JPH07118790A - Spheroidal graphite cast iron excellent in high temperature strength - Google Patents
Spheroidal graphite cast iron excellent in high temperature strengthInfo
- Publication number
- JPH07118790A JPH07118790A JP28552893A JP28552893A JPH07118790A JP H07118790 A JPH07118790 A JP H07118790A JP 28552893 A JP28552893 A JP 28552893A JP 28552893 A JP28552893 A JP 28552893A JP H07118790 A JPH07118790 A JP H07118790A
- Authority
- JP
- Japan
- Prior art keywords
- cast iron
- strength
- spheroidal graphite
- graphite cast
- high temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、高温における強度と
延性に優れた球状黒鉛鋳鉄に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to spheroidal graphite cast iron excellent in strength and ductility at high temperatures.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】JIS
FCD40、FCD45などに代表される球状黒鉛鋳
鉄は、普通鋳鉄に比べて高い強度を有しており、安価な
工業材料としてクランク軸やタービンケーシングの低温
部などの用途に広く利用されている。しかし、球状黒鉛
鋳鉄は、高温での強度が低く、350〜430℃の高温
で、引張強さ、破断伸び、疲労強度が急激に低下する脆
化現象が生じることが知られている。このため高温で高
い強度が必要とされる用途に使用することは困難であ
り、例えば、タービンケーシングの高温部に使用するこ
とはできない。[Prior Art and Problems to be Solved by the Invention] JIS
Spheroidal graphite cast iron represented by FCD40 and FCD45 has higher strength than ordinary cast iron, and is widely used as an inexpensive industrial material for applications such as crankshafts and low temperature parts of turbine casings. However, it is known that spheroidal graphite cast iron has low strength at high temperatures, and that at high temperatures of 350 to 430 ° C., an embrittlement phenomenon occurs in which tensile strength, elongation at break, and fatigue strength sharply decrease. For this reason, it is difficult to use it in applications requiring high strength at high temperatures, and for example, it cannot be used in high temperature parts of turbine casings.
【0003】したがって、高温強度が要求される部位に
は高温強度の高い合金鋼を使用し、これを溶接すること
によって所望の形状を得る方法が一般に採られている。
ところで、このように高温強度が要求される部位にも鋳
鉄を使用することができれば、材料費は低滅し、さらに
溶接などの手間を省くことができるので、製造コストを
大幅に低滅することが可能になる。本願発明は上記事情
を背景としてなされたものであり、高温における強度と
延性を改善して高温環境での使用を可能とした球状黒鉛
鋳鉄を提供することを目的とするものである。Therefore, a method is generally used in which a high-temperature strength alloy steel is used in a region where high-temperature strength is required and the steel is welded to obtain a desired shape.
By the way, if cast iron can be used even in the parts where high temperature strength is required, the material cost can be reduced, and the labor such as welding can be saved. Therefore, the manufacturing cost can be significantly reduced. become. The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a spheroidal graphite cast iron that has improved strength and ductility at high temperatures and can be used in high temperature environments.
【0004】[0004]
【課題を解決するための手段】すなわち、上記課題を解
決するため本願発明の球状黒鉛鋳鉄は、重量%で、C:
3.3〜4.5%、Si:2.5〜4%、P:0.03
〜0.2%、Ni:0.5〜2%、Mo:0.4〜2
%、Mg:0.02〜0.1%を含有し、残部がFeお
よび不可避不純物からなることを特徴とするものであ
る。That is, in order to solve the above-mentioned problems, the spheroidal graphite cast iron of the present invention is C:
3.3-4.5%, Si: 2.5-4%, P: 0.03
~ 0.2%, Ni: 0.5-2%, Mo: 0.4-2
%, Mg: 0.02 to 0.1%, the balance being Fe and inevitable impurities.
【0005】[0005]
【作用】本願発明によれば、成分の調整によって高温に
おける引張強度と伸びが大幅に向上し、より高温での使
用が可能になる。以下に、本発明の成分の具体的な作用
とその限定理由について説明する。 C:3.3〜4.5% 球状化処理により黒鉛化、球状化した黒鉛粒を確保する
ため添加する。但し、C含有量が3.3%未満では炭化
物が生成しやすく、引け巣が発生して延性が低下する。
また、4.5%を越えて含有させると、Cドロスが発生
したり偏析が生成したりして強度、延性が低下するの
で、C含有量は上記範囲に限定する。According to the present invention, the tensile strength and the elongation at a high temperature are significantly improved by adjusting the components, and the use at a higher temperature becomes possible. The specific actions of the components of the present invention and the reasons for limitation thereof will be described below. C: 3.3 to 4.5% Graphitized by spheroidizing treatment, and is added to secure spheroidized graphite particles. However, if the C content is less than 3.3%, carbides are easily generated, shrinkage cavities occur, and ductility decreases.
Further, if the content exceeds 4.5%, C dross is generated or segregation is generated to lower the strength and ductility, so the C content is limited to the above range.
【0006】Si:2.5〜4% Siは、黒鉛化を促進し、黒鉛を囲むフェライトを生成
させて強度を上げるために含有させる。但し、Si含有
量が2.5%未満ではこれらの作用は不十分であり、ま
た熱処理によって基地をフェライト化した場合、延性は
得られるが引張強度が低下する。また、4%を越えて含
有させると、基地が強化されるものの、脆化して靱性が
低下するのでSi含有量は2.5〜4%に限定する。な
お、CとSiにはよい相関があり、C/Siの比を1.
5以下に設定することにより、優れた高温特性が得られ
る。具体的には、この比を1.5以下にすることで強度
および伸びにおいて、引張強さ375MPa以上、耐力
235MPa以上、伸び15%以上を確保することがで
きる。したがって、C、Siの上記含有量に加えて、C
/Si比を1.5以下に規制するのが好ましい。Si: 2.5-4% Si is contained in order to promote graphitization and generate ferrite surrounding the graphite to increase strength. However, when the Si content is less than 2.5%, these effects are insufficient, and when the matrix is made into ferrite by heat treatment, ductility is obtained but tensile strength is reduced. Further, if the content exceeds 4%, the matrix is strengthened, but it becomes brittle and the toughness decreases, so the Si content is limited to 2.5 to 4%. There is a good correlation between C and Si, and the C / Si ratio is 1.
By setting it to 5 or less, excellent high temperature characteristics can be obtained. Specifically, by setting this ratio to 1.5 or less, it is possible to secure a tensile strength of 375 MPa or more, a proof stress of 235 MPa or more, and an elongation of 15% or more in strength and elongation. Therefore, in addition to the above contents of C and Si, C
It is preferable to regulate the / Si ratio to 1.5 or less.
【0007】P :0.03〜0.2% Pは高温における伸びを確保するために含有させる。但
し、0.03%未満では高温での伸びは十分ではなく、
また、0.2%を越えて含有させると、ステダイトを生
成して脆化するので、P含有量は0.03〜0.2%に
限定する。 Ni:0.5〜2% Niは強度を確保するために含有させる。但し、0.5
%未満では強度の向上は不十分であり、また、2%を越
えて添加すると強度は向上するが、伸びは低下するた
め、Niの含有量を0.5〜2%に限定した。P: 0.03 to 0.2% P is contained to secure the elongation at high temperature. However, if it is less than 0.03%, the elongation at high temperature is not sufficient,
Further, when the content exceeds 0.2%, steadite is generated and embrittlement occurs, so the P content is limited to 0.03 to 0.2%. Ni: 0.5 to 2% Ni is contained to secure the strength. However, 0.5
If it is less than 2%, the improvement of the strength is insufficient, and if it is added in excess of 2%, the strength is improved but the elongation is lowered. Therefore, the Ni content is limited to 0.5 to 2%.
【0008】Mo:0.4〜2% Moは高温における強度を向上させるために含有させ
る。但し、0.4%未満ではその作用は不十分であり、
また、2%を越えて含有させると、Moカーバイトを生
成して伸びを低下させるのでMo含有量を0.4〜2%
に限定した。 Mg:0.02〜0.1% Mgは球状化処理に必要な元素であり、十分な球状化を
確保するために0.02%以上を含有させる。但し、
0.1%を越えて含有させると、逆チルが生成されて伸
びが低下するので0.02〜0.1%に限定する。Mo: 0.4-2% Mo is contained to improve the strength at high temperatures. However, if less than 0.4%, the action is insufficient,
Further, when the content exceeds 2%, Mo carbide is generated and the elongation is reduced, so the Mo content is 0.4 to 2%.
Limited to. Mg: 0.02 to 0.1% Mg is an element necessary for the spheroidization treatment, and 0.02% or more is contained in order to ensure sufficient spheroidization. However,
If it is contained in excess of 0.1%, reverse chills are generated and the elongation decreases, so the content is limited to 0.02-0.1%.
【0009】Mn,Cr,V:各0.3%以下 これら不純物はセル境界に炭化物を生成して強度は上昇
させるが、一方で、延性を低下させるので、それぞれ
0.3%以下に限定するのが好ましい。 S :0.03%以下 Sは溶解材料から不可避的に入るが、0.03%を越え
て含有していると、球状化処理時には、SとMgが反応
してドロスを生成し、このドロス巻き込みによる欠陥や
Mgの歩留まり低下による球状化率低下を起こし、伸び
や強度を低下させるので、含有量を0.03%以下に限
定するのが好ましい。その他不可避元素として、Al:
0.08%以下、Ca:0.02%以下、Ce0.02
%以下、R.A(レアアース):0.1%以下が、球状
化処理剤および接種剤などから不可避的に鋳鉄中に入
り、残留する。Mn, Cr, V: 0.3% or less for each of these impurities form carbides at the cell boundaries to increase the strength, but on the other hand, reduce the ductility, so each content is limited to 0.3% or less. Is preferred. S: 0.03% or less S inevitably enters from the melted material, but if S is contained in excess of 0.03%, S and Mg react with each other during the spheroidizing treatment to form dross. It is preferable to limit the content to 0.03% or less because defects due to entrainment and a lower spheroidization rate due to a lower yield of Mg occur and elongation and strength are reduced. As other inevitable elements, Al:
0.08% or less, Ca: 0.02% or less, Ce0.02
% Or less, R. A (rare earth): 0.1% or less inevitably enters cast iron from the spheroidizing agent, inoculant, etc. and remains.
【0010】[0010]
【実施例】高周波溶解炉で30kgの鋼塊を溶解し、さ
らに球状化処理を施して図1に示す3インチYブロック
砂型1(高さ210mm、奥行き186mm、上幅13
0mm、中幅82mm、下幅80mm)に鋳込んで、表
1に示す組成の発明材および比較材をそれぞれ溶製し
た。次いで、これらの試験材に、図2に示すヒートパタ
ーンで2段のフェライト化熱処理を行った。この試験材
から、径12.5mm、高さ50mmの試験片を切り出
し、この試験片に対し、427℃における機械的性質を
測定する試験を行った。試験は、耐力、引張強さ、伸
び、絞りについて行い、その結果は、表2に示した。EXAMPLE A steel ingot of 30 kg was melted in a high frequency melting furnace, and further subjected to a spheroidizing treatment to obtain a 3-inch Y block sand mold 1 (height 210 mm, depth 186 mm, upper width 13) shown in FIG.
0 mm, 82 mm in middle width, 80 mm in lower width), and the invention material and the comparative material having the compositions shown in Table 1 were melted. Next, these test materials were subjected to a two-step ferritic heat treatment in the heat pattern shown in FIG. From this test material, a test piece having a diameter of 12.5 mm and a height of 50 mm was cut out, and a test for measuring mechanical properties at 427 ° C. was performed on the test piece. The test was conducted on proof stress, tensile strength, elongation and drawing, and the results are shown in Table 2.
【0011】[0011]
【表1】 [Table 1]
【0012】[0012]
【表2】 [Table 2]
【0013】表2から明らかなように、発明材は、42
7℃の高温においても、強度、伸び、絞りについて優れ
た特性を有している。これに対し比較材は、高温におけ
る強度、伸び、絞りのいずれの点においても劣ってい
る。As is clear from Table 2, the invention material is 42
It has excellent properties in strength, elongation and drawing even at a high temperature of 7 ° C. On the other hand, the comparative material is inferior in terms of strength at high temperature, elongation and drawing.
【0014】[0014]
【発明の効果】以上説明したように、本発明の球状黒鉛
鋳鉄によれば、重量%で、C:3.3〜4.5%、S
i:2.5〜4%、P:0.03〜0.2%、Ni:
0.5〜2%、Mo:0.4〜2%、Mg:0.02〜
0.1%を含有し、残部がFeおよび不可避不純物から
なるので、高温においても高い強度と優れた伸びを有し
ており、高温強度が必要とされる高温環境においても球
状黒鉛鋳鉄を使用することが可能になる。As described above, according to the spheroidal graphite cast iron of the present invention, C: 3.3 to 4.5% by weight, S:
i: 2.5-4%, P: 0.03-0.2%, Ni:
0.5-2%, Mo: 0.4-2%, Mg: 0.02-
Since it contains 0.1% and the balance is Fe and unavoidable impurities, it has high strength and excellent elongation even at high temperature, and spheroidal graphite cast iron is used even in high temperature environment where high temperature strength is required. It will be possible.
【図1】図1は、試験材の製造に用いる砂型の斜視図で
ある。FIG. 1 is a perspective view of a sand mold used for manufacturing a test material.
【図2】図2は、試験材の熱処理におけるヒートパター
ン図である。FIG. 2 is a heat pattern diagram in heat treatment of a test material.
1 砂型 1 sand mold
───────────────────────────────────────────────────── フロントページの続き (72)発明者 宮本 剛汎 北海道室蘭市茶津町4番地 株式会社日本 製鋼所内 (72)発明者 工藤 博昭 北海道室蘭市茶津町4番地 株式会社日本 製鋼所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Gohan Miyamoto 4 in Chazu-cho, Muroran-shi, Hokkaido Inside Japan Steel Works, Inc. (72) Inventor Hiroaki Kudo 4 in Chazu-cho, Muroran-shi, Hokkaido Inside Japan Steel Works, Ltd.
Claims (1)
i:2.5〜4%、P:0.03〜0.2%、Ni:
0.5〜2%、Mo:0.4〜2%、Mg:0.02〜
0.1%を含有し、残部がFeおよび不可避不純物から
なる高温強度に優れた球状黒鉛鋳鉄1. C: 3.3-4.5%, S by weight%
i: 2.5-4%, P: 0.03-0.2%, Ni:
0.5-2%, Mo: 0.4-2%, Mg: 0.02-
Spheroidal graphite cast iron containing 0.1% and the balance consisting of Fe and unavoidable impurities and excellent in high temperature strength
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28552893A JP3597211B2 (en) | 1993-10-21 | 1993-10-21 | Spheroidal graphite cast iron with excellent high-temperature strength |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28552893A JP3597211B2 (en) | 1993-10-21 | 1993-10-21 | Spheroidal graphite cast iron with excellent high-temperature strength |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07118790A true JPH07118790A (en) | 1995-05-09 |
JP3597211B2 JP3597211B2 (en) | 2004-12-02 |
Family
ID=17692705
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28552893A Expired - Lifetime JP3597211B2 (en) | 1993-10-21 | 1993-10-21 | Spheroidal graphite cast iron with excellent high-temperature strength |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3597211B2 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0829551A2 (en) * | 1996-09-11 | 1998-03-18 | Harzer Graugusswerke GmbH | Cast-iron alloy for heat resistant motor parts |
DE10101159C2 (en) * | 2001-01-12 | 2003-05-15 | Siempelkamp Gmbh & Co | Cast material with a ferritic structure and spheroidal graphite, in particular ferritic cast iron |
EP2267174A3 (en) * | 2009-06-23 | 2012-05-02 | General Electric Company | Simo ductile iron castings for gas turbine applications |
JP2014105342A (en) * | 2012-11-26 | 2014-06-09 | Japan Steel Works Ltd:The | Spheroidal graphite cast iron excellent in high temperature ductility and high temperature creep rupture life and production method thereof |
JP2014148694A (en) * | 2013-01-31 | 2014-08-21 | Daihatsu Motor Co Ltd | Cast iron |
JP6190552B1 (en) * | 2017-02-17 | 2017-08-30 | 新日鉄住金エンジニアリング株式会社 | Heat-resistant spheroidal graphite cast iron with excellent creep resistance |
JP2018162516A (en) * | 2017-03-24 | 2018-10-18 | ジー・エフ キャスティング ソリューションズ クンシャン カンパニー リミテッドGF Casting Solutions Kunshan Co. Ltd. | Nodular graphite cast iron alloy |
-
1993
- 1993-10-21 JP JP28552893A patent/JP3597211B2/en not_active Expired - Lifetime
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0829551A2 (en) * | 1996-09-11 | 1998-03-18 | Harzer Graugusswerke GmbH | Cast-iron alloy for heat resistant motor parts |
EP0829551A3 (en) * | 1996-09-11 | 1999-06-16 | Harzer Graugusswerke GmbH | Cast-iron alloy for heat resistant motor parts |
DE10101159C2 (en) * | 2001-01-12 | 2003-05-15 | Siempelkamp Gmbh & Co | Cast material with a ferritic structure and spheroidal graphite, in particular ferritic cast iron |
EP2267174A3 (en) * | 2009-06-23 | 2012-05-02 | General Electric Company | Simo ductile iron castings for gas turbine applications |
JP2014105342A (en) * | 2012-11-26 | 2014-06-09 | Japan Steel Works Ltd:The | Spheroidal graphite cast iron excellent in high temperature ductility and high temperature creep rupture life and production method thereof |
JP2014148694A (en) * | 2013-01-31 | 2014-08-21 | Daihatsu Motor Co Ltd | Cast iron |
JP6190552B1 (en) * | 2017-02-17 | 2017-08-30 | 新日鉄住金エンジニアリング株式会社 | Heat-resistant spheroidal graphite cast iron with excellent creep resistance |
JP2018131671A (en) * | 2017-02-17 | 2018-08-23 | 新日鉄住金エンジニアリング株式会社 | Heat-resistant spheroidal graphite cast iron having excellent creep resistance |
JP2018162516A (en) * | 2017-03-24 | 2018-10-18 | ジー・エフ キャスティング ソリューションズ クンシャン カンパニー リミテッドGF Casting Solutions Kunshan Co. Ltd. | Nodular graphite cast iron alloy |
Also Published As
Publication number | Publication date |
---|---|
JP3597211B2 (en) | 2004-12-02 |
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