JPH10195587A - Spheroidal graphite cast iron and exhaust manifold excellent in intermediate temperature ductility, and production thereof - Google Patents
Spheroidal graphite cast iron and exhaust manifold excellent in intermediate temperature ductility, and production thereofInfo
- Publication number
- JPH10195587A JPH10195587A JP35903296A JP35903296A JPH10195587A JP H10195587 A JPH10195587 A JP H10195587A JP 35903296 A JP35903296 A JP 35903296A JP 35903296 A JP35903296 A JP 35903296A JP H10195587 A JPH10195587 A JP H10195587A
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- JP
- Japan
- Prior art keywords
- weight
- cast iron
- spheroidal graphite
- graphite cast
- ductility
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、中温延性に優れた
球状黒鉛鋳鉄、エキゾーストマニホールド、およびその
製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a spheroidal graphite cast iron excellent in medium-temperature ductility, an exhaust manifold, and a method for producing the same.
【0002】[0002]
【従来の技術】自動車の排気系部品用材料は、高温加熱
−冷却が繰り返される環境下で使用されるため、耐酸化
性および耐熱疲労性が要求され、安価で形状容易性に優
れた高Si球状黒鉛鋳鉄が使用されている。近年、エン
ジンの高出力化、低燃費化により、排気ガス温度がより
高温度になり、使用環境がますます厳しくなっており、
Moなどを添加して基地を強化するなどの改良が検討さ
れている。しかしながら、これら従来の高Si球状黒鉛
鋳鉄は、400℃近傍で延性が低下する現象を有する。
これは、中温脆化現象(中温脆性)と言われ、球状黒鉛
鋳鉄に見られる特有の現象であって、400℃近傍で発
生し、粒界破壊により延性が低下する現象であり、これ
が熱疲労特性低下の原因となっている。2. Description of the Related Art Since materials for exhaust system parts of automobiles are used in an environment where heating and cooling are repeatedly performed at high temperatures, they are required to have oxidation resistance and thermal fatigue resistance, are inexpensive and have excellent shape easiness. Spheroidal graphite cast iron is used. In recent years, due to higher engine output and lower fuel consumption, the exhaust gas temperature has become higher and the operating environment has become more severe.
Improvements such as strengthening the base by adding Mo or the like have been studied. However, these conventional high Si spheroidal graphite cast irons have a phenomenon that ductility decreases at around 400 ° C.
This phenomenon is called a medium-temperature embrittlement phenomenon (medium-temperature embrittlement) and is a peculiar phenomenon observed in spheroidal graphite cast iron. It occurs at around 400 ° C. and decreases ductility due to grain boundary fracture. This is a cause of characteristic deterioration.
【0003】そこで、これら問題を解決するため、Pま
たはP+Tiの含有量を制御した「高靱性耐酸化フェラ
イト球状黒鉛鋳鉄」(特開昭61−73859号公報)
が提案されている。この球状黒鉛鋳鉄は、Si含有量が
JISの球状黒鉛鋳鉄より高いが所謂高Si球状黒鉛鋳
鉄より少ないにもかかわらず耐酸化性に優れ、更に結晶
粒を細かくすることによって靱性を高めることができ
る、としている。また、MgやPの含有量のみならずM
g/P(重量比)を制御した「球状黒鉛鋳鉄とその製造
方法」(特開平7−18367号公報)が提案されてい
る。この球状黒鉛鋳鉄は、従来のJIS規格の球状黒鉛
鋳鉄、高珪素含有球状黒鉛鋳鉄、その他一般の球状黒鉛
鋳鉄の化学組成のものであっても、特にMgとPの成分
範囲とそれらの比を特定して鋳造することによって、格
段に優れた耐青熱脆性を備えた材料とすることができ
る、としている。[0003] In order to solve these problems, a "high toughness oxidation-resistant ferritic spheroidal graphite cast iron" in which the content of P or P + Ti is controlled (Japanese Patent Application Laid-Open No. 61-73859).
Has been proposed. This spheroidal graphite cast iron has excellent oxidation resistance despite the fact that the Si content is higher than the JIS spheroidal graphite cast iron but less than the so-called high Si spheroidal graphite cast iron, and the toughness can be increased by making the crystal grains finer. , And In addition, not only the content of Mg and P
"Spheroidal graphite cast iron and a method for producing the same" in which g / P (weight ratio) is controlled (Japanese Patent Application Laid-Open No. H7-18367) has been proposed. Even if the spheroidal graphite cast iron has the chemical composition of conventional JIS standard spheroidal graphite cast iron, high silicon-containing spheroidal graphite cast iron, and other general spheroidal graphite cast irons, the composition range of Mg and P and their ratios are particularly high. By specifying and casting, it is possible to obtain a material having remarkably excellent resistance to blue heat brittleness.
【0004】[0004]
【発明が解決しようとする課題】しかしがら、特開昭6
1−73859号公報に記載の「高靱性耐酸化フェライ
ト球状黒鉛鋳鉄」および特開平7−18367号公報に
記載の「球状黒鉛鋳鉄とその製造方法」は、何れもM
g、Pの組成コントロールが難しいという問題点を有し
ている。すなわち、Mgの含有量は、球状化処理時の溶
湯の温度、保持時間、球状化処理の方法などによってば
らつく。また、Pは溶解原料として使用する銑鉄、鋼屑
から混入する不可避不純物元素であり、原料によるばら
つきが大きい。このため、最終鋳物製品におけるこれら
元素の含有量をコントロールすることが難しい。そこ
で、本発明者らは、上述の如き従来技術の問題点を解決
すべく鋭意研究し、各種の系統的実験を重ねた結果、本
発明を成すに至ったものである。However, Japanese Unexamined Patent Publication No.
Both "high toughness oxidation resistant ferrite spheroidal graphite cast iron" described in 1-73859 and "spheroidal graphite cast iron and its production method" described in Japanese Patent Application Laid-Open No. 7-18367 are disclosed in M.
There is a problem that it is difficult to control the composition of g and P. That is, the Mg content varies depending on the temperature of the molten metal, the holding time, the method of the spheroidizing treatment, and the like during the spheroidizing treatment. Further, P is an unavoidable impurity element mixed from pig iron and steel scrap used as a raw material for melting, and has a large variation depending on the raw material. For this reason, it is difficult to control the content of these elements in the final casting product. The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems of the prior art, and have conducted various systematic experiments. As a result, the present invention has been accomplished.
【0005】(発明の目的)本発明の目的は、400℃
付近での中温脆化域における延性に優れた球状黒鉛鋳鉄
を提供するにある。本発明の目的は、400℃付近での
中温脆化域における延性に優れたエキゾーストマニホー
ルドを提供するにある。本発明の他の目的は、MgやP
の含有量の如何を問わず、難しく複雑な管理を必要とす
ることなく、400℃付近での中温脆化域における延性
に優れた球状黒鉛鋳鉄を容易に製造できる方法を提供す
るにある。(Object of the invention)
An object of the present invention is to provide a spheroidal graphite cast iron excellent in ductility in a medium temperature embrittlement region in the vicinity. An object of the present invention is to provide an exhaust manifold having excellent ductility in a medium temperature embrittlement region at around 400 ° C. Another object of the present invention is to use Mg or P
It is an object of the present invention to provide a method capable of easily producing a spheroidal graphite cast iron having excellent ductility in a medium-temperature embrittlement region at around 400 ° C., regardless of the content of iron, without requiring complicated and complicated management.
【0006】[0006]
【0007】〔第1発明〕本発明の中温延性に優れた球
状黒鉛鋳鉄は、主要成分としてC、Si、Mnを含有
し、黒鉛球状化成分として少なくともMgを含有し、残
部がFeおよび不可避不純物からなる球状黒鉛鋳鉄であ
って、Asを0.03〜0.20重量%含んでなることを特
徴とする。[First Invention] The spheroidal graphite cast iron of the present invention, which is excellent in medium-temperature ductility, contains C, Si, and Mn as main components, at least Mg as a graphite spheroidizing component, and the balance of Fe and unavoidable impurities. Spheroidal graphite cast iron comprising 0.03 to 0.20% by weight of As.
【0008】[0008]
【0009】〔第1発明の効果〕本発明の球状黒鉛鋳鉄
は、400℃付近での中温脆化域における延性に優れて
いる。[Effect of the First Invention] The spheroidal graphite cast iron of the present invention is excellent in ductility in a moderate temperature embrittlement region at around 400 ° C.
【0010】[0010]
【発明の実施の形態】以下に、前記発明をさらに具体的
にした発明、前記発明以外の他の発明、これら発明の実
施の形態について説明する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in further detail, inventions other than the above-mentioned invention, and embodiments of these inventions.
【0011】(着眼点)本発明者らは、上述の従来技術
の問題に対して、以下のことに着眼した。すなわち、上
述の従来技術の球状黒鉛鋳鉄は、中温延性が十分でな
く、MgやPの組成コントロールが難しいという問題点
を有している。そこで、本発明者らは、MgやPの含有
量の如何を問わず、難しく複雑な管理を必要とすること
なく、400℃付近での中温脆化域における延性に優れ
た球状黒鉛鋳鉄を得るために、球状黒鉛鋳鉄に通常混入
する不純物元素以外の特殊な元素を添加することに着目
した。そして、この特殊元素を最終鋳物製品に含有させ
ることによって、中温脆化を抑制し、中温延性に優れた
球状黒鉛鋳鉄とすることができると考えた。(Points of Interest) The present inventors have focused on the following points in relation to the above-mentioned problems of the prior art. That is, the above-mentioned conventional spheroidal graphite cast iron has a problem that the medium temperature ductility is not sufficient and it is difficult to control the composition of Mg and P. Therefore, the present inventors obtain a spheroidal graphite cast iron excellent in ductility in a moderate temperature embrittlement region at around 400 ° C., regardless of the content of Mg and P, without requiring difficult and complicated management. For this purpose, the inventors focused on adding a special element other than the impurity element usually mixed in the spheroidal graphite cast iron. Then, it was thought that by including this special element in the final casting product, the intermediate temperature embrittlement was suppressed, and a spheroidal graphite cast iron excellent in medium temperature ductility could be obtained.
【0012】〔第1実施形態〕本発明の中温延性に優れ
た球状黒鉛鋳鉄は、主要成分としてC、Si、Mnを含
有し、黒鉛球状化成分として少なくともMgを含有し、
残部がFeおよび不可避不純物からなる球状黒鉛鋳鉄で
あって、Asを0.03〜0.20重量%含んでなることを
特徴とする。[First Embodiment] The spheroidal graphite cast iron of the present invention having excellent medium temperature ductility contains C, Si, and Mn as main components, and at least Mg as a graphite spheroidizing component.
The balance is spheroidal graphite cast iron composed of Fe and unavoidable impurities, characterized in that it contains 0.03 to 0.20% by weight of As.
【0013】本発明の球状黒鉛鋳鉄が優れた効果を発揮
するメカニズムについては、未だ必ずしも明らかではな
いが、次のように考えられる。すなわち、本発明の球状
黒鉛鋳鉄は、主要成分としてC、Si、Mnを含有し、
黒鉛球状化成分として少なくともMgを含有してなるの
で、球状黒鉛鋳鉄とすることができる。また、本発明の
球状黒鉛鋳鉄は、Asを0.03〜0.20重量%含んでな
る。Asは、中温脆化を緩和、抑制する元素である。こ
の中温脆化は、黒鉛の球状化に与かった以外の余剰のM
gが結晶粒界に存在し、発現するものと考えられる。A
sは、最終凝固部あるいはフェライト結晶粒界に偏析し
易い元素であり、結晶粒界のMgと結合してMgの脆化
挙動を阻止し、あるいはMgと結合した後の余剰のAs
が結晶粒どうしの結合状態を改善して、中温脆性の緩和
及び/又は抑制効果を発揮しているものと考えられる。
Asの含有量が0.03重量%未満の場合は、中温脆化の
緩和効果が十分得られない。また、Asの含有量が0.2
0重量%を超える場合は、低温での衝撃特性を劣化さ
せ、また黒鉛の球状化を阻害する。The mechanism by which the spheroidal graphite cast iron of the present invention exerts an excellent effect is not necessarily clear yet, but is considered as follows. That is, the spheroidal graphite cast iron of the present invention contains C, Si, and Mn as main components,
Since at least Mg is contained as a graphite spheroidizing component, a spheroidal graphite cast iron can be obtained. The spheroidal graphite cast iron of the present invention contains As in an amount of 0.03 to 0.20% by weight. As is an element that moderates and suppresses medium-temperature embrittlement. This moderate embrittlement is caused by excess M other than that which contributed to the spheroidization of graphite.
g is considered to be present at the grain boundaries and to be expressed. A
s is an element that easily segregates in the final solidified portion or the ferrite grain boundary, and combines with Mg in the grain boundary to prevent embrittlement behavior of Mg, or surplus As after binding with Mg.
Is considered to improve the bonding state between the crystal grains and exert the effect of alleviating and / or suppressing the intermediate temperature brittleness.
When the content of As is less than 0.03% by weight, the effect of alleviating embrittlement at an intermediate temperature cannot be sufficiently obtained. Further, the content of As is 0.2.
When the content exceeds 0% by weight, the impact characteristics at low temperatures are deteriorated and the spheroidization of graphite is inhibited.
【0014】以上により、本発明の球状黒鉛鋳鉄は、4
00℃付近での中温脆化域における延性に優れているも
のと考えられる。As described above, the spheroidal graphite cast iron of the present invention
It is considered that the ductility is excellent in the middle temperature embrittlement region around 00 ° C.
【0015】〔第1実施形態の好適な形態〕本発明の中
温延性に優れた球状黒鉛鋳鉄は、前記第1実施形態にお
いて、以下のような好適な実施形態(発明)を採りう
る。[Preferred Embodiment of the First Embodiment] The spheroidal graphite cast iron of the present invention having excellent medium-temperature ductility can employ the following preferred embodiments (inventions) in the first embodiment.
【0016】(Cの含有量)Cの含有量は、2.7〜
4.2重量%が好適である。Cは、亜共晶組成の2.6
重量%以下では、球状黒鉛数が少なく、凝固開始温度が
高く鋳造性が悪いので好ましくない。また、C量が高い
と黒鉛が粗大化し易く、ドロスが多くなるので、4.2
重量%以下が好ましい。(Content of C) The content of C is from 2.7 to
4.2% by weight is preferred. C has a hypoeutectic composition of 2.6.
If it is less than% by weight, the number of spheroidal graphite is small, the solidification starting temperature is high, and the castability is poor. If the C content is high, the graphite tends to coarsen and dross increases.
% By weight or less is preferred.
【0017】(Siの含有量)Siの含有量は、3.5
〜5.2重量%が好適である。Siは、耐酸化性を向上
させる元素であり、3.5重量%未満では700℃以上
での耐酸化性が不足するので好ましくない。また、5.
2重量%を超えると、延性に問題が生じる虞れがあるの
で好ましくない。なお、耐酸化性を要求される場合に
は、Siの含有量を4重量%〜5.2重量%とすること
がより好ましい。また、良好な溶解および鋳造性を確保
する目的で、炭素等量、すなわちC量+Si量/3を
4.0〜5.5とすることが好ましい。(Content of Si) The content of Si is 3.5
~ 5.2% by weight is preferred. Si is an element that improves the oxidation resistance, and if it is less than 3.5% by weight, the oxidation resistance at 700 ° C. or more is insufficient, which is not preferable. Also, 5.
If it exceeds 2% by weight, a problem may occur in ductility, which is not preferable. When oxidation resistance is required, the content of Si is more preferably set to 4% by weight to 5.2% by weight. Further, for the purpose of ensuring good melting and castability, it is preferable that carbon equivalent, that is, C amount + Si amount / 3 be 4.0 to 5.5.
【0018】(Mnの含有量)Mnの含有量は、1.0
重量%を超えると延性が低下するので、1.0重量%以
下が好適である。さらに、低温での延性を十分に確保す
る目的の場合は、0.5重量%以下がより好適である。(Content of Mn) The content of Mn is 1.0
If the content is more than 1.0% by weight, the ductility is reduced. Further, for the purpose of ensuring sufficient ductility at low temperatures, 0.5 wt% or less is more preferable.
【0019】(Sの含有量)Sは不可避元素であり、そ
の含有量は0.03重量%以下が好適である。Sの含有
量が0.03重量%を超えると、SがMgやCaと結合
して黒鉛球状化を阻害する虞れがある。(S content) S is an unavoidable element, and its content is preferably 0.03% by weight or less. If the content of S exceeds 0.03% by weight, S may bind to Mg or Ca and inhibit graphite spheroidization.
【0020】(Mgの含有量)Mgは、黒鉛球状化成分
である。Mgの含有量は、0.02〜0.15重量%が
好適である。Mg量が0.02重量%未満では、黒鉛の
球状化が十分とならない虞れがある。また、Mg量が
0.15重量%を超えると、黒鉛球状化効果が飽和し、
さらに、余剰のMgが最終凝固部に晶出して中温脆化の
原因となる虞れがある。なお、Mgの含有量は、0.0
3〜0.08重量%がより好適である。Mg量が0.0
5重量%を超えると、Mgが酸化物となって低温での延
性を害する虞れがある。また、黒鉛球状化成分は、Mg
を少なくとも0.02重量%含み、Mg,Ca,希土類
元素の少なくとも1種以上を0.02〜0.15重量%
含有してなる構成でもよい。(Mg content) Mg is a graphite spheroidizing component. The content of Mg is preferably 0.02 to 0.15% by weight. If the amount of Mg is less than 0.02% by weight, spheroidization of graphite may not be sufficient. If the Mg content exceeds 0.15% by weight, the graphite spheroidizing effect is saturated,
Furthermore, there is a possibility that excessive Mg is crystallized in the final solidified portion and causes intermediate temperature embrittlement. The content of Mg is 0.0
3 to 0.08% by weight is more preferred. Mg content is 0.0
If it exceeds 5% by weight, Mg may become an oxide and impair ductility at low temperatures. The graphite spheroidizing component is Mg
At least 0.02% by weight, and at least one of Mg, Ca, and rare earth elements in an amount of 0.02 to 0.15% by weight.
It may be configured to contain.
【0021】(Asの含有量)Asの好適な含有量は、
0.03〜0.15重量%である。これにより、低温で
の延性を十分に確保する。(Content of As) The preferred content of As is
0.03 to 0.15% by weight. This ensures sufficient ductility at low temperatures.
【0022】〔第2実施形態〕本第2実施形態の中温延
性に優れた球状黒鉛鋳鉄は、前記第1実施形態の好適な
実施形態である。すなわち、本発明の中温延性に優れた
球状黒鉛鋳鉄は、C:2.7〜4.2重量%、Si:
3.5〜5.2重量%、Mn:1.0重量%以下、S:
0.03重量%以下、Mg:0.02〜0.15重量%
(またはMgを少なくとも0.02重量%含み、Mg,
Ca,希土類元素の少なくとも1種以上:0.02〜
0.15重量%)、As:0.03〜0.20重量%、
残部:Feおよび不可避不純物からなることを特徴とす
る。[Second Embodiment] A spheroidal graphite cast iron having excellent medium temperature ductility according to the second embodiment is a preferred embodiment of the first embodiment. That is, the spheroidal graphite cast iron excellent in the medium temperature ductility of the present invention has C: 2.7 to 4.2% by weight, Si:
3.5 to 5.2% by weight, Mn: 1.0% by weight or less, S:
0.03% by weight or less, Mg: 0.02 to 0.15% by weight
(Or at least 0.02% by weight of Mg,
At least one of Ca and rare earth elements: 0.02 to
0.15% by weight), As: 0.03 to 0.20% by weight,
The balance: Fe and Fe are inevitable.
【0023】すなわち、本発明の球状黒鉛鋳鉄は、上記
本発明の第1実施形態において、さらに、C:2.7〜
4.2重量%、Si:3.5〜5.2重量%、Mn:
1.0重量%以下、S:0.03重量%以下、Mg:
0.02〜0.15重量%(または、Mgを少なくとも
0.02重量%含み,Mg,Ca,希土類元素の少なく
とも1種以上:0.02〜0.15重量%)、としてな
ることを特徴とする。これにより、本発明の球状黒鉛鋳
鉄は、400℃付近での中温脆化域における延性に優れ
ているものと考えられる。また、Mgの他にCaや希土
類元素の少なくとも1種以上を含有させた場合には、黒
鉛の球状化をより安定して行うことができる。That is, the spheroidal graphite cast iron of the present invention is the same as the first embodiment of the present invention, except that C: 2.7 to
4.2% by weight, Si: 3.5 to 5.2% by weight, Mn:
1.0% by weight or less, S: 0.03% by weight or less, Mg:
0.02 to 0.15% by weight (or at least 0.02% by weight of Mg and at least one of Mg, Ca and rare earth elements: 0.02 to 0.15% by weight). And Accordingly, it is considered that the spheroidal graphite cast iron of the present invention has excellent ductility in a medium temperature embrittlement region at around 400 ° C. When at least one of Ca and rare earth elements is contained in addition to Mg, spheroidization of graphite can be performed more stably.
【0024】〔第3実施形態〕本発明の中温延性に優れ
た球状黒鉛鋳鉄は、主要成分としてC、Si、Mnを含
有し、黒鉛球状化成分として少なくともMgを含有し、
基地強化成分としてCr、Mo、W、Ti、V、Ni、
Cuの少なくとも1種以上を含有し、残部がFeおよび
不可避不純物からなる球状黒鉛鋳鉄であって、Asを0.
03〜0.20重量%含んでなることを特徴とする。[Third Embodiment] The spheroidal graphite cast iron of the present invention having excellent medium-temperature ductility contains C, Si, and Mn as main components, and at least Mg as a graphite spheroidizing component.
Cr, Mo, W, Ti, V, Ni,
A spheroidal graphite cast iron containing at least one or more types of Cu, the balance being Fe and unavoidable impurities, and having an As content of 0.1.
It is characterized by comprising from 0.3 to 0.20% by weight.
【0025】本発明の球状黒鉛鋳鉄が優れた効果を発揮
するメカニズムについては、未だ必ずしも明らかではな
いが、次のように考えられる。すなわち、本発明の球状
黒鉛鋳鉄は、上記本発明の第1実施形態において、さら
に、基地強化成分としてCr、Mo、W、Ti、V、N
i、Cuの少なくとも1種以上を含有してなる。これに
より、基地中のFeと置換固溶または一部が炭化物を形
成し、あるいは黒鉛化を促進するなど、基地組織が強化
改良される。また、Asと基地強化成分は、相互干渉す
ることがないので、Asにより中温における延性を保ち
ながら、高温強度を向上することができる。The mechanism by which the spheroidal graphite cast iron of the present invention exhibits an excellent effect is not necessarily clear yet, but is considered as follows. That is, the spheroidal graphite cast iron according to the first embodiment of the present invention further includes Cr, Mo, W, Ti, V, and N as matrix strengthening components.
It contains at least one of i and Cu. As a result, the matrix structure is strengthened and improved, for example, a solid solution substituted with or partially formed of Fe in the matrix forms a carbide or promotes graphitization. In addition, As and the base strengthening component do not interfere with each other, and therefore, As can improve the high-temperature strength while maintaining ductility at medium temperatures.
【0026】以上により、本発明の球状黒鉛鋳鉄は、4
00℃付近での中温脆化域における延性に優れているも
のと考えられる。また、高温強度が向上するので、中温
脆化域をはさんだ低温と高温領域の間を繰り返し加熱−
冷却される場合の熱疲労寿命にに優れているものと考え
られる。As described above, the spheroidal graphite cast iron of the present invention
It is considered that the ductility is excellent in the middle temperature embrittlement region around 00 ° C. In addition, since the high-temperature strength is improved, the heating between the low-temperature and high-temperature regions sandwiching the intermediate-temperature embrittlement region is repeatedly performed.
This is considered to be excellent in thermal fatigue life when cooled.
【0027】〔第3実施形態の好適な形態〕本発明の中
温延性に優れた球状黒鉛鋳鉄は、前記第3実施形態にお
いて、以下のような好適な実施形態(発明)を採りう
る。[Preferred Embodiment of Third Embodiment] The spheroidal graphite cast iron of the present invention having excellent medium-temperature ductility can adopt the following preferred embodiment (invention) in the third embodiment.
【0028】(Cr,Mo,W,Ti,V)本発明の球
状黒鉛鋳鉄は、Cr,Mo,W,Ti,Vの少なくとも
1種以上を、1.0重量%以下含有してなることが好ま
しい。このCr,Mo,W,Ti,Vは、高温強度を改
善する元素である。特に、高温でのクリープ強度を改善
したい場合には、Moの添加が有効である。なお、これ
ら元素を複合的に含有させてもよい。上記元素の含有量
は、多いと延性を害する虞れがあるので、1.0重量%
以下が好ましい。なお、上記元素〔Cr,Mo,W,T
i,Vの少なくとも1種以上〕の好適な含有量は、0.
1〜0.8重量%である。これにより、延性を損なうこ
となく、高温強度を高めることができる。(Cr, Mo, W, Ti, V) The spheroidal graphite cast iron of the present invention may contain at least one of Cr, Mo, W, Ti, and V in an amount of 1.0% by weight or less. preferable. These Cr, Mo, W, Ti, and V are elements that improve high-temperature strength. In particular, when it is desired to improve the creep strength at high temperatures, the addition of Mo is effective. Note that these elements may be compounded. If the content of the above element is too large, ductility may be impaired.
The following is preferred. The above elements [Cr, Mo, W, T
at least one of i and V] is preferably 0.1
1 to 0.8% by weight. Thereby, high-temperature strength can be increased without impairing ductility.
【0029】(Ni,Cu)本発明の球状黒鉛鋳鉄は、
Ni,Cuの少なくとも1種以上を、3重量%以下含有
してなることが好ましい。このNi,Cuは、黒鉛化促
進元素である。Niは含有量が多くても弊害は少ない
が、Cuは量が多いと黒鉛の球状化を妨げるので、目的
または目的組成に応じて、元素や含有量を選択する。上
記のうち、Cr,Mo,W,Vは、白銑化助長元素であ
るので、黒鉛化促進元素としてのNi,Cuを併用する
ことが望ましい。その場合は、上記白銑化助長元素と同
等以上の量を添加することが好ましい。なお、上記元素
〔Ni,Cuの少なくとも1種以上〕の好適な含有量
は、0.2〜1.0重量%である。これにより、炭化物
形成を抑制し、延性に優れた鋳鉄が得られる。(Ni, Cu) The spheroidal graphite cast iron of the present invention comprises:
It is preferable that at least one of Ni and Cu is contained in an amount of 3% by weight or less. Ni and Cu are graphitization promoting elements. Even if the content of Ni is large, there is little adverse effect, but if the content of Cu is large, the spheroidization of graphite is hindered. Therefore, the element and the content are selected according to the purpose or the desired composition. Among the above, Cr, Mo, W, and V are elements for promoting white iron, and therefore it is desirable to use Ni and Cu as graphitization promoting elements in combination. In that case, it is preferable to add an amount equal to or more than the above-mentioned white pig iron promoting element. The preferred content of the above element [at least one of Ni and Cu] is 0.2 to 1.0% by weight. Thereby, carbide formation is suppressed and cast iron excellent in ductility is obtained.
【0030】〔第4実施形態〕本第4実施形態の中温延
性に優れた球状黒鉛鋳鉄は、前記第3実施形態の好適な
実施形態である。すなわち、本発明の中温延性に優れた
球状黒鉛鋳鉄は、C:2.7〜4.2重量%、Si:
3.5〜5.2重量%、Mn:1.0重量%以下、S:
0.03重量%以下、Mg:0.02〜0.15重量%
(またはMgを少なくとも0.02重量%含み、Mg,
Ca,希土類元素の少なくとも1種以上:0.02〜
0.15重量%)、Cr,Mo,W,Ti,Vの少なく
とも1種以上:1重量%以下、Ni,Cuの少なくとも
1種以上:3重量%以下、As:0.03〜0.20重
量%、残部:Feおよび不可避不純物からなることを特
徴とする。[Fourth Embodiment] A spheroidal graphite cast iron having excellent medium-temperature ductility according to the fourth embodiment is a preferred embodiment of the third embodiment. That is, the spheroidal graphite cast iron excellent in the medium temperature ductility of the present invention has C: 2.7 to 4.2% by weight, Si:
3.5 to 5.2% by weight, Mn: 1.0% by weight or less, S:
0.03% by weight or less, Mg: 0.02 to 0.15% by weight
(Or at least 0.02% by weight of Mg,
At least one of Ca and rare earth elements: 0.02 to
0.15% by weight), at least one kind of Cr, Mo, W, Ti, V: 1% by weight or less, at least one kind of Ni, Cu: 3% by weight or less, As: 0.03 to 0.20 % By weight, balance: Fe and unavoidable impurities.
【0031】すなわち、本発明の球状黒鉛鋳鉄は、上記
本発明の第3実施形態において、さらに、Cr,Mo,
W,Ti,Vの少なくとも1種以上:1重量%以下、N
i,Cuの少なくとも1種以上:3重量%以下、含有し
てなる。これにより、本発明の球状黒鉛鋳鉄は、400
℃付近での中温脆化域における延性に優れているものと
考えられる。また、高温強度が向上するので、中温脆化
域をはさんだ低温と高温領域の間を繰り返し加熱−冷却
される場合の熱疲労寿命にに優れているものと考えられ
る。That is, the spheroidal graphite cast iron according to the third embodiment of the present invention further comprises Cr, Mo,
At least one of W, Ti, and V: 1% by weight or less;
At least one kind of i and Cu: 3% by weight or less. Thereby, the spheroidal graphite cast iron of the present invention is 400
It is considered that the ductility is excellent in the middle temperature embrittlement region around ℃. In addition, since the high-temperature strength is improved, it is considered that the material has excellent thermal fatigue life when heating and cooling are repeatedly performed between a low temperature and a high temperature region sandwiching the intermediate temperature embrittlement region.
【0032】〔第5実施形態〕本発明のエキゾーストマ
ニホールドは、上記第1実施形態〜第4実施形態、およ
びそれぞれの好適な実施形態に記載の球状黒鉛鋳鉄の何
れかからなることを特徴とする。[Fifth Embodiment] The exhaust manifold of the present invention is characterized by being made of any of the spheroidal graphite cast irons described in the first to fourth embodiments and the preferred embodiments. .
【0033】本発明の球状黒鉛鋳鉄が優れた効果を発揮
するメカニズムについては、未だ必ずしも明らかではな
いが、次のように考えられる。すなわち、エキゾースト
マニホールドは、中温脆化領域をはさむ低温領域と高温
領域の間を、繰り返し加熱−冷却される。従って、中温
脆化が発生すると、熱疲労亀裂が発生し易く、またその
進展も速い。本発明のエキゾーストマニホールドは、上
記第1実施形態〜第4実施形態、およびそれぞれの好適
な実施形態に記載の球状黒鉛鋳鉄の何れかからなるの
で、中温での延性に優れており、熱疲労亀裂に対して優
れた耐久性を有する。The mechanism by which the spheroidal graphite cast iron of the present invention exhibits an excellent effect is not yet clear, but is considered as follows. That is, the exhaust manifold is repeatedly heated and cooled between the low temperature region and the high temperature region sandwiching the medium temperature embrittlement region. Therefore, when medium-temperature embrittlement occurs, thermal fatigue cracks are likely to occur and the growth thereof is fast. Since the exhaust manifold of the present invention is made of any of the spheroidal graphite cast irons described in the first to fourth embodiments and the preferred embodiments, the exhaust manifold has excellent ductility at a medium temperature, and has a thermal fatigue crack. Has excellent durability against
【0034】以上により、本発明のエキゾーストマニホ
ールドは、400℃付近での中温脆化域における延性に
優れており、優れた耐久性を有するものと考えられ
る。。From the above, it is considered that the exhaust manifold of the present invention has excellent ductility in the middle temperature embrittlement region at around 400 ° C. and has excellent durability. .
【0035】〔第6実施形態〕本発明の球状黒鉛鋳鉄の
製造方法は、前記第1形態〜第4実施形態およびそれぞ
れの好適な実施形態に記載の球状黒鉛鋳鉄の何れかの組
成となるように原料を調製し、鋳造することにより、4
00℃付近での中温脆化域における延性に優れた球状黒
鉛鋳鉄としてなることを特徴とする。[Sixth Embodiment] The method for producing spheroidal graphite cast iron of the present invention is to provide any of the spheroidal graphite cast irons described in the first to fourth embodiments and the preferred embodiments thereof. The raw material is prepared and cast into 4
It is characterized by being formed as spheroidal graphite cast iron having excellent ductility in a medium temperature embrittlement region at around 00 ° C.
【0036】本発明の球状黒鉛鋳鉄が優れた効果を発揮
するメカニズムについては、未だ必ずしも明らかではな
いが、次のように考えられる。すなわち、黒鉛球状化の
ために添加されるMgを含有する球状黒鉛鋳鉄において
は、中温脆化はMgの粒界偏析によって中温脆化が発生
すると考えられる。本発明の球状黒鉛鋳鉄の製造方法
は、前記第1形態〜第4実施形態およびそれぞれの好適
な実施形態に記載の球状黒鉛鋳鉄の何れかの組成となる
ように原料を調製し、鋳造することにより、すなわち、
Asを添加することにより、結晶粒界のMgと結合して
Mgの脆化挙動を阻止し、あるいはMgと結合した後の
余剰のAsが結晶粒どうしの結合状態を改善して、中温
脆性の緩和及び/又は抑制効果を発揮しているものと考
えられる。The mechanism by which the spheroidal graphite cast iron of the present invention exhibits an excellent effect is not necessarily clear yet, but is considered as follows. That is, in spheroidal graphite cast iron containing Mg added for graphite spheroidization, medium temperature embrittlement is considered to cause medium temperature embrittlement due to grain boundary segregation of Mg. In the method for producing a spheroidal graphite cast iron of the present invention, a raw material is prepared and cast so as to have any composition of the spheroidal graphite cast iron described in the first to fourth embodiments and each preferred embodiment. By:
By adding As, Mg is bonded to Mg in the crystal grain boundary to prevent the embrittlement behavior of Mg, or excess As after bonding with Mg improves the bonding state between the crystal grains, and the medium temperature brittleness is improved. It is considered that the effect of reducing and / or suppressing is exhibited.
【0037】以上により、本発明の球状黒鉛鋳鉄の製造
方法により、MgやPの含有量の如何を問わず、難しく
複雑な管理を必要とすることなく、中温延性に優れた球
状黒鉛鋳鉄を容易に製造することができるものと考えら
れる。また、本製造方法により得られた球状黒鉛鋳鉄
は、400℃付近での中温脆化域における延性に優れて
いる。As described above, according to the method for producing spheroidal graphite cast iron of the present invention, spheroidal graphite cast iron excellent in medium temperature ductility can be easily produced regardless of the content of Mg or P, without requiring complicated and complicated management. It is thought that it can be manufactured. Further, the spheroidal graphite cast iron obtained by the present production method has excellent ductility in a moderate temperature embrittlement region at around 400 ° C.
【0038】〔発明の好適な適用分野の例〕本発明およ
び上記実施形態において得られる球状黒鉛鋳鉄は、As
量を適正量添加することにより、中温脆化を抑制し、4
00℃近傍での必要な延性を確保することができる。A
sは、鋳鉄の基地組織をパーライト化する元素でもある
ので、Asの添加量が多い場合には、フェライト化焼鈍
を行ってから実用に供する方法がある。また、この球状
黒鉛鋳鉄は、鋳鉄基地がパーライトである場合よりもフ
ェライトである場合の方が延性により優れているが、パ
ーライトである場合にも400℃付近での中温脆化域に
おける延性に優れた効果を発揮する。溶解も一般の溶解
法と異なることなく、通常の溶解法を採用することがで
き、安価で中温延性に優れた鋳鉄を容易に得ることがで
きる。本発明(実施形態を含む)の黒鉛球状鋳鉄は、エ
キゾーストマニホールドなどの自動車用排気系部品など
のほか、高温加熱−冷却が繰り返される箇所に使用され
る部品に適用することが好適である。[Examples of Preferred Fields of Application of the Invention] The spheroidal graphite cast iron obtained in the present invention and the above-mentioned embodiment is made of As
By adding an appropriate amount, moderate embrittlement is suppressed and
Necessary ductility near 00 ° C. can be ensured. A
Since s is also an element that turns the base structure of cast iron into pearlite, when the amount of As added is large, there is a method of performing ferritizing annealing before practical use. In addition, this spheroidal graphite cast iron has better ductility when the cast iron base is ferrite than when it is pearlite, but also has excellent ductility in the medium temperature embrittlement region at around 400 ° C. even when it is pearlite. It has the effect. The dissolution is not different from a general dissolution method, and a normal dissolution method can be adopted, and a cast iron which is inexpensive and excellent in medium temperature ductility can be easily obtained. The graphite spheroidal cast iron of the present invention (including the embodiments) is preferably applied to parts used in locations where high-temperature heating and cooling are repeated, in addition to automobile exhaust system parts such as exhaust manifolds.
【0039】[0039]
【実施例】以下に、本発明の実施例を説明する。Embodiments of the present invention will be described below.
【0040】(第1実施例)本実施例は、球状黒鉛鋳鉄
の中温脆化現象と、中温脆化に及ぼすAsの影響につい
て調べた。先ず、球状黒鉛鋳鉄製の試料を準備した。ダ
クタイル銑、グラファイト、金属Siを溶解原料として
準備し、この原料を高周波誘導溶解炉で25kg溶解
し、次いで、Fe−Si−Mgを添加して球状化処理
を、Fe−Siを添加して接種を施し、Yブロック砂型
に鋳造した。必要部分を切り出し、窒素雰囲気の電気炉
で920℃×3h+730℃×3h、炉冷のフェライト
化焼鈍を施した。その後、切削加工によって試験用の試
料を得た。得られた試料の化学成分を、表1に示す(試
料番号:1〜6)。なお、試料番号3の試料について
は、鋳放し材からも試料を切り出した。(First Example) In this example, the medium temperature embrittlement phenomenon of spheroidal graphite cast iron and the effect of As on the medium temperature embrittlement were examined. First, a sample made of spheroidal graphite cast iron was prepared. Ductile iron, graphite, and metal Si are prepared as melting raw materials, and 25 kg of this raw material is melted in a high frequency induction melting furnace. Then, Fe-Si-Mg is added to perform spheroidizing treatment, and Fe-Si is added to inoculate. And cast into a Y block sand mold. A necessary portion was cut out and subjected to ferrite annealing in a furnace at 920 ° C. × 3 h + 730 ° C. × 3 h in a nitrogen atmosphere electric furnace. Thereafter, a test sample was obtained by cutting. The chemical components of the obtained sample are shown in Table 1 (sample numbers: 1 to 6). In addition, about the sample of the sample number 3, the sample was cut out from the as-cast material.
【0041】[0041]
【表1】 [Table 1]
【0042】比較例1 比較のため、Asを添加していない(試料番号:C
1)、またはAsの含有量が本発明の範囲外(試料番
号:C2:C3)のほかは、前記第1実施例と同様の組
成の比較用試料を、前記第1実施例と同様にして作製し
た(試料番号:C1〜C3)。 Comparative Example 1 For comparison, As was not added (sample number: C
1) or a comparative sample having the same composition as in the first embodiment except that the content of As is out of the range of the present invention (sample number: C2: C3), in the same manner as in the first embodiment. It was produced (sample numbers: C1 to C3).
【0043】(性能評価試験)得られた本第1実施例に
かかる試料および比較例1の比較用試料の性能評価試験
を、400℃での引張試験および曲げ試験により行っ
た。得られた結果を、図1に示す。なお、引張試験片
は、平行部がφ8×40mmの形状であり、2.5×1
0-4/秒のひずみ速度で行った。曲げ試験は、400℃
での延性を、引張試験に比べて簡便に評価するために行
ったものであり、JIS3号のシャルピー衝撃試験片を
用い、図2に示すような3点曲げ試験を、4.2×10
-3mm/秒の変位速度で行った。次に、比較用試料(試
料番号C1)について、試験温度による引張破断伸びの
変化を調べた。その結果を、図3に示す。なお、引張試
験片は、平行部がφ8×40mmの形状であり、2.5
×10-4/秒のひずみ速度で行った。(Performance Evaluation Test) Performance evaluation tests of the obtained sample according to the first example and the comparative sample of Comparative Example 1 were performed by a tensile test and a bending test at 400 ° C. The results obtained are shown in FIG. The tensile test piece had a parallel portion having a shape of φ8 × 40 mm, and a 2.5 × 1
The test was performed at a strain rate of 0 -4 / sec. 400 ° C bending test
The purpose of this test was to evaluate the ductility of the test piece more easily than the tensile test. A three-point bending test as shown in FIG.
Performed at a displacement speed of -3 mm / sec. Next, for the comparative sample (sample number C1), the change in tensile elongation at break due to the test temperature was examined. The result is shown in FIG. The tensile test piece had a parallel portion having a shape of φ8 × 40 mm.
The test was performed at a strain rate of × 10 -4 / sec.
【0044】(性能評価試験結果)図1より明らかなよ
うに、400℃での引張破断伸びおよび曲げ破断たわみ
量は、As量が増えるとともに同じように変化してい
る。すなわち、いずれもAs量が0.02%以下では著
しく低いが、As量が0.03%を越えると急激に大き
くなっており、その量が約0.1%のときに最大となる
傾向が見られる。このように、本実施例により、As添
加によって中温脆化が抑制されることが分かる。また、
As添加による中温脆化の抑制効果は、その量が約0.
1%で飽和し、0.2%を越えると、その効果が小さく
なることから、Asの含有量としては、0.03〜0.
2%が望ましいことが分かる。一方、図3から明らかな
ように、Asを添加していない試料番号C1の比較用試
料では、400℃付近の温度で破断伸びが著しく低下し
ており、中温脆化が生じていることが分かる。また、試
料番号3は、鋳放し材では、基地の約60%がパーライ
ト組織であった。鋳放し材で400℃曲げを行った結
果、1.02mmのたわみ量が得られ、フェライト化焼鈍
材の1.10mm(図1)よりは若干劣るものの、実用上
十分な中温延性を有していることが分かった。(Results of Performance Evaluation Test) As is apparent from FIG. 1, the elongation at break at 400 ° C. and the flexure at bending at 400 ° C. change in the same manner as the As amount increases. In other words, in any case, the content is extremely low when the As content is 0.02% or less, but increases rapidly when the As content exceeds 0.03%, and tends to become maximum when the content is about 0.1%. Can be seen. Thus, according to the present example, it is found that the medium temperature embrittlement is suppressed by the addition of As. Also,
As for the effect of suppressing the medium temperature embrittlement by the addition of As, the amount thereof is about 0.5%.
When the content is saturated at 1% and exceeds 0.2%, the effect is reduced.
It turns out that 2% is desirable. On the other hand, as is clear from FIG. 3, in the comparative sample of Sample No. C1 to which As was not added, the elongation at break was remarkably reduced at a temperature around 400 ° C., indicating that the medium-temperature embrittlement occurred. . In sample No. 3, in the as-cast material, about 60% of the matrix had a pearlite structure. As a result of bending at 400 ° C. using the as-cast material, a deflection amount of 1.02 mm was obtained. I knew it was there.
【0045】(第2実施例)前記第1実施例と同様にし
て、CおよびSi量を変えた球状黒鉛鋳鉄(試料番号:
7〜9)、球状化処理剤としてMgとともにCaあるい
は稀土類を添加した球状黒鉛鋳鉄 (試料番号10〜1
2)、基地を強化して高温強度を高める元素として知ら
れるCr、Ti、V、Mo、Wを添加した球状黒鉛鋳鉄
(試料番号13〜17)、黒鉛化促進元素として知られ
るNi、Cuを添加した球状黒鉛鋳鉄(試料番号18〜
20)を製造し、それぞれ所望の大きさに切り出して試
料を作製し(試料番号:7〜20)、球状黒鉛鋳鉄の中
温脆化現象と、中温脆化に及ぼすAsの影響について調
べた。得られた試料の化学成分を、表2に示す。なお、
性能評価試験は、400℃の曲げ試験により行った。得
られた結果を、表2に併せて示す。(Second Embodiment) In the same manner as in the first embodiment, spheroidal graphite cast iron with different amounts of C and Si (sample number:
7-9), spheroidal graphite cast iron to which Ca or a rare earth is added together with Mg as a spheroidizing agent (sample numbers 10-1)
2), spheroidal graphite cast iron (Sample Nos. 13 to 17) to which Cr, Ti, V, Mo, and W are added, which are known as elements that strengthen the matrix to increase the high-temperature strength, and Ni and Cu, which are known as graphitization promoting elements. Spheroidal graphite cast iron (sample No. 18 ~
20) were manufactured and cut into desired sizes to prepare samples (sample numbers: 7 to 20). The medium-temperature embrittlement phenomenon of spheroidal graphite cast iron and the effect of As on the medium-temperature embrittlement were examined. Table 2 shows the chemical components of the obtained sample. In addition,
The performance evaluation test was performed by a bending test at 400 ° C. The obtained results are also shown in Table 2.
【0046】[0046]
【表2】 [Table 2]
【0047】比較例2 比較のため、Asの含有量が本発明の範囲外のほかは前
記第2実施例と同様の組成の比較用試料を、前記第2実
施例と同様にして作製し(試料番号:C4〜C17)、
同様に性能評価試験を400℃の曲げ試験により行っ
た。得られた結果を、表3に併せて示す。なお、得られ
た比較用試料の化学成分を、表3に示す。 Comparative Example 2 For comparison, a comparative sample having the same composition as that of the second embodiment except that the As content was outside the range of the present invention was prepared in the same manner as in the second embodiment ( Sample number: C4 to C17),
Similarly, a performance evaluation test was performed by a bending test at 400 ° C. The results obtained are shown in Table 3. Table 3 shows the chemical components of the obtained comparative sample.
【0048】[0048]
【表3】 [Table 3]
【0049】表2および表3より明らかなように、すべ
ての場合において、本実施例にかかる試料のたわみ量は
比較例2の比較用試料よりも大きくなっており、Asの
添加によって中温脆化が抑制されることが分かる。As is clear from Tables 2 and 3, in all cases, the amount of deflection of the sample according to the present example was larger than that of the comparative sample of Comparative Example 2, and the medium temperature embrittlement was caused by the addition of As. Is suppressed.
【0050】上記実施例から明らかなように、本発明の
球状黒鉛鋳鉄は、Asを適正量添加することにより、中
温脆化を抑制し、400℃近傍での延性を確保できるこ
とが分かる。また、鋳鉄基地がパーライトである場合よ
りもフェライトである場合の方が延性に優れるのは勿論
であるが、パーライト量が多い場合にも上記効果を発揮
していることが分かる。溶解も通常の溶解法と異なるこ
とはなく、安価で中温延性に優れた鋳鉄を容易に得るこ
とができる。従って、本発明の球状黒鉛鋳鉄は、エキゾ
ーストマニホールドなどの自動車用排気系部品により好
適である。すなわち、中温延性に優れるので、高温加熱
と冷却が繰り返される使用環境に適用する場合にあって
も寿命が長く、実用上の極めて大きい効果が期待でき
る。As is clear from the above examples, the spheroidal graphite cast iron of the present invention can suppress the medium temperature embrittlement and secure the ductility at around 400 ° C. by adding an appropriate amount of As. Further, it is apparent that the ferrite is more excellent in the case where the cast iron base is made of pearlite than in the case where it is made of pearlite, but the effect is exhibited even when the amount of pearlite is large. The melting is not different from the ordinary melting method, and a cast iron which is inexpensive and excellent in medium-temperature ductility can be easily obtained. Therefore, the spheroidal graphite cast iron of the present invention is more suitable for exhaust system parts for automobiles such as exhaust manifolds. That is, since it is excellent in medium-temperature ductility, even when it is applied to a use environment in which high-temperature heating and cooling are repeated, the life is long, and an extremely large practical effect can be expected.
【図1】本発明の第1実施例において得られた球状黒鉛
鋳鉄および比較例1の比較用球状黒鉛鋳鉄の性能評価試
験結果を示す線図である。FIG. 1 is a diagram showing performance evaluation test results of a spheroidal graphite cast iron obtained in a first example of the present invention and a spheroidal graphite cast iron for comparison of Comparative Example 1.
【図2】本発明の第1実施例で得られた球状黒鉛鋳鉄お
よび比較例1の比較用球状黒鉛鋳鉄の性能評価のために
行った曲げ試験について説明する説明図である。FIG. 2 is an explanatory diagram illustrating a bending test performed for evaluating the performance of the spheroidal graphite cast iron obtained in the first example of the present invention and the spheroidal graphite cast iron for comparison of Comparative Example 1.
【図3】比較例1の比較用球状黒鉛鋳鉄の性能評価試験
結果を示す線図である。FIG. 3 is a diagram showing performance evaluation test results of a comparative spheroidal graphite cast iron of Comparative Example 1.
1・・・試験片 2・・・熱電対 3・・・支持台 4・・・圧下用治具 DESCRIPTION OF SYMBOLS 1 ... Test piece 2 ... Thermocouple 3 ... Support base 4 ... Jig for reduction
───────────────────────────────────────────────────── フロントページの続き (72)発明者 岩永 省吾 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 粟野 洋司 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 日比野 義博 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 上野 治己 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 ──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Shogo Iwanaga 41-Cho Chu-Yokomichi, Nagakute-cho, Aichi-gun, Aichi Prefecture Inside Toyota Central Research Institute, Inc. 41, Yokomichi, Toyota Central Research Laboratory, Inc. (72) Inventor Yoshihiro Hibino 1, Toyota Town, Toyota City, Aichi Prefecture Inside Toyota Motor Corporation (72) Inventor Harumi Ueno 1, Toyota Town, Toyota City, Aichi Prefecture Toyota Automobile Co., Ltd.
Claims (6)
し、黒鉛球状化成分として少なくともMgを含有し、残
部がFeおよび不可避不純物からなる球状黒鉛鋳鉄であ
って、Asを0.03〜0.20重量%含んでなることを特
徴とする中温延性に優れた球状黒鉛鋳鉄。1. A spheroidal graphite cast iron containing C, Si, and Mn as main components, at least Mg as a graphite spheroidizing component, and the balance being Fe and unavoidable impurities. A spheroidal graphite cast iron having excellent medium temperature ductility, characterized by comprising .20% by weight.
くとも0.02重量%含み,Mg,Ca,希土類元素の
少なくとも1種以上:0.02〜0.15重量%、 As:0.03〜0.20重量%、 残部:Feおよび不可避不純物からなることを特徴とす
る中温延性に優れた球状黒鉛鋳鉄。2. C: 2.7 to 4.2% by weight, Si: 3.5 to 5.2% by weight, Mn: 1.0% by weight or less, S: 0.03% by weight or less, Mg: 0 0.02 to 0.15% by weight, or at least 0.02% by weight of Mg, at least one or more of Mg, Ca and rare earth elements: 0.02 to 0.15% by weight, As: 0.03 to 0% .20% by weight, balance: Spheroidal graphite cast iron excellent in medium temperature ductility, characterized by being composed of Fe and unavoidable impurities.
し、黒鉛球状化成分として少なくともMgを含有し、基
地強化成分としてCr、Mo、W、Ti、V、Ni、C
uの少なくとも1種以上を含有し、残部がFeおよび不
可避不純物からなる球状黒鉛鋳鉄であって、Asを0.0
3〜0.20重量%含んでなることを特徴とする中温延性
に優れた球状黒鉛鋳鉄。3. C, Si, Mn as main components, at least Mg as a graphite spheroidizing component, and Cr, Mo, W, Ti, V, Ni, C as a matrix strengthening component.
u is a spheroidal graphite cast iron containing at least one element of u and the balance of Fe and unavoidable impurities.
A spheroidal graphite cast iron excellent in medium temperature ductility, characterized in that it contains 3 to 0.20% by weight.
くとも0.02重量%含み,Mg,Ca,希土類元素の
少なくとも1種以上:0.02〜0.15重量%、 Cr,Mo,W,Ti,Vの少なくとも1種以上:1重
量%以下、 Ni,Cuの少なくとも1種以上:3重量%以下、 As:0.03〜0.20重量%、 残部:Feおよび不可避不純物からなることを特徴とす
る中温延性に優れた球状黒鉛鋳鉄。4. C: 2.7 to 4.2% by weight, Si: 3.5 to 5.2% by weight, Mn: 1.0% by weight or less, S: 0.03% by weight or less, Mg: 0 0.02 to 0.15% by weight or at least 0.02% by weight of Mg, at least one of Mg, Ca and rare earth elements: 0.02 to 0.15% by weight, Cr, Mo, W, Ti , V: at least 1% by weight, Ni, Cu at least one: 3% by weight, As: 0.03 to 0.20% by weight, balance: Fe and unavoidable impurities Spheroidal graphite cast iron with excellent medium temperature ductility.
鉛鋳鉄の何れかからなることを特徴とするエキゾースト
マニホールド。5. An exhaust manifold comprising any of the spheroidal graphite cast irons according to claim 1.
鉛鋳鉄の何れかの組成となるように原料を調製し、鋳造
することにより、400℃付近での中温脆化域における
延性に優れた球状黒鉛鋳鉄としてなることを特徴とする
球状黒鉛鋳鉄の製造方法。6. A ductile material in a medium temperature embrittlement region at around 400 ° C. by preparing and casting a raw material so as to have any composition of the spheroidal graphite cast iron according to any one of claims 1 to 4. A method for producing spheroidal graphite cast iron, characterized by being obtained as excellent spheroidal graphite cast iron.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35903296A JPH10195587A (en) | 1996-12-26 | 1996-12-26 | Spheroidal graphite cast iron and exhaust manifold excellent in intermediate temperature ductility, and production thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35903296A JPH10195587A (en) | 1996-12-26 | 1996-12-26 | Spheroidal graphite cast iron and exhaust manifold excellent in intermediate temperature ductility, and production thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10195587A true JPH10195587A (en) | 1998-07-28 |
Family
ID=18462394
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP35903296A Pending JPH10195587A (en) | 1996-12-26 | 1996-12-26 | Spheroidal graphite cast iron and exhaust manifold excellent in intermediate temperature ductility, and production thereof |
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Cited By (8)
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DE10101159C2 (en) * | 2001-01-12 | 2003-05-15 | Siempelkamp Gmbh & Co | Cast material with a ferritic structure and spheroidal graphite, in particular ferritic cast iron |
WO2003057937A1 (en) * | 2002-01-14 | 2003-07-17 | Georg Fischer Fahrzeugtechnik Ag | Nodular graphite iron alloy |
WO2010070949A1 (en) * | 2008-12-18 | 2010-06-24 | 三菱重工業株式会社 | Spheroidal graphite cast iron |
WO2010097673A1 (en) * | 2009-02-27 | 2010-09-02 | Toyota Jidosha Kabushiki Kaisha | Ferritic spheroidal graphite cast iron |
US7794650B2 (en) | 2004-03-04 | 2010-09-14 | Hitachi Metals, Ltd. | Heat-resistant cast iron and exhaust equipment member formed thereby |
JP2014105342A (en) * | 2012-11-26 | 2014-06-09 | Japan Steel Works Ltd:The | Spheroidal graphite cast iron excellent in high temperature ductility and high temperature creep rupture life and production method thereof |
CN105483516A (en) * | 2015-12-08 | 2016-04-13 | 繁昌县恒鑫汽车零部件有限公司 | High-strength grey cast iron diesel engine cylinder body material and preparation method thereof |
CN111004968A (en) * | 2020-02-15 | 2020-04-14 | 溧阳市联华机械制造有限公司 | High-silicon heat-resistant vermicular graphite cast iron with thermal fatigue resistance and high performance and preparation method thereof |
-
1996
- 1996-12-26 JP JP35903296A patent/JPH10195587A/en active Pending
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10101159C2 (en) * | 2001-01-12 | 2003-05-15 | Siempelkamp Gmbh & Co | Cast material with a ferritic structure and spheroidal graphite, in particular ferritic cast iron |
WO2003057937A1 (en) * | 2002-01-14 | 2003-07-17 | Georg Fischer Fahrzeugtechnik Ag | Nodular graphite iron alloy |
US6939414B2 (en) | 2002-01-14 | 2005-09-06 | Georg Fischer Fahrzeugtechnik Ag | Nodular graphite iron alloy |
CN100340689C (en) * | 2002-01-14 | 2007-10-03 | 乔治费希尔汽车技术有限公司 | Nodular graphite iron alloy |
US7794650B2 (en) | 2004-03-04 | 2010-09-14 | Hitachi Metals, Ltd. | Heat-resistant cast iron and exhaust equipment member formed thereby |
EP2377960B1 (en) | 2008-12-18 | 2018-09-26 | Mitsubishi Heavy Industries, Ltd. | Spheroidal graphite cast iron |
WO2010070949A1 (en) * | 2008-12-18 | 2010-06-24 | 三菱重工業株式会社 | Spheroidal graphite cast iron |
JP2010144216A (en) * | 2008-12-18 | 2010-07-01 | Mitsubishi Heavy Ind Ltd | Spheroidal graphite cast iron |
WO2010097673A1 (en) * | 2009-02-27 | 2010-09-02 | Toyota Jidosha Kabushiki Kaisha | Ferritic spheroidal graphite cast iron |
US8540932B2 (en) | 2009-02-27 | 2013-09-24 | Toyota Jidosha Kabushiki Kaisha | Ferritic spheroidal graphite cast iron |
CN102333898A (en) * | 2009-02-27 | 2012-01-25 | 丰田自动车株式会社 | Ferrite ductile cast iron |
JP2014105342A (en) * | 2012-11-26 | 2014-06-09 | Japan Steel Works Ltd:The | Spheroidal graphite cast iron excellent in high temperature ductility and high temperature creep rupture life and production method thereof |
CN105483516A (en) * | 2015-12-08 | 2016-04-13 | 繁昌县恒鑫汽车零部件有限公司 | High-strength grey cast iron diesel engine cylinder body material and preparation method thereof |
CN111004968A (en) * | 2020-02-15 | 2020-04-14 | 溧阳市联华机械制造有限公司 | High-silicon heat-resistant vermicular graphite cast iron with thermal fatigue resistance and high performance and preparation method thereof |
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