JPH07237457A - Battery cooler for electrically-driven vehicle - Google Patents

Battery cooler for electrically-driven vehicle

Info

Publication number
JPH07237457A
JPH07237457A JP3162994A JP3162994A JPH07237457A JP H07237457 A JPH07237457 A JP H07237457A JP 3162994 A JP3162994 A JP 3162994A JP 3162994 A JP3162994 A JP 3162994A JP H07237457 A JPH07237457 A JP H07237457A
Authority
JP
Japan
Prior art keywords
battery
air
air duct
box
battery box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3162994A
Other languages
Japanese (ja)
Other versions
JP3388624B2 (en
Inventor
Kei Oshida
圭 忍田
Shuichiro Iwatsuki
修一郎 岩月
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP03162994A priority Critical patent/JP3388624B2/en
Publication of JPH07237457A publication Critical patent/JPH07237457A/en
Application granted granted Critical
Publication of JP3388624B2 publication Critical patent/JP3388624B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/617Types of temperature control for achieving uniformity or desired distribution of temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/64Heating or cooling; Temperature control characterised by the shape of the cells
    • H01M10/647Prismatic or flat cells, e.g. pouch cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6561Gases
    • H01M10/6563Gases with forced flow, e.g. by blowers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6561Gases
    • H01M10/6566Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Mounting, Suspending (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

PURPOSE:To eliminate generating nonuniformity of temperature between batteries by mounting an air dust, for blowing cooling air respectively to a wide area side surface of the six surfaces in each battery, on a lower surface of a battery box. CONSTITUTION:In this battery box 1, having a bottomed box-shaped box main unit 2, inner frame 8 welded to internal surfaces of four side surfaces of this box main unit and a center frame 9 linked to the center, a lower part heat insulating material 11 and center heat insulating material 12 are provided to be laid respectively in an internal bottom of the box main unit 2 and in the center frame 9. In the box main unit 2 thus obtained, a plurality of batteries 14 are received, to close mutually between the batteries 14 by a joint material 15, also further to provide an upper part heat insulating material 16 and a lid 17. A plurality of air ducts 30 are provided in the box main unit 2, and air, generated by a cross flow fan 38 connected to each one end of the air duct 30, is utilized for cooling a side surface of the right/left batteries 14, thereafter to generate almost a horizontal flow discharged via an exhaust passage.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は電動車両のバッテリ冷却
装置に関する。
BACKGROUND OF THE INVENTION The present invention relates to a battery cooling device for an electric vehicle.

【0002】[0002]

【従来の技術】電動車両に搭載されるバッテリは、バッ
テリ温度により性能(走行距離、寿命)が変化する。走
行距離を確保し、バッテリ寿命の短縮を防ぐために定め
られた温度範囲で使用する必要がある。そこで、本出願
人は、先に特開平5−193376号公報等で電気自動
車向けのバッテリ冷却装置を提案した。即ち、特開平5
−193376号公報の図11に示す通り、バッテリボ
ックスに4×5=20個のバッテリを収納し、バッテリ
ボックスの前面から取入れた空気をバッテリ間を後方に
流し、後部の排気ファンで排気することでバッテリ群を
強制冷却するものである。この装置と同原理の従来装置
を図に基いて説明する。
2. Description of the Related Art A battery mounted on an electric vehicle changes in performance (mileage, life) depending on the battery temperature. It is necessary to use the device within the specified temperature range in order to secure the mileage and prevent the battery life from being shortened. Therefore, the present applicant previously proposed a battery cooling device for an electric vehicle in Japanese Patent Laid-Open No. 5-193376. That is, JP-A-5
As shown in FIG. 11 of Japanese Patent Laid-Open No. 193376, 4 × 5 = 20 batteries are stored in a battery box, and air taken in from the front of the battery box is made to flow backward between the batteries and exhausted by an exhaust fan at the rear. This is to forcibly cool the battery group. A conventional device having the same principle as this device will be described with reference to the drawings.

【0003】図24は従来のバッテリボックスの平面断
面図、図25は側面断面図である。バッテリボックス1
00の前面に3個の押込みファン101…、後面に2個
の排気ファン102,102が取付けられ、バッテリボ
ックス100に4×5=20個のバッテリ103…が収
納されたものである。冷却空気は矢印で示す通りに各バ
ッテリ103…の前面、左右側面及び背面を冷却する。
図26は従来のバッテリボックスにおける冷却空気の温
度曲線図であり、空気の流れ方向が図左から右であれ
ば、空気自身は吸熱により温度上昇して、冷却能は低下
する。従って20個のバッテリ103…に温度のばらつ
きが生じる。
FIG. 24 is a plan sectional view of a conventional battery box, and FIG. 25 is a side sectional view. Battery box 1
00, three push-in fans 101, ..., Two exhaust fans 102, 102 are attached to the rear surface, and 4 × 5 = 20 batteries 103 are housed in the battery box 100. The cooling air cools the front surface, the left and right side surfaces, and the rear surface of each battery 103 ... As shown by the arrows.
FIG. 26 is a temperature curve diagram of cooling air in a conventional battery box. If the air flow direction is from left to right in the figure, the temperature of the air itself rises due to heat absorption, and the cooling capacity decreases. Therefore, temperature variations occur among the 20 batteries 103.

【0004】図27は従来のバッテリの平面拡大図であ
り、例えば1個のバッテリ103は6個のセル103a
…からなっている。上述した通りバッテリ103は前後
左右の4面が主に冷却される。すると、6個のセル10
3a…中、第1番と第6番セルが他の第2〜5番セルよ
りも強く冷却される。冷却面積が極端に違うからであ
る。
FIG. 27 is an enlarged plan view of a conventional battery. For example, one battery 103 has six cells 103a.
It consists of ... As described above, the battery 103 is mainly cooled on the four front, rear, left and right sides. Then 6 cells 10
3a ..., the 1st and 6th cells are cooled more strongly than the other 2nd-5th cells. This is because the cooling area is extremely different.

【0005】[0005]

【発明が解決しようとする課題】このように、従来のフ
ァンでバッテリの前後左右面を強制冷却するものにあっ
ては、複数のバッテリ間の温度差が顕著であり、しかも
1個のバッテリ内でも複数のセル間の温度差が著しい。
バッテリ間の温度むらが大きいと、充電効率に差がでて
過充電のバッテリと充電不足のバッテリとが混在するこ
とになり、充電・放電を繰返すと一部のバッテリ(又は
セル)は短時間で寿命が尽きる。バッテリは組バッテリ
と称してセットで交換するために、組バッテリの寿命が
予定時間より大幅に短くなる可能性がある。そこで本発
明の目的は、バッテリ間の温度むらを少くすることので
きる電動車両のバッテリ冷却装置を提供することにあ
る。
As described above, in the conventional fan in which the front, rear, left, and right surfaces of the battery are forcibly cooled, the temperature difference between the plurality of batteries is remarkable, and moreover, in one battery. However, the temperature difference between the cells is significant.
If the temperature unevenness between the batteries is large, there will be a difference in charging efficiency, and overcharged batteries and undercharged batteries will coexist. If charging and discharging are repeated, some batteries (or cells) will be in a short time. Will run out of life. Since the battery is called a battery pack and is replaced as a set, the life of the battery pack may be significantly shorter than the expected time. Therefore, an object of the present invention is to provide a battery cooling device for an electric vehicle that can reduce temperature unevenness between batteries.

【0006】[0006]

【課題を解決するための手段】上記目的を達成するべく
本発明は、電動車両を駆動するための多数の箱状のバッ
テリーを収納するバッテリボックスにおいて、このバッ
テリボックスの下面に、各バッテリの6面のうちの広い
面積側側面へそれぞれ冷却空気を吹きつけるための、エ
アダクトを取付けたことを特徴とする。
In order to achieve the above object, the present invention is a battery box for accommodating a large number of box-shaped batteries for driving an electric vehicle. It is characterized in that an air duct for blowing cooling air is attached to each of the side surfaces on the side of the wide area.

【0007】バッテリボックスに、このバッテリボック
スの少なくとも下面を支えるサポートを取付け、サポー
トをエアダクトと同じ方向に延びる中空状とし、このサ
ポートをバッテリの各々の側面へ冷却空気を吹きつける
ためのダクトとする。サポートの下面を、エアダクトの
下面よりも低い位置に設定することが好ましい。
A support for supporting at least the lower surface of the battery box is attached to the battery box, and the support has a hollow shape extending in the same direction as the air duct, and the support is a duct for blowing cooling air to each side surface of the battery. . It is preferable to set the lower surface of the support at a position lower than the lower surface of the air duct.

【0008】エアダクトはバッテリボックスの下面に複
数個並設され、且つ、相互に機械結合してもよい。各エ
アダクトをそれぞれ樹脂材料で一体成形してもよい。各
エアダクトには、外力を受けた時に容易にエアダクト自
身を変形させるノッチを有してもよい。
A plurality of air ducts may be arranged in parallel on the lower surface of the battery box and mechanically connected to each other. Each air duct may be integrally formed of a resin material. Each air duct may have a notch that easily deforms itself when subjected to an external force.

【0009】[0009]

【作用】エアダクトは、バッテリ相互間の温度むらがな
いように、バッテリボックスの下面を通してバッテリの
各々の側面へ冷却空気を吹きつける。また、サポートは
バッテリボックス支持手段とダクト手段とを兼ねること
で、サポート取付け位置に別異のエアダクトの配設を不
要とする。このサポートの下面はエアダクトの下面より
も低く、バッテリボックスを接地した際などに剛性の大
きいサポートの下面だけが接地する。
The air duct blows cooling air through the lower surface of the battery box to each side surface of the battery so that there is no temperature unevenness between the batteries. Further, since the support serves both as the battery box supporting means and the duct means, it is not necessary to dispose a different air duct at the support mounting position. The lower surface of this support is lower than the lower surface of the air duct, and only the lower surface of the support having high rigidity is grounded when the battery box is grounded.

【0010】バッテリボックスの下面に並列に取付いて
いる複数のエアダクトは、隣接するエアダクト相互に機
械結合することで、バッテリボックスへの取付けを簡単
にしている。各エアダクトは樹脂材料で一体成形してい
るので、同一形状で量産される。車両走行中に地上の障
害物などにエアダクトが衝当すると、エアダクトはノッ
チの部分から一部分だけが変形して他の部分が残り、部
分的にエアダクトの機能を果たす。
The plurality of air ducts mounted in parallel on the lower surface of the battery box are mechanically coupled to the adjacent air ducts to simplify the mounting on the battery box. Since each air duct is integrally molded of resin material, it is mass-produced in the same shape. When the air duct hits an obstacle on the ground while the vehicle is running, only a part of the air duct is deformed from the notch part and the other part remains, and the air duct partially functions as the air duct.

【0011】[0011]

【実施例】本発明の実施例を添付図面に基づいて以下に
説明する。なお、図面は符号の向きに見るものとし、以
下「前」、「後」、「左」、「右」は運転者から見た方
向に従う。図1は本発明のバッテリ冷却装置を具備した
バッテリボックスの分解斜視図である。
Embodiments of the present invention will be described below with reference to the accompanying drawings. Note that the drawings are to be viewed in the direction of the reference numerals, and hereinafter “front”, “rear”, “left”, and “right” follow the directions viewed from the driver. FIG. 1 is an exploded perspective view of a battery box equipped with the battery cooling device of the present invention.

【0012】バッテリボックス1は、有底箱形状のボッ
クス本体2と、このボックス本体2の4側面の内面に溶
着したインナフレーム8と、中央に渡したセンタフレー
ム9と、ボックス本体2の内底に敷き詰められる下部断
熱材11と、前記センタフレーム9に充填される中央断
熱材12と、前記インナフレーム8に付設される側面断
熱材13と、後述するバッテリ14…相互間の上部隙間
を塞ぐ目地材15…と、上部断熱材16と、リッド17
とからなる。ボックス本体2には、サポート20,20
及び複数のエアダクト30…が取付けられ、サポート2
0,20及びエアダクト30…の各一端には、空気を圧
送するクロスフローファン38が接続されている。
The battery box 1 includes a box body 2 having a bottomed box shape, an inner frame 8 welded to the inner surfaces of the four side surfaces of the box body 2, a center frame 9 passed to the center, and an inner bottom of the box body 2. A lower heat insulating material 11 spread over the inner frame 8, a central heat insulating material 12 filled in the center frame 9, a side heat insulating material 13 attached to the inner frame 8, a battery 14 described below, and joints for closing an upper gap between them. Material 15 ..., upper heat insulating material 16, and lid 17
Consists of. The box body 2 has supports 20, 20
And a plurality of air ducts 30 are attached to the support 2
A cross flow fan 38 for sending air under pressure is connected to one end of each of 0, 20 and the air duct 30.

【0013】ボックス本体2の底部3には、箱状のバッ
テリ14の6面のうちの、広い面積側側面(長側面とい
う)と隣のバッテリ14の長側面との間の隙間を臨む位
置に吸気スリット3b…が開けられ、また、クロスフロ
ーファン38の取付け位置から一番遠い側のボックス本
体2の側面に3個の縦長長円形状の排気孔7b…が開け
られている(図2参照)。
On the bottom portion 3 of the box body 2, one of the six sides of the box-shaped battery 14 is located at a position facing the gap between the side surface on the side of a large area (referred to as the long side surface) and the long side surface of the adjacent battery 14. Intake slits 3b ... Are opened, and three vertically elongated elliptical exhaust holes 7b ... Are opened on the side surface of the box body 2 that is farthest from the mounting position of the cross flow fan 38 (see FIG. 2). ).

【0014】エアダクト30…は、上面に前記底部3の
吸気スリット3bに臨むスリット30a…が開けられた
ものである。下部断熱材11にも底部3の吸気スリット
3bに対応したスリット11aが開けられ、また、中央
断熱材12にも、底部3の吸気スリット3bに対応した
位置にスリット12aが開けられ、側面断熱材13にも
同様にスリット13aが開けられている。
The air ducts 30 ... Are provided with slits 30a ... Opened on the upper surface so as to face the intake slits 3b of the bottom portion 3. The lower heat insulating material 11 is also provided with a slit 11a corresponding to the air intake slit 3b of the bottom portion 3, and the central heat insulating material 12 is also provided with a slit 12a at a position corresponding to the air intake slit 3b of the bottom portion 3 to form a side heat insulating material. Similarly, the slit 13a is formed in the slit 13.

【0015】図2(a),(b)は図1のバッテリボッ
クスのボックス本体の加工図あり、ボックス本体2(底
部3、前壁4、後壁5、左・右壁6,7とからなる。)
を詳しく説明すると、(a)で平板の中央の上(図面表
側)に凸のビード(薄板に強度向上を目的に押し型で形
成する溝)3a…及び吸気スリット3b…(一部不図
示)を条設し、これらの前後左右に下に凸の凹部4a,
5a,6a,7aを形成し、更に凹部7aに3個の排気
孔7b…を打ち抜き形成し、四隅のハッチング部分を切
除する。そして、(b)に示す通り4辺を上に折り曲げ
て前後左右の壁4〜7を形成し、これら壁4〜7同士を
溶接止めすることで、高級金型を要すること無く、極く
簡単にボックス本体2を製造することができる。
FIGS. 2 (a) and 2 (b) are processing drawings of the box body of the battery box shown in FIG. 1, and from the box body 2 (bottom 3, front wall 4, rear wall 5, left / right walls 6, 7). Become.)
More specifically, in (a), a convex bead (a groove formed in a thin plate by a die for the purpose of improving strength) 3a ... And an intake slit 3b ... (partly not shown) on the center of the flat plate (front side of the drawing). And the concave portions 4a protruding downward in the front, rear, left and right,
5a, 6a, 7a are formed, three exhaust holes 7b ... Are punched out in the recess 7a, and the hatched portions at the four corners are cut off. Then, as shown in (b), the four sides are bent upward to form the front, rear, left, and right walls 4 to 7, and the walls 4 to 7 are welded to each other, so that a high-grade mold is not required and it is extremely simple. The box body 2 can be manufactured.

【0016】図3は図1のバッテリボックスの全体組立
断面図であり、左壁6にクロスフローファン38を取付
け、右壁7に排気孔機構40(排気弁40a,40a、
フード40bからなる。)を取付け、ボックス1内に左
右2列のバッテリ14…(2×12=24個)を収納し
たものである。この様に組まれたバッテリボックス1を
サポート20,20を介して車体フレーム45,45に
ボルト止めする。46はクロスフローファンのファンケ
ース固定ボルト、47はブレーカボックス固定ボルト、
48,48は位置決め用のロケットピンである。
FIG. 3 is an overall sectional view of the battery box of FIG. 1, in which a cross flow fan 38 is attached to the left wall 6 and an exhaust hole mechanism 40 (exhaust valves 40a, 40a,
It consists of a hood 40b. ) Is attached and the left and right rows of batteries 14 ... (2 × 12 = 24) are housed in the box 1. The battery box 1 assembled in this manner is bolted to the vehicle body frames 45, 45 via the supports 20, 20. 46 is a cross flow fan fan case fixing bolt, 47 is a breaker box fixing bolt,
Reference numerals 48 and 48 are rocket pins for positioning.

【0017】以上の構成からなる電動車両用バッテリボ
ックスの作用を次に述べる。図3において、バッテリ1
4…を冷却する必要がある場合、例えば充電時にクロス
フローファン38を始動する。クロスフローファン38
は矢印のごとく吸入したエア(冷却空気)を加圧して、
エアダクト30に送る。エアダクト30は矢印のごとく
ボックス本体2の底部3を貫通してエアを吹上げる。こ
のエアは各々左右のバッテリ14,14の図の前後側面
を冷却した後、ほぼ水平流となって右に流れ、排気通路
19に至り、この後、排気弁40a,40aを押し開け
て外へ出る。箱状のバッテリ14は、6面のうちの長側
面を除く短側面(バッテリ14の狭い面積側側面)及び
上下面が断熱されているので、実質的に外部との熱の授
受はなく、長側面のみが冷却されるので冷却はよく管理
され、その結果、バッテリ相互間の温度差が極く小さく
なり、好ましい。
The operation of the battery box for an electric vehicle having the above structure will be described below. In FIG. 3, the battery 1
When it is necessary to cool 4 ..., For example, the crossflow fan 38 is started at the time of charging. Cross flow fan 38
Pressurizes the intake air (cooling air) as shown by the arrow,
Send to the air duct 30. The air duct 30 penetrates the bottom portion 3 of the box body 2 as shown by an arrow to blow air. After cooling the front and rear side surfaces of the left and right batteries 14, 14 respectively, this air becomes a substantially horizontal flow and flows to the right, and reaches the exhaust passage 19, after which the exhaust valves 40a, 40a are pushed open to the outside. Get out. Since the box-shaped battery 14 is thermally insulated on the short side surfaces (side surfaces on the narrow area side of the battery 14) excluding the long side surfaces of the six surfaces and the upper and lower surfaces, there is substantially no transfer of heat to the outside and Cooling is well managed because only the sides are cooled, which results in very small temperature differences between the batteries, which is preferred.

【0018】図4は図1のバッテリボックスのボルト取
付け図であり、本発明のバッテリボックス1はファンケ
ース固定ボルト46をバッテリ14に対して外向き、す
なわち、ボルトの頭46aをボックス本体2の左壁6に
溶接してボルトの先を外方へ突出したことを特徴とす
る。その他、ボックス本体2の底部3に取付けたエアダ
クト30、リッド17上のブレーカボックス、水素防爆
フィルタ(図示せず)の取付けボルトも同様である。こ
の構造により、ボルトの先でバッテリ14に傷をつける
ことがない。
FIG. 4 is a bolt mounting view of the battery box of FIG. 1. In the battery box 1 of the present invention, the fan case fixing bolt 46 is directed outward with respect to the battery 14, that is, the head 46a of the bolt is attached to the box body 2. It is characterized in that the tip of the bolt is projected outward by welding to the left wall 6. In addition, the same applies to the air duct 30 attached to the bottom portion 3 of the box body 2, the breaker box on the lid 17, and the mounting bolts for the hydrogen explosion-proof filter (not shown). With this structure, the battery 14 is not damaged by the tip of the bolt.

【0019】図5は図1のバッテリボックスを搭載した
電動車両の模式図であり、電動車両44は車体ボディB
の前後に前輪FW、後輪RWを備え、下部に車体レーム
45が設けられ、この車体フレーム45に前記バッテリ
ーボックス1が配設され(図3参照)、後部に電動車両
駆動用モーターMが配設されている。車室内には、前後
にシートFS,RSが配設され、このシートFS,RS
の下位にバッテリーボックス1が配置されている。
FIG. 5 is a schematic diagram of an electric vehicle equipped with the battery box of FIG.
Front and rear wheels FW and rear wheels RW, a vehicle body ram 45 is provided in the lower portion, the battery box 1 is provided in the vehicle body frame 45 (see FIG. 3), and an electric vehicle drive motor M is provided in the rear portion. It is set up. Seats FS and RS are arranged in the front and rear in the passenger compartment.
The battery box 1 is arranged below the.

【0020】図6は図1のバッテリボックスの組立斜視
図であり、ボックス本体2の下面に複数のエアダクト3
0…を並列に配置していることを示す。エアダクト30
は、底部3にボルト(図示せず)等で取付けられ、鋼板
製のサポート20,20は、ボックス本体2の前後2箇
所にスポット溶接等で取付けられている。各サポート2
0,20は、ボックス本体2の底部3の下面に取付けら
れる水平サポート部21と、左・右壁6,7に取付けら
れる直立サポート部22とからなり、バッテリボックス
1を支え、且つ、これの剛性を高めている。
FIG. 6 is an assembled perspective view of the battery box of FIG. 1, in which a plurality of air ducts 3 are provided on the lower surface of the box body 2.
It is shown that 0 ... Are arranged in parallel. Air duct 30
Is attached to the bottom portion 3 with bolts (not shown) or the like, and the steel plate supports 20 and 20 are attached to the front and rear two positions of the box body 2 by spot welding or the like. Each support 2
0 and 20 are composed of a horizontal support portion 21 attached to the lower surface of the bottom portion 3 of the box body 2 and an upright support portion 22 attached to the left and right walls 6 and 7, which support the battery box 1 and It has increased rigidity.

【0021】水平サポート部21は、上記エアダクト3
0と同じ方向に延びる中空状であり、バッテリ14の各
々の側面へ冷却空気を吹きつけるためのダクトを兼ねて
いる。このため、水平サポート部21は吸入口23を上
記クロスフローファン38に接続し、エアダクト30と
同様に、クロスフローファン38から導入されたエア
を、ボックス本体2の底部3を貫通して吹上げる。そし
て、水平サポート部21の取付け位置も含めて、バッテ
リボックス1の下面全体から各バッテリ14の長側面へ
エアを吹きつけることができるので、冷却効果が向上す
る。更に、ボックス本体2はサポート20で補強されて
剛性が大きくなり、大重量のバッテリ14を収納しても
変形等を防止できる。
The horizontal support portion 21 is provided in the air duct 3 described above.
It has a hollow shape extending in the same direction as 0 and also serves as a duct for blowing cooling air to each side surface of the battery 14. Therefore, the horizontal support portion 21 connects the suction port 23 to the cross flow fan 38, and like the air duct 30, the air introduced from the cross flow fan 38 passes through the bottom portion 3 of the box body 2 and is blown up. . Then, since the air can be blown from the entire lower surface of the battery box 1 to the long side surfaces of each battery 14 including the mounting position of the horizontal support portion 21, the cooling effect is improved. Further, the box body 2 is reinforced by the support 20 to have a high rigidity, so that the box body 2 can be prevented from being deformed even when the heavy battery 14 is stored.

【0022】図7は図6のバッテリボックスの組立側面
図であり、水平サポート部21,21の下面が各エアダ
クト30…の下面よりも寸法H(例えば2mm程度)だ
け低い位置に設定されている。このため、バッテリボッ
クス1を接地した際などに剛性の大きい水平サポート部
21の下面だけが接地するので、エアダクト30…の破
損を防止できる。また、バッテリ14を収納したバッテ
リボックス1は約500Kgと大重量なので、これを車
両(図示せず)に搭載若しくは取外しの際にはリフタ機
で昇降することになるが、水平サポート部21の下面を
リフタ機で支持すればよい。
FIG. 7 is an assembled side view of the battery box of FIG. 6, in which the lower surfaces of the horizontal support portions 21 and 21 are set at positions lower than the lower surfaces of the air ducts 30 by a dimension H (for example, about 2 mm). . Therefore, when the battery box 1 is grounded, only the lower surface of the horizontal support portion 21 having high rigidity is grounded, so that the air ducts 30 can be prevented from being damaged. Further, since the battery box 1 accommodating the battery 14 has a large weight of about 500 kg, it is lifted and lowered by a lifter when the battery box 1 is mounted on or removed from a vehicle (not shown). Can be supported by a lifter machine.

【0023】図8は本発明のバッテリ冷却装置のサポー
トの要部斜視図であり、水平サポート部21の具体的形
状を示す。水平サポート部21は、上側が開放された断
面視溝形状であり、上側両端にフランジ部24,24を
折曲げ形成され、このフランジ部24,24がボックス
本体2の底部3の下面にスポット溶接等で取付けられる
ことで、中空形状になる。なお、フランジ部24,24
は底部3にエア漏れのないように取付けられる。水平サ
ポート部21は、直立サポート部22との境界近傍を仕
切板25で塞いで、エア漏れを防止してもよい。26は
エアの流れを均等に分散するための分散板である。
FIG. 8 is a perspective view of a main part of the support of the battery cooling device of the present invention, showing a specific shape of the horizontal support part 21. The horizontal support portion 21 has a groove shape in a sectional view with an open upper side, and is formed by bending flange portions 24, 24 at both upper ends, and the flange portions 24, 24 are spot welded to the lower surface of the bottom portion 3 of the box body 2. It becomes a hollow shape by being attached with. The flange portions 24, 24
Is attached to the bottom 3 in a leaktight manner. The horizontal support part 21 may close the boundary with the upright support part 22 with a partition plate 25 to prevent air leakage. Reference numeral 26 is a dispersion plate for evenly distributing the air flow.

【0024】この水平サポート部21は次の図9に示す
別実施例の構成でもよい。図9は本発明のバッテリ冷却
装置のサポートの別実施例の要部斜視図であり、水平サ
ポート部21には、エアの流れを更に均等に分散するた
めの箱状分散板27と板状分散板28,28を備えるこ
とで、複数のエア通路が形成されている。箱状分散板2
7の上側には、エアを吹出すスリット27a…が形成さ
れている。
The horizontal support portion 21 may have the structure of another embodiment shown in FIG. FIG. 9 is a perspective view of a main part of another embodiment of the support of the battery cooling device according to the present invention. The horizontal support part 21 has a box-shaped dispersion plate 27 and a plate-shaped dispersion plate 27 for evenly distributing the air flow. By providing the plates 28, 28, a plurality of air passages are formed. Box-shaped dispersion plate 2
Slits 27a for blowing air are formed on the upper side of 7.

【0025】次にエアダクト30の具体的構成を説明す
る。図10は本発明のバッテリ冷却装置のエアダクトの
第1実施例の斜視図、図11は図10のエアダクトの断
面斜視図である。エアダクト30は樹脂材料からなり、
射出成形法やブロー成形法などで一体成形される中空断
面の直方体(筒状)である。そして、エアダクト30は
一端が上記クロスフローファン38(図1参照)に接続
する吸入口31とされている。樹脂材料は、ポリプロピ
レン樹脂等の衝撃強度の優れた材料が望ましい。
Next, the specific structure of the air duct 30 will be described. 10 is a perspective view of the first embodiment of the air duct of the battery cooling device of the present invention, and FIG. 11 is a sectional perspective view of the air duct of FIG. The air duct 30 is made of a resin material,
It is a rectangular parallelepiped (cylindrical) having a hollow cross section integrally molded by an injection molding method, a blow molding method, or the like. The air duct 30 has one end serving as an intake port 31 connected to the cross flow fan 38 (see FIG. 1). The resin material is preferably a material having excellent impact strength such as polypropylene resin.

【0026】エアダクト30の上部には、長手方向に複
数のスリット30aが形成され、エアを吹出すことがで
きる。エアダクト30の内部には、エアの流れを均等に
分散するための分散板32〜34が一体に形成されるこ
とで、複数のエア通路を有している。このエアダクト3
0を、ボックス本体2の下面に多数並設することで、ボ
ックス本体2内にエアの流れを均等に分散して吹込むこ
とができる。そして、エアダクト30はねじ止め等によ
り底部3に取付けられるので、ボックス本体2の構成が
簡単になり、ボックス本体2に後付けができ、取付け作
業や交換作業が簡単になる。
A plurality of slits 30a are formed in the upper portion of the air duct 30 in the longitudinal direction so that air can be blown out. Inside the air duct 30, dispersion plates 32 to 34 for uniformly dispersing the flow of air are integrally formed to have a plurality of air passages. This air duct 3
By arranging a large number of 0s on the lower surface of the box body 2, the air flow can be evenly distributed and blown into the box body 2. Further, since the air duct 30 is attached to the bottom portion 3 by screwing or the like, the configuration of the box body 2 can be simplified, and the box body 2 can be retrofitted, and the installation work and the replacement work can be simplified.

【0027】エアダクト30は上部の一方の隅に、内側
且つ下向きの鈎部35が形成され、他方の隅に、鈎部3
5と弾性係合する係止溝36が形成され、それぞれエア
ダクト30の長手方向に延びている。鈎部35と係止溝
36とが、図12(結合状態の側面図)に示すように弾
性係合(スナップフィット)されることで、互いに隣接
するエアダクト30,30同士が機械結合される。この
ようにワンタッチで結合された複数の同一形状のエアダ
クト30…を、ボックス本体2の下面に取付けることが
できるので、取付けねじなどが少なくなり取付け作業性
が良いと共に、安価になる。
The air duct 30 has an inward and downward hook portion 35 formed at one corner of the upper portion thereof, and a hook portion 3 at the other corner thereof.
Locking grooves 36 that elastically engage with the air ducts 5 are formed and extend in the longitudinal direction of the air duct 30. The hook portion 35 and the locking groove 36 are elastically engaged (snap-fitted) as shown in FIG. 12 (side view in a coupled state), so that the air ducts 30 adjacent to each other are mechanically coupled to each other. Since a plurality of air ducts 30 having the same shape, which are combined with one touch as described above, can be attached to the lower surface of the box body 2, the number of attaching screws and the like are reduced, and the attaching workability is good and the cost is low.

【0028】なお、エアダクト30は図13、図14、
図18または図19に示す各別実施例の構成でもよい。
上記図10〜図12に示す第1実施例のエアダクト30
と同じ構成については同一符号を付し、その説明を省略
する。図13は本発明のバッテリ冷却装置のエアダクト
の第2実施例の結合状態の斜視図であり、エアダクト5
0は、上部の一方の隅に内側且つ下向きの第1鈎部52
が形成され、下側の他方の隅に内側且つ上向きの第2鈎
部53が形成される。そして、各鈎部52,53同士を
弾性係合することで、互いに隣接するエアダクト50,
50同士が機械結合される。なお、この実施例ではエア
ダクト50の内部に分散板を設けないで、単一のエア通
路としている。この実施例によれば、上記図10に示す
第1実施例のエアダクト30よりも単純な形状であり、
成形金型の製作が容易で安価にできる。
The air duct 30 is shown in FIGS.
The configuration of each of the other embodiments shown in FIG. 18 or 19 may be adopted.
The air duct 30 of the first embodiment shown in FIGS. 10 to 12 above.
The same components as those of the above are denoted by the same reference numerals, and the description thereof will be omitted. FIG. 13 is a perspective view of a second embodiment of the air duct of the battery cooling device of the present invention in a connected state.
0 is the first hook portion 52 that is inward and downward in one corner of the upper portion.
Is formed, and an inward and upward second hook portion 53 is formed at the other lower corner. Then, by elastically engaging the hook portions 52, 53 with each other, the air ducts 50,
50 are mechanically coupled to each other. It should be noted that in this embodiment, the air duct 50 is not provided with a dispersion plate inside, and has a single air passage. According to this embodiment, the air duct 30 has a simpler shape than the air duct 30 of the first embodiment shown in FIG.
The molding die can be easily manufactured at low cost.

【0029】図14は本発明のバッテリ冷却装置のエア
ダクトの第3実施例の斜視図であり、エアダクト55は
図示する如く先細りの筒体であって、上面に各スリット
30a…が1列に設けられ、このスリット30a…の前
後に同一方向を向いたフック56…が形成されている。
これらのスリット30a…及びフック56の周囲は、パ
ッキン57で包囲されている。このパッキン57は、エ
アダクト55の上面に合成ゴム(例えば、EPDM)を
貼付すること、シール剤を塗布すること、または軟質樹
脂製シール部をエアダクト55と一体成形することで構
成される。エアダクト55の上部には、左側フランジ部
55a、右側フランジ部55b及び奥側フランジ部55
cが一体に形成されている。
FIG. 14 is a perspective view of a third embodiment of the air duct of the battery cooling device of the present invention. The air duct 55 is a tapered cylindrical body as shown in the drawing, and each slit 30a ... Is provided in a row on the upper surface. The hooks 56 ... Which are oriented in the same direction are formed in front of and behind the slits 30a.
Around the slits 30a ... And the hook 56, a packing 57 surrounds. The packing 57 is configured by sticking synthetic rubber (for example, EPDM) on the upper surface of the air duct 55, applying a sealing agent, or integrally molding a soft resin seal portion with the air duct 55. At the upper part of the air duct 55, there are a left side flange portion 55a, a right side flange portion 55b and a rear side flange portion 55.
c is integrally formed.

【0030】次にエアダクト55の取付け状態を説明す
る。図15は図14の15−15線断面図であり、エア
ダクト55は、ボックス本体2の底部3のスリットにフ
ック56を掛けることで仮止めし、その後に奥側フラン
ジ部55cをボルト・ナット58で底部3に固定する。
Next, the mounting state of the air duct 55 will be described. 15 is a sectional view taken along line 15-15 of FIG. 14, and the air duct 55 is temporarily fixed by hooking the hook 56 in the slit of the bottom portion 3 of the box body 2, and then the rear side flange portion 55c is fixed to the bolt / nut 58. It is fixed to the bottom 3 with.

【0031】図16は図14のエアダクトの結合状態の
断面図である。隣接する左右側フランジ部55a,55
b同士を重ね合わせるために、左側フランジ部55a
は、エアダクト55の上面からの高さを、右側フランジ
部55bよりも低く設定されている。各エアダクト55
…は、互いに隣接する左右側フランジ部55a,55b
同士を重ね合せて、ボックス本体2の底部3にボルト・
ナット58(ナットは底部3の内面に溶接されてい
る。)で取付けられる。この状態で、上記パッキン57
はボックス本体2の底部3とエアダクト55の上面との
間で圧縮され、底部3と各スリット30a…との間から
のエア漏れを防止する。
FIG. 16 is a sectional view of the air duct of FIG. 14 in a coupled state. Adjacent left and right side flange portions 55a, 55
The left side flange portion 55a for overlapping b
Is set so that the height from the upper surface of the air duct 55 is lower than that of the right flange portion 55b. Each air duct 55
Is the left and right side flange portions 55a, 55b adjacent to each other
Put the bolts on the bottom 3 of the box body 2
It is attached with a nut 58 (the nut is welded to the inner surface of the bottom portion 3). In this state, the packing 57
Is compressed between the bottom portion 3 of the box body 2 and the upper surface of the air duct 55 to prevent air leakage between the bottom portion 3 and each slit 30a.

【0032】このように取付けられた実施例のエアダク
ト55は、図15に示す矢印の如く吸入口31から入っ
たエアが内部のエア通路を通り、各スリット30a…か
らボックス本体2内に吹込まれる。この実施例によれ
ば、ボックス本体2の底部3のスリットにフック56を
掛けることで各エアダクト55…を仮止めし、その後に
エアダクト55…をボルト・ナット58で底部3に固定
する構成であり、取付け作業性が良い。
In the air duct 55 of the embodiment thus mounted, the air that has entered from the suction port 31 passes through the internal air passage as shown by the arrow in FIG. 15, and is blown into the box body 2 from each slit 30a. Be done. According to this embodiment, the hooks 56 are hooked on the slits in the bottom portion 3 of the box body 2 to temporarily fix the air ducts 55, and then the air ducts 55 are fixed to the bottom portion 3 with bolts and nuts 58. The installation workability is good.

【0033】なお、エアダクト55のフランジ部55a
〜55cの取付け構成はボルト・ナット58に限定され
ず、例えば、図17(結合部分の別実施例の拡大断面
図)に示すように、ボックス本体2の底部3にクリップ
59で取付ける簡単な構成(ねじ59aを締めると後側
のクリップ端59bが拡開して底部3の孔に嵌着す
る。)でもよい。
The flange portion 55a of the air duct 55
The mounting structure of ~ 55c is not limited to the bolt / nut 58, and for example, as shown in FIG. 17 (enlarged cross-sectional view of another embodiment of the connecting portion), a simple structure for mounting to the bottom portion 3 of the box body 2 with the clip 59. (When the screw 59a is tightened, the clip end 59b on the rear side expands and fits into the hole of the bottom portion 3.).

【0034】図18は本発明のバッテリ冷却装置のエア
ダクトの第4実施例の側面図であり、エアダクト60の
上下方向を絞り込んで、この図の表裏方向に延びる分散
板62とし、複数のエア通路を有した構成を示してい
る。なお、この実施例では鈎部及び係止溝を設けていな
いが、必要に応じて設けてもよい。この実施例によれ
ば、上記図10に示す第1実施例のエアダクト30より
も単純な形状であり、成形金型の製作が容易で安価にで
きる。
FIG. 18 is a side view of a fourth embodiment of the air duct of the battery cooling device of the present invention. The vertical direction of the air duct 60 is narrowed down to form a dispersion plate 62 extending in the front and back directions of this figure, and a plurality of air passages are provided. It shows a configuration having. Although the hook portion and the locking groove are not provided in this embodiment, they may be provided if necessary. According to this embodiment, the shape is simpler than that of the air duct 30 of the first embodiment shown in FIG. 10, and the molding die can be manufactured easily and at low cost.

【0035】図19は本発明のバッテリ冷却装置のエア
ダクトの第5実施例の側面図であり、エアダクト70が
外力を受けた時に容易にエアダクト70自身を変形させ
るノッチを有した構成を示す。具体的には、エアダクト
70は両側の側壁71,71と、この側壁71,71の
下隅に有する大きな円弧状のコーナ部72,72と、こ
のコーナ部72,72から水平に延びる平坦な底壁73
と、上側の平坦な上壁74とからなる筒状である。側壁
71,71の内面及び底壁73の外面には、この図の表
裏方向に延びるノッチ75,76が形成されている。エ
アダクト70の両側には、ボックス本体2の底部3にね
じ止めされるフランジ部77が、一体に形成されてい
る。なお、この実施例ではエアダクト70の内部に分散
板を設けないで、単一のエア通路としている。
FIG. 19 is a side view of a fifth embodiment of the air duct of the battery cooling device of the present invention, showing a structure having a notch that easily deforms the air duct 70 when it receives an external force. Specifically, the air duct 70 includes side walls 71, 71 on both sides, large arc-shaped corner portions 72, 72 at lower corners of the side walls 71, 71, and a flat bottom wall extending horizontally from the corner portions 72, 72. 73
And a flat upper wall 74 on the upper side. Notches 75 and 76 extending in the front and back directions in this figure are formed on the inner surfaces of the side walls 71 and 71 and the outer surface of the bottom wall 73. On both sides of the air duct 70, flange portions 77 screwed to the bottom portion 3 of the box body 2 are integrally formed. It should be noted that in this embodiment, the air duct 70 is not provided with a dispersion plate inside, and a single air passage is used.

【0036】図20(a)〜(c)は図19のエアダク
トの作用説明図である。エアダクト70は図20(a)
に示すように普通の状態でバッテリボックス1(図示せ
ず)に取付けられる。その後、図20(b)に示すよう
に、車両走行中に地上の障害物79にエアダクト70が
衝当した場合に、エアダクト70はノッチ75,76の
部分から底壁73の一部が変形する。エアダクト70は
図20(c)に示すように、障害物79から外れても底
壁73の一部が変形した状態である。しかし、底壁73
の他の部分が残るので、部分的にエアダクトの機能を果
たす。
20 (a) to 20 (c) are explanatory views of the operation of the air duct of FIG. The air duct 70 is shown in FIG.
As shown in FIG. 3, the battery box 1 (not shown) is attached in a normal state. After that, as shown in FIG. 20B, when the air duct 70 hits an obstacle 79 on the ground while the vehicle is traveling, the air duct 70 deforms a part of the bottom wall 73 from the notches 75 and 76. . As shown in FIG. 20C, the air duct 70 is in a state in which a part of the bottom wall 73 is deformed even when the air duct 70 comes off the obstacle 79. However, the bottom wall 73
Part of the air duct functions because the rest of the part remains.

【0037】この実施例によれば、底壁73の横幅寸法
が長く、更に底壁73の両端が円弧状のコーナ部72,
72と一体であるので比較的に弾性が大きく、外力を受
けた場合に衝撃を吸収し易い。また、強い外力を受けた
場合には、ノッチ75,76の部分から底壁73の一部
だけが変形するので、残っている他の部分でエアダクト
の機能を果たすことができる。フランジ部77のねじを
外せば正常な物と簡単に交換できる。
According to this embodiment, the width of the bottom wall 73 is long, and both ends of the bottom wall 73 are arcuate corners 72,
Since it is integrated with 72, it has relatively large elasticity, and it is easy to absorb the impact when an external force is applied. Further, when a strong external force is applied, only a part of the bottom wall 73 is deformed from the notches 75 and 76, so that the remaining part can function as an air duct. If the screw of the flange portion 77 is removed, it can be easily replaced with a normal one.

【0038】図21は図1のバッテリボックスの別実施
例の分解斜視図であり、図1に示す実施例はエアをバッ
テリボックス1の長手方向直角方向に流したが、この別
実施例ではエアをバッテリボックスの長手方向(前後方
向)に流すことを特徴とする。そのために、バッテリボ
ックス81はボックス本体82にクロス方向にセンタフ
レーム84を介設してボックス本体82を2室に区画す
ると共に、各室に各々クロスフローファン85,85を
配置したことを特徴とする。
FIG. 21 is an exploded perspective view of another embodiment of the battery box shown in FIG. 1. In the embodiment shown in FIG. 1, air is made to flow in the direction perpendicular to the longitudinal direction of the battery box 1. Is made to flow in the longitudinal direction (front-back direction) of the battery box. Therefore, the battery box 81 is characterized in that the center frame 84 is provided in the box main body 82 in the cross direction to divide the box main body 82 into two chambers, and the cross flow fans 85, 85 are arranged in each chamber. To do.

【0039】その他、86は下部断熱材、87は側部断
熱材、88はバッテリ、89は中央断熱材、91は上部
断熱材、92はリッド、そして、図下部の93はエアダ
クトであり、ボックス本体82の底部にねじ止め等で取
付けられる。94はサポートであり、ボックス本体82
の左右の側壁82a,82aにスポット溶接等で取付け
られ、図1に示す実施例のようなダクトを兼ねる水平サ
ポート部を備えていない。
In addition, 86 is a lower heat insulating material, 87 is a side heat insulating material, 88 is a battery, 89 is a central heat insulating material, 91 is an upper heat insulating material, 92 is a lid, and 93 in the lower part of the figure is an air duct. It is attached to the bottom of the main body 82 by screwing or the like. 94 is a support, and the box body 82
It is attached to the left and right side walls 82a, 82a by spot welding or the like and does not have a horizontal support portion which also serves as a duct as in the embodiment shown in FIG.

【0040】図22は図21のエアダクトの平面拡大図
であり、エアダクト93は大中小のV字状の分散板94
〜96を図のように取付けたものであり、図右から矢印
のようにエアを流すと、、のごとく等量分流され
るため好ましい。
FIG. 22 is an enlarged plan view of the air duct of FIG. 21. The air duct 93 is a large, medium and small V-shaped dispersion plate 94.
9 to 96 are attached as shown in the figure, and it is preferable to flow air from the right side of the figure as shown by the arrow, because an equal amount is divided.

【0041】図23は図21のバッテリボックスの作用
図であり、図左のファン85からのエアは右向き矢印の
とおりに流れてバッテリ88…の長側面を冷却し、バッ
テリ88に取付けられている中央断熱材89とセンタフ
レーム84との間に設けられた流路を通ってボックス外
に排出される。図右のファン85からの左向きエア流れ
も同様である。この別実施例は大型バッテリボックスに
好適である。
FIG. 23 is an operation diagram of the battery box of FIG. 21, in which air from the fan 85 on the left side of the drawing flows as shown by the arrow pointing to the right to cool the long side surfaces of the batteries 88. It is discharged to the outside of the box through a flow path provided between the central heat insulating material 89 and the center frame 84. The same applies to the leftward air flow from the fan 85 on the right side of the figure. This alternative embodiment is suitable for large battery boxes.

【0042】又、図示しないがボックス本体2に十字、
キ字の如くセンタフレームを介設してもよい。このよう
にセンタフレームを入れることによりバッテリボックス
の剛性を高めることができると共に、センタフレームを
排気通路にすることもでき、構造設計の多用化が図れ
る。
Although not shown, the box body 2 has a cross,
A center frame may be provided like a square character. By thus inserting the center frame, the rigidity of the battery box can be increased, and the center frame can be used as an exhaust passage, so that the structural design can be used in various ways.

【0043】なお、上記各実施例において、サポート2
0及びエアダクト30,50,60,70,93は内部
に分散板26〜28,32〜34,62,94〜96の
有無や形状、数量を限定するものではなく、V形状の他
に例えば、エアの流れ方向に延びる直板状の分散板を複
数個並設してもよい。
In each of the above embodiments, the support 2
0 and the air ducts 30, 50, 60, 70, 93 do not limit the presence or the shape or the number of the dispersion plates 26 to 28, 32 to 34, 62, 94 to 96 inside, and other than the V shape, for example, A plurality of straight plate-shaped dispersion plates extending in the air flow direction may be arranged in parallel.

【0044】[0044]

【発明の効果】本発明は、上述のとおり構成されている
ので、次に記載する効果を奏する。請求項1の電動車両
のバッテリ冷却装置においては、電動車両を駆動するた
めの多数の箱状のバッテリーを収納するバッテリボック
スにおいて、バッテリボックスの下面にエアダクトを取
付け、冷却空気を下方から吹出して、各バッテリの6面
のうちの広い面積側側面へそれぞれ冷却空気を吹きつけ
るので、バッテリ相互間の温度むらを小さくでき、バッ
テリの性能を発揮させ、寿命を延ばすことができる。
Since the present invention is configured as described above, it has the following effects. In the battery cooling device for an electric vehicle according to claim 1, in a battery box that stores a large number of box-shaped batteries for driving the electric vehicle, an air duct is attached to a lower surface of the battery box, and cooling air is blown from below, Since the cooling air is blown to the wide area side surface of the six surfaces of each battery, the temperature unevenness between the batteries can be reduced, the performance of the batteries can be exhibited, and the service life can be extended.

【0045】請求項2の電動車両のバッテリ冷却装置に
おいては、バッテリボックスに、このバッテリボックス
の少なくとも下面を支えるサポートを取付け、このサポ
ートをエアダクトと同じ方向に延びる中空状とし、サポ
ートをバッテリの各々の側面へ冷却空気を吹きつけるた
めのダクトとしたことにより、サポートがバッテリボッ
クス支持手段とダクト手段とを兼ねることができ、サポ
ート取付け位置に別異のエアダクトを備える必要がな
い。また、これらの2つの手段を重ねて配設した場合と
比べ、バッテリボックスの下方の高さを低くでき、バッ
テリボックス全体が低くなり省スペース化を図れる。こ
のため、車両に搭載されたバッテリボックスの下面から
地上までの高さを低くでき、車両の高さも低くすること
ができる。
In a battery cooling device for an electric vehicle according to a second aspect of the present invention, a support for supporting at least the lower surface of the battery box is attached to the battery box, and the support is hollow so as to extend in the same direction as the air duct. Since the duct is used to blow the cooling air to the side surface, the support can serve as the battery box supporting means and the duct means, and it is not necessary to provide a different air duct at the support mounting position. Further, as compared with the case where these two means are arranged in an overlapping manner, the height below the battery box can be reduced, and the entire battery box can be lowered to save space. Therefore, the height from the lower surface of the battery box mounted on the vehicle to the ground can be reduced, and the height of the vehicle can also be reduced.

【0046】請求項3の電動車両のバッテリ冷却装置に
おいては、サポートの下面を、エアダクトの下面よりも
低い位置に設定したことにより、バッテリボックスを接
地した際などに剛性の大きいサポートの下面だけが接地
するので、エアダクトの破損を防止できる。
In the battery cooling device for an electric vehicle according to claim 3, since the lower surface of the support is set to a position lower than the lower surface of the air duct, only the lower surface of the support having a high rigidity when the battery box is grounded. Since it is grounded, it is possible to prevent damage to the air duct.

【0047】請求項4の電動車両のバッテリ冷却装置に
おいては、エアダクトをバッテリボックスの下面に複数
並設し、且つ、相互に機械結合したことにより、複数の
エアダクトを結合したものをバッテリボックス下面に取
付けることができるので、取付け作業性が良く、取付け
ねじなどが少なくてよい。
In the battery cooling device for an electric vehicle according to a fourth aspect of the present invention, a plurality of air ducts are arranged side by side on the lower surface of the battery box and mechanically connected to each other, so that a plurality of air ducts are connected to the lower surface of the battery box. Since it can be mounted, it has good workability and requires few mounting screws.

【0048】請求項5の電動車両のバッテリ冷却装置に
おいては、各エアダクトをそれぞれ樹脂材料で一体成形
したので、バッテリボックスに取付けられる多数の同一
形状のエアダクトを簡単に量産でき、生産性が良い。
In the battery cooling device for an electric vehicle according to the fifth aspect, since each air duct is integrally formed of a resin material, a large number of air ducts having the same shape to be attached to the battery box can be easily mass-produced and the productivity is good.

【0049】請求項6の電動車両のバッテリ冷却装置に
おいては、各エアダクトに、外力を受けた時に容易にエ
アダクト自身を変形させるノッチを有しているので、車
両走行中に地上の障害物などにエアダクトが衝当しても
ノッチの部分から一部分だけが変形し他が残り、部分的
にエアダクトの機能を果たすことができる。
In the battery cooling device for an electric vehicle according to a sixth aspect of the present invention, each air duct has a notch that easily deforms the air duct itself when an external force is applied. Even if the air duct hits, only a part of the notch part is deformed and the other part remains, and the air duct can partially function.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のバッテリ冷却装置を具備したバッテリ
ボックスの分解斜視図
FIG. 1 is an exploded perspective view of a battery box including a battery cooling device of the present invention.

【図2】図1のバッテリボックスのボックス本体の加工
FIG. 2 is a machining diagram of the box body of the battery box shown in FIG.

【図3】図1のバッテリボックスの全体組立断面図FIG. 3 is an overall sectional view of the battery box of FIG.

【図4】図1のバッテリボックスのボルト取付け図FIG. 4 is a bolt mounting view of the battery box of FIG.

【図5】図1のバッテリボックスを搭載した電動車両の
模式図
FIG. 5 is a schematic diagram of an electric vehicle equipped with the battery box of FIG.

【図6】図1のバッテリボックスの組立斜視図FIG. 6 is an assembled perspective view of the battery box of FIG.

【図7】図6のバッテリボックスの組立側面図7 is an assembled side view of the battery box of FIG.

【図8】本発明のバッテリ冷却装置のサポートの要部斜
視図
FIG. 8 is a perspective view of a main part of a support of the battery cooling device of the present invention.

【図9】本発明のバッテリ冷却装置のサポートの別実施
例の要部斜視図
FIG. 9 is a perspective view of an essential part of another embodiment of the support of the battery cooling device of the present invention.

【図10】本発明のバッテリ冷却装置のエアダクトの第
1実施例の斜視図
FIG. 10 is a perspective view of the first embodiment of the air duct of the battery cooling device of the present invention.

【図11】図10のエアダクトの断面斜視図11 is a sectional perspective view of the air duct of FIG.

【図12】図10のエアダクトの結合状態の側面図FIG. 12 is a side view of the air duct in FIG. 10 in a coupled state.

【図13】本発明のバッテリ冷却装置のエアダクトの第
2実施例の結合状態の斜視図
FIG. 13 is a perspective view of the air duct of the battery cooling device of the present invention in a connected state of the second embodiment.

【図14】本発明のバッテリ冷却装置のエアダクトの第
3実施例の斜視図
FIG. 14 is a perspective view of a third embodiment of the air duct of the battery cooling device of the present invention.

【図15】図14の15−15線断面図15 is a sectional view taken along line 15-15 of FIG.

【図16】図14のエアダクトの結合状態の断面図16 is a sectional view of the air duct in FIG. 14 in a coupled state.

【図17】図16のエアダクトの結合部分の別実施例の
拡大断面図
FIG. 17 is an enlarged cross-sectional view of another embodiment of the connecting portion of the air duct of FIG.

【図18】本発明のバッテリ冷却装置のエアダクトの第
4実施例の側面図
FIG. 18 is a side view of a fourth embodiment of the air duct of the battery cooling device of the present invention.

【図19】本発明のバッテリ冷却装置のエアダクトの第
5実施例の側面図
FIG. 19 is a side view of a fifth embodiment of the air duct of the battery cooling device of the present invention.

【図20】図19のエアダクトの作用説明図20 is an explanatory view of the action of the air duct of FIG.

【図21】図1のバッテリボックスの別実施例の分解斜
視図
FIG. 21 is an exploded perspective view of another embodiment of the battery box shown in FIG.

【図22】図21のエアダクトの平面拡大図22 is an enlarged plan view of the air duct in FIG. 21.

【図23】図21のバッテリボックスの作用図FIG. 23 is an operation diagram of the battery box of FIG. 21.

【図24】従来のバッテリボックスの平面断面図FIG. 24 is a plan sectional view of a conventional battery box.

【図25】従来のバッテリボックスの側面断面図FIG. 25 is a side sectional view of a conventional battery box.

【図26】従来のバッテリボックスにおける冷却空気の
温度曲線図
FIG. 26 is a temperature curve diagram of cooling air in a conventional battery box.

【図27】従来のバッテリの平面拡大図FIG. 27 is an enlarged plan view of a conventional battery.

【符号の説明】[Explanation of symbols]

1…バッテリボックス、2…ボックス本体、3…底部、
14…バッテリ、20…サポート、21…水平サポート
部、22…直立サポート部、23…吸入口、30…エア
ダクト、31…吸入口、35…鈎部、36…係止溝、3
8…クロスフローファン、44…電動車両、50…エア
ダクト、52,53…鈎部、55,60,70…エアダ
クト、75,76…ノッチ。
1 ... Battery box, 2 ... Box body, 3 ... Bottom part,
14 ... Battery, 20 ... Support, 21 ... Horizontal support part, 22 ... Upright support part, 23 ... Suction port, 30 ... Air duct, 31 ... Suction port, 35 ... Hook part, 36 ... Locking groove, 3
8 ... Cross flow fan, 44 ... Electric vehicle, 50 ... Air duct, 52, 53 ... Hook part, 55, 60, 70 ... Air duct, 75, 76 ... Notch.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 電動車両を駆動するための多数の箱状の
バッテリーを収納するバッテリボックスにおいて、この
バッテリボックスの下面に、前記各バッテリの6面のう
ちの広い面積側側面へそれぞれ冷却空気を吹きつけるた
めの、エアダクトが取付けられていることを特徴とした
電動車両のバッテリ冷却装置。
1. A battery box for accommodating a large number of box-shaped batteries for driving an electric vehicle, wherein cooling air is provided on the lower surface of the battery box to the side surface on the wide area side of the six surfaces of each battery. A battery cooling device for an electric vehicle, characterized in that an air duct for blowing is attached.
【請求項2】 前記バッテリボックスにこのバッテリボ
ックスの少なくとも下面を支えるサポートを取付け、こ
のサポートを前記エアダクトと同じ方向に延びる中空状
とし、前記サポートを前記バッテリの各々の側面へ冷却
空気を吹きつけるためのダクトとしたことを特徴とした
請求項1記載の電動車両のバッテリ冷却装置。
2. A support for supporting at least the lower surface of the battery box is attached to the battery box, the support is hollow so as to extend in the same direction as the air duct, and the support blows cooling air to each side surface of the battery. The battery cooling device for an electric vehicle according to claim 1, wherein the battery cooling device is a duct for.
【請求項3】 前記サポートの下面は前記エアダクトの
下面よりも低い位置に設定されていることを特徴とした
請求項2記載の電動車両のバッテリ冷却装置。
3. The battery cooling device for an electric vehicle according to claim 2, wherein a lower surface of the support is set at a position lower than a lower surface of the air duct.
【請求項4】 前記エアダクトは前記バッテリボックス
の下面に複数並設され、且つ、相互に機械結合されてい
ることを特徴とした請求項1記載の電動車両のバッテリ
冷却装置。
4. The battery cooling device for an electric vehicle according to claim 1, wherein a plurality of the air ducts are arranged in parallel on a lower surface of the battery box and are mechanically coupled to each other.
【請求項5】 前記各エアダクトはそれぞれ樹脂材料で
一体成形されていることを特徴とした請求項4記載の電
動車両のバッテリ冷却装置。
5. The battery cooling device for an electric vehicle according to claim 4, wherein each of the air ducts is integrally formed of a resin material.
【請求項6】 前記各エアダクトは外力を受けた時に容
易にエアダクト自身を変形させるノッチを有しているこ
とを特徴とした請求項5記載の電動車両のバッテリ冷却
装置。
6. The battery cooling device for an electric vehicle according to claim 5, wherein each of the air ducts has a notch that easily deforms the air duct itself when receiving an external force.
JP03162994A 1994-03-01 1994-03-01 Battery cooling device for electric vehicles Expired - Fee Related JP3388624B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP03162994A JP3388624B2 (en) 1994-03-01 1994-03-01 Battery cooling device for electric vehicles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP03162994A JP3388624B2 (en) 1994-03-01 1994-03-01 Battery cooling device for electric vehicles

Publications (2)

Publication Number Publication Date
JPH07237457A true JPH07237457A (en) 1995-09-12
JP3388624B2 JP3388624B2 (en) 2003-03-24

Family

ID=12336510

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3388624B2 (en)

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