bulky by the elongation of the fiber, or exhibits a three-dimensional appearance. For example, the uneven shape of the surface of the non-woven fabric becomes obvious. [The thermal elongation of the fiber] The thermal elongation of the fiber can be utilized. The measurement was carried out by the following method. The thermomechanical analysis device (9) (10) of the Inspection Instruments system was used. The sample was prepared in such a manner that the total weight per 10 coffee fiber lengths was 〇.5 145547.doc 201030204. A plurality of fibers having a length of 10 mm or more were selected, and the plurality of fibers were arranged in parallel, and then installed in the apparatus at a distance of 1 〇mn between the chucks. The measurement start temperature was set to 25 t, and the load was 〇73 mN/ Fixed dtex In the state of weight-bearing, the temperature is increased by 5. (: /min. The elongation of the fiber at this time is read in the refining point of the second resin component (in the case of the resin having no melting point, it means the softening point). The elongation X (mm) at a temperature of 丨0〇c, the thermal elongation of the fiber is calculated by the following formula: The thermal elongation (%) of the fiber = (X/l〇) xl 上述 at the above temperature The reason why the thermal elongation is measured is that when the non-woven fabric 10 is produced by heat-melting the intersection of the fibers, it is usually at a temperature equal to or higher than the melting point or softening point of the second resin component, and is higher than the temperature of 1 (r). Manufacturing is carried out within the scope. [Evaluation of thermal elongation of fibers taken out from non-woven fabric] When fibers are taken out from the nonwoven fabric to judge the thermal elongation of the fibers, the following method is employed. First, five fibers of each portion shown in Fig. 3 (1) of the non-woven fabric were selected. The length of the selected fiber is 丨mm or more and 5 mm or less. The selected fibers were clamped between the specimen slides, and the total length of the sandwiched fibers was measured. The measurement was carried out by observing the above-mentioned fibers at a magnification of 50 to 100 times using a microscope VHX_900 manufactured by KEYENCE and a lens VH_Z2〇R, and measuring the observed image by a measuring instrument incorporated in the apparatus. The length obtained by the above measurement was defined as "the total length of the fiber selected from the nonwoven fabric" γ. The fiber after the measurement of the full length was placed in a sample container (product name: robot container 52_023P, 15, aluminum 145547.doc -13·201030204) manufactured by SII Nano Technology Co., Ltd. for DSC6200. The container containing the above fibers was placed in a sample placement position in a heating furnace of DSC 62(R) previously set to a temperature 10 ° C lower than the melting point of the composition of the eucalyptus. When the temperature measured by the thermocouple immediately below the sample placement position of the DSC62 (the display name in the measurement software: the sample temperature) is lower than the melting point of the first resin component by 1 (the temperature of rc is ±rc), After heating for 60 seconds, it was quickly taken out. The heat-treated fiber was taken out from the dSC sampler and clamped between the specimen slides, and the total length of the held fiber was measured. The measurement was performed using a microscope manufactured by KEYENCE. 900, lens VH-Z20R. The measurement system observes the above-mentioned fiber at a magnification of 5 〇 to 1 〇〇, and uses the measuring tool incorporated in the device to measure the observed image, and the length obtained by the above measurement is set as " The total length of the fiber after heat treatment is Ζ. The thermal elongation (%) is calculated by the following formula: Thermal elongation (°/〇) = (Ζ-Υ) + γ χΐ〇〇 [%] This value is defined as self-woven The thermal elongation of the fiber taken out. When the thermal elongation is greater than 0, it can be judged that the fiber is a heat-extensible fiber. In order to achieve the above-mentioned alignment index for each resin component in the heat-expandable composite fiber, for example, a melting point is used. Different eucalyptus The fat component and the second resin component are melt-spun at a low speed of less than 2000 m/min to obtain a conjugate fiber, and then the conjugate fiber may be subjected to heat treatment and/or crimping treatment. It is possible to adopt a method in which the stretching treatment is not performed. As the crimping treatment, mechanical crimping is relatively simple. The mechanical crimping has a planar shape and a three-dimensional shape. In addition, the core-sheath type composite fiber or the side-by-side type is also included. The three-dimensional shape visible in the composite fiber is crimped, etc. In the present invention, any aspect of the crimping can be performed. The crimping process is sometimes accompanied by heating of I45547.doc -14-201030204. After the shrinking treatment, the heat treatment is performed. Further, the heat treatment may be performed separately from the heat treatment after the crimping treatment, or the heat treatment may be performed separately without performing the crimping treatment. In the shrinking treatment, sometimes the fiber is stretched somewhat, and thus the stretching is not included in the so-called elongation treatment in the present invention. The so-called elongation treatment in the present invention refers to the unstretched wire pass. The stretching operation is performed at a stretching ratio of about 2 to 6 times. The conditions of the heat treatment may be selected according to the types of the second and second resin components constituting the composite fiber. The heat of the mouth is higher than that of the second resin component. The temperature at which the melting point is low. For example, when the heat-expandable composite fiber is a core-sheath type, and the core component is polypropylene and/or polyester, and the sheath component is high-density polyethylene, the heating temperature is preferably 5〇. ~12〇t, particularly preferably 7〇~115°C, the heating time is preferably 1〇~18〇〇 seconds, particularly preferably 20 seconds. As a heating method, hot air blowing, infrared irradiation The heat treatment can be carried out after the crimping treatment as described above. The ratio (weight ratio) of the second resin component to the second resin component in the heat-expandable composite fiber is preferably 10: 90 to 9: 10%, particularly preferably 2〇: 80~80: 20%, particularly preferably 5G: H鸠4 The above ratio is the range θ', the mechanical properties of the fiber become sufficient, "is a practical fiber. Further, the amount of the melted component becomes sufficient, and the fibers are fused to each other to become sufficient. Moreover, it is preferable to use it as a ruthenium resin component as a core, from the viewpoint of good passability of the non-woven fabric manufactured by the carding machine before the elongation is not impaired. The ratio is larger. 145547.doc 201030204 The fiber length of the heat-expandable composite fiber can be used according to the length of the non-woven fabric. For example, when a non-woven fabric is produced by a carding method as will be described later, it is preferable to make the fiber length 3. ~7. Mm or so. The fiber length of the heat-fusible composite fiber described below is also the same. The fiber diameter of the stretched, ±, and reinforced composite fibers is selected according to the specific use of the nonwoven fabric. When a non-woven fabric is used as a surface sheet of an absorbent article, etc., in the case of a constituent member of a living body, it is preferable to use (4) a particularly good 15 to 3 caller. The fibers of the heat-soluble composite fiber described below are also straight; Further, when the fiber diameter of the heat-expandable composite fiber becomes small due to elongation, the fiber diameter refers to the fiber diameter when the nonwoven fabric is actually used. As the heat-expandable conjugate fiber, in addition to the above-described heat-expandable conjugate fiber, the fiber described in the following publication may be used: Japanese Patent No. 4,131,852, Japanese Patent Laid-Open Publication No. Hei. Japanese Laid-Open Patent Publication No. 2007-303035, Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. 2007-204902, and Japanese Patent Laid-Open No. Hei. No. 2007-204902. The hydrophilizing agent adheres to the surface of the core-sheath type composite fiber to improve the hydrophilicity of the surface of the fiber before the adhesion of the hydrophilizing agent. As the hydrophilizing agent, the same as the hydrophilizing agent used in the technical field can be used. Typical examples of such a hydrophilizing agent include various surfactants. As the surfactant, an anionic, cationic, amphoteric, and nonionic surfactant can be used. 145547.doc -16- 201030204 As an example of an anionic surfactant, there may be mentioned alkyl phosphate, sodium sulphate, sodium sulphate, and sodium sulphate [dialkyl sulphate] Known sodium salt, sodium alkylbenzene sulfonate, sodium alkyl sulfonate, sodium sulfonate sodium salt, second sodium sulfonate sodium salt, etc. (any alkyl group is better - 疋妷The number is 6 to 22, and particularly good is 8 to 22). These salts may also be replaced by other metal salts such as potassium salts. As an example of the cationic surfactant, an alkyl (or alkenyl) trimethyltolerate 'diphosyl (or alkenyl) dimethyl descriptive compound, an alkyl group (or alkenyl group) may be mentioned. Pyridinium halides and the like, and these compounds preferably contain a carbon or a hard group having 6 to 18 carbon atoms. Examples of the halogen in the above halide include gas, bromine and the like. Examples of the amphoteric ionic surfactant include an alkyl group (carbon number: 1 to 3 Å) dimethyl betaine, and an alkyl group (carbon number: 1 to 30) decylamino group (carbon number: 14). Betaine type, etc. • Zinc ion interface activity such as betaine, sulfobetaine type amphoteric surfactant, etc. Or an alanine type [alkyl (carbon number “ ~ ") alanine propionic acid type, alkyl (carbon number 1 ~ 30) imido dipropionic acid type, etc.] amphoteric surfactant, glycine type [ Alkyl (carbon number: 1 to 30) aminoacetic acid type, etc.] amphoteric surfactants such as amphoteric surfactants; alkyl (carbon number 1 to 3 〇) amino acid sulfonic acid type Surfactant. Examples of the nonionic surfactant include polyglycerol fatty acid such as glycerin fatty acid vinegar, poly (preferably n=2 to 10) glycerin fatty acid ester, and sorbitan fatty acid vinegar. Ester (all preferably the fatty acid has a carbon number of 8 to 22) 'The alkylene oxide adduct of the above polyol fatty acid ester (preferably 145547.doc -17· 201030204 into a molar) 2 to 20 m), polyoxyalkylene (additional molar number 2 to 20) succinyl (carbon number 8 to 22) decylamine, polyoxyalkylene alkyl (additional molar number 2 to 2 〇 An alkyl group (carbon number 8 22) ether, polyoxyalkylene alkyl modified polyfluorene oxide, amine modified polyoxyl oxide, etc. Further, among nonionic surfactants, polyethylene glycol, polyethylene glycol The diol fatty acid vinegar can be used, but for example, when the non-woven fabric is produced by using the above-mentioned core-sheath type composite fiber having the surfactant attached to the surface, it is prevented from generating static electricity during the storage of the non-woven fabric and sucking the dust in the air. From the point of view, it is preferable to use a nonionic surfactant other than the above, and when the above non-woven fabric is used as a surface material of an absorbent article such as a sanitary napkin, a sanitary pad, or a disposable urethane cloth, It is preferable to use a nonionic surfactant other than the surfactant so that the surfactant is not easily detached from the surface of the fiber by the excretion liquid and the durability of the excretion liquid (absorption rate) is increased. Lifting the hydrophilicity of the fiber and reducing the hydrophilicity by heat From the viewpoint of the above, a group of preferred surfactants or surfactants can be mentioned. Alkyl phosphate potassium salt, polyoxyethylene alkyl decylamine and alkyl betaine, alkyl phosphate potassium salt and alkane Sodium sulfonate sodium salt, polyoxyethylene alkyl hydrazine amine and polyglycerol monoalkylate, polyoxyethylene alkyl decylamine and stearyl phosphate potassium salt, polyoxyethylene alkyl urethane and polyglycerol monoalkylate , alkyl sulfonate sodium salt and stearyl sulphate potassium salt, alkyl ether phosphate potassium salt and polyglycerol fatty acid 6 曰, polyoxyethylene alkyl decylamine and sodium dialkyl sulfosuccinate Salt, polyoxyethylene polyoxypropylene modified polyfluorene oxide and dialkyl sulfosuccinate, polyglycerol fatty acid ester and dialkyl sulfosuccinate sodium salt, sorbitan fatty acid ester and Sodium dialkyl sulfosuccinate, polyoxyethylene alkyl decylamine and 145547.doc • 18- 201030204 Fat, polyoxyethylene styrene and sorbitan fatty acids: propylamine and de-water Sorbitol fatty acid vinegar, polyoxyethylene ethoxylate polyoxypropylene modified W oxygen and polyoxyethylene sulphur-based, polyoxyethylene oxime polyoxygen modified polyoxyl Glycerin fatty acid vinegar, polyoxyethylene polyoxypropylene silicon modified polyethylene oxide and sorbitan fatty acid vinegar, sorbitan fatty acid

乙稀燒基喊、聚甘油脂肪酸醋及去水山梨醇脂肪酸酿、聚 甘油脂肪酸S旨及聚氧乙稀院㈣等。該等較佳之界面活性 劑及較佳之界面活性劑之組合包含該等界面活性劑即可, 亦可進而包含其他界面活性劑等。 親水化劑之附著量就提高不進行疏水化之部分之親水度 的觀點而[較好的是相對於芯鞘型複合纖維之質量: 〇.1〜0.6質量。/。,更好的是〇 2〜〇 5質量%。 作為使親水化劑附著於芯鞘型複合纖維表面之方法可 無特別限制地採用各種公知之方法。例如可列舉:喷霧之 塗佈、狹縫塗佈機之塗佈、輥轉印之塗佈、於親水性油劑 中之浸潰等。該等處理可對網狀物化之前之芯鞘型複合纖 維進行亦可於利用各種方法將芯鞘型複合纖維網狀物化 之後進行。 圖2中係以模式方式表示下述狀態:冑藉由圖^斤示之纺 絲裝置所獲得之芯鞘型複合纖維之絲束狀集合體自收容其 之收容部6中抽出’使用清洗裝置61將利用輥7而附著之潤 滑油沖洗去除後,使其通過親水化劑塗佈裝置62,而使親 水化劑附著於芯鞘型複合纖維之表面。 表面附著有親水化劑之芯鞘型複合織維於熱風送風式乾 145547.doc -19- 201030204 燥機63中,於充分低於乙烯樹脂之熔點之溫度(例如1 艽 以下)下乾燥後’冑用捲縮裝置64實施捲縮加工,繼而, 使用切斷裝置65切割成特定之長度,獲得短纖維集合體。 本發明中所使用之「親水性藉由熱而降低之纖維」可適 宜用於網狀物或不織布等薄片材料之製造等中。又,亦可 使其於該所製造之薄片材料上構成積層體之—部分之層。 而且’藉由於該薄片材料之製造步驟中、或者薄片材料或 積層體之製造步驟後進行熱處理,而使所需之部分之親水 性降低。關於降低親水性,可使薄片材料整體之親水性降 低’亦可使薄片材料之—部分降低。纖維之粗細度(纖度) 可根據使用其而製造者、例如不織布等之具體用途而選擇 適當之範圍’就製造柔軟且皮膚觸感等良好之不織布等之 觀點而言’纖維之粗細度(纖度)較好的^ 〇〜1〇() I, 更好的疋2.0〜8.0 dtex。 圖3⑷及圖⑽係顯示作為本發明之不織布之_實施形 態之不織布U)的圖,其係由以上述方式而得之「親水性藉 由熱而降低之纖維」形成網狀物後,使該網狀物之—部八 之親水性降低所得者。 77 作為由親水性藉由熱而降低之纖維獲得網狀物之方法, 可使用梳棉法、氣流成網法、纺黏法等各種公知之方法, 較好的是如圖4所示使用梳棉仙之方法(梳棉法)。’ 圖3⑷及圖3⑻所示之不織布係以如下方式而獲得者. 如圖怖示’以親水性藉由熱而降低之纖維之短纖 體為原材料,使㈣棉機u形成網狀物12,將該網狀物^ 145547.doc 201030204 導入至包括一對輥14、15之壓紋裝置13而進行壓紋加工, 利用熱風方式之熱風處理裝置17對壓紋加工後之網狀物16 實施熱處理。 用於壓紋加工之一對輥中,一者為周面上形成有格子狀 圖案之壓紋用凸部之壓紋輥14,另一者為具有平滑之周面 且與該壓紋輥對向配置之平滑輥15。壓紋加工係藉由於壓 、·文輥14之凸與平滑輥i 5之平滑周面之間對網狀物加壓、 ㈣而進行。如此’獲得包括藉由>1紋加卫而形成之厚声 •較薄之部分(壓紋部)18、及除此以外之厚度較厚之部分二 的不織布。Ethyl sulphate, polyglycerol fatty acid vinegar and sorbitan fatty acid, polyglycerol fatty acid S and polyoxyethylene (4). The combination of the preferred surfactants and preferred surfactants may comprise such surfactants, and may further comprise other surfactants. The adhesion amount of the hydrophilizing agent is increased from the viewpoint of the hydrophilicity of the portion which is not hydrophobized [preferably, the mass of the core-sheath type composite fiber: 〇.1 to 0.6 mass. /. It is better to 〇 2 to 〇 5 mass%. As a method of attaching the hydrophilizing agent to the surface of the core-sheath type composite fiber, various known methods can be employed without particular limitation. For example, application by spraying, application by a slit coater, application by roll transfer, impregnation in a hydrophilic oil agent, or the like can be mentioned. These treatments can be carried out on the core-sheath type composite fibers before the web formation, or after the core-sheath type composite fibers are networked by various methods. In Fig. 2, the following state is shown in a mode: a bundle of core-sheath type composite fibers obtained by the spinning apparatus shown in Fig. 2 is taken out from the housing portion 6 in which it is housed. After the lubricant adhered by the roller 7 is washed and removed, it is passed through the hydrophilizing agent applying device 62, and the hydrophilizing agent is attached to the surface of the core-sheath type composite fiber. The core-sheath type composite weave with a hydrophilizing agent attached to the surface is dried in a hot air blowing type 145547.doc -19- 201030204 dryer 63 at a temperature sufficiently lower than the melting point of the vinyl resin (for example, 1 艽 or less) The crimping process is performed by the crimping device 64, and then cut into a specific length using the cutting device 65 to obtain a short fiber aggregate. The "fiber having a hydrophilicity lowered by heat" used in the present invention can be suitably used in the production of a sheet material such as a mesh or a nonwoven fabric. Further, it is also possible to form a layer of a portion of the laminate on the sheet material to be produced. Further, the hydrophilicity of the desired portion is lowered by the heat treatment after the production step of the sheet material or the step of manufacturing the sheet material or the laminate. With regard to lowering the hydrophilicity, the hydrophilicity of the sheet material as a whole can be lowered, and the sheet material can be partially reduced. The thickness (fineness) of the fiber can be selected according to the specific use of the manufacturer, for example, a non-woven fabric, etc., and the thickness of the fiber (fineness) can be obtained from the viewpoint of producing a soft nonwoven fabric and a good non-woven fabric such as a touch. ) Better ^ 〇 ~1〇() I, better 疋 2.0~8.0 dtex. 3(4) and (10) are views showing a non-woven fabric U) according to the embodiment of the present invention, which is formed of a "mesh having a hydrophilicity reduced by heat" as described above, and then formed into a mesh. The hydrophilicity of the portion of the mesh is reduced. 77 As a method of obtaining a network from a fiber which is reduced in hydrophilicity by heat, various known methods such as a carding method, an air laid method, a spunbonding method, or the like can be used, and it is preferred to use a comb as shown in FIG. Method of cotton fairy (carding method). The non-woven fabric shown in Fig. 3 (4) and Fig. 3 (8) is obtained as follows. As shown in the figure, the short fiber of the fiber which is reduced by heat by heat is used as a raw material, so that the (four) cotton machine u forms the net 12 The mesh 145547.doc 201030204 is introduced into an embossing device 13 including a pair of rollers 14, 15 for embossing, and the hot air processing device 17 is used to perform the embossed mesh 16 Heat treatment. One of the pair of rolls for embossing is an embossing roll 14 having an embossing convex portion having a lattice pattern formed on the circumferential surface thereof, and the other having a smooth circumferential surface and the embossing roller pair The smooth roller 15 is arranged. The embossing is performed by pressurizing the mesh between the convex surface of the pressure roller and the smooth roller i 5 and (4). Thus, a non-woven fabric including a thick sound formed by the >1 pattern, a thinner portion (embossed portion) 18, and a thicker portion 2 than the thicker portion is obtained.

於本發明之不織布之製造方法的第【實施形態中,於^ 上述方式製造不織布1G時之敎加U將對網狀物^ 施加之溫度抑制為構成親水性藉由熱而降低之纖維之上d 勒部的聚乙烯樹脂之熔點以下,繼此之後,於熱風處理 時,係施加該聚乙烯樹脂之溶點以上且怎部之樹脂成分之 熔點以下之溫度。於該壓纹加卫時,藉由壓縮而使得越靠 近網狀物之塵紋部則透氣性越降低,另一方面,構成該麼 紋部之聚乙烯樹脂之熔融僅為藉 ^ 壓力之熔融,可抑制為 另一方面,進行熱風處理時,主要是藉由壓紋 而屢密化之部分⑽紋部)幾乎無熱風通過量,或者即便有 :為:量’而壓紋部以外之厚度越厚之部分熱風越容易通 過,因而親水性降低。 藉此獲得如下之不織布, 度較薄之部分18及/或其周 即,藉由壓紋加工而形成的厚 邊部為親水部’且隨著靠近除 145547.doc -21- 201030204 此以外之厚度較厚之部分19而相對地成為疏水性厚度最 厚之部分附近成為顯示極大之疏水性之部分。又,夢由上 述熱風處理,壓紋部以外之部分之鞘部產生熔融,纖維之 交點進行熱熔著’從而獲得具有強度之不織布。 圖3(a)及圖3(b)所示之不織布1〇係構成為單層結構。不 織布ίο之一面成為具有凹凸形狀之凹凸面1〇b,另一面為 平坦或者成為凹凸程度小於上述凹凸面之平坦面i〇a。 不織布ίο中之厚度較厚之部分19與厚度較薄之部分18於 不織布ίο之凹凸面10b形成凸部119及凹部118。凹部ιΐ8包 含彼此平行延伸之第1線狀凹部1183、及彼此平行延伸之 第2線狀凹部U8b,第i線狀凹部118&與第2線狀凹部^讣 成特定角度而交又。凸部119係形成於由凹部118包圍之菱 形狀之封閉區域内。 厚度較厚之部分之頂部P1係由厚度較厚之部分19於不織 布之凹凸面10b上形成之凸部119的頂部P1。就當液體自凹 凸面i〇b側進入時,液體容易漏至平坦面i〇a側而使得不織 布10中之液體殘留減少之方面而言,較好的是與厚度較厚 之部分19之頂部P1相比’厚度較薄之部分18或其近旁部P3 之親水性較高。又,較好的是自厚度較厚之部分19之頂部 P1起朝向厚度較薄之部分(壓紋部)18或其近旁部P3而親水 度逐漸提高。 不織布10之凹凸面10b係於壓紋加工時朝向壓紋棍14 侧、且於以熱風方式進行熱風處理時朝向與網面(透氣性 之支持體)相反之側,係直接吹附熱風之侧之面。因此, 145547.doc •22· 201030204 使用熱伸長性複合纖維作為不織布之構成纖維時,該熱伸 長性複合纖維於凹凸面l〇b之伸長大於平坦面1〇a。故而, 熱伸長性複合纖維於平坦面10a表面之纖維直徑大於凹凸 面10b表面之纖維直徑。又,厚度較厚之部分19之親水度 係凹凸面1 Ob側低於平坦面10a側。 於第1實施形態之不織布之製造方法中,壓紋加工時對 網狀物施加之溫度,就抑制壓紋部及/或其近旁部(周邊部) 之親水度之變化的觀點而言,較好的是較構成上述勒部之 Φ $乙稀樹脂之熔點低2〇°C之溫度以上、且未達構成芯部之 樹脂成分之溶點。另-方面’熱風處理時所施加之溫度就 使親水度確實地發生變化之觀點而言’較好的是較上述聚 乙烯樹脂之熔點低1(rc之溫度以上,特別好的是上述聚乙 稀樹脂之溶點以上’更好的是上述聚乙稀樹脂之溶點听 以上。 根據本實施形態之方法,可無需複雜之裝置或特殊之裝 鲁 i而製造包括親水部與疏水部之不織布,且所得之不織布 作為例如經期衛生棉、衛生護墊、拋棄式尿布等吸收性物 品之表面材料而使用時,皮膚觸感良好,表面不易產生液 體殘留’液體不易在表面流動’顯示出良好之吸收性能。 ,於本發明之不織布之製造方法的其他實施形態(第2實施 〜)中由本發明之親水性藉由熱而降低之纖維,利用 任意之方法(例如,梳棉法或氣流成網法、纺黏法等)而形 成網狀物之後或者將該網狀物不織布化之後,僅對該網狀 物或該不織布之單面實施熱處理,獲得一面側相對地為親 145547.doc •23- 201030204 水性,隨著朝向另-面側而逐漸相對地為疏水性,且於厚 度方向上多階段或者連續地具有親水度梯度的不織布。 作為僅對單面實施熱處理 〜乃杰J列舉·使加熱至鞘 '聚乙烯樹脂的熔點以上之溫度之輥僅與搬送中之網狀 物或不織布之早面接觸的方法;或者於設法使熱風不會貫 穿至搬送中之網狀物或不織布之背面側下,對該網狀物或 不織布之表面側吹附聚乙稀樹脂之炫點以上之溫度之熱風 的方法等。該熱處理之溫度就使親水度確實地發生變化之 ,點而言,亦較好的是較上述聚乙烯樹脂之魅低10度之 温f以上’特別好的是上述聚乙稀樹脂之溶點以上,更好 的疋上述聚乙烯樹脂之熔點+5。(:以上。 作為網狀物之不織布化方法,可採用:水刺法、針札 法、化學黏合法、點狀之壓紋加工等各種公知之不織布化 方法。 根據本貫施形態中所得的一面相對地為親水性且另一面 相對地為疏水性之不織布,例如,當使疏水性之面朝向皮 膚側而用作經期衛生棉、衛生護墊、拋棄式尿布等吸收性 物品之表面材料時,由於與皮膚接觸之疏水性面上不容易 殘留排泄液,因而不會招致使用較粗纖維時之觸感惡化以 及因纖維之構成根數減少而引起之隱蔽性惡化,且亦兼具 觸感、潔白度,使用時之黏膩感降低。 本發明中的親水性藉由熱而降低之纖維或包含其之網狀 物等’其親水度藉由熱處理而降低。本發明之不織布中的 親水部或親水性之部分只要與藉由熱處理而使親水度降低 145547.doc -24- 201030204In the first embodiment of the method for producing a non-woven fabric according to the present invention, when the non-woven fabric 1G is manufactured in the above manner, the temperature applied to the web is suppressed to be a fiber which is hydrophilic and lowered by heat. The d-point portion of the polyethylene resin has a melting point or lower, and thereafter, at the time of hot air treatment, a temperature equal to or higher than the melting point of the polyethylene resin and the melting point of the resin component of the portion is applied. When the embossing is applied, the gas permeability is lowered as the dust is closer to the mesh portion by compression. On the other hand, the melting of the polyethylene resin constituting the ridge portion is only the melting of the pressure. On the other hand, when the hot air treatment is performed, the portion (10) which is mainly densified by embossing has almost no hot air flow, or even if it has a thickness other than the embossed portion The thicker the hot air, the easier it is to pass, and the lower the hydrophilicity. Thereby, the following non-woven fabric is obtained, and the thin portion 18 and/or its circumference, that is, the thick portion formed by embossing is a hydrophilic portion 'and is close to 145547.doc -21- 201030204 The thicker portion 19 is relatively denser than the portion having the thickest hydrophobic thickness. Further, the dream is treated by the hot air, and the sheath portion other than the embossed portion is melted, and the intersection of the fibers is thermally fused to obtain a non-woven fabric having strength. The nonwoven fabric 1 shown in Fig. 3 (a) and Fig. 3 (b) is configured as a single layer structure. The non-woven fabric ίο has a concave-convex surface 1〇b having a concave-convex shape, and the other surface is flat or has a flat surface i〇a having a degree of unevenness smaller than the uneven surface. The thick portion 19 and the thin portion 18 of the non-woven fabric are formed into a convex portion 119 and a concave portion 118 on the uneven surface 10b of the non-woven fabric. The concave portion ι 8 includes a first linear concave portion 1183 extending in parallel with each other and a second linear concave portion U8b extending in parallel with each other, and the i-th linear concave portion 118 & and the second linear concave portion are disposed at a specific angle. The convex portion 119 is formed in a closed area of a diamond shape surrounded by the concave portion 118. The top portion P1 of the thicker portion is formed by the thicker portion 19 on the top portion P1 of the convex portion 119 formed on the uneven surface 10b of the nonwoven fabric. When the liquid enters from the side of the uneven surface i 〇 b, the liquid easily leaks to the side of the flat surface i 〇 a side so that the liquid residue in the nonwoven fabric 10 is reduced, preferably at the top of the thick portion 19 P1 is more hydrophilic than the thinner portion 18 or its proximal portion P3. Further, it is preferable that the hydrophilicity gradually increases from the top portion P1 of the thick portion 19 toward the thin portion (embossed portion) 18 or the vicinity portion P3 thereof. The uneven surface 10b of the nonwoven fabric 10 is directed to the side of the embossing stick 14 during embossing, and is directed to the side opposite to the mesh surface (the gas permeable support) when hot air is processed by hot air, and is directly blown to the side of the hot air. The face. Therefore, when the heat-expandable composite fiber is used as the constituent fiber of the nonwoven fabric, the elongation of the heat-expandable composite fiber on the uneven surface l〇b is larger than that of the flat surface 1〇a. Therefore, the fiber diameter of the thermally extensible composite fiber on the surface of the flat surface 10a is larger than the fiber diameter of the surface of the uneven surface 10b. Further, the hydrophilicity of the thick portion 19 is such that the concave side 1 Ob side is lower than the flat surface 10a side. In the method for producing a nonwoven fabric according to the first embodiment, the temperature applied to the web during the embossing is suppressed from the viewpoint of the change in the hydrophilicity of the embossed portion and/or the adjacent portion (peripheral portion). It is preferable that the melting point of the Φ $ethyl resin constituting the above-mentioned portion is lower than the temperature of 2 〇 ° C, and the melting point of the resin component constituting the core portion is not reached. On the other hand, 'the temperature applied during the hot air treatment is such that the hydrophilicity is surely changed. It is preferably one level lower than the melting point of the above polyethylene resin (above the temperature of rc, particularly preferably the above polyethylene) Above the melting point of the dilute resin, it is better that the melting point of the above polyethylene resin is above. According to the method of the present embodiment, the non-woven fabric including the hydrophilic portion and the hydrophobic portion can be manufactured without complicated devices or special installations. And the obtained non-woven fabric is used as a surface material of an absorbent article such as menstrual sanitary napkins, sanitary pads, disposable diapers, etc., the skin feels good, and the surface is less likely to cause liquid residue. 'The liquid does not easily flow on the surface' and shows good. Absorption performance. In another embodiment (second embodiment) of the method for producing a nonwoven fabric of the present invention, the fiber having reduced hydrophilicity by heat of the present invention can be used by any method (for example, carding or air laying). After the web is formed by the method, the spunbond method, or the like, or after the web is not woven, only the web or the single side of the non-woven fabric is subjected to heat. The treatment was carried out to obtain a non-woven fabric in which one side was relatively 145547.doc •23-201030204 water-based, and gradually became hydrophobic toward the other-side side, and had a hydrophilicity gradient in a plurality of stages or continuously in the thickness direction. As a method of heat treatment on only one side, the method of heating the temperature of the sheath to the temperature above the melting point of the sheath resin is only in contact with the early surface of the mesh or non-woven fabric during transport; or trying to make hot air The method of blowing the hot air of the temperature above the bright point of the polyethylene resin to the surface side of the mesh or the non-woven fabric without passing through the back side of the mesh or the non-woven fabric in the conveyance. The hydrophilicity is surely changed. In terms of point, it is also preferable that the temperature of the polyethylene resin is 10 degrees lower than the temperature of the above-mentioned polyethylene resin, and it is particularly preferable that the melting point of the above-mentioned polyethylene resin is better.熔点The melting point of the above polyethylene resin is +5. (: Above. As a non-woven method of the mesh, various known non-woven methods such as spunlace, needle-punching, chemical bonding, and point-like embossing can be used. The non-woven fabric which is relatively hydrophilic on one side and hydrophobic on the other side according to the present embodiment, for example, when the hydrophobic side faces the skin side, is used as a menstrual sanitary napkin, a sanitary pad, When the surface material of an absorbent article such as a disposable diaper is discarded, since the drainage liquid does not easily remain on the hydrophobic surface in contact with the skin, the touch is not deteriorated when the coarse fiber is used, and the number of fibers is reduced. The concealing property is deteriorated, and also has a tactile sensation and a whiteness, and the stickiness in use is lowered. The hydrophilicity of the fiber in the present invention, which is reduced by heat, or the mesh containing the same, is hydrophilic. Reduced by heat treatment. The hydrophilic portion or the hydrophilic portion of the nonwoven fabric of the present invention is only required to have a hydrophilicity reduced by heat treatment 145547.doc -24 - 201030204

之部分相比而言親水度較高即可。又,疏水部或疏水性之 部分只要為與藉由熱處理而使親水度降低之前、或者未使 親水度降低之部分相比而言為親水度較低之部分即可。親 水性之降低只要為與熱處理前相比使親水度降低之處理即 可。親水性之降低與接觸角之增大同義。其中,使親水度 降低之前的網狀物或不織布之親水度(已完成之不織布之 親水部等亦同樣),較好的是水相對於纖維之接觸角為 40〜70度,更好的是6〇〜7〇度。另一方面使親水度降低之 部分(已完成之不織布之疏水部等亦同樣),較好的是水相 對於纖維之接觸角較好的是6〇〜9〇度,更好的是7〇〜85度。 此處所謂之親水性降低,係指接觸角之差為2度以上,較 好的是5度以上,更好的是10度以上。 本發明之局部親水性降低之不織布可藉由二次加工而形 成為立體狀,進而,亦可適當實施僅對一部分進行親水化 處理等的追加加工。 [水相對於纖維之接觸角之測定方法] 水相對於纖維之接觸角係以如下方式測定。作為測定裝 置,係使用日本協和界面科學股份有限公司製造之自動接 觸角儀MCA-J。接觸角測定中使用蒸餾水。將自喷墨方式 水滴噴出部(Cluster Technology公司製造,噴出部孔徑為 25 μιη之脈衝喷射器CTC_25)喷出之液量設定為2〇微微升, 將水滴滴加至纖維之正上方。用水平設置之相機上所連接 之高速錄影裝置對滴加之狀態錄影。就之後圖像分析或進 行圖像分析之觀點而言,錄影裝置較理想的是組入有高速 145547.doc •25- 201030204 擷取裝置之個人電腦。本測定中,以17 msec為單位將圖 像錄影。對所錄影之影像中水滴滴落至纖維上之最初之圖 像,利用附帶軟體FAMAS(軟體之版本為2·6·2,分析方法 為液滴法,分析方法為θ/2法,圖像處理演算法為無反 射,圖像處理影像模式為圖框,臨限位準為2〇〇,不進行 曲率修正)進灯圖像分析’計算出水滴之接觸空氣之面與 纖維所成的角度’作為接觸角。The part is relatively high in hydrophilicity. Further, the portion of the hydrophobic portion or the hydrophobic portion may be a portion having a lower hydrophilicity than a portion having a lower degree of hydrophilicity by heat treatment or having a lower degree of hydrophilicity. The reduction in the hydrophilicity is as long as the hydrophilicity is lowered as compared with that before the heat treatment. The decrease in hydrophilicity is synonymous with the increase in contact angle. Wherein, the hydrophilicity of the mesh or the non-woven fabric before the hydrophilicity is lowered (the hydrophilic portion of the finished non-woven fabric is also the same), preferably, the contact angle of water with respect to the fiber is 40 to 70 degrees, more preferably 6〇~7〇 degrees. On the other hand, the portion where the degree of hydrophilicity is lowered (the same is also the same for the hydrophobic portion of the finished non-woven fabric), it is preferred that the contact angle of water with respect to the fiber is preferably 6 〇 to 9 〇, more preferably 7 〇. ~85 degrees. Here, the decrease in hydrophilicity means that the difference in contact angle is 2 degrees or more, preferably 5 degrees or more, more preferably 10 degrees or more. The non-woven fabric having a reduced partial hydrophilicity of the present invention can be formed into a three-dimensional shape by secondary processing, and further, additional processing such as partial hydrophilization treatment can be suitably performed. [Method for Measuring Contact Angle of Water with Fiber] The contact angle of water with respect to fibers was measured as follows. As the measuring device, an automatic contact angle meter MCA-J manufactured by Kyowa Interface Science Co., Ltd. was used. Distilled water was used in the measurement of the contact angle. The amount of liquid ejected from the water ejecting method (the pulse ejector CTC_25 manufactured by Cluster Technology, Inc., having a diameter of 25 μm) was set to 2 μL, and water droplets were dropped directly above the fibers. Record the status of the drop with a high-speed video device connected to the camera. For the purpose of image analysis or image analysis, the video device is preferably a personal computer with a high-speed 145547.doc •25- 201030204 capture device. In this measurement, images are recorded in units of 17 msec. For the original image of the water droplets dropped onto the fiber in the recorded image, the software FAMAS is used (the version of the software is 2·6·2, the analysis method is the droplet method, and the analysis method is the θ/2 method, the image The processing algorithm is non-reflective, the image processing image mode is frame, the threshold level is 2〇〇, and the curvature correction is not performed.) The image of the incoming light image is calculated to calculate the angle between the surface of the water contact and the fiber. 'As a contact angle.

再者,對測定用樣品(自不織布中取出而得之纖維),係 將位於圖3(b)所示之凸部之頂部ρι、巾腹杳㈣、凹部近旁 部Ρ3以及背面(平坦面)10a之凸部對應部位9的纖维,自最 表層以lmm之纖維長度進行裁剪,將該纖維載置於接觸角 儀之樣品台上,維持為水平,對每m該纖維測定不同之2 處之接觸角。於上述之各部位,測量N=5根之接觸角至小 數點後】位為止,將合計10處之測定值之平均值(於小數點 後第2位四捨五入)定義為各纖維之接觸角。Further, the sample for measurement (the fiber obtained by taking out from the nonwoven fabric) is located at the top of the convex portion shown in Fig. 3(b), the top of the convex portion (four), the vicinity of the concave portion Ρ3, and the back surface (flat surface). The fiber of the corresponding portion 9 of the convex portion of 10a is cut from the outermost layer by a fiber length of 1 mm, and the fiber is placed on the sample stage of the contact angle meter, and maintained at a level, and two different places are determined for each fiber. Contact angle. In each of the above-mentioned parts, the contact angle of N = 5 was measured to the position after the decimal point, and the average value of the measured values at 10 points (rounded to the second decimal place) was defined as the contact angle of each fiber.

本發明之其他實施形態之不織布10,係如下所述之不 布’即,作為其構成纖維,除了上述之熱伸長性複合纖 以外’還包含其長度實質上不會藉由加熱而伸長之非埶 長性之聽著性複合纖維,該熱熔著性複合纖維為附著、 親水化劑者’且與水之接觸角為50〜75。。不織布1〇,於 ^⑷及圖3(b)所示之形態之點上,與上述之不織布 145547.doc -26- 201030204 舉伴隨或不伴隨熱之壓紋加工、超音波壓紋加工等。另一 方面,凸部119形成為未接合部。凹部118之厚度小於凸部 119之厚度。凸部119形成為朝向不織布1〇|之表面侧(圖 3(b)中之上面側)而隆起之形狀。凸部119内由不織布ι〇|之 構成纖維填滿。 不織布1〇|之吸收性能以及體積恢復性優異。 亦即,本發明者等人對以熱伸長性纖維為原料之不織布 進一步反覆研究後判明,熱伸長性纖維之彎曲彈性模數低 於普通熱熔著性纖維之彎曲彈性模數,因此,存在對不織 布於其厚度方向上施加負重時,其體積減小,纖維間距離 縮豆之H向冑用如此之體積減小之不織布作為例如吸收 性物品之表面片#時存在下述情%:由於纖維間距離較短 而導致液體之滲透性受損,排泄之液體殘留於不織布中, 液體容易接觸與不織布抵接之皮膚。The non-woven fabric 10 according to another embodiment of the present invention is a non-woven fabric as described below, that is, as a constituent fiber, in addition to the above-mentioned thermally extensible composite fiber, "the length is not substantially extended by heating. The accommodating composite fiber of the sturdy, the heat-fusible composite fiber is an adherent or hydrophilizing agent' and has a contact angle with water of 50 to 75. . Non-woven fabric 1 〇, in the form shown in ^(4) and Fig. 3(b), and the above-mentioned non-woven fabric 145547.doc -26- 201030204, with or without thermal embossing, ultrasonic embossing, and the like. On the other hand, the convex portion 119 is formed as an unjoined portion. The thickness of the recess 118 is smaller than the thickness of the projection 119. The convex portion 119 is formed in a shape that is raised toward the surface side of the nonwoven fabric 1 (the upper surface side in Fig. 3(b)). The convex portion 119 is filled with the constituent fibers of the nonwoven fabric 119. Non-woven fabric 1优异|Excellent absorption performance and volume recovery. That is, the present inventors have further studied the non-woven fabric using the heat-extensible fiber as a raw material, and found that the flexural modulus of the heat-extensible fiber is lower than that of the ordinary heat-fusible fiber, and therefore, When the non-woven fabric is subjected to a load in the thickness direction thereof, the volume thereof is reduced, and the distance between the fibers is reduced by the H-direction of the bean, and the non-woven fabric having such a reduced volume is used as, for example, the surface sheet # of the absorbent article. The short distance between the fibers causes the permeability of the liquid to be impaired, and the discharged liquid remains in the non-woven fabric, and the liquid easily contacts the skin that abuts the non-woven fabric.

藉由將上述之熱伸長性複合纖維與非熱伸長性之熱熔著 性複合纖維加以組合’進而控制熱溶著性複合纖維之親水 性’可提供因不織布之厚度方向上所承受之負重而使厚度 減小時的體積恢復性優異之不織布。不織布1G,係熱風吹^ 所致之體積恢復性較高者。 #非熱伸長性之㈣著性複合纖維(以下,亦簡稱為熱溶 著性複合纖維)有效的是以使其與水之接觸角成 5〇「75:、較好的是55〜75。、更好的是“〜乃。之方式控制該 ‘、、、溶著性複合纖維之親水性·疏水性。於與水之接觸角未 達50之纖維之情形時,亦即親水性過高之纖維之情形 145547.doc -27- 201030204 時,當將該纖維用作例如吸收性物品之表面片材時,儘管 可防止體液在㈣布表面上㈣,但無法獲得所需之液體 滲透性或者-度吸收之體液向表面側逆流,體液容易殘留 於不織布中。反之,於與水之接觸角超過75。之纖維之情 形時,亦即疏水性過高之纖維之情形時,儘管液體滲透性 良好且可防止一度吸收之體液向表面側逆流但體液容易 在不織布表面上流落。 水相對於熱熔著性複合纖維之接觸角係自不織布之圖 3(b)所示之各部位僅取出熱熔著性複合纖維,利 法進行測定。 為了控制水相對於熱熔著性複合纖維之接觸角,使該纖 維上附著親水化劑即可。親水化劑之附著可以下述方法而 達成:在纖維之表面施加親水化劑;或者在構成纖維之樹 月曰中預先捏合入親水化劑,使用該樹脂進行紡絲。作為親 水化劑’可使用與該技術領域中所使用之親水化劑相同 者。作為此種親水化劑’典型的可列舉各種界面活性劑。 親水化劑對於熱熔著性複合纖維之附著量,就提高不進 行疏水化之部分之親水度之觀點而言’較好的是相對於熱 炼著性複合纖維之質量為〇_1〜0.6質量%,更好的是02〜〇5 質量%。 作為界面活性劑,可使用與以上所述之用於熱伸長性複 合纖維之界面活性劑相同者。 尤其是作為用以獲得所需親水性之界面活性劑,可列 舉·聚氧乙烯烷基醯胺、硬脂基磷酸酯鉀鹽、甘油脂肪酸 145547.doc 201030204 !較=:埽_、聚甘油單烧化物等。又,作為該等 μ,甘=··聚氧乙稀職酿胺及硬脂基鱗酸醋 鉀鹽甘油月日肪酸s旨及聚氧乙 胺及烷基甜菜鹼等。該等 元土 面活性劑之組合包含兮等界面^勒以及較佳之界 其他界面活性劑等面活性劑即可,亦可進而包含 ❹ 1 伸長性纖維與熱溶著性複合纖維之混合比率(前者/後 )係對不織布整體之親水性.疏水性造成影響之因素之 ;因=亦為容易具有對不織布吹附熱風時之體積恢復性 ::素之-。就該等觀點而言,不織布 =㈣《合纖維之混合比率(前者/後者)二 30/70〜7咖,尤其好的是4〇/60〜60/40。 ]好的疋 點=織Γ10,中’就使不織布中更難產生液體殘留之觀 維之㈣角而是不僅控制水相對於上述熱炫著性複合纖 @且亦控制水相對於熱伸長性纖維之接觸 。就錢點^,較㈣是以使水相對於残布 3之熱伸長性纖維之接觸角成為4〇〜9〇。、 :-。、尤其好的是65〜75。之方式控制該熱 二 親水性·疏水性。接㈣之敎方法如上所述。為 =需之親水性’可使熱伸長性纖維上附著包含界面活性劑 等之親水化劍。就可容易獲得所需親水性之方面而令 好的是使用兩種界面活性劑之組合來作為界面活性齊^較 關於不織布1G’之熱伸長性纖維,較好的是以接觸角為 145547.doc •29- 201030204 上述範圍作為條件,於凸部Π9中自其頂部P1起朝向不織 布之旁面10a側’亦即於圖3(b)中自ρι朝向p3、且自?3朝 向Q,該熱伸長性纖維之與水之接觸角逐漸減小。藉此, 不織布成為更難產生液體殘留者。如上所述之接觸角之梯 度可藉由採用後述之方法來作為不織布之製造方法而達 成。 關於不織布10,之熱熔著性複合纖維,可以熱融著性複 合纖維與水之接觸角為50〜75。之範圍作為條件,於凸部 119中自其頂部起朝向不織布之背面1〇a側亦即於圖3(b) 中自P1朝向P3、且自P3朝向Q,該熱熔著性複合纖維之接 觸角不變或者逐漸增大。藉此亦使不織布成為更難產生液 體殘留者。如上所述之接觸角之梯度可藉由採用後述之方 法來作為不織布之製造方法而達成。 關於熱伸長性纖維以及熱熔著性複合纖維之接觸角,將 該等於相同不織布之相同測定部位加以比較時,就使不織 布中難以產生液體殘留之效果更加顯著之觀點而言,兩者 之差較好的是25。以内,特別好的是20。以内,尤其好的是 1 5。以内。為了設置如此之差,例如適當控制所使用之纖 維之種類、不織布之製造方法、親水化劑之種類以及附著 量等即可。 於不織布1(V中’與熱伸長性纖維一起用作原料之非熱 伸長性之熱熔著性複合纖維係包含熔點不同之兩種成分且 經延伸處理而成者。該熱熔著性複合纖維即便賦予熱,其 長度亦實質上不會伸長。由後述之實施例之結果可明確, 145547.doc • 30- 201030204 藉由將熱伸長性纖維 布10,之原料,則複合纖維併用來作為不織 得非常良好。 布10人附熱風時之體積恢復性變 不織布1〇|中,於至+ 點、埶M m 4部119 ’熱伸長性纖維彼此之交 熱熔著性複合纖維之交點、以及熱伸長性纖維與 Μ , , 又點刀別係藉由熱風方式而熱熔著。 i不二 Μ1吹附熱風時之體積恢復性變得顯著。並 HZ 表面不易起毛。可藉由對不織㈣,進行 掃描式電子顯微鏡觀窣 熱炫著性複合纖维#= 交點是否熱嫁著。By combining the above-mentioned heat-expandable composite fiber with a non-thermally extensible heat-fusible composite fiber, and then controlling the hydrophilicity of the heat-solubility composite fiber, it is possible to provide a load due to the thickness direction of the nonwoven fabric. A non-woven fabric excellent in volume recovery when the thickness is reduced. Non-woven 1G, which is caused by hot air blowing ^ is higher in volume recovery. #非热弹性性 (4) The conjugate composite fiber (hereinafter, also referred to as a heat-soluble composite fiber) is effective so that its contact angle with water is 5 〇 "75: preferably 55 to 75. Better, "~ is. In this way, the hydrophilicity and hydrophobicity of the solute composite fiber are controlled. In the case of a fiber having a contact angle with water of less than 50, that is, a case of a fiber having an excessively high hydrophilicity, 145547.doc -27-201030204, when the fiber is used as a surface sheet such as an absorbent article, Although the body fluid can be prevented from being on the surface of the cloth (four), the desired liquid permeability or the body fluid absorbed by the degree is not reversed to the surface side, and the body fluid easily remains in the nonwoven fabric. Conversely, the contact angle with water exceeds 75. In the case of a fiber, that is, in the case of a fiber having an excessively high hydrophobicity, although the liquid permeability is good and the body fluid once absorbed can be prevented from flowing back toward the surface side, the body fluid easily flows on the surface of the nonwoven fabric. The contact angle of water with respect to the heat-fusible composite fiber is measured from the non-woven fabric of each part shown in Fig. 3 (b) by taking out only the heat-fusible composite fiber. In order to control the contact angle of water with respect to the heat-fusible composite fiber, a hydrophilizing agent may be attached to the fiber. The adhesion of the hydrophilizing agent can be achieved by applying a hydrophilizing agent to the surface of the fiber, or by kneading a hydrophilizing agent into the tree constituting the fiber, and spinning the resin. As the hydrophilizing agent, the same as the hydrophilizing agent used in the technical field can be used. Typical examples of such a hydrophilizing agent are various surfactants. The hydrophilic agent is attached to the heat-fusible composite fiber, and from the viewpoint of improving the hydrophilicity of the portion which is not hydrophobized, it is preferable that the mass of the heat-fusible composite fiber is 〇_1 to 0.6. The mass% is more preferably 02 to 〇5 mass%. As the surfactant, the same surfactant as that used for the thermally extensible composite fiber described above can be used. In particular, as a surfactant for obtaining a desired hydrophilicity, polyoxyethylene alkyl decylamine, stearyl phosphate potassium salt, glycerin fatty acid 145547.doc 201030204 ! comparison =: 埽 _, polyglycerol single Burnt compound, etc. Further, as such μ, 甘 =··························································· The combination of the meta-surfactants may include a surfactant such as ruthenium, and a surfactant such as other surfactants, and may further comprise a mixing ratio of the ❹ 1 extensible fiber to the heat-soluble composite fiber ( The former/post) is a factor that affects the hydrophilicity and hydrophobicity of the nonwoven fabric as a whole; it is also easy to have the volume recovery property when the hot air is blown to the nonwoven fabric:: For these points of view, non-woven = (4) "mixing ratio of the fibers (the former / the latter) two 30 / 70 ~ 7 coffee, especially good 4 / 60 ~ 60 / 40. ] Good defect = woven Γ 10, medium ' makes it harder to produce liquid residue in the non-woven fabric. It not only controls the water relative to the above-mentioned heat-reducing composite fiber @ but also controls the water relative to the thermal elongation. Fiber contact. The money point ^, (4) is such that the contact angle of the water with respect to the heat-extensible fiber of the residual cloth 3 becomes 4 〇 to 9 〇. , :-. Especially good is 65~75. The heat is controlled to be hydrophilic and hydrophobic. The method of picking up (4) is as described above. A hydrophilic sword containing a surfactant or the like may be attached to the heat-extensible fiber for the hydrophilicity required. It is preferred to use a combination of the two surfactants as the interfacial activity of the thermally extensible fiber with respect to the non-woven fabric 1G', preferably with a contact angle of 145,547. Doc •29- 201030204 The above range is conditional on the side of the convex portion 9 from the top P1 toward the side of the non-woven fabric 10a', that is, from p1 to p3 in Fig. 3(b), and from 3 toward Q, the contact angle of the heat-extensible fiber with water gradually decreases. Thereby, non-woven fabric becomes more difficult to produce liquid residue. The gradient of the contact angle as described above can be achieved by a method of manufacturing a nonwoven fabric by a method described later. Regarding the heat-fusible composite fiber of the nonwoven fabric 10, the contact angle of the heat-fusible composite fiber with water is 50 to 75. The range of the heat-melting composite fiber in the convex portion 119 from the top toward the back side 1a side of the nonwoven fabric, that is, from P1 toward P3 and from P3 toward Q in Fig. 3(b) The contact angle does not change or gradually increases. This also makes non-woven fabrics more difficult to produce liquid residue. The gradient of the contact angle as described above can be achieved by a method of manufacturing a nonwoven fabric by a method described later. When the contact angle of the heat-expandable fiber and the heat-fusible composite fiber is compared with the same measurement site of the same nonwoven fabric, the difference between the two is less likely to cause liquid residue in the nonwoven fabric. It is preferably 25. Within the range, especially good is 20. Within, especially good is 1 5 . Within. In order to set such a difference, for example, the type of the fiber to be used, the method of producing the nonwoven fabric, the type of the hydrophilizing agent, and the amount of adhesion may be appropriately controlled. The non-heat-expandable heat-fusible composite fiber which is used as a raw material in the nonwoven fabric 1 (V) contains two components having different melting points and is subjected to elongation treatment. The hot-melt composite Even if the fiber is given heat, its length does not substantially elongate. It is clear from the results of the examples described later, 145547.doc • 30-201030204 By using the heat-expandable fiber cloth 10, the composite fiber is used as a composite fiber. It is not very woven. The volume of the 10 people with hot air is restored to the non-woven fabric 1〇|, at the intersection of the hot-melt composite fibers of the 119' hot-extensible fibers at the + point, 埶M m 4 And the heat-extensible fiber and the enamel, and the knives are hot-melted by the hot air method. The volume recovery property when the hot air is blown is remarkable, and the HZ surface is not easy to fluff. Non-woven (four), scanning electron microscopy, 窣 窣 性 复合 composite fiber #= Whether the intersection is hot married.

· 糸匕3尚熔點成分與低熔點成分,且 低熔點成分於纖維表φ 3» 5 I 的雔4… 少—部分沿長度方向連續存在 的雙成分系之複合纖維。、人i 複α纖維之形態有芯勒型或並列 種形態’可使用任-種形態。熱熔著性複合纖維係 (亦即’用於不織布1G•之前之階段)經實施延 伸處理。此處所謂之延伸處理,係、指如上所述延伸倍率為 2〜6倍左右之延伸操作。 熱溶著性複合纖維之㈣溫度較好的是接近熱伸長性纖 之炼著皿度藉此’熱伸長性纖維彼此、熱熔著性複合 纖維彼此、以及熱伸長性纖維與熱熔著性複合纖維可順利 地溶著。就該觀點而言’於將熱溶著性複合纖維之炼著溫 度叹為T1,且將熱伸長性纖維之熔著溫度設為T2之情形 時’ Τ1與Τ2之溫度差較好的是2(rc以内。再者,由於嚴格 地測疋纖維之熔著溫度並不容易,故而使用與熔著相關之 樹月曰(亦即低熔點之樹脂)之熔點來代替熔著溫度。熔點之 145547.doc -31 - 201030204 測定方法如上所述。 就順利地進行熱伸長性纖維與熱熔著性複合纖維之熔著 之觀點而言,較好的是熱熔著性纖維巾之麟點成分、與 熱伸長性複合纖維中之第2樹脂成分為同種樹脂,或者於 不同種之情形時具有相溶性。 不織布10,除了至此所說明之熱伸長性纖維以及熱熔著 性複合纖維以外,亦可含有其他纖維。作為此種纖維,可 列舉本來不具有熱熔著性之纖維(例如棉或紙漿等天然纖 維、嫘t或乙酸纖維等)等。該等纖維較好的是以相對於 不織布之重量為5〜30重量%以下之量而含有。該等纖維係 為了於將不織布10•用作例如吸收性物品之表面片材之情形 時’提高液體之吸入性而包含於不織布1〇,中。 以下,一面參照圖4一面對不織布1〇|之較佳製造方法進 行說明。首先,使用梳棉機U等特定之網狀物形成機構來 製作網狀物12。網狀物12係包含伸長前之狀態之熱伸長性 複合纖維以及熱熔著性複合纖維者。作為網狀物形成方 法,除了圖4中所示之梳棉機以外,亦可使用利用空氣流 搬送短纖維而將其堆積於網上之方法(氣流法)等公知之方 法。 加 有 滑 將網狀物12輸送至熱壓紋裝置13中,於此處實施熱壓紋 工。熱壓紋裝置13包括一對輥14、15。輥14為周面形成 菱形格子狀之凸部的雕刻輥。另一方面,輥15為周面平 之平滑輥(支承輥)。可將各輥14、15加熱至特定溫度。 熱壓紋加工可於網狀物12中之熱伸長性複合纖維的第2 145547.doc •32· 201030204 2脂成分之熔點_20°c以上、且未達第丨樹脂成分之熔點之 概度下進行。又,熱壓紋加工可於網狀物12中之熱熔著性 複合纖維之低熔點成分之熔點-2〇t以上、且未達高熔點 成分之炫點之溫度下進行。當熱伸長性複合纖維與熱熔著 複δ纖維之第2成分之熔點不同時,採用熔點較低者之 又範圍另外’熱壓紋加工可於未達熱伸長性複合纖維 表現出熱伸長之溫度下進行。藉由熱壓紋加工,網狀物12 中之,、,、伸長丨生複合纖維以及熱熔著性複合纖維得以接合。 瘳H A,·周狀物12中形成多個接合部,成為熱黏合不織布 16。該接合部成為作為目標之不織布1〇,中之凹部us。 於熱黏合不織布16之接合部中,熱伸長性複合纖維以及 熱熔著性複合纖維經壓密化而接合。於接合部以外之部 位熱伸長性複合纖維以及熱熔著性複合纖維均處於未接 合之自由狀態。又,熱伸長性複合纖維之伸長尚未產生。 繼而,將熱黏合不織布16搬送至熱風吹附裝置口中。於 熱風吹附裝置17中’對熱黏合不織布16實施熱風加工。亦 即熱風人附裝置17係構成為使加熱至特定溫度之熱風貫 穿熱黏合不織布16。熱風加工係於熱黏合不織布16中之熱 伸長性複合纖維藉由加熱而伸長之溫度下進行。且,係於 熱黏合不織布16中存在於接合部以外之部分的自由狀態之 熱伸長性複合纖維彼此之交點、熱溶著性複合纖維彼此之 交點、以及熱伸長性複合纖維與熱溶著性複合纖維之交點 熱炼著之溫度下進行。尤其必需將該溫度設定為未達熱伸 長性複合纖維之第旧鹿成分及熱熔著性複合纖維之高熔 145547.doc •33· 201030204 點成分的熔點之溫度。 藉由如上所述之熱風加工,存在於接合部以外之部分之 熱伸長性複合纖維伸長。熱伸長性複合纖維由於其一部分 由接合部所固定,故而所伸長的是接合部間之部分。而 且’熱伸長性複合纖維由於其一部分由接合部所固定,故 而伸長之熱伸長性複合纖維之伸長部分失去熱黏合不織布 16之平面方向上之移動場所,而於該不織布μ之厚度方向 上移動。藉此’於接合部間形成凸部119,不織布1〇,變得 蓬鬆。又,不織布10,藉此具有形成有多個凸部119之立體 外觀。進而藉由熱風加工,凸部119中之熱伸長性複合纖 維彼此之交點、熱熔著性複合纖維彼此之交點、以及熱伸 長性複合纖維與熱熔著性複合纖維之交點分別藉由熱熔著 而接合。 藉由控制熱風條件,於熱伸長性複合纖維尚未完全伸長 之前結束熱風加工,亦可獲得包含可於之後之熱處理步驟 中進一步伸長之熱伸長性複合纖維的不織布。因此,不織 布10’係以可藉由熱而伸長之熱伸長性複合纖維為原料所製 造者,並且以可藉由加熱而伸長之狀態存在,係包含其長 度已藉由加熱而(某種程度地)伸長之狀態的纖維。 對包含預先附著有親水化劑之熱伸長性纖維的網狀物進 行熱風加工’而使該熱伸長性複合纖維伸長之情形時,藉 由將熱風之通過量控制為較低,使得自圖3(b)所示之不織 布10’之頂部P1朝向P3、且自P3朝向Q,所施加之熱量不 同。而且,本發明者等人之研究結果判明,對纖維施加之 145547.doc -34· 201030204 /皿度越间之部位,伸長率越大,並且親水性越降低。因此 於例如圖4所示之製造方法中,越位於熱風之吹附面側之 …伸長丨生複合纖維的伸長程度越大,親水性之降低幅度越 大由於熱風之吹附面係不織布10'之形成有凸部119及凹 4118之面,故而就所得之不織布1〇,而言,越朝向凸部 頁P親水性之降低幅度越大。由於親水性之降低與接 觸角之增大同義’故而換言之,於熱伸長性複合纖維之凸 部119 ’自其頂部P1起朝向不織布10,之背面10a側,亦即於 圖3(b)中自P1朝向P3、i自p3朝向Q,該熱伸長性複合纖 維之接觸角逐漸減小。 藉由將本發明之「親水性藉由熱而降低之纖維」形成網 狀物或不織布等薄片材料等,讀其—部分實施熱處理, 可無需複雜之裝置而高效率地製造一部分為親水性、另一 P刀為疏水It之薄片材料等。又,附著於芯鞘型複合纖維 表面之親水化劑亦並不限定於聚乙二醇及聚乙二醇脂肪酸 酯等,可使用各種親水化劑。 本發明之不織布可充分利用其可無需複雜之裝置而高效 率地製造’並且熱伸長性複合纖維之親水度或疏水度在不 織布之一部位與另一部位之間不肖於厚度方向及/或平 面方向上具有親水度梯度的情沉,而活用於吸收性物品之 表面材料等各種用途中。 根據本發明之不織布之製造方法,可無需複雜之裝置而 高效率地製造一部分為親水性、另-部分為疏水性之網狀 物或不織布。又,可谪各·β^ 之網狀 了適田變更實施熱處理之部分而製造疏 145547.doc -35 - 201030204 水部形成為所需之圖案的不織布。 本發月之不織布可活用其—部分為親水性、另—部分為 疏水性或親水性降低部等具有親水度梯度之情況等而適用 於各種領域中。 又,上述之不織布10,可適用於活用其凹凸形狀、蓬與 度以及液體滲透性之容易度的各種領域中。 例如’可適宜用作:經期衛生棉、衛生護墊、拋棄式尿 布、失禁護塾等用於吸收自身體排出之液體的吸收性物品 (尤其是拋棄式衛生物品)之表面片材、第二片材(second ―,配置於表面片材與吸收體之間之片材)、背面片 材、防漏片材、或者人用清潔片材、皮膚保養用片材、以 及物用拭布等。 用於該等用途之前之狀態之不織布10,通常係以捲繞成 捲筒狀之狀態而加以保存。因此,不織布10,之蓬鬆度減小 之情形較多。故而較好的是在使用不織布10,時,以献風方 式對該不織布10,吹附熱風,使減少之體積恢復。於體積恢 復方面,對不織布10.吹附之熱風較好的是使用未達熱伸長 性複合纖維中之第2樹脂成分之熔點、且為該溶點_5代以 上之溫度的熱風。#為如上所述之不織布之體積恢復方 法,例如可使用本申請人之前所申請的日本專利特開 2004-137655號公報、日本專利特開2〇〇7_177364號公報以 及曰本專利特開2008-231609號公報等中所記載之技術。 用於製造不織布之網狀物或不織布之基重,可根據作為 目標之不織布之具體用途而選擇適當之範圍。最終所獲得 145547.doc • 36 · 201030204 之不織布之基重較好的是l〇〜8〇 g/m2,特別好的是15〜6〇 g/m2 〇 ❿ 對於不織布10、10, ’於將其用作例如吸收性物品之表 面片材之情形時,其基重較好的是10〜80 g/m2,特別好的 是15〜60 g/m2。於用於同樣之用途之情形時,不織布1〇、 中之凸部U9(厚度較厚之部分19)之厚度較好的是,於 f用熱風而使體積恢復後之狀態下為0 5〜3 mm,特別好的 是0.7〜3 _。另一方面,凹部118(厚度較薄之部分⑻之 厚度較好的是請〜〇.4 mm,特別好的是GG2〜G2 _。再 者,凹部118之厚度於熱風吹附前後實 物及㈣⑽厚度係藉由觀察不織物、^縱剖面 而測定。首先,將不織布裁剪成1〇〇 _χΐ〇〇 _之大小而 獲取測定片。於該測定片上載置12 5 g(直徑為…叫之 板,施加49 Pa之負重。於访处台t β 、 於該狀悲下以顯微鏡(KEYENCE股 伤有限公司製造’ VHX侧)觀察不織布之縱剖面,來測 定凸部119及凹部118之厘疮 s j. 之厚度。再者,於不織布中形成有凸 部(厚度較厚之部分)以及凹部(厚度較薄之部分)之情形 時,所謂「不織布之厚度」係指凸部(厚度較厚之部分)之 厚度。 不織布1〇、1〇|中之凹部118與凸部119之面積比係以壓紋 化率(壓紋面積率,亦即 凹邵面積之合计值相對於不織布 10、10'整體之比率)表, 八f對不織布10、10'之蓬鬆咸 及強度造成影響。就該箄邀 茨寺觀點而吕,不織布10、10,中之 紋化率較好的是5〜35。/。,胜 特別好的疋1 〇〜25%。壓紋化率係 145547.doc -37- 201030204 藉由以下之方法而測定。首先,使用顯微鏡(KEYENCE股 份有限公司製it,VHXJOO)獲得不織布1()、1(),之表面放 大照片’將該表面放大照片與刻度對照,對敎部之整體 面積T中壓紋部分之尺寸進行測定,計算出壓紋部面積 U。 壓紋化率可藉由計算式(υ/τ)χ100而計算出。 用於吸收自身體排出之液體之吸收性物品,典型的包含 表面片材、背面片材以及介於兩片材間配置之液體保持性 之吸收體。作為將本發明之不織布用作表面片材時之吸收 體及背面片材’可無特別限制地使用該技術領域令通常使 用之材料。 例如#為吸收體可使用:將包含紙漿纖維等纖維材料 之纖維集合體或於其中保持有吸收性聚合物者,用薄型紙 或不織布等被覆片材加以被覆而獲得者。作為背面片材,· 糸匕3 is a melting point component and a low-melting component, and the low-melting component is in the fiber table φ 3» 5 I 雔 4... less—a two-component composite fiber that continuously exists in the longitudinal direction. The form of the human alpha complex fiber may be in the form of a core type or a side-by-side form. The heat-fusible composite fiber system (i.e., the stage before the non-woven fabric 1G) is subjected to elongation treatment. Here, the extension processing refers to an extension operation in which the stretching ratio is about 2 to 6 times as described above. The temperature of the heat-dissolving composite fiber (4) is preferably close to the heat-expandable fiber, whereby the heat-extensible fibers, the heat-fusible composite fibers, and the heat-extensible fibers and heat-melting properties. The composite fiber can be smoothly dissolved. From this point of view, the temperature difference between Τ1 and Τ2 is preferably 2 when the sinter temperature of the hot-melt composite fiber is T1 and the fusion temperature of the heat-expandable fiber is T2. ( Within rc. Furthermore, since it is not easy to measure the melting temperature of the fiber rigorously, the melting point of the tree-shaped enamel (that is, the resin having a low melting point) associated with the fusion is used instead of the melting temperature. .doc -31 - 201030204 The measurement method is as described above. From the viewpoint of smoothly melting the thermally extensible fiber and the heat-fusible composite fiber, it is preferred that the heat-fusible fiber towel has a composition of The second resin component in the heat-expandable composite fiber is the same resin or has compatibility in the case of different kinds. The nonwoven fabric 10 may be in addition to the heat-expandable fiber and the heat-fusible composite fiber described so far. Other fibers are included. Examples of such fibers include fibers which are not originally heat-fusible (for example, natural fibers such as cotton or pulp, 嫘t or acetate fibers), etc. These fibers are preferably used in comparison with non-woven fabrics. Weight is It is contained in an amount of 5 to 30% by weight or less. These fibers are included in the non-woven fabric in order to improve the inhalation property of the liquid when the nonwoven fabric 10 is used as, for example, a surface sheet of an absorbent article. A preferred manufacturing method for facing the non-woven fabric 1 will be described with reference to Fig. 4. First, the mesh 12 is formed using a specific web forming mechanism such as a card U. The mesh 12 is included before stretching. In the state of the heat-expandable composite fiber and the heat-fusible composite fiber, as the method of forming the mesh, in addition to the card shown in Fig. 4, it is also possible to use the air stream to transport the short fibers and deposit them on the mesh. A method known in the art (air flow method), etc. The slider 12 is fed to the heat embossing device 13, where the hot embossing device is implemented. The hot embossing device 13 includes a pair of rollers 14, 15. The roller 14 is an engraving roller which forms a rhombic lattice-like convex portion on the circumferential surface. On the other hand, the roller 15 is a smooth roller (support roller) whose circumference is flat. The rollers 14, 15 can be heated to a specific temperature. Texture processing can be thermally extensible in the web 12 2,145547.doc •32· 201030204 2 of the fiber mixture, the melting point of the fat component is -20° C or more, and the melting point of the resin component of the second resin is not reached. Further, the hot embossing process can be performed on the mesh 12 The heat-melting composite fiber has a melting point of -2 〇t or more and a temperature at which the high melting point component is not reached. The heat-expandable composite fiber and the hot-melt complex δ fiber are the second. When the melting point of the component is different, the range of the lower melting point is additionally used. The 'hot embossing process can be performed at a temperature at which the heat-expandable composite fiber exhibits thermal elongation. By heat embossing, the mesh 12 is processed. Then, the elongated twin composite fiber and the heat-fusible composite fiber are joined. 瘳HA, the plurality of joints are formed in the circumferential body 12, and the heat-bonding nonwoven fabric 16 is formed. This joint portion serves as a target non-woven fabric 1 and a concave portion us. In the joint portion of the heat-bonding nonwoven fabric 16, the heat-expandable composite fiber and the heat-fusible composite fiber are joined by pressure bonding. Both the thermally extensible conjugate fiber and the heat-fusible composite fiber outside the joint portion are in an unjoined free state. Further, the elongation of the heat-expandable composite fiber has not yet occurred. Then, the heat-bonding nonwoven fabric 16 is conveyed to the mouth of the hot air blowing device. The hot-bonding nonwoven fabric 16 is subjected to hot air processing in the hot air blowing device 17. That is, the hot air person attachment device 17 is configured such that the hot air heated to a specific temperature penetrates the heat-bonding nonwoven fabric 16. The hot air processing is performed at a temperature at which the heat-expandable composite fiber in the heat-bonding nonwoven fabric 16 is elongated by heating. Further, it is a point of intersection of the heat-extensible composite fibers in a free state in a portion other than the joint portion of the heat-bonding nonwoven fabric 16, a point of intersection of the heat-solubility composite fibers, and a heat-expandable composite fiber and heat-solubility. The intersection of the composite fibers is carried out at the temperature of the hot point. In particular, it is necessary to set the temperature to a temperature at which the melting point of the first deer component of the heat-expandable composite fiber and the high-melting fused composite fiber of the heat-melting composite fiber is 145547.doc •33· 201030204. The hot extensible conjugate fiber existing in a portion other than the joint portion is elongated by hot air processing as described above. Since the heat-expandable composite fiber is fixed by a joint portion, it is stretched between the joint portions. Further, since the heat-expandable composite fiber is fixed by the joint portion, the elongated portion of the elongated heat-expandable composite fiber loses the moving place in the plane direction of the heat-bonding nonwoven fabric 16, and moves in the thickness direction of the nonwoven fabric μ. . Thereby, the convex portion 119 is formed between the joint portions, and the fabric is woven and becomes bulky. Further, the nonwoven fabric 10 has a three-dimensional appearance in which a plurality of convex portions 119 are formed. Further, by hot air processing, the intersection of the thermally extensible composite fibers in the convex portion 119, the intersection of the heat-fusible composite fibers, and the intersection of the thermally extensible composite fiber and the heat-fusible composite fiber are respectively melted by heat fusion. Engage and join. By controlling the hot air conditions, the hot air processing is terminated before the heat-expandable composite fiber has not been completely elongated, and a nonwoven fabric containing the heat-extensible composite fiber which can be further elongated in the subsequent heat treatment step can also be obtained. Therefore, the non-woven fabric 10' is made of a heat-extensible composite fiber which can be elongated by heat, and is present in a state which can be elongated by heating, and the length thereof has been heated (to some extent) Fiber in the state of elongation. When the web of the heat-extensible fiber to which the hydrophilizing agent is preliminarily attached is subjected to hot air processing to stretch the heat-expandable composite fiber, the amount of hot air is controlled to be low, so that FIG. 3 The top P1 of the non-woven fabric 10' shown in (b) faces P3 and faces the Q from P3, and the applied heat is different. Further, as a result of the study by the inventors of the present invention, it has been found that the portion where 145547.doc - 34 · 201030204 / the degree of the dish is applied to the fiber, the elongation is larger, and the hydrophilicity is lowered. Therefore, in the manufacturing method shown in FIG. 4, for example, the greater the elongation of the elongated twin composite fiber on the side of the blowing side of the hot air, the greater the decrease in hydrophilicity due to the blowing of the hot air to the nonwoven fabric 10' Since the surface of the convex portion 119 and the concave portion 4118 is formed, the degree of decrease in hydrophilicity toward the convex portion P is increased as the obtained non-woven fabric 1〇. Since the decrease in hydrophilicity is synonymous with the increase in the contact angle, in other words, the convex portion 119' of the thermally extensible composite fiber is directed from the top portion P1 toward the non-woven fabric 10, on the side of the back surface 10a, that is, in Fig. 3(b). The contact angle of the heat-expandable composite fiber gradually decreases from P1 toward P3, i from p3 toward Q. By forming a "web having a hydrophilicity reduced by heat" of the present invention into a sheet material such as a mesh or a non-woven fabric, and performing a heat treatment partially, it is possible to efficiently produce a part of the hydrophilicity without a complicated device. The other P blade is a sheet material of a hydrophobic It or the like. Further, the hydrophilizing agent attached to the surface of the core-sheath type conjugate fiber is not limited to polyethylene glycol and polyethylene glycol fatty acid ester, and various hydrophilizing agents can be used. The non-woven fabric of the present invention can make full use of it, and can be efficiently manufactured without complicated devices. And the hydrophilicity or hydrophobicity of the heat-expandable composite fiber is not in the thickness direction and/or plane between one portion of the non-woven fabric and another portion. It has a hydrophilic gradient in the direction and is used in various applications such as surface materials for absorbent articles. According to the method for producing a nonwoven fabric of the present invention, it is possible to efficiently produce a partially hydrophilic or otherwise partially hydrophobic web or nonwoven fabric without a complicated apparatus. In addition, it is possible to produce a non-woven fabric in which the water portion is formed into a desired pattern by changing the portion of the heat treatment to the surface of each of the β-β. The non-woven fabric of the present month can be used in various fields, such as a part having hydrophilicity and a part having a hydrophilicity gradient such as a hydrophobic or hydrophilic reducing portion. Further, the non-woven fabric 10 described above can be applied to various fields in which the uneven shape, the degree of opacity, and the ease of liquid permeability are utilized. For example, it can be suitably used as: surface sheet of absorbent articles (especially disposable sanitary articles) for absorbing the liquid discharged by the body, such as menstrual sanitary napkins, sanitary pads, disposable diapers, incontinence guards, etc. A sheet (second, a sheet disposed between the surface sheet and the absorbent body), a back sheet, a leak-proof sheet, or a human cleaning sheet, a sheet for skin care, and a wipe for a substance. The non-woven fabric 10 used in the state before the use is usually stored in a state of being wound into a roll. Therefore, in the case of the non-woven fabric 10, the bulkiness is reduced. Therefore, when the non-woven fabric 10 is used, it is preferable to blow the hot air to the non-woven fabric 10 in a manner of air supply, so that the reduced volume is recovered. In terms of volume recovery, it is preferred to use hot air which is blown to the nonwoven fabric 10. The hot air which is not the melting point of the second resin component in the heat-expandable composite fiber and which is at a temperature above the melting point of 5 or more. # is a volume recovery method of the non-woven fabric as described above, for example, Japanese Patent Laid-Open No. 2004-137655, Japanese Patent Application Laid-Open No. Hei No. Hei No. Hei. The technique described in the publication No. 231609 or the like. The basis weight of the web or nonwoven fabric used to make the nonwoven fabric can be selected according to the specific use of the target nonwoven fabric. The final basis of the 145547.doc • 36 · 201030204 non-woven fabric is l〇~8〇g/m2, especially 15~6〇g/m2 〇❿ For non-woven 10, 10, 'will When it is used as, for example, a surface sheet of an absorbent article, its basis weight is preferably from 10 to 80 g/m2, particularly preferably from 15 to 60 g/m2. In the case of the same application, the thickness of the non-woven fabric 1 〇, the convex portion U9 (the thick portion 19) is preferably 0 5 in the state where the volume is restored by the hot air. 3 mm, particularly good is 0.7~3 _. On the other hand, the thickness of the concave portion 118 (the portion (8) having a small thickness is preferably ~4 mm, particularly preferably GG2 to G2_. Further, the thickness of the concave portion 118 is before and after the hot air is blown, and (4) (10) The thickness is measured by observing the non-woven fabric and the longitudinal section. First, the non-woven fabric is cut into a size of 1 〇〇 χΐ〇〇 而 to obtain a measurement piece. On the measurement piece, 12 5 g (diameter is called... The plate was subjected to a load of 49 Pa. The longitudinal section of the non-woven fabric was observed with a microscope (manufactured by KEYENCE Co., Ltd., 'VHX side) to observe the convex portion 119 and the concave portion 118. The thickness of s j. Further, when a non-woven fabric is formed with a convex portion (a portion having a thick thickness) and a concave portion (a portion having a thin thickness), the "thickness of the non-woven fabric" means a convex portion (thickness is thick) The thickness of the portion of the non-woven fabric 1〇, 1〇| is the embossing ratio (the embossed area ratio, that is, the total area of the concave shading area is relative to the non-woven fabric 10, 10). 'Overall ratio' table, eight f pairs of non-woven fabrics 10, 10' Pine saltiness and strength have an impact. In view of the invitation to the temple, Lu, non-woven 10, 10, the graining rate is better 5 ~ 35. /, the victory is particularly good 疋 1 〇 ~ 25%. The smear rate 145547.doc -37- 201030204 was measured by the following method. First, a non-woven fabric 1 (), 1 (), a surface enlarged photograph was obtained using a microscope (manufactured by KEYENCE Co., Ltd., VHXJOO) The surface magnified photograph is compared with the scale, and the size of the embossed portion in the entire area T of the crotch portion is measured to calculate the embossed portion area U. The embossing rate can be calculated by the calculation formula (υ/τ) χ 100. An absorbent article for absorbing a liquid discharged from a body, typically comprising a surface sheet, a back sheet, and a liquid retaining absorbent disposed between the sheets. The nonwoven fabric of the present invention is used as a surface sheet. The absorbent body and the back sheet of the present invention can be used without any particular limitation. For example, # is an absorbent body: a fiber assembly containing a fibrous material such as pulp fibers or an absorbent member is retained therein. Polymerizer Be coated with thin paper or woven fabric covering sheet and the winner. As the back sheet,

可使用熱塑性樹脂之薄膜、或該薄膜與不織布之層屋體等 液體不透過性或斥水性之片#。背面片材可具有水基氣透 過性。吸收性物品可進而具備與該吸收性物品之具體用途 相對應的各種構件。此種構件已為業者公知。例如於將吸 收性物品剌於拋棄式尿布或經期衛生棉之情形時,可於 表面片材上之左右兩側部配置一對或兩對以上之立體防護 以上’基於本發明之較佳實施形態對本發明進行了說 明,但是本發明並不限制於上述之實施形態。 例如’於不織布中形成壓紋部時壓紋部之形成圖案可採 145547.doc -38· 201030204 用夕仃之條紋狀、點狀、棋盤格花紋狀、螺旋狀等任意之 圖案來代替格子狀。作為形成為點狀時之各點之形狀可 採用圓形、橢圓形、三角形、四角形、六角形、心形等任 意形狀。另外’亦可採用正方形或長方形之格子狀、或形 成六角圖案之形狀。 又’於圖4所示之不織布之製造方法中亦可在實施壓 紋加工時加熱壓紋輥及/或平滑輥,製造壓紋部及/或其周 邊之親水性降低的不織布。A film of a thermoplastic resin or a liquid impervious or water repellent sheet # such as a film or a layer of a nonwoven fabric may be used. The back sheet may have water based gas permeability. The absorbent article may further comprise various members corresponding to the specific use of the absorbent article. Such components are well known to the practitioner. For example, when the absorbent article is placed on a disposable diaper or a menstrual sanitary napkin, one or two or more pairs of three-dimensional protection may be disposed on the left and right sides of the surface sheet. The preferred embodiment based on the present invention. The present invention has been described, but the present invention is not limited to the above embodiments. For example, when the embossed portion is formed in the non-woven fabric, the pattern of the embossed portion can be taken 145547.doc -38· 201030204 instead of the lattice pattern with any pattern such as stripe shape, dot shape, checkerboard pattern, spiral shape, etc. . The shape of each dot formed in a dot shape may be any shape such as a circle, an ellipse, a triangle, a quadrangle, a hexagon, or a heart. Further, a square or rectangular lattice shape or a hexagonal pattern may be used. Further, in the manufacturing method of the non-woven fabric shown in Fig. 4, the embossing roll and/or the smoothing roll may be heated during the embossing to produce a woven fabric having a reduced hydrophilicity of the embossed portion and/or its periphery.

又’於將本發明之不織布用於尿布或衛生棉、拭布以及 其他製品之情形時,可於製造前、製造之中途、以及形成 製-之形錢之任―時點對所需之部分施加熱,從而使本 發明之不織布之—部分或全部的親水性降低,或者亦可使 其成為斥水性。 又’於上述實施形態中,係利用熱壓紋加工而形成接合 4(凹4118) ’但亦刊用超音波壓紋加卫代替熱壓紋加工 來形成接合部。又,不織布並不限定於單層結構者,亦可 採用於不織布上積層-層或兩層以上其他不織布而形成一 體的多層結構。 實施例 以下藉由實施例來更詳細地說明本發明。但是,本發 明之範圍並不受該實施例之限制。 [實施例1] 獲得同芯型之怎勒 (1)親水性藉由熱而降低之纖維之製造 於表1所示之條件下進行熔融紡絲 145547.doc •39- 201030204 型複合纖維》對所獲得之複合纖維並不實施延伸處理,繼 而浸潰於表1所示之種類之親水化劑的水溶液中,使表1所 示之種類及量之親水化劑附著。此處所謂之延伸處理,係 指對熔融紡絲後所得之未延伸絲通常所進行之2〜6倍左右 之延伸操作。繼而,實施機械捲縮後,切斷而獲得短纖維 (纖維長度為5 1 mm)之纖維。紡絲時’為了促進構成鞘部 之樹脂的固化,而對自紡絲喷嘴喷出之熔融樹脂吹附2〇t 之冷風。 對所獲得之纖維,以上述方法測定鞠部之構成樹脂(聚 乙烯樹脂)之微晶尺寸。 (2)不織布之製造 使用所獲得之纖維,藉由圖4所示之方法而製造不織 布。具體之製造方法如下所述。首先,對使用梳棉機而形 成之網狀物實施塾紋加I。壓故加工係以形成格子狀之壓 Ή且壓紋部(壓縮部)之面積率達到22%之方式而進行。 紋加工之力口 丁 rfe * .In addition, when the non-woven fabric of the present invention is used in the case of diapers or sanitary napkins, wipes, and other products, it is possible to apply the required portions before, during, and during the manufacturing process. Heating, so that some or all of the hydrophilicity of the nonwoven fabric of the present invention is lowered, or it may be made water-repellent. Further, in the above embodiment, the joint 4 (concave 4118) is formed by hot embossing. However, ultrasonic embossing is also used instead of the hot embossing to form the joint portion. Further, the non-woven fabric is not limited to a single-layer structure, and a multilayer structure in which a laminate-layer or two or more other nonwoven fabrics are formed on a non-woven fabric to form a single body may be employed. EXAMPLES Hereinafter, the present invention will be described in more detail by way of examples. However, the scope of the invention is not limited by the embodiment. [Example 1] Obtaining a homo-core type (1) Hydrophilicity The fiber produced by heat reduction was melt-spun under the conditions shown in Table 1 145547.doc • 39-201030204 type composite fiber The obtained conjugate fiber was not subjected to an elongation treatment, and then impregnated into an aqueous solution of a hydrophilizing agent of the type shown in Table 1, and the type and amount of the hydrophilizing agent shown in Table 1 were adhered. The term "extension treatment" as used herein refers to an extension operation of about 2 to 6 times which is usually performed on the undrawn yarn obtained after melt spinning. Then, after mechanical crimping, the fibers were cut to obtain staple fibers (fiber length of 51 mm). At the time of spinning, in order to promote the solidification of the resin constituting the sheath portion, cold air of 2 〇t is blown to the molten resin sprayed from the spinning nozzle. With respect to the obtained fiber, the crystallite size of the constituent resin (polyethylene resin) of the crotch portion was measured by the above method. (2) Manufacture of non-woven fabric Using the obtained fiber, a nonwoven fabric was produced by the method shown in Fig. 4. The specific manufacturing method is as follows. First, a crepe is added to the web formed by using the card. The press working was performed so as to form a grid-like compact and the area ratio of the embossed portion (compressed portion) was 22%. The force of the grain processing dent rfe * .

概度如表丨所示為11(rc。其次進行熱風加 工。熱風加工係進行—A 久自壓紋加工之壓紋面侧吹附熱風 之熱處理。熱風加工之妖處搜、_ …、處理;^度如表1所示為〗。 所獲得之不鐵;^ 4 > r ^厚度較薄之部分(壓紋部)18及除此 以外之厚度較厚之部 - 刀19,且一面成為具有凸部119及凹 邛118之起伏較大之凹 坦面1〇a。 面10b,另一面成為大致平坦之平 [實施例2〜24 比較例1〜6】 使用表1所示之纖維,且 使用表1所示之條件。除此以 145547.doc 201030204 外,以與實施例1相同之方式獲得不織布。 實施例1〜24中所獲得之不織布,構成纖維彼此之交點藉 由熱風方式而熱熔著。又,對於實施例1~24中所獲得之不 織布所包含之纖維,以上述所說明之方法來判斷熱伸長性 之有無,結果確認其包含具有熱伸長性之纖維。 表1及表2中所示之親水化劑A〜S如下所述。 [親水化劑] A :將聚氧乙烯(加成莫耳數2)硬脂醯胺(Kawaken Fine φ Chemical股份有限公司製造,AMISOL SDE)及硬脂基甜菜 鹼(花王股份有限公司製造,AMPHITOL 86B)以50重量 % : 50重量%調配所得之親水化劑 B :烷基磷酸酯二鉀鹽(花王股份有限公司製造, GRIPPER 4131之氫氧化鉀中和物)100重量%之親水化劑 C:將烷基磷酸酯二鉀鹽(花王股份有限公司製造, GRIPPER 4131之氫氧化鉀中和物)及烧基績酸酯鈉鹽(花王 股份有限公司製造,LATEMUL PS)以50重量% : 50重量。/〇 • 調配所得之親水化劑 D:將聚氧乙烯烷基胺(花王股份有限公司製造,AMIET 302)及二甘油月桂酸酯(Riken Vitamin股份有限公司製造, RIKEMAL L-71-D)以50重量%: 50重量%調配所得之親水 化劑 E :將硬脂醚磷酸酯二鉀鹽(東邦化學工業公司製造, PHOSPHANOL RL-210之氫氧化鉀中和物)及二甘油月桂酸 酯(Riken Vitamin股份有限公司製造,RIKEMAL L-71-D) 145547.doc • 41 - 201030204 以50重量% : 5〇重童%調配所得之親水化劑 F·將聚氧乙嫌(力σ成莫耳數2)硬脂酿胺(Kawaken FineThe outline is shown as 11 (rc. The second is hot air processing. The hot air processing system is carried out - A long-time embossing side of the embossing surface is blown with hot air heat treatment. The hot air processing demon, _ ..., processing ^^ degree is shown in Table 1. The obtained iron is not; ^ 4 > r ^ thinner part (embossed part) 18 and other thicker parts - knife 19, and one side The concave surface 1〇a having a large undulation of the convex portion 119 and the concave portion 118 is formed. The surface 10b has a substantially flat surface. [Examples 2 to 24 Comparative Examples 1 to 6] The fibers shown in Table 1 were used. And the conditions shown in Table 1 were used. Except that 145547.doc 201030204, a non-woven fabric was obtained in the same manner as in Example 1. The non-woven fabrics obtained in Examples 1 to 24 were formed by the hot air method at the intersection of the constituent fibers. Further, the fibers contained in the non-woven fabrics obtained in Examples 1 to 24 were judged to have thermal extensibility by the method described above, and as a result, it was confirmed that they contained fibers having thermal extensibility. And the hydrophilizing agents A to S shown in Table 2 are as follows. [Hydrophilizing agent] A : Polyoxyethylene (additional molar number 2) stearylamine (manufactured by Kawaken Fine φ Chemical Co., Ltd., AMISOL SDE) and stearyl betaine (manufactured by Kao Co., Ltd., AMPHITOL 86B) at 50% by weight : 50% by weight of the obtained hydrophilizing agent B: alkyl phosphate dipotassium salt (manufactured by Kao Co., Ltd., potassium hydroxide neutralized product of GRIPPER 4131) 100% by weight of hydrophilizing agent C: alkyl phosphate Dipotassium salt (manufactured by Kao Co., Ltd., potassium hydroxide neutralizer of GRIPPER 4131) and sodium sulphonate (manufactured by Kao Co., Ltd., LATEMUL PS) at 50% by weight: 50% by weight. /〇• Blending The obtained hydrophilizing agent D was obtained by using polyoxyethylene alkylamine (manufactured by Kao Co., Ltd., AMIET 302) and diglycerin laurate (Riken Vitamin Co., Ltd., RIKEMAL L-71-D) at 50% by weight: 50% by weight of the obtained hydrophilizing agent E: stearyl ether phosphate dipotassium salt (manufactured by Toho Chemical Industry Co., Ltd., PHOSPHANOL RL-210 potassium hydroxide neutralized product) and diglycerin laurate (Riken Vitamin Co., Ltd.) Company system , RIKEMAL L-71-D) 145547.doc • 41 - 201030204 50% by weight: 5〇Heavy child% formulated hydrophilizing agent F·Polyoxyethylene (force σ into mole 2) hard fat Amine (Kawaken Fine

Chemical股份有限公司製造’ AMIS0L SDE)及二烧基績基 丁二酸酯鈉鹽(花玉胜份有限公司製造’ PELEX OT_P)以50 重量%: 50重量%調配所付之親水化劑 G :將聚氧乙烯聚氧丙稀改質聚石夕氧(信越化學工業股份 有限公司製造,KF-6012)及二烧基續基丁二酸醋納鹽(花 王股份有限公司製造’ PELEX 〇Τ_Ρ)以50重量%: 50重量 %調配所得之親水化劑 Η :將二甘油硬脂酸醋(Riken Vitamin股份有限公司製 造,RIKEMAL S-71-D)及二烧基續基丁二酸醋鈉鹽(花王 股份有限公司製造’ PELEX OT-P)以50重量% : 5〇重量% 調配所得之親水化劑 I :將去水山梨酵單棕橺酸醋(花王股份有限公司製造’ RHEODOL SP-P10)及二炫基績基丁二酸醋鈉鹽(花王股份 有限公司製造,PELEX OT-P)以50重量% : 50重量。/〇調配 所得之親水化劑 J :將聚氧乙烯(加成莫界數2)硬脂醯胺(Kawaken Fine Chemical股份有限公司製造,AMIS0L SDE)及二甘油月桂 酸醋(Riken Vitamin股份有限公司製造,RIKEMAL L-71 - D)以50重量% : 50重量%調配所得之親水化劑 K ··將聚氧乙烯(加成莫尊數2)硬脂醯胺(Kawaken FineChemical Co., Ltd. manufactures 'AMIS0L SDE) and dialkyl base succinate sodium salt (PELEX OT_P manufactured by Huayusheng Co., Ltd.) formulated with 50% by weight: 50% by weight of hydrophilizing agent G: Polyoxyethylene polyoxypropylene modified polychlorite (manufactured by Shin-Etsu Chemical Co., Ltd., KF-6012) and dialkyl-based succinic acid sodium salt (made by Kao Co., Ltd. 'PELEX 〇Τ_Ρ) The obtained hydrophilizing agent is formulated in an amount of 50% by weight: 50% by weight: diglycerin stearate (Rikemary Vitamin Co., Ltd., RIKEMAL S-71-D) and dialkyl succinyl succinate salt (Pelax OT-P manufactured by Kao Co., Ltd.) formulated with 50% by weight: 5% by weight of the hydrophilizing agent I: Dehydrated Yam fermented palm oleic acid vinegar (made by Kao Co., Ltd.) RHEODOL SP-P10 And the second base of the succinic acid sodium succinate (made by Kao Co., Ltd., PELEX OT-P) is 50% by weight: 50% by weight. Hydrophilic agent J obtained by blending / 聚: polyoxyethylene (additional moieties 2) stearylamine (manufactured by Kawaken Fine Chemical Co., Ltd., AMIS0L SDE) and diglycerin lauric acid vinegar (Riken Vitamin Co., Ltd.) Manufacture, RIKEMAL L-71 - D) 50% by weight: 50% by weight of the obtained hydrophilizing agent K ·· Polyoxyethylene (additional Mozun number 2) stearylamine (Kawaken Fine

Chemicals股份有限公司製造,AMISOL SDE)及去水山梨 醇單月桂酸酯(花王股份有限公司製造’ RHE〇D〇L SP_ 145547.doc -42- 201030204 L10)以50重聋。/° : 50重量。/(>調配所得之親水化劑 L:將聚氧乙烯烧基胺(花王股份有限公司製造’ AMIET 302)及去水山梨醇單月桂酸酯(花王股份有限公司製造’ RHE〇D〇L Si>-L10)以50重量% : 50重量%調配所得之親水 化劑 Μ :將聚氧乙烯聚氧丙烯改質聚矽氧(信越化學工業股份 有限公司製造,KF-6004)及聚氧乙烯月桂醚(花王股份有 限公司製造,EMULGEN 102KG)以50重量% : 50重量%調 配所得之親水化劑 Ν:將聚氧乙烯聚氧丙烯改質聚石夕氧(信越化學工業股份 有限公司製造,KF_6〇〇4)及二甘油月桂酸酯(Riken Vitamin股份有限公司製造’ RIKEMAL L_71_D)以50重量 % : 5 0重量%調配所得之親水化劑 〇 :將聚氧乙烯聚氧丙烯改質聚石夕氧(信越化學工業股份 有限公司製造,KF-6004)及去水山梨醇單月桂酸S旨(花王 股份有限公司製造’ RHEODOL SP-L10)以50重量% : 50重 籲 量%調配所得之親水化劑 P :將去水山梨醇單月桂酸酯(花王股份有限公司製造, RHEODOL SP-L10)及聚氧乙浠硬脂醚(花王股份有限公司 製造,EMULGEN 306P)以50重量% : 50重量°/。調配所得之 親水化劑 Q :將二甘油硬脂酸酯(Riken Vitamin股份有限公司製 造,RIKEMAL S-71-D)及去水山梨醇單月桂酸酯(花王股 份有限公司製造,RHEODOL SP-L10)以50重量% : 50重量 145547.doc • 43· 201030204 %調配所得之親水化劑 R :將二甘油硬脂酸酯(Riken Vitamin股份有限公司製 造,RIKEMAL S-7卜D)及聚氧乙烯月桂醚(花王股份有限 公司製造,EMULGEN 102KG)以50重量% : 50重量%調配 所得之親水化劑 S:將二硬脂基二甲基氯化銨(花王股份有限公司製造, QUARTAMIN D86P)及聚氧乙稀硬脂醚(花王股份有限公司 製造,EMULGEN 3 06P)以50重量% : 50重量%調配所得之 親水化劑 [評價] 對於實施例及比較例中所獲得之不織布,利用上文中所 述之方法測定纖維之接觸角。又,利用後述之方法,測定 液體殘留量以及液體流動距離。將其等之結果示於表1及 表2 〇 表1、2中「接觸角」一攔中,「凸部頂部P1」為凹凸面 10b之凸部119之頂部P1(厚度較厚之部分之頂部)的纖維與 蒸餾水之接觸角的測定結果,「凹部近旁部P3」為自壓紋 部(厚度較薄之部分)之邊緣朝向頂部P1前進i mm之内側 (厚度較薄之部分之近旁部)之部位的測定結果,「中腹部 P2」為P1與P3之中間部位的測定結果,「背面q」為平坦 面10a中與凸部之頂部相對應之部位的測定結果。 145547.doc 201030204Manufactured by Chemicals Co., Ltd., AMISOL SDE) and sorbitan monolaurate (manufactured by Kao Co., Ltd.) RHE〇D〇L SP_145547.doc -42- 201030204 L10) at 50 聋. /° : 50 weight. / (> The hydrophilizing agent L obtained by blending: polyoxyethylene alkylamine (Manufactured by Kao Co., Ltd. 'AMIET 302) and sorbitan monolaurate (made by Kao Co., Ltd.) RHE〇D〇L Si>-L10) 50% by weight: 50% by weight of the obtained hydrophilizing agent Μ: polyoxyethylene polyoxypropylene modified polyfluorene (manufactured by Shin-Etsu Chemical Co., Ltd., KF-6004) and polyoxyethylene Lauryl ether (manufactured by Kao Co., Ltd., EMULGEN 102KG) formulated with 50% by weight: 50% by weight of the obtained hydrophilizing agent Ν: polyoxyethylene polyoxypropylene modified polyphosphorus (manufactured by Shin-Etsu Chemical Co., Ltd., KF_6〇〇4) and diglycerin laurate (Riken Vitamin Co., Ltd. 'RIKEMAL L_71_D) formulated with 50% by weight: 50% by weight of the obtained hydrophilizing agent 〇: polyoxyethylene polyoxypropylene modified polylith Oxygen (manufactured by Shin-Etsu Chemical Co., Ltd., KF-6004) and sorbitan monolaurate S (manufactured by Kao Co., Ltd. 'RHEODOL SP-L10) at 50% by weight: 50% Hydrophilizing agent P: Dehydrated sorbitan monolaurate (manufactured by Kao Co., Ltd., RHEODOL SP-L10) and polyoxyethylene stearyl ether (manufactured by Kao Co., Ltd., EMULGEN 306P) at 50% by weight: 50% by weight. Hydrophilizing agent Q: diglyceryl stearate (Rikemary S-71-D, manufactured by Riken Vitamin Co., Ltd.) and sorbitan monolaurate (manufactured by Kao Co., Ltd., RHEODOL SP-L10) 50% by weight: 50% by weight 145547.doc • 43· 201030204 % The obtained hydrophilizing agent R: glyceryl stearate (Riken Vitamin Co., Ltd., RIKEMAL S-7 Bu D) and polyoxyethylene lauryl ether (Manufactured by Kao Co., Ltd., EMULGEN 102KG) The hydrophilizing agent S was prepared by dispersing 50% by weight: 50% by weight: distearyl dimethyl ammonium chloride (manufactured by Kao Co., Ltd., QUARTAMIN D86P) and polyoxygen Ethyl stearyl ether (manufactured by Kao Co., Ltd., EMULGEN 3 06P) formulated with 50% by weight: 50% by weight of the hydrophilizing agent [Evaluation] For the nonwoven fabric obtained in the examples and the comparative examples, the above-mentioned It The contact angle of the fiber is measured by the method. The liquid residual amount and the liquid flow distance are measured by the method described later. The results of the results are shown in Tables 1 and 2, and the "contact angle" in Tables 1 and 2 is blocked. The convex portion top portion P1" is a measurement result of the contact angle between the fibers of the top portion P1 (the top portion of the thick portion) of the convex portion 119 of the uneven surface 10b and the distilled water, and the "near portion P3" is a self-embossed portion (thickness The edge of the thin portion is measured toward the inside of the top portion P1, which is the inner side of the i mm (near the thin portion). The mid-abdominal P2 is the measurement result of the middle portion between P1 and P3, and the "back q" It is a measurement result of the part of the flat surface 10a corresponding to the top part of the convex part. 145547.doc 201030204

實施例 Qu 2 CU CU s 280 1400 ο m cn vn <s •n Ο 00 〇 ν〇 m Ο 寸 〇 CTi CO »n «λ 2 ω cu cu CLn s | 280 | | 1400 | X ^t ο m fn In (N •n SO <s ο 00 杯 〇 寸 ο 寸 〇 in is v〇 es 00 »n m cu rj CU Pn s cs 1400 o 守 ο r"> cn •η <S VD cs ο 00 ο VO 寸 ο 寸 〇 \〇 00 V〇 <N s <5 CM 山 & 5 Oh CU s g (N | 1400 | EX) 兮 ο ro rn <S u-» (N ο 00 ο VO m 守 ο 〇 Ό *n CM s = pq cu CL. 0-. s g <S | 1400 | ω 守 ο to rn »r> cs •o ο 00 ο VD m 啤 ο 〇 00 W*~> »n w> m m m 厂 宕 Ο Oh Oh CU | 280 1 | 1400 | < 计 ο m rn cs ITi (N VO ο 00 1 m 〇 0〇 1 1 (N Ό v-> CN 〇\ tul cu 3 CU S s <N | 1400 | < 寸 ο r-i »n (N »n cs ο 00 ο *·« u-» 寸 ο 〇 〇 so s〇 CN \〇 (N in r3 90 ω cu 3 | PET I *n ΓΑ § <N | 1300 I Q 0.35 m cn jn ir> 00 ο 00 ο VN W-* m 寸 ο 〇 § g 00 00 l〇 00 <s VO »〇 m 卜 ω & 5 | PET I 12561 <N I looo | CQ 1 0.35 1 m ro ID 00 VC ο 00 ο v〇 co 寸 ο 寸 〇 00 VD 00 Ό VO »r> CM v〇 ω cu 3 cu Oh s g iN | 1300 I U 寸 ο m cn ir> v〇 (N o 卜: ο v〇 ro 寸 ο 〇 P o o o cn <N ir> m 〇J CL, CU § fS | 1300 1 PQ 寸 ο m ΓΟ *n m v〇 JN ν*> ο vo cn 寸 ο 〇 in p cs fN •n m f<> (N 呀 tq cu 5 cu cu s § fS | lioo | < ri- Ο c*^ cn l〇 S CN s〇 ο VD m 寸 ο 〇 Ο VO m v£> fS m CLh 5 cu (X. § cs | 1300 1 < 奇 d r*> rn «η 00 <N VO m 〆 ο v〇 ο 〇 CN ΘΟ jn m \〇 fN v© 00 V) CN cs ω cu 3 cu cu 3 g <s | 1300 I < 寸 ο CO cn ir> fN (S (N VO ο VO r"> 寸 ο 〇 JQ δ cs <N \〇 (N (N — ω CU 5 On On 3 CN 1400 < 寸 ο cn co V~i (N «〇 (N v£) ο 00 ο Ό c〇 ο 寸 〇 OO o <N s〇 (N (S CO ri 構成樹脂 熔點(°c) 構成樹脂 熔點(°c) /*—V 8 冷風(°c) 風速(m/sec) (m/min) 種類 附著量(%) (dtex) (mm) /«—s g /—S ο〇 溫度(°c) 風速(m/sec) 處理時間(sec) (g/m2) 凸部頂部PI 中腹部P2 凹部近旁部P3 背面Q (mg) (mm) 鞘部 芯部 紡絲頭溫度 固化促進方法 牵引速度 親水化劑 織維之粗細度 纖維之長度 微晶尺寸 接觸肖(度) 纖維之熱伸長率 壓紋(凹凸)之有無 壓紋加工之温度 熱風加工 基重(每平方米重量) 接觸角(度) 液體殘留量 液體流動距離 纖維 不織布 評價 145547.doc -45- 201030204Example Qu 2 CU CU s 280 1400 ο m cn vn <s • n Ο 00 〇ν〇m Ο inch 〇 CTi CO »n «λ 2 ω cu cu CLn s | 280 | | 1400 | X ^t ο m Fn In (N •n SO <s ο 00 cup 〇 inch ο inch 〇 in is v〇es 00 »nm cu rj CU Pn s cs 1400 o 守ο r"> cn •η <S VD cs ο 00 ο VO 寸 寸 inch 〇 \〇00 V〇<N s <5 CM mountain & 5 Oh CU sg (N | 1400 | EX) 兮ο ro rn <S u-» (N ο 00 ο VO m守ο 〇Ό *n CM s = pq cu CL. 0-. sg <S | 1400 | ω 守ο to rn »r> cs •o ο 00 ο VD m beer ο〇00 W*~> »n w> mmm factory Oh Oh CU | 280 1 | 1400 | < mο rn cs ITi (N VO ο 00 1 m 〇0〇1 1 (N Ό v-> CN 〇\ tul cu 3 CU S s <N | 1400 | < inch ο ri »n (N »n cs ο 00 ο *·« u-» inchο 〇〇so s〇CN \〇(N in r3 90 ω cu 3 | PET I * n ΓΑ § <N | 1300 IQ 0.35 m cn jn ir> 00 ο 00 ο VN W-* m inch ο 〇§ g 00 00 l〇00 <s VO »〇m 卜 & 5 PET I 12561 <NI looo | CQ 1 0.35 1 m ro ID 00 VC ο 00 ο v〇co inch ο inch〇00 VD 00 Ό VO »r> CM v〇ω cu 3 cu Oh sg iN | 1300 IU inch ο m cn ir> v〇(N o 卜: ο v〇ro ο 〇P ooo cn <N ir> m 〇J CL, CU § fS | 1300 1 PQ inch ο m ΓΟ *nmv〇JN ν*&gt ; ο vo cn ο 〇 p in p cs fN • nm f<> (N 呀tq cu 5 cu cu s § fS | lioo | < ri- Ο c*^ cn l〇S CN s〇ο VD m inch ο 〇Ο VO mv£> fS m CLh 5 cu (X. § cs | 1300 1 < odd dr*> rn «η 00 <N VO m 〆ο v〇ο 〇CN ΘΟ jn m \〇fN v© 00 V) CN cs ω cu 3 cu cu 3 g <s | 1300 I < inchο CO cn ir> fN (S (N VO ο VO r"> inchο 〇JQ δ cs <N \ 〇(N (N — ω CU 5 On On 3 CN 1400 < 寸ο cn co V~i (N «〇(N v£) ο 00 ο Ό c〇ο 〇 OO o <N s〇(N (S CO ri constituting resin melting point (°c) constituting resin melting point (°c) /*—V 8 cold air (°c) wind speed (m/sec) (m/min) type adhesion amount (%) (dtex) (mm ) /«—sg /—S ο〇 Temperature (°c) Wind speed (m/sec) Processing time (sec) (g/m2) Top of the convex part PI Middle abdomen P2 Concave near the side P3 Back Q (mg) (mm) Sheath core spinning head temperature curing promotion method Traction speed Hydrophilizing agent weaving thickness Thickness fiber length Microcrystalline size contact Xiao (degrees) Fiber thermal elongation embossing (concave) Whether there is embossing processing temperature hot air Processing basis weight (per square meter weight) Contact angle (degrees) Liquid residual amount Liquid flow distance Fiber non-woven evaluation 145547.doc -45- 201030204

(N(N

VsO UJ 0lh 3 fiu Ou 3 280 1400 1 m rn «Ν ν*ϊ Sn ο οό 〇 V0 m ο 〇 00 〇\ 00 ON 00 ON 00 ON o m rv) >100 Vi cu 2 a. cu | 280 | 宕 S | 1400 | Ο ΓΟ ro Vi CN m »n ο οό 〇 ΓΟ 对 ο 寸 〇 m ITi »〇 m ΓΛ o 寸 ω cu ?3 Cu cu *—< 280 IQ v〇 o >n 寸 Ο m rn (N ο 1 〇 VO m ο 寸 〇 r^i rn rn § ΓΛ (Ν w cu 5 Pu Oh 1 S *r> o b 寸 ο m rn v*> <N ο 1 〇 VO m 对 ο 〇 沄 沄 沄 沄 >〇 *r> \〇 <N tJQ CU 1 PET 1 |256| | 290 | S w-> o v-> CQ 1 0.35 1 rn *n *η 〇\ 00 Ό ο I 〇 v〇 m 呀 ο 寸 〇 00 VO 00 VO 00 VO 00 'sO o <Ν ίΝ — tL] CU cu \〇 280 S v-> o v> < 寸 ο r*S »r> μ CN v〇 Ο I 4*ρ 〇 v〇 甘 ο T}· 〇 s s m v〇 Ό 00 2 實施例 5 cu Cu | 280 1 S s | 1400 I C) rn <Ν •η *— Ο οό 〇 对 ο 寸 〇 ON \〇 m VO v*> »r> »n ζϊ <Ν <Ν <N ω Pm Cu CL· s | 280 1 s | 1400 I σ 寸 ο m cn *〇 CS V*J ο 00 〇 VO m 兮 ο 〇 jn 00 v〇 rj 00 fS fS UJ CU 5 Cu & s | 280 | s | 1400 I cu 寸 ο m cn «r> (Ν %η 〇 ο ΟΟ 〇 v〇 对 ο 〇 o 芬 〇 jq (Ν (Ν PJ Dh CU cu 5 | 280 | 宕 s | 1400 1 〇 寸 ο m ro »r> Γ4 v〇 «〇 ο ΟΟ 〇 CO 对 ο 寸 〇 »r> so 00 v> \〇 »n >n m <Ν S CU 5 cu cu s 280 s | 1400 I 寸 ο rrj (S «Γ> SO SO ο ΟΟ 〇 «Μ VO rf Ο 〇 <N ίο 'sO 00 m ΡΠ CS 2 PJ Dm 2 cu cu | 280 | 宕 s | 1400 I 寸 ο cn rn *r> «τ> 5〇 ο οό 〇 VO ro 对 Ο 〇 JO rn 00 VO !〇 m m (Ν 00 ω CL 5 cu Cu 280 s | 1400 I hJ 对 ο CO CS ·—« ο 00 〇 ΓΛ 对 Ο 〇 pj δ ON »n »n m (Ν (Ν 卜 w 0. S cu Cu s | 280 1 S s | 1400 I 寸 ο m r»S •r> (Ν *Ti 00 v〇 ο 00 〇 VO m 对 ο 〇 rn Os v〇 00 vo m fN ω cu 5 CU 0- 280 宕 | 1400 I ·—» 呀 ο rn *Ti r4 tr> s ο οό 4^ 〇 Ό m 兮 ο 寸 〇 VO Os \r\ P; ?: 構成樹脂 熔點(°c) 構成樹脂 熔點(°c) V P 冷風(°C) 風速(m/sec) (m/min) 種類 1附著量(%) 1 (dtex) (mm) /—ν £ /«S P 's·^ 溫度(°c) 風速(m/sec) 處理時間(sec) (g/m2) 凸部頂部PI 中腹部P2 凹部近旁部P3 背面Q (mg) (mm) 鞘部 芯部 紡絲頭温度 固化促進方法 牽引速度 親水化劑 纖維之粗細度 織維之長度 微晶尺寸 接觸角(度) 織維之熱伸長率 壓紋(凹凸)之有無 壓紋加工之溫度 熱風加工 基重(每平方米重量) 接觸角(度) 液體殘留量 液體流動距離 纖維 不織布 評價 145547.doc -46- 201030204 [液體殘留量] 自花王股份有限公司之市售之經期衛生棉(商品名「蕾 妮亞(LAURIER)乾爽輕柔潔淨吸收」)除去其表面片材, 取而代之積層實施例及比較例之各不織布,並將其周圍固 定,獲得評價用之經期衛生棉。 於上述經期衛生棉之表面上,重疊具有内徑為1 之穿 透孔之壓克力板,對該衛生棉施加1〇〇 pa之固定負重。於 該負重下,自該壓克力板之穿透孔中流入3 〇 8脫纖維馬 • 血。流入上述馬血後60秒後除去壓克力板,然後測定該不 織布之重量(W2),計算出與預先測定之流入馬血之前的不 織布之重量(W1)之差(W2-W1)。進行三次上述操作,將三 次之平均值作為液體殘留量(mg)。液體殘留量係穿著者之 皮膚濕潤程度之指標,液體殘留量越少則結果越好。 [液體流動距離] 以與上述[液體殘留量]相同之方式獲得經期衛生棉。試 驗裝置具有衛生棉之載置面相對於水平面傾斜45。之載置 部。於該載置部上,以使表面片材朝向上方之方式載置衛 生棉β作為試驗液,將經著色之蒸餾水以丨“丨〇 WO之速度 滴加至衛生棉上。測定自不織布最初濕潤之位置至試驗$ 體剛開始被吸收體吸收之位置為止的距離。進行三次上述 操作,將三次之平均值作為液體流動距離(mm卜液體流動 距離係液體未被經期衛生棉吸收而與穿著者之皮膚接觸之 量的指標,液體流動距離越短則評價越高。再者,將液體 流動距離超過100 mrn者記為>1〇〇。 145547.doc •4*7· 201030204 由表1及2所示之結果可知,實施例中使用之不織布的鞘 部聚乙烯之微晶尺寸較大,親水度藉由熱處理而降低。 又,可知實施例中所獲得之不織布中,由於藉由一部分 之親水度降低而形成的親水性降低之部分,而產生親水梯 度,液體流動較小,液體殘留較少,吸收性優異。 [實施例25] 使用圖4所示之裝置,製造圖3所示之結構的單層之不織 布10·。圖4所示之裝置中之壓紋輥14具有線寬為〇5 之 菱形格子狀凸部。該壓紋輥14之壓紋化率(接合部率)為 14.1%。作為熱伸長性複合纖維以及熱熔著性複合纖維, 係,用表3所示者,且於表3所示之條件下獲得不織布。所 獲得之不織布中,熱伸長性複合纖維彼此之交點、熱熔著 性複合纖維彼此之交點、以及熱伸長性複合纖維與熱溶著 性複合纖維之交點分別藉由熱風方式而鏡著q,對於 所獲得之不織布所包含之纖維,以上文中所述之方法判斷 熱伸長性之有無,結果確認其包含具有熱伸長性之纖維。 熱伸長性複合義仙蘭m/min之㈣速度進行溶融纺 絲而得者。於嫁融纺絲後,冑熱伸長性複 水化劑之水溶液中,使親水化_著。繼而,實施機^ 縮後’藉由進行加熱處理而將纖維乾燥,切斷而獲得短纖 維(纖維長度為51 mm)e親水化劑之附著量為Μ重量❶4。 再者’製造該纖料未進行延伸處理(以下之實施例及比 較例中亦同樣)。再者,此處所謂之延伸處理,係指對熔 融紡絲後所得之未延伸絲通常所進行之2〜6倍左右之延伸 145547.doc 201030204 操作。 [實施例26〜28、以及比較例7〜12] 使用表3所示之纖維,且使用表3所示之條件。除此以 外,以與實施例25相同之方式獲得不織布。各實施例所獲 得之不織布中,熱伸長性複合纖維彼此之交點、熱熔著性 複合纖維彼此之交點、以及熱伸長性複合纖維與熱熔著性 複合纖維之交點分別藉由熱風方式而熱熔著。又,對於各 實施例所獲得之不織布所包含之纖維,以上文中所述之方 φ 法判斷熱伸長性之有無,結果確認其包含具有熱伸長性之 纖維。 表3中所示之親水化劑A1〜F1分別如下所述。 [親水化劑] A1 :將聚氧乙烯(加成莫耳數2)硬脂醯胺(Kawaken Fine Chemical股份有限公司製造,AMISOL SDE)及烷基磷酸酯 二鉀鹽(花王股份有限公司製造,GRIPPER 4131之氫氧化 鉀中和物)以50重量% : 50重量%調配所得之親水化劑 ® B 1 :將二甘油硬脂酸酯(Riken Vitamin股份有限公司製 造,RIKEMAL S-71-D)及聚氧乙烯月桂醚(花王股份有限 - 公司製造,EMULGEN 102KG)以50重量% : 50重量%調配 所得之親水化劑 C1 :將聚氧乙稀(加成莫耳數2)硬脂醯胺(Kawaken Fine Chemical股份有限公司製造,AMISOL SDE)及硬脂基甜菜 鹼(花王股份有限公司製造,AMPHITOL 86B)以50重量 % : 50重量%調配所得之親水化劑 145547.doc -49- 201030204 D1 :將聚氧乙烯(加成莫耳數2)硬脂醯胺(Kawaken Fine Chemical股份有限公司製造,AMISOL SDE)及二甘油月桂 酸酯(Riken Vitamin股份有限公司製造,RIKEMAL L-71-D)以50重量% : 50重量%調配所得之親水化劑 E1 :將聚氧乙烯(加成莫耳數2)硬脂醯胺(Kawaken Fine Chemical股份有限公司製造,AMISOL SDE)及月桂基磷酸 酯二鉀鹽(東邦化學工業股份有限公司製造’ PHOSPHANOL ML-200之氫氧化鉀中和物)以50重量%: 50 重量%調配所得之親水化劑 F1 :將月桂基磷酸酯二鉀鹽(東邦化學工業股份有限公 司製造,PHOSPHANOL ML-200之氫氧化鉀中和物)及二甲 基聚矽氧(信越化學工業股份有限公司製造’ KF_96L-0.65CS)以50重量% : 50重量%調配所得之親水化劑 145547.doc 50- 201030204 製造條件 . 1SII 对 寸 熱風 風速 (m/min) d ΤΤ O’ o' 对 ο 寸 o’ 对 ο o’ 熱風 溫度 CC) v〇 ΓΛ ν〇 ίΛ SO Ό ΛΟ cn v〇 ίΛ SO cn so ο m Ό 熱壓紋 溫度 CC) ο Ο ο 〇 o Ο 〇 o ο o 50/50 50/50 50/50 50/50 100/0 0/100 0/100 0/100 50/50 50/50 芯鞘型熱熔著性複合織維Y 不織布 中之纖 維直徑 (μπι) Ό fN (Ν Η CS »η Η rs <N <N 1 (S fS CO fS <N 对 r4 fN Η <s H <N 親水化劑 附著 量 (重量 %) Ο 对+ 寸 Ο 寸 〇 1 对 d 寸 d 寸 o ο o 親水 化劑 之種 類 Ξ < < < 1 ffl 5 Ξ ω E 第二成分 (鞘) 熔點 (°C) 127.8 126.9 126.9 126.9 - 127.8 126.9 127.2 127.2 127.5 *嬰 S g S ω 1 s s s s s 第一成分 (芯) 熔點 CC) 255.6 252.8 252.8 252.8 a 255.6 252.8 253.3 253.3 253.3 苺邂 Η UJ Ou Η ω Ck. Η U CU H ω eu 1 UJ cu CU 0u H U UJ UJ cu 芯鞘型熱伸長性複合纖維X 怜鳟趔; € W 神1 | Κ*备费一 00 (Ν 寸 cn (Ν so cn (Ν VJ ΓΟ (S 00 rn (N - 00 cn fS oo rn <N 奪跻$ 00 Ο οο oo 00 00 00 親水化劑 附著 董 (重量 %) 'Sf Ο 对· 寸 Ο 寸 o 对 o' 寸. 对 d 親水 化劑 之種 類 < < 5 δ < < < 第二成分(鞘) 熔點 CC) 126.5 126.5 127.6 126.5 126.5 126.5 配向 指數 (%) 00 ί^Ι 00 卜 卜 00 00 00 ΓΛ ίΰ 0- Ui cu tii cu tti a. ίϋ 〇M ίϋ CL 第一成分(芯) 熔點 CC) 165.4 165.4 257.0 257.2 165.4 165.4 165.4 配向 指數 (%) 〇0 ο 00 00 00 00 oo Vi 〇Η α. [Ξ 0m H ω cu cu Oh V» (Ν ν〇 (Ν CN 00 CS 卜 oo o = is 145547.doc -51- 201030204 [評價] 對於實施例及比較例中所獲 τ、+織布,以上立φ所沭 之方法測定纖維之接觸角。又, 文中所达 ^ Λ F述方法測定不織布中 之液體殘留量以及液體流動距離 ^ ^ ^ ^ ^ 進而,對由熱風吹附所 致之體積恢復性進行評價。其处 、寻之、、。果不於上述表1以及 以下之表4及5中。 [液體殘留量] 自市售之經期衛生棉(花王製造’商品名「蕾媒亞乾爽 輕柔时側翼」)除去其表面片材,獲得衛生棉吸收體。 又,將測定對象之不織布切斷成MD5〇mmxCD5〇_,製 作切斷片。使用接著劑,將該切斷片以使圖3(b)中之不織 布10.之背面10a成為與該衛生棉吸收體之對向面的方式, 而接合固定於上述衛生棉吸收體之曾存在上述表面片材之 4位(衛生棉吸收體之皮膚抵接面上),獲得使用測定對象 之不織布作為表面片材之經期衛生棉。於使用上述測定對 象之不織布的經期衛生棉之表面上,重疊具有圓筒狀之穿 透孔之Μ克力板,對該衛生棉施加10〇 Pa之固定負重。於 該負重下,自該壓克力板之穿透孔中流入3 0 8脫纖維馬 血°流入脫纖維馬血後120秒後,再流入3.0 g脫纖維馬 丘。流入合計6.0 g之脫纖維馬血後60秒後除去壓克力板, 然後測定不織布之重量(W2)。繼而,計算出與預先測定之 流入脫纖維馬血之前的不織布之重量(W1)之差(W2-W1)。 進行三次上述操作,將三次之平均值作為液體殘留量 (mg) °液體殘留量係穿著者之皮膚濕潤程度之指標,液體 145547.doc -52- 201030204 殘留量越少則評價越高。 [液體流動距離] 以與上述[液體殘留量]相同之方式,將測定對象之不織 布切斷成MD 15G mmxCD 5Q _,獲得使用該不織布作為 表面片材之經期衛生棉。衛生棉吸收體係自市售之經期衛 生棉(化王製造,商品名「蕾妮亞乾爽輕柔附有侧翼」) 除去表面片材而獲得。除此以外,以與上述之液體流動距 離之測定方法相同之方式進行測定。 [體積恢復性] 將不織布10以捲繞長度27〇〇 m呈捲筒狀捲繞於外徑為Μ mm之紙管上,於常溫下保管2週。於較直徑5〇〇瓜瓜靠外 側、且較直徑600 mm靠内側之範圍内,以15〇 m/min之搬 送速度抽出該保管後之不織布,於處理溫度為丨15艽、處 理時間為0.20秒、風速為2·8 m/sec的條件下對該不織布吹 附熱風,藉此使不織布厚度恢復。設將不織布捲繞成捲筒 狀之前的不織布之凸部之厚度(保存前之厚度)為c,且設 吹附熱風後的不織布之凸部之厚度(恢復後之厚度)為D 時,不織布之體積恢復性可以下式(2)表示。關於吹附熱風 後之不織布厚度之測定,係在吹附熱風後i分鐘〜丨小時後 進行測定。不織布之厚度係以上文中所述之方法而測定。 體積恢復性(%)=D/Cx 1 〇〇 (2) 將由式(2)所計算出之體積恢復性未達6〇%之情形評價為 X,將60%以上〜未達70%之情形評價為△,將7〇%以上〜未 達80%之情形評價為〇,且將8〇%以上之情形評價為◎。 體積恢復性之值越高則評價越高。 145547.doc -53- 201030204 實施例 00 (Ν 神J CN 卜 2700 755 as vq ◎ I纖維γ | iTi Ο σ\ v〇 o rn 織維X 00 v〇 S m ν» »T) (Ν CN 卜 〇 2700 755 Ο) (Ν CN ◎ 1纖維Υ 1 VO o ro 卜 纖維X 00 v〇 s Ό CN 地! 卜 寸 cn 2700 〇 00 v〇 〇 |織維γ I as v〇 卜 ΓΛ 卜 b纖維X ΓΛ <N O «Τ) (Ν 地! 〇\ r· t (N 〇 2700 § Ο) ι as 〇 |纖維Y 1 s CN v〇 CO Ό 纖維X CN 〇 v〇 纖維種類 1 頂部PI 中腹部P2 凹部近旁部P3 背面Q 基重[g/m2] 捲繞長度[m] 捲繞直徑[mm] 保存前之厚度[mm] 恢復後之厚度[mm] 液體殘留量[mg] 液體流動[mm] 體積恢復性 不織布内纖維之接觸角[°] 不織布物性 漤鳝冷嚤辈砌效疾:Λ费鳟 • 54· 145547.doc 201030204 【9<】 145547.doc 比較例 (N T—^ 地! 卜 2700 810 σ\ ^-Η »〇 § >100 〇 1纖維γ 1 Os 00 (S 〇 (N ON 丨纖維χ 1 对 卜 卜 〇 f—« CN 寸 〇\ cn 2700 810 »—Η m 00 >100 〇 I纖維γ g m oo |纖維χ rj 1—Η o Ο 纖維Υ 00 VO cn 2700 800 (Ν Η 00 ΓΛ <N (N ◎ as 纖維Υ Ό V〇 〇 | 2700 | 775 σ\ 卜 m 00 ◎ CO 纖維Υ Ον S cn v〇 2700 »n Os 卜· 1—^ oo ◎ 卜 I纖維χ 00 ν〇 v〇 v〇 2700 710 »Τ) 00 〇 00 X 纖維種類 頂部P1 中腹部P2 凹部近旁部Ρ3 背面Q ^r—1 ηβη 捲繞長度[m] 捲繞直徑[mm] 保存前厚度[mm] 恢復後厚度[mm] 液體殘留量[mg] 液體流動[mm] 體積恢復性 不織布内纖維之接觸 角[。] 不織布物性 .. 漤讓令^31-¾幸癍:X漤赛 •55- 201030204 根據表4所示之結果可知,各實施例25〜28所獲得之不織 布為液體殘留量較少,且液體流動距離較短,吸收性能非 常高者。又,亦可知吹附熱風後不織布之體積恢復性優 異。相對於此,根據表5所示之結果可知,僅由熱伸長性 複口纖維構成之比較例7之不織布、僅由熱炼著性複合纖 維構成之比較例8〜1〇之不織布、以及包含熱伸長性複合纖 維及熱溶著性複合纖維之比較例心12之不織布,為液體 容易殘留者、液體容易流動者、或不織布之體積恢復性較 差者。 [產業上之可利用性] 本發明之不織布可藉由對包含親水性藉由熱而降低之纖 維之網狀物或不織布實施熱處理而容易地獲得,且所需部 分之親水性降低。 本發明之不織布包括使親水性局部降低之部分可充分 利用該特性而有效利用於各種用途中。 根據本發明之不織右夕制、止七 •‘ 製2^•方法,可尚效率地製造包括 親水性降低之部分的不織布。 人根據本發明之不織布之親水性控制方法,可無需特意混 :維,或者形成為兩層’或者於不織布化後以另外之步 仃親水化處理,而僅藉由變更實施熱處理之部位,或 工制熱風之通過量來使不織布之所需部分的親水性降低。 於本發明φ , -Γ 可使用之親水化劑之選擇範圍較廣。 少::::日月之不織布’可藉由控制不織布之親水性而減 、中之液體殘留。例如於用作吸收性物品之表面片 145547.dc>, •56· 201030204 材之it $時’可防止一度吸收之體液向與穿著者之皮膚抵 接之表面側逆流、或者體液在不織布表面上流動。藉此, 發月之不織布滿足例如用作吸收性物品之表面片材之情 开> 時’作為該表面片材而要求之液體殘留量減少及液體流 動量減少等吸收性能。 【圖式簡單說明】 圖1係顯示熔融紡絲法所使用之裝置之模式圖;VsO UJ 0lh 3 fiu Ou 3 280 1400 1 m rn «Ν ν*ϊ Sn ο οό 〇V0 m ο 〇00 〇\ 00 ON 00 ON 00 ON om rv) >100 Vi cu 2 a. cu | 280 | 宕S | 1400 | Ο ΓΟ ro Vi CN m »n ο οό 〇ΓΟ 对ο inch〇m ITi »〇m ΓΛ o inch ω cu ?3 Cu cu *—< 280 IQ v〇o >n inch Ο m rn (N ο 1 〇 VO m ο 〇 ^ r^i rn rn § ΓΛ Ν (Ν w cu 5 Pu Oh 1 S *r> ob inch ο m rn v*><N ο 1 〇VO m vs ο 〇沄沄沄沄>〇*r>\〇<N tJQ CU 1 PET 1 |256| | 290 | S w-> o v-> CQ 1 0.35 1 rn *n *η 〇\ 00 Ό ο I 〇v〇m 呀ο inch〇00 VO 00 VO 00 VO 00 'sO o <Ν ίΝ — tL] CU cu \〇280 S v-> o v>< inch ο r*S »r> μ CN V〇Ο I 4*ρ 〇v〇甘ο T}· 〇ssmv〇Ό 00 2 Example 5 cu Cu | 280 1 S s | 1400 IC) rn <Ν •η *— Ο οό 〇对ο inch〇 ON \〇m VO v*>»r> »n ζϊ <Ν <Ν <N ω Pm Cu CL· s | 280 1 s | 1400 I σ inch ο m cn *〇CS V*J ο 00VO m 兮ο 〇jn 00 v〇rj 00 fS fS UJ CU 5 Cu & s | 280 | s | 1400 I cu inch ο m cn «r> (Ν %η 〇ο ΟΟ 〇v〇 vs ο 〇o 芬〇jq (Ν (Ν PJ Dh CU cu 5 | 280 | 宕s | 1400 1 ο ο m ro »r> Γ4 v〇«〇ο ΟΟ 〇CO vs ο inch〇»r> so 00 v> \〇» n >nm <Ν S CU 5 cu cu s 280 s | 1400 I inch ο rrj (S «Γ> SO SO ο ΟΟ 〇«Μ VO rf Ο 〇<N ίο 'sO 00 m ΡΠ CS 2 PJ Dm 2 cu cu | 280 | 宕s | 1400 I inch ο cn rn *r>«τ> 5〇ο οό 〇VO ro Ο JO rn 00 VO !〇mm (Ν 00 ω CL 5 cu Cu 280 s | 1400 I hJ vs ο CO CS ·—« ο 00 〇ΓΛ Ο 〇pj δ ON »n »nm (Ν (Ν w w 0. S cu Cu s | 280 1 S s | 1400 I inch ο mr»S •r&gt (Ν *Ti 00 v〇ο 00 〇VO m to ο 〇rn Os v〇00 vo m fN ω cu 5 CU 0- 280 宕| 1400 I ·-» 呀ο rn *Ti r4 tr> s ο οό 4 ^ 〇Ό m 兮ο inch 〇 VO Os \r\ P; ?: constituting the melting point of the resin (°c) (°c) VP Cold air (°C) Wind speed (m/sec) (m/min) Type 1 adhesion amount (%) 1 (dtex) (mm) /—ν £ /«SP 's·^ Temperature (°c Wind speed (m/sec) Processing time (sec) (g/m2) Top of the convex part PI Middle abdomen P2 Concave near the side P3 Back side Q (mg) (mm) Sheath core spinning head temperature curing promotion method Traction speed hydrophilic Thickness of the fiber of the chemical fiber Length of the microcrystal size Contact angle (degrees) Thermal elongation of the weave embossing (embossing) with or without embossing processing Temperature hot air processing basis weight (per square meter weight) Contact angle (degree Liquid Residual Liquid Flow Distance Fiber Nonwovens Evaluation 145547.doc -46- 201030204 [Liquid Residuals] Commercially available menstrual napkins from Kao Co., Ltd. (trade name "LAURIER Dry and Gentle Cleansing Absorption") The surface sheet was removed, and each of the non-woven fabrics of the examples and the comparative examples was laminated, and the periphery thereof was fixed to obtain a menstrual sanitary napkin for evaluation. On the surface of the above-mentioned menstrual sanitary napkin, an acrylic plate having an inner diameter of 1 through hole was overlapped, and a fixed load of 1 〇〇 Pa was applied to the sanitary napkin. Under the load, 3 〇 8 defibrinated horse blood is flowed from the penetration hole of the acrylic plate. 60 seconds after the inflow of the horse blood, the acrylic plate was removed, and then the weight (W2) of the nonwoven fabric was measured, and the difference (W2-W1) between the weight (W1) of the nonwoven fabric before the inflow of horse blood measured in advance was calculated. The above operation was carried out three times, and the average of three times was taken as the liquid residual amount (mg). The amount of liquid residue is an indicator of the degree of skin wetness of the wearer, and the smaller the amount of liquid residue, the better the result. [Liquid Flow Distance] The menstrual sanitary napkin was obtained in the same manner as the above [liquid residual amount]. The test device has a mounting surface of the sanitary napkin that is inclined 45 with respect to the horizontal plane. The placement section. On the placing portion, the sanitary napkin β is placed as a test liquid so that the surface sheet faces upward, and the colored distilled water is dropped onto the sanitary napkin at a speed of “丨〇WO. The measurement is first wetted from the non-woven fabric. The position is the distance from the position where the test body is just absorbed by the absorber. The above operation is performed three times, and the average value of the three times is taken as the liquid flow distance (mm, the liquid flow distance is the liquid is not absorbed by the menstrual sanitary napkin and the wearer The index of the amount of skin contact, the lower the liquid flow distance, the higher the evaluation. Further, the liquid flow distance exceeding 100 mrn is recorded as >1〇〇. 145547.doc •4*7· 201030204 From Table 1 and As a result of 2, it is understood that the non-woven fabric of the non-woven fabric used in the examples has a large crystallite size and a decrease in hydrophilicity by heat treatment. Further, it is understood that the non-woven fabric obtained in the examples is partially The hydrophilicity is lowered to reduce the hydrophilicity, and a hydrophilic gradient is generated, the liquid flow is small, the liquid residue is small, and the absorbability is excellent. [Example 25] The use of FIG. A single-layer non-woven fabric 10 having the structure shown in Fig. 3 is produced. The embossing roll 14 in the apparatus shown in Fig. 4 has a rhombic lattice-like convex portion having a line width of 〇 5. The embossing of the embossing roll 14 The rate of conversion (joining ratio) was 14.1%. As the thermally extensible conjugate fiber and the heat-fusible composite fiber, a non-woven fabric was obtained under the conditions shown in Table 3, as shown in Table 3. Wherein, the intersection of the heat-extensible composite fibers, the intersection of the heat-fusible composite fibers, and the intersection of the heat-expandable composite fibers and the heat-solubility composite fibers are respectively mirrored by a hot air method, for which the obtained The fiber contained in the nonwoven fabric was judged by the method described above, and the presence or absence of the thermal extensibility was confirmed, and as a result, it was confirmed that it contained the fiber having thermal elongation. The heat-expandable composite of the immortal blue m/min (four) speed was melt-spun. After the graft spinning, the aqueous solution of the heat-expandable rehydrating agent is hydrophilized. Then, after the machine is cooled, the fiber is dried by heat treatment, and the fiber is cut to obtain short fibers. (fiber length is 51 mm)e The adhesion amount of the hydrophilizing agent is Μ weight ❶ 4. Further, the production of the fiber material is not carried out (the same applies to the following examples and comparative examples). Further, the term "extension treatment" as used herein refers to the melt spinning. The undrawn yarn obtained after the yarn is usually subjected to an extension of about 2 to 6 times 145547.doc 201030204. [Examples 26 to 28, and Comparative Examples 7 to 12] The fibers shown in Table 3 were used, and Table 3 was used. The nonwoven fabric was obtained in the same manner as in Example 25. In the nonwoven fabric obtained in each of the examples, the intersection of the thermally extensible composite fibers, the intersection of the heat-fusible composite fibers, and the heat were obtained. The intersection of the extensible composite fiber and the heat-fusible composite fiber is thermally fused by a hot air method. Further, with respect to the fibers contained in the nonwoven fabric obtained in each of the examples, the presence or absence of the thermal extensibility was judged by the square method described above, and as a result, it was confirmed that the fibers contained the heat extensibility were contained. The hydrophilizing agents A1 to F1 shown in Table 3 are as follows, respectively. [Hydrophilizing agent] A1: Polyoxyethylene (additional molar number 2) stearylamine (manufactured by Kawaken Fine Chemical Co., Ltd., AMISOL SDE) and alkyl phosphate dipotassium salt (manufactured by Kao Corporation, GRIPPER 4131 potassium hydroxide neutralizer) 50% by weight: 50% by weight of the obtained hydrophilizing agent® B 1 : Diglyceryl stearate (Riken Vitamin Co., Ltd., RIKEMAL S-71-D) And polyoxyethylene lauryl ether (manufactured by Kao Co., Ltd. - EMULGEN 102KG) formulated with 50% by weight: 50% by weight of the obtained hydrophilizing agent C1: polyoxyethylene (additional molar number 2) stearylamine (Manufactured by Kawaken Fine Chemical Co., Ltd., AMISOL SDE) and stearyl betaine (manufactured by Kao Co., Ltd., AMPHITOL 86B) formulated with 50% by weight: 50% by weight of the obtained hydrophilizing agent 145547.doc -49- 201030204 D1 : Polyoxyethylene (additional molar number 2) stearylamine (manufactured by Kawaken Fine Chemical Co., Ltd., AMISOL SDE) and diglycerin laurate (Riken Vitamin Co., Ltd., RIKEMAL L-71-D) 50% by weight: 50 weight Formulation of the obtained hydrophilizing agent E1: polyoxyethylene (additional molar number 2) stearylamine (manufactured by Kawaken Fine Chemical Co., Ltd., AMISOL SDE) and lauryl phosphate dipotassium salt (Dongbang Chemical Industry Co., Ltd. The company manufactures 'PHOSPHANOL ML-200 potassium hydroxide neutralizer) formulated with 50% by weight: 50% by weight of the obtained hydrophilizing agent F1: Lauryl phosphate dipotassium salt (Manufactured by Toho Chemical Industry Co., Ltd., PHOSPHANOL ML -200 potassium hydroxide neutralizer) and dimethyl polyfluorene (manufactured by Shin-Etsu Chemical Co., Ltd. 'KF_96L-0.65CS) 50% by weight: 50% by weight of the obtained hydrophilizing agent 145547.doc 50- 201030204 Manufacturing conditions. 1SII to inch hot wind speed (m/min) d ΤΤ O' o' to ο inch o' to ο o' hot air temperature CC) v〇ΓΛ ν〇ίΛ SO Ό ΛΟ cn v〇ίΛ SO cn so ο m Ό hot embossing temperature CC) ο Ο ο 〇o Ο 〇o ο o 50/50 50/50 50/50 50/50 100/0 0/100 0/100 0/100 50/50 50/50 core sheath Type of hot-melt composite weave Y fiber diameter in non-woven fabric (μπι) Ό fN (Ν CS »η Η rs <N <N 1 (S fS CO fS <N vs. r4 fN Η <s H <N Hydrophilic agent adhesion amount (% by weight) Ο For + inch Ο inch 〇 1 to d Inch d inch o ο o Type of hydrophilizing agent Ξ <<< 1 ffl 5 Ξ ω E Second component (sheath) Melting point (°C) 127.8 126.9 126.9 126.9 - 127.8 126.9 127.2 127.2 127.5 * Infant S g S ω 1 sssss First component (core) Melting point CC) 255.6 252.8 252.8 252.8 a 255.6 252.8 253.3 253.3 253.3 Raspberry 邂Η UJ Ou Η ω Ck. Η U CU H ω eu 1 UJ cu CU 0u HU UJ UJ cu Core sheath heat Elongated composite fiber X pity; € W God 1 | Κ * reserve fee 00 (Ν so cn (Ν so cn (Ν VJ ΓΟ (S 00 rn (N - 00 cn fS oo rn < N wins $ 00 Ο οο oo 00 00 00 Hydrophilizing agent attached to Dong (% by weight) 'Sf Ο Pair · inch Ο inch o to o' inch. For d hydrophilizing agent type << 5 δ <<< Two components (sheath) melting point CC) 126.5 126.5 127.6 126.5 126.5 126.5 alignment index (%) 00 ί^Ι 00 Bu Bu 00 00 00 ΓΛ ίΰ 0- Ui cu tii cu tti a. ίϋ M ϋ ϋ CL First component (core) Melting point CC) 165.4 165.4 257.0 257.2 165.4 165.4 165.4 Directional index (%) 〇0 ο 00 00 00 00 oo Vi 〇Η α. [Ξ 0m H ω cu cu Oh V» (Ν ν〇(Ν CN 00 CS oo o = is 145547.doc -51- 201030204 [Evaluation] For the τ and + woven fabrics obtained in the examples and the comparative examples, the contact angle of the fibers was measured by the method of the above φ. Further, the method of ^ F described in the paper measures the residual amount of liquid in the nonwoven fabric and the liquid flow distance ^ ^ ^ ^ ^ , and further evaluates the volume recovery property by hot air blowing. Its place, find it, and. It is not in Table 1 above and Tables 4 and 5 below. [Liquid Residual Amount] A sanitary napkin absorbent body was obtained by removing the surface sheet from a commercially available menstrual sanitary napkin (manufactured by Kao's product name "Ray ray ray dry and soft flank"). Further, the non-woven fabric to be measured was cut into MD5〇mmxCD5〇_ to produce a cut piece. Using the adhesive, the cut piece is placed such that the back surface 10a of the nonwoven fabric 10 in Fig. 3(b) is opposed to the absorbent body of the sanitary napkin, and the above-mentioned sanitary absorbent body is bonded and fixed. At the 4th position of the surface sheet (the skin abutting surface of the tampon absorber), a menstrual sanitary napkin using the non-woven fabric of the measurement object as the surface sheet was obtained. On the surface of the menstrual sanitary napkin which was not woven using the above-mentioned measurement object, a acryl plate having a cylindrical perforation hole was superposed, and a fixed load of 10 〇 Pa was applied to the sanitary napkin. Under the load, 120 seconds of the defibrinated horse blood flowed into the penetrating hole of the acrylic plate, and then flowed into the defibrinated horse mound for 120 seconds, and then flowed into 3.0 g of the defibrinated horse mound. After 60 seconds from the total of 6.0 g of defibrated horse blood, the acrylic plate was removed, and then the weight (W2) of the nonwoven fabric was measured. Then, the difference (W2-W1) between the weight (W1) of the non-woven fabric before flowing into the defibrinated horse blood measured in advance was calculated. The above operation was carried out three times, and the average of three times was taken as the liquid residual amount (mg). The liquid residual amount is an index of the degree of skin wetness of the wearer, and the liquid 145547.doc -52-201030204 has a higher residual value. [Liquid flow distance] The non-woven fabric to be measured was cut into MD 15G mmxCD 5Q _ in the same manner as the above [liquid residual amount], and a menstrual sanitary napkin using the nonwoven fabric as a surface sheet was obtained. The sanitary cotton absorption system is obtained from the commercially available menstrual cotton (made by Huawang, trade name "Reniya dry and soft with wings"). Except for this, the measurement was carried out in the same manner as the above-described measurement method of the liquid flow distance. [Volume Restorability] The nonwoven fabric 10 was wound into a paper tube having an outer diameter of Μ mm in a roll shape with a winding length of 27 μm, and stored at room temperature for 2 weeks. The non-woven fabric after storage was taken at a conveying speed of 15 〇m/min on the outer side of the diameter of 5 cucurbits and the inner side of the diameter of 600 mm. The processing temperature was 丨15 艽 and the treatment time was 0.20. The non-woven fabric was blown with hot air under the condition of a wind speed of 2·8 m/sec, thereby restoring the thickness of the nonwoven fabric. The thickness (the thickness before storage) of the non-woven fabric before the non-woven fabric is wound into a roll shape is c, and the thickness of the convex portion (the thickness after recovery) of the non-woven fabric after the hot air is blown is D, and the nonwoven fabric is not woven. The volume recovery property can be expressed by the following formula (2). The measurement of the thickness of the non-woven fabric after the hot air is blown is measured after i minutes to 丨 hours after the hot air is blown. The thickness of the nonwoven fabric is determined by the method described above. Volume recovery (%)=D/Cx 1 〇〇(2) The case where the volume recovery property calculated by the formula (2) is less than 6〇% is evaluated as X, and the case where 60% or more is less than 70%. The evaluation was Δ, and the case of 7〇% or more to less than 80% was evaluated as 〇, and the case of 8% or more was evaluated as ◎. The higher the value of volume recovery, the higher the evaluation. 145547.doc -53- 201030204 Example 00 (Ν神J CN 卜2700 755 as vq ◎ I fiber γ | iTi Ο σ\ v〇o rn weaving dimension X 00 v〇S m ν» »T) (Ν CN 卜〇2700 755 Ο) (Ν CN ◎ 1 fiber Υ 1 VO o ro 卜 fiber X 00 v〇s Ό CN 地! 卜寸cn 2700 〇00 v〇〇|Weaving dimension γ I as v〇卜ΓΛ 卜b fiber X ΓΛ <NO «Τ) (Ν地! 〇\r·t (N 〇2700 § Ο) ι as 〇|Fiber Y 1 s CN v〇CO Ό Fiber X CN 〇v〇 Fiber Type 1 Top PI Mid-abdominal P2 Near the concave part P3 Back side Q Basis weight [g/m2] Winding length [m] Winding diameter [mm] Thickness before storage [mm] Thickness after recovery [mm] Liquid residual amount [mg] Liquid flow [mm] The contact angle of the fibers in the volume-recoverable non-woven fabric [°] Non-woven fabrics, cold, and sturdy dynasty: Λ费鳟 • 54· 145547.doc 201030204 [9<] 145547.doc Comparative example (NT-^地! 卜2700 810 σ\ ^-Η »〇§ >100 〇1 fiber γ 1 Os 00 (S 〇(N ON 丨 fiber χ 1 pair 卜卜〇f—« CN 〇 〇 cn 2700 810 »—Η m 00 > 100 〇 I fiber γ gm oo | fiber χ rj 1—Η o Ο fiber Υ 00 VO cn 2700 800 (Ν Η 00 ΓΛ <N (N ◎ as fiber Υ Ό V〇〇| 2700 | 775 σ\ 卜 m 00 ◎ CO Υ S S S S 〇 v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v Q ^r -1 ηβη Winding length [m] Winding diameter [mm] Thickness before storage [mm] Thickness after recovery [mm] Residual liquid [mg] Liquid flow [mm] Contact angle of fiber in volume-recoverable non-woven fabric [.] Non-woven fabric properties: 漤使令^31-3⁄4 Fortunately: X漤赛·55- 201030204 According to the results shown in Table 4, the non-woven fabric obtained in each of Examples 25 to 28 has a small amount of liquid residue. And the liquid flow distance is short, and the absorption performance is very high. Further, it is also known that the volume recovery property of the non-woven fabric after the hot air is blown is excellent. On the other hand, according to the results shown in Table 5, the non-woven fabric of Comparative Example 7 composed only of the heat-expandable double-coated fibers, and the nonwoven fabric of Comparative Examples 8 to 1 which consist only of the heat-fusible composite fibers, and the like were included. The non-woven fabric of the core 12 of the comparative example of the heat-expandable composite fiber and the heat-fusible composite fiber is one in which the liquid is liable to remain, the liquid is liable to flow, or the volume recovery property of the nonwoven fabric is poor. [Industrial Applicability] The nonwoven fabric of the present invention can be easily obtained by heat-treating a web or a nonwoven fabric containing fibers which are reduced in hydrophilicity by heat, and the hydrophilicity of a desired portion is lowered. The non-woven fabric of the present invention includes a portion which is locally lowered in hydrophilicity, and can be utilized effectively in various applications by utilizing this property. According to the method of the present invention, the non-woven fabric including the portion having reduced hydrophilicity can be efficiently manufactured. According to the hydrophilicity control method of the non-woven fabric of the present invention, it is possible to carry out the heat treatment without changing the dimension, or by forming the two layers 'or after the non-woven fabricization, and by merely changing the heat treatment portion, or The throughput of the hot air is reduced to reduce the hydrophilicity of the desired portion of the nonwoven fabric. The hydrating agent which can be used in the present invention φ, -Γ has a wide selection range. Less::::The sun and the moon are not woven'. By controlling the hydrophilicity of the non-woven fabric, the liquid residue is reduced. For example, when used as an absorbent article, the surface sheet 145547.dc>, •56·201030204, the material can be used to prevent the body fluid once absorbed from flowing back to the surface side of the wearer's skin, or the body fluid is on the non-woven surface. flow. In this way, the non-woven fabric of the yoke is suitable for use as a surface sheet of an absorbent article, for example, when the amount of liquid remaining is reduced as the surface sheet and the liquid flow amount is reduced. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing a device used in a melt spinning method;

圖2係顯示由芯鞘型複合纖維獲得熱斥水化纖維之步驟 之模式圖; 圖3(a)係顯示本發明之不織布之一實施形態之立體圖, 圖3(b)係顯示沿圖3(a)所示之不織布之厚度方向的剖面 部分放大圖;及 之不織 圖4係顯示使用熱斥水化纖維而製造局部斥水化 布的步驟之模式圖。 【主要元件符號說明】 1、2 擠出裝置 ΙΑ、2A 擠出機 IB、2B 齒輪系 3 紡絲頭 4 牵引裝置 5 冷風 6 收容部 7 輥 10、10, 不織布 145547.doc -57- 201030204 10a 平坦面(背面) 10b 凹凸面 11 梳棉機 12 網狀物 13 壓紋裝置 14 壓紋輥 15 平滑輥 16 壓紋加工後之網狀物 17 熱風處理裝置 18 厚度較薄之部分(壓紋部) 19 厚度較厚之部分 61 清洗裝置 62 親水化劑塗佈裝置 63 熱風送風式乾燥機 64 捲縮裝置 65 切斷裝置 118 凹部 118a 第1線狀凹部 118b 第2線狀凹部 119 凸部 PI 頂部 P2 中腹部 P3 凹部近旁部 Q 平坦面(背面)10a之凸部對應部位 145547.doc -58-2 is a schematic view showing a step of obtaining a thermally repellent fiber from a core-sheath type composite fiber; FIG. 3(a) is a perspective view showing an embodiment of the nonwoven fabric of the present invention, and FIG. 3(b) is a view along FIG. (a) is an enlarged view of a cross-sectional portion of the non-woven fabric in the thickness direction; and the non-woven fabric 4 is a schematic view showing a step of producing a partial water-repellent cloth using the heat-repellent fibers. [Main component symbol description] 1, 2 Extrusion device ΙΑ, 2A Extruder IB, 2B Gear train 3 Spinning head 4 Traction device 5 Cold air 6 Housing 7 Roller 10, 10, Non-woven 145547.doc -57- 201030204 10a Flat surface (back surface) 10b Concave surface 11 Carding machine 12 Mesh 13 Embossing device 14 Embossing roller 15 Smoothing roller 16 Embossed web 17 Hot air treatment unit 18 Thinner part (embossed part) 19 thicker portion 61 cleaning device 62 hydrophilizing agent coating device 63 hot air blowing dryer 64 crimping device 65 cutting device 118 recess 118a first linear recess 118b second linear recess 119 convex PI top P2 mid-abdominal P3 recess near the Q flat surface (back) 10a convex corresponding part 145547.doc -58-

Claims (1)

201030204 七、申請專利範圍: 1· 一種不織布,其係包括具有包含聚乙烯樹脂之鞘部及包 含熔點高於該聚乙烯樹脂之樹脂成分之芯部的芯鞍型複 合纖維、以及附著於該芯鞘型複合纖維表面之親水化 劑’且包括構成纖維之交點熱熔著而成之熱熔著部者; 並且 上述芯鞘型複合纖維包含其長度藉由加熱而伸長之熱 伸長性複合纖維, 參 上述熱伸長性複合纖維在上述不織布之厚度方向及/或 平面方向上具有親水度梯度。 2. 如請求項1之不織布,其係包括藉由壓紋加工而形成之 厚度較薄之部分、及除此以外之厚度較厚之部分,且上 述厚度較薄之部分或其近旁部為親水性,上述厚度較厚 之部分之頂部的親水性係低於上述厚度較薄之部分或其 近旁部。 3. 求項丨或2之不織布其中上述親水化劑包含聚氧乙 ® 烯烧基醯胺及/或院基甜菜驗。 4. 如請求項3之不織布’其中上述親水化劑包含聚氧乙烯 烧基醯胺及烷基甜菜鹼。 5. 如請求項3之不織布’其中上述厚度較厚之部分,與上 述厚度較;|之部分或其近旁部相比,其上述聚氧乙稀院 基醯胺及/或貌基甜菜驗之存在比率較高。 請长項1之不織布,其係包括包含熔點不同之兩種成 分且經延伸處理而成’並且其長度實質上不會藉由加熱 145547.doc 201030204 而伸長的非熱伸長性之熱熔著性複合纖維,該熱炫著性 複口纖維係附著有親水化劑者,且與水之接觸角為 50〜750 。 7·如請求項6之不織布,其中上述熱伸長性複合纖維與上 述熱溶著性複合纖維之混合比率(前者/後者)以重量比計 為20/80〜80/20,並且 上述熱伸長性複合纖維彼此之交點、上述熱溶著性複 合纖維彼此之交點、以及上述熱伸長性複合纖維與上述 熱炫著性複合纖維之交點分別藉由熱風方式而熱炼著。 8·如請求項6或7之不織布’其中上述熱伸長性複合纖維之 接觸角為40〜90。。 9·如請求項6或7之不織布,其係、於—面上具有多個凸部及 凹且於β凸部中’上述熱伸長性複合纖維之與水之 接觸角自其頂部朝向不織布之另—面侧逐漸減小。 種不織布其係對包含親水性藉由熱*降低之纖維之 網狀物或不織布實施熱處理’使該網狀物或不織布之一 部分之親水性降低而獲得者; 上述親水性藉由熱而降低之纖維包括:具有包含聚乙 稀樹脂之勒部及包含熔點高於該聚乙賴脂之樹脂成分 之芯部的芯鞘型複合纖維、以及附著於該芯㈣複合纖 維表面之親水化劑,且上述聚乙浠樹脂之微晶尺寸為 100〜200 A。 11.如叫求項1〇之不織布,其中上述親水化劑係選自由陰離 子性、陽離子心^㈣子性之界面活性劑所組成之 145547.doc 201030204 群中之一種以上。 12.如請求項㈣U之不織布,其係包括藉由敎加工而形 成之厚度較薄之部分、及除此以外之厚度較厚之部分, t厚度較厚之部分形成為親水性降低部,厚度較薄之部 分及/或其近旁部形成為親水部。 奢长項12之不織布,其係一面成為親水性,另一面與 其相比成為疏水性。 、 14· #不織布之製造方法,其係對包含親水性藉由熱而降 • 低之纖維之網狀物或不織布實施熱處理,而獲得該網狀 物或不織布之一部分之親水性降低之不織布者; 上述親水性藉由熱而降低之纖維包括:具有包含聚乙 稀^脂之勒部及包含熔點高於該聚乙稀樹脂之樹月旨成分 I5的〜鞘型複合纖維、以及附著於該芯鞘型複合纖 維表面之親水化劑,且上述聚乙稀樹脂之微晶尺寸為 100〜200 A。 • 15.如請求項14之不織布之製造方法,其中上述熱處理之溫 又為自較構成上述勒部之上述聚乙稀樹脂的溶點低l(Tc 之酿度、至構成上述芯部之上述樹脂成分之熔點為止之 範圍。 16,種不織布之親水性控制方法,其係對包含親水性藉由 ’、、、降低之纖維之網狀物或不織布實施熱處理,而使該 網狀物或不織布之一部分之親水性降低者; 上述親水性藉由熱而降低之纖維包括:具有包含聚乙 稀樹月曰之賴部及包含㈣高於該聚乙稀樹脂之樹脂成分 145547.doc 201030204 之芯部的芯鞘型複合纖維、以及附著於該芯鞘型複合纖 維表面之親水化劑,且上述聚乙烯樹脂之微晶尺寸為 100〜200 A。 17. —種吸收性物品,其係使用請求項1至13中任一項之不 織布者。 145547.doc201030204 VII. Patent Application Range: 1. A non-woven fabric comprising a core saddle type composite fiber having a sheath portion comprising a polyethylene resin and a core portion having a melting point higher than a resin component of the polyethylene resin, and attached to the core a hydrophilizing agent on the surface of the sheath-type composite fiber and comprising a heat-fusible portion formed by heat-melting at an intersection of the fibers; and the core-sheath type composite fiber comprises a heat-expandable composite fiber whose length is elongated by heating, The above thermally extensible conjugate fiber has a hydrophilicity gradient in the thickness direction and/or the planar direction of the nonwoven fabric. 2. The non-woven fabric of claim 1, which comprises a thinner portion formed by embossing, and a thicker portion other than the thickness, and the thinner portion or the vicinity thereof is hydrophilic The hydrophilicity at the top of the thicker portion is lower than the thinner portion or the vicinity thereof. 3. The non-woven fabric of the item 丨 or 2 wherein the above hydrophilizing agent comprises polyoxyethyl methacrylate and/or a hospital based beet test. 4. The non-woven fabric of claim 3 wherein the hydrophilizing agent comprises polyoxyethylene alkyl decylamine and an alkyl betaine. 5. In the non-woven fabric of claim 3, wherein the thicker portion is thicker than the above-mentioned thickness; the portion of the above-mentioned polyoxyethylene-based phthalamide and/or the beetroot beet The ratio of existence is higher. The non-woven fabric of the length 1 includes a non-thermal extensibility hot melt which comprises two components having different melting points and which are subjected to elongation treatment and whose length is substantially not elongated by heating 145547.doc 201030204. In the composite fiber, the heat-reducing venting fiber is adhered with a hydrophilizing agent, and the contact angle with water is 50 to 750. 7. The non-woven fabric of claim 6, wherein a mixing ratio (the former/the latter) of the heat-expandable composite fiber to the heat-soluble composite fiber is 20/80 to 80/20 by weight, and the above thermal elongation The intersection of the composite fibers, the intersection of the heat-fusible composite fibers, and the intersection of the heat-expandable composite fibers and the heat-suppressing composite fibers are respectively heated by a hot air method. 8. The non-woven fabric of claim 6 or 7, wherein the heat-expandable composite fiber has a contact angle of 40 to 90. . 9. The non-woven fabric of claim 6 or 7, which has a plurality of convex portions and concaves on the surface, and in the β convex portion, the contact angle of the heat extensible composite fiber with water from the top toward the non-woven fabric The other side is gradually reduced. Non-woven fabrics obtained by heat-treating a network or a non-woven fabric comprising hydrophilic fibers reduced by heat to reduce the hydrophilicity of a portion of the web or nonwoven fabric; the hydrophilicity is lowered by heat The fiber includes: a core-sheath type composite fiber having a portion containing a polyethylene resin and a core portion having a melting point higher than a resin component of the polyethylene resin; and a hydrophilizing agent attached to a surface of the core (4) composite fiber, and The polyacetonitrile resin has a crystallite size of 100 to 200 Å. 11. The non-woven fabric of claim 1, wherein the hydrophilizing agent is one or more selected from the group consisting of an anionic, cationic (tetra) surfactant of 145547.doc 201030204. 12. The non-woven fabric of claim (4) U, which comprises a thinner portion formed by boring processing, and a thicker portion other than the thick portion, wherein a portion having a thicker thickness is formed as a hydrophilic portion, and a thickness is formed. The thinner portion and/or its vicinity are formed as a hydrophilic portion. The non-woven fabric of the extravagant item 12 is hydrophilic on one side and hydrophobic on the other side. , 14·# Non-woven fabric manufacturing method, which is a non-woven fabric obtained by heat-treating a web or a non-woven fabric containing hydrophilic fibers which are lowered by heat to obtain a hydrophilicity of a part of the web or the non-woven fabric. The fiber whose hydrophilicity is lowered by heat includes: a portion containing a polyethylene resin and a sheath-type composite fiber including a resin component having a melting point higher than that of the polyethylene resin, and attached thereto A hydrophilizing agent on the surface of the core-sheath type composite fiber, and the above-mentioned polyethylene resin has a crystallite size of 100 to 200 A. The manufacturing method of the non-woven fabric of claim 14, wherein the temperature of the heat treatment is lower than a melting point of the polyethylene resin constituting the above-mentioned portion (the degree of Tc, to the above-mentioned core portion) The range of the melting point of the resin component. 16. The method for controlling the hydrophilicity of the nonwoven fabric by heat-treating the web or the non-woven fabric containing the hydrophilic fibers by the ',, and the reduced fibers, and making the web or non-woven fabric A part of the hydrophilicity is lowered; the hydrophilicity-reduced fiber by heat includes: a portion having a polyethylene-containing sapphire and a core comprising (iv) a resin component higher than the polyethylene resin 145547.doc 201030204 a core-sheath type composite fiber and a hydrophilizing agent attached to the surface of the core-sheath type composite fiber, and the polyethylene resin has a crystallite size of 100 to 200 A. 17. An absorbent article, which is a request for use Non-woven by any of items 1 to 13. 145547.doc
TW098145157A 2008-12-25 2009-12-25 Nonwoven and its manufacturing method TWI509122B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2008331092 2008-12-25
JP2009287004A JP4975089B2 (en) 2008-12-25 2009-12-17 Nonwoven fabric and method for producing the same
JP2009288241A JP4975090B2 (en) 2009-12-18 2009-12-18 Non-woven

Publications (2)

Publication Number Publication Date
TW201030204A true TW201030204A (en) 2010-08-16
TWI509122B TWI509122B (en) 2015-11-21

Family

ID=44854197

Family Applications (1)

Application Number Title Priority Date Filing Date
TW098145157A TWI509122B (en) 2008-12-25 2009-12-25 Nonwoven and its manufacturing method

Country Status (4)

Country Link
CN (1) CN102257201B (en)
MY (1) MY157096A (en)
RU (1) RU2500844C2 (en)
TW (1) TWI509122B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI553187B (en) * 2011-04-28 2016-10-11 Es Fiber Visions Co Ltd Fiber for improving discoloration resistance and fiber molded body composed of the same
TWI771425B (en) * 2017-06-05 2022-07-21 日商東洋紡股份有限公司 Laminated non-woven fabric

Families Citing this family (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5439524B2 (en) * 2012-02-29 2014-03-12 花王株式会社 Non-woven
JP5777558B2 (en) * 2012-04-20 2015-09-09 ユニ・チャーム株式会社 Method and apparatus for restoring bulk of nonwoven fabric
CN103422256B (en) * 2013-07-17 2016-08-24 厦门延江新材料股份有限公司 A kind of hot-wind nonwoven cloth
CN103417337A (en) * 2013-07-17 2013-12-04 厦门延江工贸有限公司 Non-woven fabric
CN103417338B (en) * 2013-07-17 2016-04-13 厦门延江新材料股份有限公司 A kind of three-dimensional non-woven fabric
WO2015152013A1 (en) * 2014-03-31 2015-10-08 ダイワボウホールディングス株式会社 Nonwoven fabric for skin covering sheet to be impregnated with cosmetic preparation, and process for producing same
JP6630271B2 (en) * 2014-06-17 2020-01-15 株式会社クラレ Water-absorbing laminate and method for producing the same
JP5809341B1 (en) * 2014-09-29 2015-11-10 花王株式会社 Laminated nonwoven fabric and method for producing the same
RU2656084C1 (en) * 2014-10-17 2018-05-30 Као Корпорейшн Non-woven material
JP2017031530A (en) * 2015-07-31 2017-02-09 パナソニックIpマネジメント株式会社 Laminate nonwoven fabric and air cleaning machine
KR102081047B1 (en) * 2015-08-24 2020-02-25 카오카부시키가이샤 Nonwoven fabric and absorbent article provided with same
JP6906915B2 (en) * 2015-09-29 2021-07-21 日東電工株式会社 Layered article
RU2696708C1 (en) * 2015-12-16 2019-08-05 Као Корпорейшн Non-woven material
JP6399998B2 (en) * 2015-12-28 2018-10-03 ユニ・チャーム株式会社 Water-decomposable nonwoven fabric and method for producing the same
JP6329670B2 (en) * 2016-05-31 2018-05-23 花王株式会社 Non-woven
TWI787190B (en) * 2016-08-08 2022-12-21 日商東麗泛應化學股份有限公司 Nonwoven fabric
JP6271657B1 (en) * 2016-08-09 2018-01-31 花王株式会社 Top sheet for absorbent articles
CN110494604A (en) * 2017-04-12 2019-11-22 尤尼吉可株式会社 The manufacturing method of needle punched non-woven fabrics
CN111630221B (en) * 2018-01-24 2022-07-29 旭化成株式会社 Nonwoven fabric of composite long fibers using eccentric sheath-core composite fibers on at least one surface
JP7024057B2 (en) * 2018-02-26 2022-02-22 株式会社クラレ A fused fabric and a laminate containing the fused fabric
JP7160094B2 (en) * 2018-05-31 2022-10-25 東レ株式会社 NONWOVEN FABRIC FOR WALL COVERING MATERIAL AND METHOD FOR MANUFACTURING SAME
WO2019230837A1 (en) * 2018-05-31 2019-12-05 東レ株式会社 Nonwoven fabric for curtain and method for manufacture thereof
US20200131693A1 (en) * 2018-10-24 2020-04-30 Cornell University Hydrophobic/oleophobic fabrics with directional liquid transport property
US11655572B2 (en) * 2018-12-17 2023-05-23 The Procter & Gamble Company Method and apparatus for relofting a nonwoven substrate
CN110004723B (en) * 2019-04-26 2021-11-19 中原工学院 Preparation method of unidirectional perspiration fabric
CN110804804A (en) * 2019-11-13 2020-02-18 上海海凯生物材料有限公司 Comfortable elastic cushion product and manufacturing method thereof

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5134016A (en) * 1990-10-31 1992-07-28 E. I. Du Pont De Nemours And Company Fiber reinforced porous sheets
JPH10140480A (en) * 1996-11-07 1998-05-26 Toshiba Silicone Co Ltd Textile treating agent
US20030203162A1 (en) * 2002-04-30 2003-10-30 Kimberly-Clark Worldwide, Inc. Methods for making nonwoven materials on a surface having surface features and nonwoven materials having surface features
JP4275521B2 (en) * 2003-12-25 2009-06-10 ユニ・チャーム株式会社 Panty liner
JP4229868B2 (en) * 2004-04-27 2009-02-25 花王株式会社 Solid nonwoven fabric
JPWO2007029792A1 (en) * 2005-09-08 2009-03-19 東洋紡績株式会社 Polyester fiber excellent in hydrophilicity, nonwoven fabric excellent in water diffusibility and absorbent article using the same, nonwoven fabric laminate excellent in liquid transferability and absorbent article using the same
JP4948127B2 (en) * 2005-12-07 2012-06-06 花王株式会社 Heat extensible fiber
JP4804337B2 (en) * 2006-12-27 2011-11-02 花王株式会社 Top sheet for absorbent article and method for producing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI553187B (en) * 2011-04-28 2016-10-11 Es Fiber Visions Co Ltd Fiber for improving discoloration resistance and fiber molded body composed of the same
TWI771425B (en) * 2017-06-05 2022-07-21 日商東洋紡股份有限公司 Laminated non-woven fabric

Also Published As

Publication number Publication date
CN102257201A (en) 2011-11-23
RU2500844C2 (en) 2013-12-10
CN102257201B (en) 2014-10-08
RU2011130858A (en) 2013-01-27
TWI509122B (en) 2015-11-21
MY157096A (en) 2016-04-29

Similar Documents

Publication Publication Date Title
TW201030204A (en) Non-woven fabric and process for producing same
JP4975089B2 (en) Nonwoven fabric and method for producing the same
JP5497987B2 (en) Nonwoven fabric and method for producing the same
JP4023996B2 (en) Absorbent article surface sheet
JP5689616B2 (en) Non-woven
WO2010074207A1 (en) Non-woven fabric and process for producing same
JP6332805B2 (en) Non-woven
TW200304797A (en) Topsheet for absorbent article
JP2004275296A (en) Surface sheet of absorbent article
JP6542974B2 (en) Long fiber non-woven fabric with excellent feel
JP4605653B2 (en) Surface material and absorbent article using the same
WO2014171388A1 (en) Nonwoven fabric and textile treating agent
JP6170815B2 (en) Non-woven
TWI516578B (en) Non-woven and fiber treatment agent
JP6408320B2 (en) Hydrophilic nonwoven fabric and fiber treatment agent for nonwoven fabric
JP5514536B2 (en) Disposable diapers
TW201226199A (en) Laminated nonwoven fabric and manufactured article using the same
JP5775802B2 (en) Non-woven
JP7124972B2 (en) Laminated nonwovens and sanitary materials
JP7373985B2 (en) Surface sheet for absorbent articles
JP4975090B2 (en) Non-woven
JP2017148141A (en) Absorbent article
JPH0288057A (en) Surface material for sanitary good
JP7057626B2 (en) Absorbent article
JP5640164B2 (en) Nonwoven fabric and fiber treatment agent