JPH07128385A - Method and apparatus for inspecting connection of electric component - Google Patents
Method and apparatus for inspecting connection of electric componentInfo
- Publication number
- JPH07128385A JPH07128385A JP5297391A JP29739193A JPH07128385A JP H07128385 A JPH07128385 A JP H07128385A JP 5297391 A JP5297391 A JP 5297391A JP 29739193 A JP29739193 A JP 29739193A JP H07128385 A JPH07128385 A JP H07128385A
- Authority
- JP
- Japan
- Prior art keywords
- electrode
- substrate
- lead
- surface height
- measuring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は電気部品(電子部品)の
リードと基板電極間の接続部分における検査方法に関
し、特にリードの接続部分に直接プローブを接触させた
後、そのプローブに所定の荷重と振動を加え、発生した
歪を観測することにより強度と相関した出力信号に基づ
き接続状態の良否判定を行う検査方法及び装置におい
て、判定が不良であったときに、その主たる不良の原因
を自動的に断定する検査方法及び装置に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of inspecting a connecting portion between a lead and a substrate electrode of an electric component (electronic component), and particularly, after directly contacting the connecting portion of the lead with a probe, a predetermined load is applied to the probe. In the inspection method and device that judge whether the connection state is good or bad based on the output signal correlated with the strength by observing the generated distortion by adding vibration, when the judgment is bad, the main cause of the failure is automatically The present invention relates to an inspection method and an apparatus for making a positive determination.
【0002】[0002]
【従来の技術】今日、フラットパッケージタイプの電気
部品(以下、電子部品を含む概念として使用する)の多
くは基板に自動実装されていて、まず自動実装装置によ
り電気部品を基板の所定位置に配設した後、電気部品の
リードと基板に形成されている電極とをリフローはんだ
付け工法によりはんだ付けしている。このリフローはん
だ付け工法ははんだ付け部分を少なくとも加熱して、電
気部品のリードと基板電極との間に供給したはんだを溶
解させて接続する工法であり、一度に多数のリードが基
板電極にはんだ付けされる。ところが、多数の接続部の
うち一部に接続不良が発生することがあるため、接続状
態の良否が検査されている。2. Description of the Related Art Today, many flat package type electric parts (hereinafter, used as a concept including electronic parts) are automatically mounted on a board. First, the electric parts are placed at predetermined positions on the board by an automatic mounting device. After the installation, the leads of the electric component and the electrodes formed on the substrate are soldered by the reflow soldering method. This reflow soldering method is a method in which at least the soldered part is heated to melt and connect the solder supplied between the leads of the electric component and the board electrode, and many leads are soldered to the board electrode at one time. To be done. However, since a defective connection may occur in a part of a large number of connection parts, the quality of the connected state is inspected.
【0003】この接続状態の検査は通常、拡大鏡や画像
処理によって行われているが、この検査は定性的な判定
しかすることができない。このため、部品の組み立てや
製品の搬送時などに加わる振動などによって、接続不良
が生ずる場合にはそれを検出することはほとんど不可能
であった。しかも、誤判定や見落としなどもあり、完璧
に検査することはできなかった。This inspection of the connection state is usually performed by a magnifying glass or image processing, but this inspection can only make a qualitative judgment. For this reason, it is almost impossible to detect a connection failure caused by vibration applied during assembly of parts or transportation of a product. Moreover, it was not possible to perform a perfect inspection due to erroneous judgments and oversights.
【0004】そこで、従来の上記定性的な検査に止まら
ず、接続部における接続強度を定量的に検出することを
目的に研究が重ねられた結果、先に特願平5−1113
04号が開示された。この検査方法は図1に示すよう
に、まず電気部品10が実装された基板14を検査位置
に搬送し、基板14及び電気部品10の代表的な電極位
置を画像処理装置などにより検出して位置決めした後、
プローブ20を図2(a)及び(b) に示すように電気部品
10のリード12の接続部24上に降下させる。その
後、リード12に直接接触しているプローブ20に非破
壊の範囲で一定の荷重と振動を加え、その荷重と振動に
より発生した歪を電気的信号に変換して強度と相関した
出力信号として接続状態の良否を判定するものである。Therefore, as a result of further research aimed at quantitatively detecting the connection strength at the connection portion, as well as the conventional qualitative inspection described above, Japanese Patent Application No. 5-1113 has been previously applied.
No. 04 was disclosed. In this inspection method, as shown in FIG. 1, first, a board 14 on which an electric component 10 is mounted is conveyed to an inspection position, and typical electrode positions of the board 14 and the electric component 10 are detected and positioned by an image processing device or the like. After doing
The probe 20 is dropped onto the connecting portion 24 of the lead 12 of the electric component 10 as shown in FIGS. 2 (a) and 2 (b). After that, a constant load and vibration are applied to the probe 20 that is in direct contact with the lead 12 in a non-destructive range, and the strain generated by the load and vibration is converted into an electrical signal and connected as an output signal correlated with the strength. The quality of the state is determined.
【0005】すなわち、この特願平5−111304号
に示す方法は,電気部品10のリード12と基板14上
の電極16間の接続強度を、電気部品10のリード12
上にプローブ20を降下させて加振することにより得ら
れる強度と相関した出力信号を測定することによって、
良否判定を行うものである。したがって、接続強度の良
否判定が定量的に得られることから、見掛け上接続して
いても、振動などによって接続不良となるものは確実に
選びだすことができた。That is, according to the method disclosed in Japanese Patent Application No. 5-111304, the connection strength between the lead 12 of the electric component 10 and the electrode 16 on the substrate 14 is determined by the lead 12 of the electric component 10.
By measuring the output signal correlated with the intensity obtained by lowering and vibrating the probe 20:
The pass / fail judgment is performed. Therefore, since the quality of the connection strength can be quantitatively obtained, it is possible to reliably select the connection failure due to vibration or the like even if the connection is apparent.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、この検
査方法は接続状態の良否を判定することはできるが、接
続状態の良否判定に大きく影響を及ぼす要因となる基板
の反り、傾き、接続部におけるはんだの量、及び電気部
品のリードの接続部における表面高さの均一性につい
て、把握することができなかった。しかも、仮に接続部
の不良内容を把握することができても、その不良原因を
調査し解析する手立てとしては不良品を保管しておき、
作業者により外観観察や精密測長器などにより各種のデ
ータを測定した上で、判定しなければならず、多大の工
数と労力を必要としていた。However, although this inspection method can judge whether the connection state is good or bad, the warp, the inclination, and the solder in the connection portion of the substrate, which are factors that greatly affect the judgment of the connection state, are found. However, it was not possible to grasp the amount of the electric field and the uniformity of the surface height at the connection part of the lead of the electric component. Moreover, even if it is possible to grasp the content of the defect in the connection part, the defective product should be stored as a means for investigating and analyzing the cause of the defect.
The operator had to measure the various data by observing the appearance and measuring with a precision length measuring machine, and then make a judgment, which required a great deal of man-hours and labor.
【0007】そこで、本発明者は電気部品のリードと基
板電極との接続状態を検査して良否判定をするととも
に、その接続部が不良となる原因である基板の反り及び
傾き、接続部におけるはんだ量、及び電気部品のリード
の接続部における表面高さの不均一性について定量的に
測定するとともに算出し、その接続状態が不良であった
場合に、その主たる原因を自動的に断定する検査方法及
び装置を提供することを目的に鋭意研究を重ねた結果、
本発明に至ったのである。Therefore, the inventor of the present invention inspects the connection state between the lead of the electric component and the board electrode to judge whether the connection is good or bad, and warps or tilts the board, which is the cause of the failure of the connection part, or solder in the connection part. Quantity and the unevenness of the surface height at the connection part of the lead of the electric component are quantitatively measured and calculated, and when the connection state is poor, the main cause is automatically determined. And as a result of repeated studies for the purpose of providing a device,
This led to the present invention.
【0008】[0008]
【課題を解決するための手段】本発明に係る電気部品接
続状態の検査方法の要旨とするところは、電気部品のリ
ードと基板の電極との接続部に接触させたプローブに非
破壊の範囲で所定の荷重と振動を加え、発生させた歪を
測定することにより、接続状態の良否を判定する検査方
法において、前記検査方法により接続状態の良否を判定
するとともに、前記基板上の特定位置における表面高さ
を測定して該基板の反り及び傾きの少なくとも一方を定
量的に算出することにある。The gist of the method for inspecting the connection state of an electric component according to the present invention is that the probe contacted with the connecting portion between the lead of the electric component and the electrode of the substrate is nondestructive. By applying a predetermined load and vibration, by measuring the generated strain, in the inspection method for determining the quality of the connection state, while determining the quality of the connection state by the inspection method, the surface at a specific position on the substrate The height is measured and at least one of the warp and the inclination of the substrate is quantitatively calculated.
【0009】また、本発明に係る電気部品接続状態の検
査方法の他の要旨とするところは、電気部品のリードと
基板の電極との接続部に接触させたプローブに非破壊の
範囲で所定の荷重と振動を加え、発生させた歪を測定す
ることにより、接続状態の良否を判定する検査方法にお
いて、前記検査方法により接続状態の良否を判定すると
ともに、前記基板上の特定の電極における電極面の表面
高さを測定する一方、その測定値に基づいて他の電極に
おける電極面の表面高さを推定し、さらに、該基板の当
該電極部分に接続された電気部品のリードの接続部の表
面高さを測定し、該リードの接続部の表面高さより前記
得られた基板電極の表面高さ及び電気部品のリードの厚
さを差し引くことにより、当該接続部におけるはんだの
厚さを定量的に算出することにある。Another aspect of the method for inspecting a connection state of an electric component according to the present invention is that a probe contacted with a connecting portion between a lead of an electric component and an electrode of a substrate is predetermined within a non-destructive range. By applying load and vibration and measuring the generated strain, in an inspection method for determining the quality of the connection state, in addition to determining the quality of the connection state by the inspection method, the electrode surface of a specific electrode on the substrate While measuring the surface height of the, the surface height of the electrode surface of the other electrode is estimated based on the measured value, and further, the surface of the connecting portion of the lead of the electric component connected to the electrode portion of the substrate. By measuring the height, by subtracting the surface height of the obtained substrate electrode and the thickness of the lead of the electrical component from the surface height of the connection portion of the lead, quantitatively the thickness of the solder in the connection portion Arithmetic It is to.
【0010】更に、本発明に係る電気部品接続状態の検
査方法の他の要旨とするところは、電気部品のリードと
基板電極との接続部に接触させたプローブに非破壊の範
囲で所定の荷重と振動を加え、発生させた歪を測定する
ことにより、接続状態の良否を判定する検査方法におい
て、前記検査方法により接続状態の良否を判定するとと
もに、前記電気部品のリードの接続部表面にプローブを
接触させて測定した接続部の表面高さに基づき、該電気
部品のリードにおける接続部の表面の平坦度を定量的に
算出することにある。Another aspect of the method for inspecting a connection state of an electrical component according to the present invention is that a predetermined load is applied to a probe brought into contact with a connecting portion between a lead of an electrical component and a substrate electrode in a non-destructive range. By applying vibration and measuring the generated strain, in an inspection method for determining the quality of the connection state, in addition to determining the quality of the connection state by the inspection method, the probe on the surface of the connection part of the lead of the electrical component It is to quantitatively calculate the flatness of the surface of the connection part in the lead of the electric component based on the surface height of the connection part measured by contacting with.
【0011】更に、本発明に係る電気部品接続状態の検
査方法の他の要旨とするところは、前記接続状態の良否
を判定する検査方法において、前記検査方法により接続
状態が不良であると判定されたとき、該不良の原因が基
板の反り又は傾き、はんだ量の過不足、又は電気部品の
リードにおける接続部の高さ方向の不均一性によるもの
か判定することにある。Another aspect of the method for inspecting the connection state of an electrical component according to the present invention is that in the inspection method for determining the quality of the connection state, the connection state is determined to be defective by the inspection method. In this case, it is to determine whether the cause of the defect is warpage or inclination of the substrate, excess or deficiency of the amount of solder, or nonuniformity in the height direction of the connection portion in the lead of the electric component.
【0012】次に、本発明に係る電気部品接続状態の検
査装置の要旨とするところは、電気部品のリードと基板
の電極との接続部に接触させられるプローブと、該プロ
ーブに非破壊の範囲で所定の荷重と振動を加える負荷加
振手段と、該プローブにより該接続部に発生させた歪を
測定する歪測定手段と、該歪測定手段によって測定され
た歪により接続状態の良否を判定する判定手段とを備え
た検査装置において、前記基板上の特定位置における表
面高さを測定する表面高さ測定手段と、該測定された表
面高さにより該基板の反り及び傾きの少なくとも一方を
定量的に算出する演算手段とを備えることにある。Next, the gist of the apparatus for inspecting the electrical component connection state according to the present invention is that the probe is brought into contact with the connecting portion between the lead of the electrical component and the electrode of the substrate, and the non-destructive range of the probe. With load excitation means for applying a predetermined load and vibration, strain measurement means for measuring the strain generated in the connection portion by the probe, and the quality of the connection state is determined by the strain measured by the strain measurement means. In an inspection device provided with a judging means, a surface height measuring means for measuring a surface height at a specific position on the substrate, and at least one of the warp and the inclination of the substrate is quantitatively determined by the measured surface height. And a calculating means for calculating.
【0013】また、本発明に係る電気部品接続状態の検
査装置の他の要旨とするところは、電気部品のリードと
基板の電極との接続部に接触させられるプローブと、該
プローブに非破壊の範囲で所定の荷重と振動を加える負
荷加振手段と、該プローブにより該接続部に発生させた
歪を測定する歪測定手段と、該歪測定手段によって測定
された歪により接続状態の良否を判定する判定手段とを
備えた検査装置において、前記基板上の特定の電極にお
ける電極面の表面高さを測定する表面高さ測定手段と、
該測定値に基づき他の電極における電極面の表面高さを
推定する推定手段と、該基板の当該電極部分に接続され
た電気部品のリードの接続部の表面高さを測定する表面
高さ測定手段と、該リードの接続部の表面高さより前記
得られた基板電極の表面高さ及び電気部品のリードの厚
さを差し引くことにより、当該接続部におけるはんだの
厚さを定量的に算出する演算手段を備えることにある。Another aspect of the inspection apparatus for the electrical component connection state according to the present invention is to provide a probe which is brought into contact with the connection portion between the lead of the electrical component and the electrode of the substrate, and a nondestructive probe. Load excitation means for applying a predetermined load and vibration within a range, strain measurement means for measuring the strain generated in the connection portion by the probe, and judgment of the connection state based on the strain measured by the strain measurement means In the inspection device having a determining means to do, surface height measuring means for measuring the surface height of the electrode surface of the specific electrode on the substrate,
Estimating means for estimating the surface height of the electrode surface of another electrode based on the measured value, and surface height measurement for measuring the surface height of the connecting portion of the lead of the electric component connected to the electrode portion of the substrate. And a calculation for quantitatively calculating the thickness of the solder in the connection portion by subtracting the surface height of the board electrode and the thickness of the lead of the electric component obtained from the surface height of the connection portion of the lead. It is to have means.
【0014】更に、本発明に係る電気部品接続状態の検
査装置の他の要旨とするところは、電気部品のリードと
基板の電極との接続部に接触させられるプローブと、該
プローブに非破壊の範囲で所定の荷重と振動を加える負
荷加振手段と、該プローブにより該接続部に発生させた
歪を測定する歪測定手段と、該歪測定手段によって測定
された歪により接続状態の良否を判定する判定手段とを
備えた検査装置において、前記電気部品のリードの接続
部表面にプローブを接触させて該接続部の表面高さを測
定する測定手段と、該接続部の表面高さのデータのバラ
ツキにより、該接続部の表面の平坦度を定量的に算出す
る演算手段を備えることにある。Another aspect of the inspection apparatus for the electrical component connection state according to the present invention is to provide a probe that is brought into contact with the connection between the lead of the electrical component and the electrode of the substrate, and a nondestructive probe. Load excitation means for applying a predetermined load and vibration within a range, strain measurement means for measuring the strain generated in the connection portion by the probe, and judgment of the connection state based on the strain measured by the strain measurement means In the inspection device provided with the determining means, the measuring means for measuring the surface height of the connecting portion by contacting the probe with the surface of the connecting portion of the lead of the electric component, and the data of the surface height of the connecting portion. The calculation means is provided to quantitatively calculate the flatness of the surface of the connection portion due to the variation.
【0015】[0015]
【作用】本発明の電気部品接続状態の検査方法及びその
装置は電気部品のリードと基板電極との接続部にプロー
ブを接触させ、プローブに非破壊の範囲で所定の荷重と
振動を加え、発生させた歪を測定することにより、接続
状態の良否を判定するのにあたり、まず、基板上の特定
位置、たとえば基板に形成された電極のうち、両端に形
成されている電極と、中央部に形成されている電極の表
面高さを表面高さ測定手段によって測定し、その測定値
に基づいて演算手段により、基板の反りや傾きが算出さ
れる。この算出された基板の反りや傾きを記憶保持して
おくことにより、上記接続状態の良否検査の結果が不良
であったとき、その箇所の不良の原因が基板の反りに基
づくものであるのか、あるいは基板の傾きに基づくもの
であるのかの判断が容易になされることになる。The method and apparatus for inspecting the connection state of an electric component according to the present invention generate a load by applying a predetermined load and vibration to the probe in a non-destructive range by bringing the probe into contact with the connection between the lead of the electric component and the substrate electrode. In determining the quality of the connection state by measuring the strain applied, first, at a specific position on the substrate, for example, the electrodes formed on both ends of the electrodes formed on the substrate and the electrodes formed on the central portion are formed. The surface height of the formed electrode is measured by the surface height measuring means, and the warp and inclination of the substrate are calculated by the calculating means based on the measured value. By storing and storing the calculated warp and inclination of the substrate, when the result of the quality check of the connection state is defective, is the cause of the defect at that location based on the substrate warp? Alternatively, it can be easily determined whether the inclination is based on the inclination of the substrate.
【0016】また、本発明の他の電気部品接続状態の検
査方法及びその装置は上記接続状態の良否を判定するの
にあたり、まず、基板上の特定の電極の表面高さを表面
高さ測定手段によって測定するとともに、その測定値に
基づいて表面高さを測定していない他の電極の表面高さ
を推定手段により推定し、基板電極の個々の表面高さが
求められる。一方、基板電極のそれぞれに接続された電
気部品のリードの接続部の表面高さが表面高さ測定手段
によって測定される。ここで、電極の表面高さの測定手
段と、リードの接続部における表面高さの測定手段とは
同じ手段であっても異なる手段であっても良く、限定さ
れるものではない。そして、演算手段により、得られた
リードの接続部における表面高さから電極の表面高さと
既知のリードの厚さとを差し引くことにより、その接続
部におけるはんだの厚さが算出される。この算出された
はんだの厚さを記憶保持しておくことにより、上記接続
状態の良否検査の結果が不良であったとき、その箇所の
不良の原因がはんだの厚さによるものであるか否かの判
断が容易になされることになる。Further, in another method for inspecting a connection state of an electric component and the apparatus therefor according to the present invention, in determining the quality of the connection state, first, the surface height of a specific electrode on the substrate is measured by a surface height measuring means. The surface heights of the other electrodes whose surface heights are not measured are estimated by the estimating means based on the measured values, and the individual surface heights of the substrate electrodes are obtained. On the other hand, the surface height of the connecting portion of the lead of the electric component connected to each of the substrate electrodes is measured by the surface height measuring means. Here, the means for measuring the surface height of the electrode and the means for measuring the surface height at the connecting portion of the lead may be the same or different, and are not limited. Then, the computing means subtracts the surface height of the electrode and the known lead thickness from the obtained surface height at the connection portion of the lead to calculate the thickness of the solder at the connection portion. By storing and storing the calculated solder thickness, whether or not the cause of the defect at the location is due to the solder thickness when the result of the quality check of the connection state is defective. Will be easily determined.
【0017】更に、本発明の他の電気部品接続状態の検
査方法及びその装置は上記接続状態の良否を判定するの
にあたり、まず、実装された電気部品のリードの接続部
表面にプローブを接触させて、測定手段によりその接続
部の表面高さが個々に実測される。その結果、測定され
た個々の接続部の表面高さに基づいて演算手段により接
続部の表面の平坦度を定量的に算出することができる。
この算出されたリードの接続部表面の平坦度を記憶保持
しておくことにより、上記接続状態の良否検査の結果が
不良であったとき、その箇所の不良の原因が接続部表面
の平坦度によるものであるか否かの判断が容易になされ
ることになる。Further, in another method and apparatus for inspecting a connection state of an electric component of the present invention, in determining the quality of the connection state, first, a probe is brought into contact with the surface of the connecting portion of the lead of the mounted electric component. Then, the surface height of the connecting portion is individually measured by the measuring means. As a result, the flatness of the surface of the connecting portion can be quantitatively calculated by the calculating means based on the measured surface height of each connecting portion.
By storing and holding the calculated flatness of the connection portion surface of the lead, when the result of the pass / fail inspection of the connection state is defective, the cause of the defect at that location is due to the flatness of the connection portion surface. It will be easy to judge whether or not it is a thing.
【0018】次に、上記電気部品接続状態の検査方法及
びその装置に示す方法及び装置を適宜組合せて構成する
ことにより、上記接続状態の良否検査の結果が不良であ
ったとき、その箇所の不良原因を直ちに断定することが
できる。すなわち、電気部品のリードと基板電極との接
続部における不良原因の主たるものは、基板の反り、基
板の傾き、接続部におけるはんだ量、及び電気部品のリ
ードにおける接続部の表面高さであり、これらのデータ
を得るのに必要な少なくとも最小限の箇所について各デ
ータを得るとともに、必要なデータを算出又は推定する
ように構成している。したがって、最小限の検査工程
で、精度の高い検査結果が得られるとともに、不良原因
の特定が可能となる。Next, when the result of the quality inspection of the connection state is defective, the defect is found in the place by appropriately combining the method and the device shown in the above-mentioned method and device for inspecting the connection state of the electric parts. The cause can be determined immediately. That is, the main causes of defects in the connecting portion between the lead of the electric component and the substrate electrode are the warp of the substrate, the inclination of the substrate, the amount of solder in the connecting portion, and the surface height of the connecting portion in the lead of the electric component, Each data is obtained for at least the minimum part necessary to obtain these data, and the necessary data is calculated or estimated. Therefore, a highly accurate inspection result can be obtained and the cause of the defect can be identified with the minimum inspection process.
【0019】[0019]
【実施例】次に、本発明に係る電気部品接続状態の検査
方法とその装置の実施例を図面に基づいて説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, an embodiment of a method for inspecting a connection state of electric parts and an apparatus therefor according to the present invention will be described with reference to the drawings.
【0020】図1に示すように、フラットパッケージタ
イプの電気部品10は側面に多数のリード12を備え、
また、電気部品10が実装される基板14には図示しな
い回路と個々のリード12に接続される電極16が所定
の位置に形成されている。この電気部品10のリード1
2は、図2に示すように、たとえばリフローはんだ付け
法などによって基板14の電極16に、はんだ17を介
してはんだ付けされている。はんだ付けされた電気部品
10は通常、セルフ・アライメント効果により電気部品
10は基板14に対してほぼ正確に実装されている。一
方、電気部品10の接続部の良否を検査する検査装置1
8は電気部品のリードと基板の電極との接続部に接触さ
せられるプローブ20と、そのプローブ20に接続部を
破壊しない範囲内で所定の荷重を負荷するとともに振動
を加える負荷加振手段22と、プローブにより該接続部
に発生させた歪を測定する図示しない歪測定手段と、該
歪測定手段によって測定された歪により接続状態の良否
を判定する図示しない判定手段を備えて構成されてい
る。As shown in FIG. 1, a flat package type electric component 10 has a large number of leads 12 on its side surface.
A circuit (not shown) and electrodes 16 connected to the individual leads 12 are formed at predetermined positions on the board 14 on which the electric component 10 is mounted. Lead 1 of this electrical component 10
As shown in FIG. 2, 2 is soldered to the electrode 16 of the substrate 14 via the solder 17 by, for example, a reflow soldering method. The soldered electrical component 10 is usually mounted almost exactly on the substrate 14 due to the self-alignment effect. On the other hand, the inspection device 1 for inspecting the quality of the connection part of the electric component 10
Reference numeral 8 denotes a probe 20 which is brought into contact with a connecting portion between a lead of an electric component and an electrode of a substrate, and a load vibrating means 22 which applies a predetermined load and applies vibration to the probe 20 within a range not breaking the connecting portion. A strain measuring means (not shown) for measuring the strain generated in the connecting portion by the probe and a judging means (not shown) for determining the quality of the connection state based on the strain measured by the strain measuring means.
【0021】まず、電気部品10が実装された基板14
は図示しない搬送ユニットにより所定の検査位置まで供
給される。この検査位置では、所定の箇所に設置された
センサにより基板14上に設けられた位置検出マークを
検知するとともに、画像処理などにより電気部品10の
特徴ある部分からその電気部品10の位置を求め、更
に、電気部品10のリード12の位置データ(ピッチな
ど)に基づいて、プローブ20が接触すべき電気部品1
0のリード12の接続部24の位置と基板14の電極1
6の位置を求め、プローブ20の降下位置が設定され
る。First, the substrate 14 on which the electric component 10 is mounted
Is supplied to a predetermined inspection position by a transport unit (not shown). At this inspection position, the position detection mark provided on the substrate 14 is detected by the sensor installed at a predetermined position, and the position of the electric component 10 is obtained from the characteristic portion of the electric component 10 by image processing or the like. Further, based on the position data (pitch etc.) of the leads 12 of the electric component 10, the electric component 1 with which the probe 20 should come into contact
Position of the connecting portion 24 of the lead 12 of 0 and the electrode 1 of the substrate 14
The position of 6 is obtained and the lowered position of the probe 20 is set.
【0022】次に、図3に示すように、電気部品10が
接続される一群の直線上に並んだ基板14の電極16の
うち、両端の電極26,28と、中央の電極30の3ヶ
所において、電気部品10のリード12が接続されてい
る部分以外の近傍部である露出している基板電極26,
28,30の表面にプローブ20を接触させて、その表
面高さを測定し、その時のプローブ20の高さを基板1
4の各々の電極26,30,28の高さHL ,HM ,H
R としてデータを記憶保持する。Next, as shown in FIG. 3, among the electrodes 16 of the substrate 14 arranged in a straight line to which the electric component 10 is connected, the electrodes 26 and 28 at both ends and the electrode 30 at the center are three places. At the exposed substrate electrode 26, which is a vicinity portion other than the portion to which the lead 12 of the electric component 10 is connected,
The height of the probe 20 at that time is measured by bringing the probe 20 into contact with the surfaces of 28 and 30 and measuring the height of the surface.
4 each of the electrodes 26,30,28 height H L, H M, H
Data is stored and held as R.
【0023】ここで、両端の電極26,28間の距離を
Lとし、基板電極26,30,28の高さをそれぞれH
L ,HM 及びHR として、基板14の傾きをD、基板1
4の反り量をBとすると、基板14の傾きDは式(1)
数1Here, the distance between the electrodes 26, 28 at both ends is L, and the heights of the substrate electrodes 26, 30, 28 are H, respectively.
As L , H M and H R , the inclination of the substrate 14 is D, and the substrate 1 is
Assuming that the warp amount of 4 is B, the inclination D of the substrate 14 is calculated by the equation (1).
Number 1
【数1】 によって求めることができ、また、基板14の反り量B
は式(2)数2[Equation 1] And the warp amount B of the substrate 14
Is the formula (2) number 2
【数2】 によって求めることができる。これらの式(1),
(2)の中で、両端の電極26,28間の距離Lは実装
される電気部品10の種類によって定まる既知の値であ
り、基板電極26,30,28の高さHL ,HM ,HR
は上記測定によって得られる値である。したがって、先
に測定した基板14上の特定の3ヶ所の電極26,3
0,28の表面高さのデータにより、基板14の傾きD
及び反り量Bが演算手段により算出され、その値が記憶
保持される。[Equation 2] Can be sought by. These equations (1),
Among (2), the distance L between the opposite electrodes 26 and 28 is a known value determined by the type of electrical component 10 to be mounted, the height H L of the substrate electrodes 26,30,28, H M, H R
Is the value obtained by the above measurement. Therefore, the electrodes 26, 3 at the specific three locations on the substrate 14 measured previously are
According to the surface height data of 0 and 28, the inclination D of the substrate 14
And the warp amount B are calculated by the calculating means, and the value thereof is stored and held.
【0024】次に、図4に示すように、電気部品10の
リード12における接続部24の表面にプローブ20を
端から順に降下させて接触させ、そのときの表面高さh
をプローブ20と連動させられる表面高さ測定手段によ
り測定する。そして、測定したリード12の接続部24
の表面高さhを記憶手段により端から順に記憶させ、特
定の端部のリード12からN番目のリード12の接続部
24の表面高さをデータhN として記憶保持しておく。Next, as shown in FIG. 4, the probe 20 is brought into contact with the surface of the connecting portion 24 of the lead 12 of the electric component 10 by sequentially descending from the end and contacting the surface height h.
Is measured by the surface height measuring means which is linked with the probe 20. Then, the measured connecting portion 24 of the lead 12
The surface height h of the above is sequentially stored from the end by the storage means, and the surface height of the connection part 24 of the lead 12 from the specific end to the Nth lead 12 is stored and held as data h N.
【0025】次いで、測定したリード12の接続部24
の表面高さhN に対応する基板電極16の表面高さHN
を求める。基板電極16の表面高さHN は、先に求めて
おいた基板電極26,28,30の高さHR ,HL ,H
M 及び両端の電極26,28間の距離Lにより、円弧近
似や放物線近似などの方法によってコンピュータなどに
よる推定機能を用い、関数HN (HR ,HL ,HM ,
L,N)として求められる。Next, the measured connection portion 24 of the lead 12
Surface height H N of the substrate electrode 16 corresponding to the surface height h N
Ask for. The surface height H N of the substrate electrode 16 is the heights H R , H L , H of the substrate electrodes 26, 28, 30 previously obtained.
The distance L between the M and opposite electrodes 26 and 28, using the estimating function by such as a computer by a method such as arc approximation or parabolic approximation, the function H N (H R, H L , H M,
L, N).
【0026】また、電気部品10のリード12の厚さを
Tとすると、図5に示すように、電気部品10のリード
12と基板電極16との接続部24におけるはんだ17
の厚みSN は SN =HN −hN −T (3) として求められる。そこで、上記推定機能により求めら
れた基板電極16の表面高さHN と、測定したリード1
2の接続部24の表面高さhN 、及びリード12の厚さ
Tから演算手段によりはんだ17の厚みSN を演算した
後、その値を記憶装置により記憶させておく。When the thickness of the lead 12 of the electric component 10 is T, as shown in FIG. 5, the solder 17 in the connecting portion 24 between the lead 12 of the electric component 10 and the board electrode 16 is formed.
The thickness S N of S N is calculated as S N = H N −h N −T (3). Therefore, the surface height H N of the substrate electrode 16 obtained by the above estimation function and the measured lead 1
The thickness S N of the solder 17 is calculated by the calculating means from the surface height h N of the second connecting portion 24 and the thickness T of the lead 12, and the value is stored in the storage device.
【0027】一方、電気部品10のリード12における
端からN番目の接続部24の表面高さをhN とし、電気
部品10のリード12における接続部24の表面の平坦
度をPとすると、 P=6×Sig(hN ) (4) ここで、1<N<リード本数 Sig(hN ):hN の標準偏差 として計算しておけば、電気部品10のリード12にお
ける接続部24の表面高さのバラツキは、式(4)のP
値内に存在することになる。そこで、このP値を演算手
段によってリード12の接続部24における表面の高さ
バラツキとして求め、記憶装置により記憶させておく。On the other hand, if the surface height of the N-th connecting portion 24 from the end of the lead 12 of the electric component 10 is h N and the flatness of the surface of the connecting portion 24 of the lead 12 of the electric component 10 is P, then P = 6 × Sig (h N ) (4) where 1 < N <the number of leads Sig (h N ): the standard deviation of h N , the surface of the connecting portion 24 of the lead 12 of the electrical component 10 can be calculated. The variation in height is P in equation (4).
Will be present in the value. Therefore, this P value is obtained as a height variation of the surface of the connecting portion 24 of the lead 12 by the calculating means, and is stored in the storage device.
【0028】以上説明したように、得られた基板14の
傾きD、基板14の反り量B、はんだ17の厚みSN 及
び接続部24の表面の平坦度P値を接続状態を表すデー
タとして記憶保持しておく。その一方で、傾きD、反り
量B、はんだ17の厚みSN及び平坦度P値のそれぞれ
の値について、接続が正常であるときの上限値及び下限
値を実験データより求めておき、D上限、D下限、B上
限、B下限、S上限、S下限、P上限、P下限として決
めておく。そして、得られた傾きD、反り量B、はんだ
17の厚みSN 及び平坦度P値がそれぞれ次の式(5)
の各式 D下限<D<D上限 (5)−1 B下限<B<B上限 (5)−2 S下限<SN <S上限 (5)−3 P下限<P<P上限 (5)−4 を満たすとき、正常であると判定し、また、上記式
(5)のいずれかを満たさない項があったとき、その項
目が不良の原因であるとして断定するように構成してお
くのである。As described above, the obtained inclination D of the substrate 14, the warp amount B of the substrate 14, the thickness S N of the solder 17 and the flatness P value of the surface of the connection portion 24 are stored as data representing the connection state. Keep it. On the other hand, for each of the inclination D, the warp amount B, the thickness S N of the solder 17 and the flatness P value, the upper limit value and the lower limit value when the connection is normal are obtained from the experimental data, and the D upper limit is obtained. , D lower limit, B upper limit, B lower limit, S upper limit, S lower limit, P upper limit, and P lower limit. Then, the obtained slope D, the amount of warp B, the thickness S N of the solder 17 and the flatness P value are respectively calculated by the following equation (5).
Each formula of D lower limit <D <D upper limit (5) -1 B lower limit <B <B upper limit (5) -2 S lower limit < SN <S upper limit (5) -3 P lower limit <P <P upper limit (5) If -4 is satisfied, it is determined to be normal, and if there is a term that does not satisfy any of the above equations (5), it is determined that the item is the cause of the defect. is there.
【0029】以上の構成に係る電気部品接続状態の検査
方法及びその検査装置において、まず、電気部品10の
実装された基板14が検査装置の所定位置に搬送される
とともに位置決めされた後、検査すべき電気部品10の
一列に並ぶ一群のリード12群が選定される。そして、
選定されたリード12が接続されている基板電極16の
両端の電極26,28と、中央に位置する電極30の3
箇所の表面にプローブ20を接触させて、その表面高さ
を表面高さ測定手段により測定し、そのデータを記憶手
段により記憶させ、更に演算手段により基板14の傾き
Dと、基板14の反り量Bが算出される。In the electrical component connection state inspection method and the inspection apparatus thereof having the above-described configuration, first, the board 14 on which the electrical component 10 is mounted is conveyed to a predetermined position of the inspection apparatus and positioned, and then inspected. A group of leads 12 arranged in a row in the electrical component 10 to be selected is selected. And
The electrodes 26 and 28 at both ends of the substrate electrode 16 to which the selected lead 12 is connected and the electrode 30 located at the center
The probe 20 is brought into contact with the surface of the portion, the surface height is measured by the surface height measuring means, the data is stored in the storage means, and further the inclination D of the substrate 14 and the warp amount of the substrate 14 are calculated by the calculating means. B is calculated.
【0030】次に、電気部品10のリード12と基板電
極16との接続部24の表面にプローブ20を任意の一
端から順番に降下接触させ、その位置における電気部品
10のリード12の接続部24の表面高さhN をプロー
ブ20と連動させられる表面高さ測定手段により測定
し、かかるデータhN を記憶手段により記憶させる。そ
の後、そのプローブ20に負荷加振手段22によって非
破壊の範囲で荷重及び振動の負荷をかけて、その接続部
24に歪を発生させ、その歪を歪測定手段によって強度
の測定を行う。そして、その測定結果に基づき判定手段
によってその接続部24における接続状態の良否を判定
し、その良否の判定結果と必要に応じて測定データを記
憶保持しておく。Next, the probe 20 is brought into descending contact with the surface of the connecting portion 24 between the lead 12 of the electric component 10 and the substrate electrode 16 in order from any one end, and the connecting portion 24 of the lead 12 of the electric component 10 at that position. The surface height h N of the probe is measured by the surface height measuring means linked with the probe 20, and the data h N is stored in the storage means. After that, a load and a vibration load are applied to the probe 20 by the load vibrating means 22 in a non-destructive range to generate a strain in the connecting portion 24, and the strain is measured for strength by the strain measuring means. Then, based on the measurement result, the quality of the connection state in the connection portion 24 is determined by the determination means, and the determination result of the quality and the measurement data are stored as necessary.
【0031】次いで、以下同様にして、各接続部24に
ついて表面高さhN を測定するとともに、その接続状態
の検査を行い、それらのデータを記憶保持しておく。検
査の終了後、各接続部24についての接続状態の判定結
果が全て正常であった場合には次の一群の接続部24に
ついて検査が進められる。一方、接続状態の判定結果に
不良が含まれている場合には、測定されたリード12の
接続部24の表面高さhN からはんだ17の厚みと、接
続部24の表面の平坦度P値が演算手段により算出さ
れ、そのデータが記憶保持される。そして、既に算出さ
れ記憶保持されている基板14の傾きDと反り量Bのデ
ータとを併せ、上記式(5)の各式を満足するか否かが
判定され、式(5)の各式のうち条件を満たさない項目
があったとき、その項目が不良の原因と断定される。Then, in the same manner, the surface height h N of each connection portion 24 is measured, the connection state is inspected, and these data are stored and retained. After completion of the inspection, if all the determination results of the connection state of each connection portion 24 are normal, the inspection is performed on the next group of connection portions 24. On the other hand, when the determination result of the connection state includes a defect, the measured surface height h N of the connecting portion 24 of the lead 12 to the thickness of the solder 17 and the flatness P value of the surface of the connecting portion 24. Is calculated by the calculation means, and the data is stored and held. Then, the inclination D of the substrate 14 and the data of the warp amount B which have already been calculated and stored are combined to determine whether or not each equation of the above equation (5) is satisfied, and each equation of the equation (5) is determined. If there is an item that does not meet the conditions, it is determined that the item is the cause of the defect.
【0032】以上の電気部品の検査工程により、電気部
品のリードと基板電極との接続状態が検査され、接続不
良があった場合には、その不良箇所の選定と不良原因の
断定がなされるため、不良箇所の修復を直ちに行うこと
ができる。更に、不良原因の断定がなされるため、不良
の再発を防止するのに有効な処置をすることが可能と成
る。また、上述の検査工程において、従来のプローブに
よる接続状態の検査のための作動以外に必要な新たな作
動は、一群の基板電極のうち両端の電極と中央の電極の
表面高さを測定する作動のみであり、検査時間や工数に
ほとんど影響を与えることはない。Through the above-described inspection process of the electric component, the connection state between the lead of the electric component and the substrate electrode is inspected, and if there is a connection defect, the defective portion is selected and the cause of the defect is determined. Therefore, the defective portion can be immediately repaired. Further, since the cause of the defect is determined, it becomes possible to take effective measures to prevent the recurrence of the defect. In addition, in the above-mentioned inspection process, a new operation required in addition to the operation for inspecting the connection state by the conventional probe is an operation for measuring the surface height of the electrodes at both ends and the center electrode of the group of substrate electrodes. It does not affect the inspection time or man-hours.
【0033】以上、本発明に係る電気部品接続状態の検
査方法及びその検査装置の実施例を詳述したが、本発明
は上記実施例に限定されるものではない。Although the embodiment of the inspection method and the inspection apparatus for the electric component connection state according to the present invention has been described in detail above, the present invention is not limited to the above embodiment.
【0034】たとえば、一群の直線状に並んで形成され
た基板14の電極16について、その表面高さHN を測
定するのに、上述したように電気部品10のリード12
が接続されている電極16(26,28,30)の近傍
部にプローブ20を接触させて測定するように構成して
も良いが、図6に示すように、表面高さHN を測定すべ
き3ヶ所の電極26,28,30の表面と同じ高さを持
つ測定用の部分にプローブ20を接触させて表面高さを
測定しても良い。For example, in order to measure the surface height H N of the electrodes 16 of the substrate 14 formed in a group of straight lines, the leads 12 of the electric component 10 are used as described above.
The probe 20 may be brought into contact with the vicinity of the electrode 16 (26, 28, 30) to which is connected, and the surface height H N may be measured as shown in FIG. The surface height may be measured by bringing the probe 20 into contact with the measurement portions having the same height as the surfaces of the electrodes 26, 28, 30 at the three desired positions.
【0035】また、基板電極16の表面高さは電極16
の両端部と中央部の3箇所だけでなく、全ての電極16
について測定するようにしても良く、あるいは任意の複
数箇所について測定するようにしても良い。特に、一群
の電極16の数が偶数であるときには、たとえば両端部
とその間の2〜3箇所以上について表面高さを測定する
ことによって、基板14の傾きと反りを算出するととも
に、測定していない箇所の電極16の表面高さを高精度
で推定するように構成しても良い。The surface height of the substrate electrode 16 is equal to that of the electrode 16.
All electrodes 16 as well as the three ends of the
May be measured, or may be measured at arbitrary plural points. In particular, when the number of electrodes 16 in the group is an even number, the inclination and the warp of the substrate 14 are calculated by not measuring the surface heights, for example, by measuring the surface heights at both ends and at two or more places between them. You may comprise so that the surface height of the electrode 16 of a location may be estimated with high precision.
【0036】更に、基板電極の表面高さを複数箇所につ
いて測定することによって、基板の反りや傾きを求めて
いたが、基板そのものの表面高さを測定して、基板の反
りや傾きを求めても良いのは言うまでもない。また、基
板の反りについては、基板電極の表面高さと同様に、関
数として求めることも可能である。なお、基板に反りや
傾きがないか、あるいは無視し得る場合には、反りや傾
きを求める工程を省略することができる。Further, although the warp and inclination of the substrate were obtained by measuring the surface height of the substrate electrode at a plurality of points, the surface height of the substrate itself was measured to obtain the warp and inclination of the substrate. It goes without saying that it is good. Further, the warp of the substrate can be obtained as a function similarly to the surface height of the substrate electrode. When the substrate has no warp or inclination or can be neglected, the step of obtaining the warp or inclination can be omitted.
【0037】次に、基板電極16の表面高さの測定など
はプローブ20によって機械的,電気的に行っても良い
が、レーザなどを用いて行うようにしても良く、特に限
定されるものではない。なお、レーザなどを用いて全て
の電極16について表面高さを測定するように構成した
場合、電極16の表面高さを推定する推定手段は必要と
しないのは当然である。Next, the surface height of the substrate electrode 16 may be measured mechanically or electrically by the probe 20, but it may be measured by using a laser or the like, and is not particularly limited. Absent. When the surface heights of all the electrodes 16 are measured using a laser or the like, it goes without saying that an estimating means for estimating the surface heights of the electrodes 16 is not required.
【0038】次に、プローブによって基板電極やリード
の接続部における表面高さを測定するのにあたり、プロ
ーブの先端が鋭く尖っている場合、プローブの先端が基
板電極などの内部に食い込むことによって、測定誤差が
生ずる恐れがある。そこで、プローブの先端部の形状を
凹凸状に形成するなど、電極などの硬度に応じて適宜設
定することが可能である。また、プローブによる検査工
程において、基板電極及びリードの接続部の表面高さを
測定するときにプローブに加えられる圧力と、リードと
基板電極との接続状態を検査するためにプローブに振動
を与える前に加えられる圧力とをそれぞれ適宜、変更す
ることも可能である。Next, in measuring the surface height at the connection portion of the substrate electrode and the lead with the probe, when the tip of the probe is sharply pointed, the measurement is made by cutting the probe tip into the inside of the substrate electrode or the like. Errors may occur. Therefore, it is possible to appropriately set the shape of the tip portion of the probe in a concavo-convex shape in accordance with the hardness of the electrode or the like. Also, in the inspection process using the probe, before applying vibration to the probe to inspect the pressure applied to the probe when measuring the surface height of the connection portion of the substrate electrode and the lead and the connection state between the lead and the substrate electrode. It is also possible to appropriately change the pressure applied to each.
【0039】更に、接続部の検査工程において、リード
と基板電極との接続部に直接接触させたプローブに非破
壊の範囲で所定の荷重と振動を加え、発生させた歪を測
定した結果、接続状態が不良であると判定された場合、
直ちにその後の検査工程を停止させて、修復後にその後
の検査工程を再開させるように構成したり、あるいは接
続状態の良否判定を検査位置とともに記憶装置に記憶さ
せ、一通りの検査が終了した後に、不良箇所の修復を行
うように構成することも可能であり、何ら限定されるも
のではない。Further, in the step of inspecting the connection portion, a predetermined load and vibration were applied to the probe directly contacting the connection portion between the lead and the substrate electrode within a non-destructive range, and the generated strain was measured. If the condition is determined to be bad,
Immediately after that, stop the inspection process and configure it to restart the subsequent inspection process after repairing, or store the quality judgment of the connection state in the storage device together with the inspection position, and after completion of the general inspection, It is also possible to configure so as to repair the defective portion, and the configuration is not limited at all.
【0040】その他、演算手段や推定手段あるいは記憶
装置はコンピュータを含むそれぞれ処理能力を有するも
のが含まれるものである等、本発明はその趣旨を逸脱し
ない範囲内で、当業者の知識に基づき種々なる改良、修
正、変形を加えた態様で実施し得るものである。In addition, the calculation means, the estimation means, and the storage device include those each having a processing ability including a computer, and the like, and the present invention is various based on the knowledge of those skilled in the art without departing from the spirit of the invention. It can be implemented in a mode in which the following improvements, modifications and variations are added.
【0041】[0041]
【発明の効果】以上説明したように、本発明に係る電気
部品接続状態の検査方法及びその装置は基板電極と電気
部品のリード間における接続の良否の検査を行うだけで
なく、接続状態の良否判定に影響を及ぼす基板の傾き、
基板の反り、はんだ量、及び電気部品のリードにおける
接続部の表面の平坦度について定量的に把握するととも
に、接続状態が不良の場合に、上記いずれの要因が不良
原因か自動的に把握できるようになった。しかも、特に
基板上の少なくとも特定の3点のみ、すなわち一群の基
板電極のうち、たとえば両端の電極と中央の電極の表面
高さの測定を、従来の測定箇所に追加するだけで、上述
した検査を実施することができ、検査時間にほとんど影
響を及ぼすことなく、適格な検査及び原因推定を迅速に
行うことができた。As described above, the method and apparatus for inspecting the electrical component connection state according to the present invention not only inspects the connection between the substrate electrode and the lead of the electrical component, but also determines the connection state. The tilt of the board that affects the judgment,
It is possible to quantitatively understand the warp of the board, the amount of solder, and the flatness of the surface of the connection part in the lead of the electric component, and when the connection state is poor, it is possible to automatically understand which of the above factors is the cause of the failure. Became. In addition, the above-mentioned inspection can be performed only by adding the measurement of the surface height of at least three specific points on the substrate, that is, the electrode at the both ends and the electrode at the center of the group of substrate electrodes to the conventional measurement points. It was possible to carry out the inspection, and it was possible to perform a qualified inspection and cause estimation quickly with little influence on the inspection time.
【図1】本発明に係る電気部品接続状態の検査方法及び
その装置の一実施例を説明するための要部斜視図であ
る。FIG. 1 is a perspective view of an essential part for explaining an embodiment of an inspection method for an electrical component connection state and an apparatus therefor according to the present invention.
【図2】プローブがリードの接続部の上に接触した状態
を示す図であり、同図(a) は要部断面図、同図(b) は要
部斜視図である。2A and 2B are diagrams showing a state in which a probe is in contact with a connecting portion of a lead. FIG. 2A is a sectional view of a main part and FIG. 2B is a perspective view of the main part.
【図3】基板の反りと傾きを求める方法を説明するため
の要部斜視図である。FIG. 3 is a perspective view of an essential part for explaining a method for obtaining a warp and an inclination of a substrate.
【図4】基板電極の個々の表面高さを求める方法を説明
するための要部断面図である。FIG. 4 is a cross-sectional view of a main part for explaining a method for obtaining individual surface heights of substrate electrodes.
【図5】電気部品のリードと基板電極との接続部におけ
るはんだの厚さを求める方法を説明するための説明図で
ある。FIG. 5 is an explanatory diagram for explaining a method of obtaining a solder thickness at a connection portion between a lead of an electric component and a board electrode.
【図6】基板電極の個々の表面高さを求める他の方法を
説明するための要部斜視図である。FIG. 6 is a perspective view of a main part for explaining another method of obtaining the individual surface heights of the substrate electrodes.
10;電気部品 12;リード 14;基板 16,26,28,30;電極 18;検査装置 20;プローブ 22;負荷加振手段 24;接続部 10: Electric component 12: Lead 14: Substrate 16, 26, 28, 30; Electrode 18; Inspection device 20; Probe 22; Load excitation means 24; Connection part
Claims (7)
部に接触させたプローブに非破壊の範囲で所定の荷重と
振動を加え、発生させた歪を測定することにより、接続
状態の良否を判定する検査方法において、 前記検査方法により接続状態の良否を判定するととも
に、前記基板上の特定位置における表面高さを測定して
該基板の反り及び傾きの少なくとも一方を定量的に算出
することを特徴とする電気部品接続状態の検査方法。1. A good or bad connection state by applying a predetermined load and vibration in a non-destructive range to a probe brought into contact with a connecting portion between a lead of an electric component and an electrode of a substrate and measuring the generated strain. In the inspection method for determining, the quality of the connection state is determined by the inspection method, and at least one of the warp and the inclination of the substrate is quantitatively calculated by measuring the surface height at a specific position on the substrate. And a method for inspecting a connection state of electric parts.
部に接触させたプローブに非破壊の範囲で所定の荷重と
振動を加え、発生させた歪を測定することにより、接続
状態の良否を判定する検査方法において、 前記検査方法により接続状態の良否を判定するととも
に、前記基板上の特定の電極における電極面の表面高さ
を測定する一方、その測定値に基づいて他の電極におけ
る電極面の表面高さを推定し、さらに、該基板の当該電
極部分に接続された電気部品のリードの接続部の表面高
さを測定し、該リードの接続部の表面高さより前記得ら
れた基板電極の表面高さ及び電気部品のリードの厚さを
差し引くことにより、当該接続部におけるはんだの厚さ
を定量的に算出することを特徴とする電気部品接続状態
の検査方法。2. The quality of the connected state is measured by applying a predetermined load and vibration to the probe in contact with the connecting portion between the lead of the electric component and the electrode of the substrate within a non-destructive range and measuring the generated strain. In the inspection method for determining, while determining the quality of the connection state by the inspection method, while measuring the surface height of the electrode surface of the specific electrode on the substrate, the electrode in the other electrode based on the measured value. Estimating the surface height of the surface, further measuring the surface height of the connecting portion of the lead of the electrical component connected to the electrode portion of the substrate, the substrate obtained from the surface height of the connecting portion of the lead A method for inspecting a connection state of an electric component, which comprises quantitatively calculating a thickness of a solder at the connection portion by subtracting a surface height of an electrode and a thickness of a lead of the electric component.
に接触させたプローブに非破壊の範囲で所定の荷重と振
動を加え、発生させた歪を測定することにより、接続状
態の良否を判定する検査方法において、 前記検査方法により接続状態の良否を判定するととも
に、前記電気部品のリードの接続部表面にプローブを接
触させて測定した接続部の表面高さに基づき、該電気部
品のリードにおける接続部の表面の平坦度を定量的に算
出することを特徴とする電気部品接続状態の検査方法。3. The connection state is determined by applying a predetermined load and vibration to the probe brought into contact with the connection between the lead of the electric component and the substrate electrode within a non-destructive range and measuring the generated strain. In the inspection method for determining, the quality of the connection state is determined by the inspection method, and based on the surface height of the connection portion measured by bringing the probe into contact with the surface of the connection portion of the lead of the electric component, the lead of the electric component A method of inspecting a connection state of an electric component, which comprises quantitatively calculating a flatness of a surface of a connection portion in the.
状態の良否を判定する検査方法において、 前記検査方法により接続状態が不良であると判定された
とき、該不良の原因が基板の反り又は傾き、はんだ量の
過不足、又は電気部品のリードにおける接続部の高さ方
向の不均一性によるものか判定することを特徴とする電
気部品接続状態の検査方法。4. The inspection method for determining the quality of the connection state according to claim 1, wherein when the inspection method determines that the connection state is poor, the cause of the failure is that of the substrate. A method for inspecting a connection state of an electric component, which comprises determining whether it is due to a warp or an inclination, an excess or deficiency of a solder amount, or nonuniformity in a height direction of a connection portion in a lead of the electric component.
部に接触させられるプローブと、該プローブに非破壊の
範囲で所定の荷重と振動を加える負荷加振手段と、該プ
ローブにより該接続部に発生させた歪を測定する歪測定
手段と、該歪測定手段によって測定された歪により接続
状態の良否を判定する判定手段とを備えた検査装置にお
いて、 前記基板上の特定位置における表面高さを測定する表面
高さ測定手段と、該測定された表面高さにより該基板の
反り及び傾きの少なくとも一方を定量的に算出する演算
手段とを備えることを特徴とする電気部品接続状態の検
査装置。5. A probe which is brought into contact with a connecting portion between a lead of an electric component and an electrode of a substrate, a load vibrating means for applying a predetermined load and vibration to the probe in a non-destructive range, and the connection by the probe. In a testing device comprising a strain measuring means for measuring the strain generated in the part, and a determining means for determining the quality of the connection state by the strain measured by the strain measuring means, the surface height at a specific position on the substrate And a surface height measuring means for measuring the height, and an arithmetic means for quantitatively calculating at least one of the warp and the inclination of the substrate based on the measured surface height. apparatus.
部に接触させられるプローブと、該プローブに非破壊の
範囲で所定の荷重と振動を加える負荷加振手段と、該プ
ローブにより該接続部に発生させた歪を測定する歪測定
手段と、該歪測定手段によって測定された歪により接続
状態の良否を判定する判定手段とを備えた検査装置にお
いて、 前記基板上の特定の電極における電極面の表面高さを測
定する表面高さ測定手段と、該測定値に基づき他の電極
における電極面の表面高さを推定する推定手段と、該基
板の当該電極部分に接続された電気部品のリードの接続
部の表面高さを測定する表面高さ測定手段と、該リード
の接続部の表面高さより前記得られた基板電極の表面高
さ及び電気部品のリードの厚さを差し引くことにより、
当該接続部におけるはんだの厚さを定量的に算出する演
算手段を備えることを特徴とする電気部品接続状態の検
査装置。6. A probe that is brought into contact with a connecting portion between a lead of an electric component and an electrode of a substrate, a load vibrating unit that applies a predetermined load and vibration to the probe in a non-destructive range, and the connection by the probe. In a testing device comprising a strain measuring means for measuring the strain generated in the portion, and a judging means for judging the quality of the connection state by the strain measured by the strain measuring means, an electrode in a specific electrode on the substrate Surface height measuring means for measuring the surface height of the surface, estimating means for estimating the surface height of the electrode surface of the other electrode based on the measured value, and of the electrical component connected to the electrode part of the substrate Surface height measuring means for measuring the surface height of the connection portion of the lead, by subtracting the surface height of the substrate electrode and the thickness of the lead of the electrical component obtained from the surface height of the connection portion of the lead,
An inspection device for an electrical component connection state, comprising an arithmetic means for quantitatively calculating the thickness of solder in the connection portion.
部に接触させられるプローブと、該プローブに非破壊の
範囲で所定の荷重と振動を加える負荷加振手段と、該プ
ローブにより該接続部に発生させた歪を測定する歪測定
手段と、該歪測定手段によって測定された歪により接続
状態の良否を判定する判定手段とを備えた検査装置にお
いて、 前記電気部品のリードの接続部表面にプローブを接触さ
せて該接続部の表面高さを測定する測定手段と、該接続
部の表面高さのデータのバラツキにより、該接続部の表
面の平坦度を定量的に算出する演算手段を備えることを
特徴とする電気部品接続状態の検査装置。7. A probe that is brought into contact with a connecting portion between a lead of an electric component and an electrode of a substrate, a load vibrating unit that applies a predetermined load and vibration to the probe in a non-destructive range, and the connection by the probe. In a testing device comprising a strain measuring means for measuring the strain generated in the portion, and a judging means for judging the quality of the connection state by the strain measured by the strain measuring means, the surface of the connecting portion of the lead of the electric component A measuring means for measuring the surface height of the connecting portion by bringing a probe into contact with the measuring means, and an arithmetic means for quantitatively calculating the flatness of the surface of the connecting portion due to the variation in the surface height data of the connecting portion. An apparatus for inspecting a connection state of electric parts, comprising:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5297391A JP2616881B2 (en) | 1993-11-01 | 1993-11-01 | Inspection method and apparatus for electrical component connection state |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5297391A JP2616881B2 (en) | 1993-11-01 | 1993-11-01 | Inspection method and apparatus for electrical component connection state |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07128385A true JPH07128385A (en) | 1995-05-19 |
JP2616881B2 JP2616881B2 (en) | 1997-06-04 |
Family
ID=17845888
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5297391A Expired - Lifetime JP2616881B2 (en) | 1993-11-01 | 1993-11-01 | Inspection method and apparatus for electrical component connection state |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2616881B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022130845A1 (en) * | 2020-12-16 | 2022-06-23 | 国立研究開発法人産業技術総合研究所 | Method for determining contact or connection state, and information processing device |
-
1993
- 1993-11-01 JP JP5297391A patent/JP2616881B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022130845A1 (en) * | 2020-12-16 | 2022-06-23 | 国立研究開発法人産業技術総合研究所 | Method for determining contact or connection state, and information processing device |
Also Published As
Publication number | Publication date |
---|---|
JP2616881B2 (en) | 1997-06-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7030622B2 (en) | Bonding configuration structure for facilitating electrical testing in a bonding process and a testing method using the same | |
JP5310841B2 (en) | Bonding quality inspection apparatus and bonding quality inspection method | |
JPH0499950A (en) | Soldering inspection apparatus | |
US8860456B2 (en) | Non-destructive tilt data measurement to detect defective bumps | |
JP2616881B2 (en) | Inspection method and apparatus for electrical component connection state | |
JP5191805B2 (en) | Inspection apparatus and inspection method | |
JP2616880B2 (en) | Inspection method for electrical component connection | |
JPH09203765A (en) | Substrate inspecting device which includes visual inspection | |
JPH11295375A (en) | Method for eliminating contact resistance in electrically inspecting device for wiring board | |
JPH09203764A (en) | Method for judging presence or absence of poorly connected lead by using four-terminal measuring method | |
JP2620992B2 (en) | Inspection method for soldered parts of electronic components | |
JP3276755B2 (en) | Detecting soldering failure of leads on mounted components | |
JPH05114640A (en) | Method and device for measuring lead, and lead tester using same | |
US4850921A (en) | Full automatic total inspection system for implosion-protected cathode-ray tube | |
JPH11337608A (en) | System for correcting pattern inspection device | |
JP5111297B2 (en) | Information generating apparatus and board inspection system | |
Weiss et al. | An AI method for early detection of failures caused by corrosion on components during assembly-correlated to field failure analysis cases | |
JPH07244106A (en) | Electric component connector and method and apparatus for inspecting its electric circuit | |
JPH06331327A (en) | Inspection of cream solder printing state | |
JP2001249162A (en) | Bare chip inspection device and bare chip inspection method | |
JP2727785B2 (en) | Package inspection method | |
JPS62297750A (en) | Inspecting device for soldering | |
JP3511865B2 (en) | Pallet inspection equipment | |
JPS62282770A (en) | Inspecting method for soldering | |
JPH04350506A (en) | Method for inspecting lead soldering and solder surface |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 19961112 |