JPH05169255A - Method for welding tube with tube - Google Patents
Method for welding tube with tubeInfo
- Publication number
- JPH05169255A JPH05169255A JP34273591A JP34273591A JPH05169255A JP H05169255 A JPH05169255 A JP H05169255A JP 34273591 A JP34273591 A JP 34273591A JP 34273591 A JP34273591 A JP 34273591A JP H05169255 A JPH05169255 A JP H05169255A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- residual stress
- stress
- tube
- time
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明はBWR原子力プラント,
化学プラント,円筒容器などの配管及び機器の溶接部の
溶接方法に関する。The present invention relates to a BWR nuclear power plant,
TECHNICAL FIELD The present invention relates to a welding method for welding parts of pipes and equipment such as chemical plants and cylindrical containers.
【0002】[0002]
【従来の技術】例えば、特開昭55−110728号公報に開示
される方法は溶接後の構造物に熱処理法を施し、残留応
力の改善を目的としている。図1は、配管突合せ継手に
対する従来の熱処理法を示したものである。加熱体1
は、配管外周から加熱を行い同時に内面は、冷却水4に
よって冷却される。これによって板厚方向に温度差をつ
け、加熱時に外面で圧縮,内面で引張側に降伏させ、応
力の改善を図る。図2は、溶接時に生じる軸方向残留応
力分布を示したものであるが、引張側の残留応力6とな
り、応力腐食割れ発生の原因となる。図3は、図1に示
した熱処理法を適用し、図2の溶接残留応力を改善した
例を示す。腐食環境にさらされる溶接部の近傍の内面の
残留応力は圧縮応力となっている。2. Description of the Related Art For example, the method disclosed in Japanese Patent Laid-Open No. 55-110728 aims at improving residual stress by subjecting a structure after welding to a heat treatment method. FIG. 1 shows a conventional heat treatment method for a pipe butt joint. Heating body 1
Is heated from the outer circumference of the pipe, and at the same time, the inner surface is cooled by the cooling water 4. As a result, a temperature difference is created in the plate thickness direction, and during heating, the outer surface is compressed and the inner surface is yielded to the tensile side to improve stress. FIG. 2 shows the distribution of the residual stress in the axial direction generated during welding. The residual stress on the tensile side is 6, which causes stress corrosion cracking. FIG. 3 shows an example in which the heat treatment method shown in FIG. 1 is applied to improve the welding residual stress in FIG. The residual stress on the inner surface near the welded part exposed to the corrosive environment is compressive stress.
【0003】しかし、これらの改善例はいずれも管と管
を溶接した後に施す処理法であり、溶接と同時に残留応
力を改善することはできない。すなわち、溶接終了後の
後処理が必要であった。However, all of these examples of improvement are processing methods performed after welding pipes to each other, and residual stress cannot be improved simultaneously with welding. That is, post-treatment after welding was required.
【0004】[0004]
【発明が解決しようとする課題】本発明は、溶接構造物
を構成する管と管を突合せ溶接する際に、従来の溶接法
では管内面の残留応力分布が応力腐食割れの原因となる
引張側の残留応力になるところを、拘束リングを用いる
ことにより圧縮の残留応力にし、応力腐食割れを防止し
ようとしている。SUMMARY OF THE INVENTION According to the present invention, when the pipes constituting a welded structure are butt-welded to each other, in the conventional welding method, the residual stress distribution on the inner surface of the pipe causes stress corrosion cracking on the tensile side. By using a restraint ring, the residual stress of (1) is made to be a compressive residual stress to prevent stress corrosion cracking.
【0005】また、従来行われていた熱処理法は、管と
管を溶接した後に施す処理法であり、溶接と同時に残留
応力を改善することはできなかった。本発明では管内面
の溶接残留応力を溶接終了後の後処理を施すことなしに
圧縮の残留応力にし、応力腐食割れを防止しようとして
いる。Further, the conventional heat treatment method is a treatment method performed after welding pipes to each other, and residual stress cannot be improved simultaneously with welding. In the present invention, the residual welding stress on the inner surface of the pipe is made into a residual compressive stress without post-processing after the completion of welding to prevent stress corrosion cracking.
【0006】[0006]
【課題を解決するための手段】上記課題は、溶接構造物
を構成する管と管を溶接する際に、溶接部の近傍の管の
外周に円周方向の拘束器具を取付けた後に溶接を行うこ
とにより達成される。SUMMARY OF THE INVENTION The above-mentioned problems are solved when welding pipes constituting a welded structure after attaching a circumferential restraint device to the outer periphery of the pipe in the vicinity of the welded portion. It is achieved by
【0007】[0007]
【作用】本発明は、管と管の溶接による管内面の溶接部
の残留応力を、拘束器具を用いることにより、応力腐食
割れに対して問題のない圧縮側の残留応力に、溶接終了
後の後処理を施すことなしに圧縮の残留応力にしようと
している。また、予熱を行った場合についても同様に、
溶接構造物よりも線膨張係数の小さい拘束リングを使用
することにより、管内面の残留応力を圧縮の残留応力に
しようとしている。According to the present invention, the residual stress of the welded portion on the inner surface of the pipe due to the welding of the pipes is reduced to the residual stress on the compression side, which does not cause a problem with stress corrosion cracking, by using the restraint device. Attempts to make compressive residual stresses without post-treatment. Similarly, when preheating is performed,
By using a restraint ring having a linear expansion coefficient smaller than that of the welded structure, the residual stress on the inner surface of the pipe is made to be the compressive residual stress.
【0008】[0008]
【実施例】以下、本発明の実施例を図4ないし図7によ
って説明する。Embodiments of the present invention will be described below with reference to FIGS.
【0009】図4に示すように、拘束リング7を溶接部
2の両側に取付ける。溶接部2から拘束リング7の距離
は溶接条件によって異なる。例えば、円筒容器3の材質
が軟鋼SS41,溶接部2のもととなる溶接棒の材質が
軟鋼SS41で、円筒容器3の板厚12mm,内径100
mm,軸方向長さ1200mm、また、入熱量1.2J/mm
のとき、リング幅20mmの拘束リング7の中心を、溶接
部2の中心から20mm離した箇所に取付ければよい。
また、拘束力は円筒容器3が弾性変形する範囲、すなわ
ち、塑性変形しない範囲であれば、強ければ強いほどよ
い。今回の条件の場合には、拘束力を150MPaに設
定した。As shown in FIG. 4, restraint rings 7 are attached to both sides of the welded portion 2. The distance from the welded portion 2 to the restraint ring 7 varies depending on the welding conditions. For example, the material of the cylindrical container 3 is mild steel SS41, the material of the welding rod that is the source of the welded portion 2 is mild steel SS41, and the cylindrical container 3 has a plate thickness of 12 mm and an inner diameter of 100.
mm, axial length 1200 mm, heat input 1.2 J / mm
At this time, the center of the restraint ring 7 having a ring width of 20 mm may be attached at a position 20 mm away from the center of the welded portion 2.
Further, the stronger the binding force is, the better as long as it is within the range where the cylindrical container 3 is elastically deformed, that is, the range where it is not plastically deformed. Under the conditions of this time, the binding force was set to 150 MPa.
【0010】拘束リング7を取付けた状態で、溶接部2
の溶接を従来の方法と同様の方法で溶接トーチ5を用い
ることにより行う。今回の溶接方法はシールドガスアー
ク溶接であり、円筒容器3は開先を軸方向に対して30
゜の方向に加工したものを用いた。With the restraint ring 7 attached, the weld 2
Welding is performed by using the welding torch 5 in the same manner as the conventional method. The welding method this time is shield gas arc welding, and the groove of the cylindrical container 3 is 30 in the axial direction.
The one processed in the direction of ° was used.
【0011】このようにして拘束リング7を取付けた状
態で溶接を行うことにより、管内面の溶接部の近傍での
溶接残留応力は実線6のようになる。これは、図2に実
線6で示される通常の溶接による残留応力に比べて、溶
接部近傍では明らかに圧縮の残留応力に改善されている
ことがわかる。By performing welding with the restraint ring 7 attached in this manner, the residual welding stress near the welded portion on the inner surface of the pipe becomes as indicated by the solid line 6. It can be seen that this is clearly improved to the residual stress of compression in the vicinity of the welded portion, as compared with the residual stress of ordinary welding shown by the solid line 6 in FIG.
【0012】図5には、管と管の溶接を行ったときの管
内面での応力状態の時間履歴を示す。ここで、時間0は
溶接開始時刻、時間t1は溶接部2の温度が溶接中最高
温度になる時刻、時間t2は溶接終了後の時刻である。FIG. 5 shows a time history of stress states on the inner surface of the pipe when the pipes are welded to each other. Here, time 0 is the welding start time, time t1 is the time when the temperature of the welded portion 2 reaches the maximum temperature during welding, and time t2 is the time after the end of welding.
【0013】拘束リング7を取付けない場合の応力状態
は実線8のようになる。溶接部2が溶接入熱により加熱
され、時間t1まで膨張するが、この時、周辺の拘束の
ために管内面は圧縮の応力になる。その後、冷却される
につれ、溶接部2の近傍は収縮し、周辺の構造物から拘
束されるために管内面には引張側の残留応力が最終的に
時刻t2のときには存在する。The stress state when the restraint ring 7 is not attached is shown by a solid line 8. The welded portion 2 is heated by welding heat input and expands until time t1, but at this time, the inner surface of the pipe becomes a compressive stress due to the constraint of the periphery. Then, as it is cooled, the vicinity of the welded portion 2 contracts and is restrained from the surrounding structures, so that the tensile side residual stress finally exists on the inner surface of the pipe at time t2.
【0014】一方、拘束リング7を取付けた状態で溶接
を行ったときの応力状態は実線9のようになる。溶接を
行う前の状態で、管内面は拘束リング7の拘束力により
圧縮の応力が存在する。また、溶接による熱膨張につい
ても拘束リング7によって抑制される。その後、拘束リ
ング7がない場合と同様の履歴をとり、溶接終了後の時
刻t2には圧縮の残留応力状態になる。On the other hand, the stress state when welding is performed with the restraint ring 7 attached is as shown by the solid line 9. Before welding, a compressive stress exists on the inner surface of the pipe due to the restraining force of the restraining ring 7. Further, the thermal expansion due to welding is also suppressed by the restraint ring 7. After that, the same history as when there is no restraint ring 7 is taken, and at time t2 after the end of welding, a compressive residual stress state occurs.
【0015】図6には、予熱を行ってから管と管の溶接
を行うときの方法を示す。円筒容器3よりも線膨張係数
の小さい材質の拘束リング7を用い、拘束リング7を取
付けた状態で全体を予熱する。その後、溶接を行うこと
により、予熱を行う場合についても管内面の残留応力分
布を圧縮の残留応力にすることができる。FIG. 6 shows a method of welding the pipes after the preheating. The restraint ring 7 made of a material having a smaller linear expansion coefficient than that of the cylindrical container 3 is used, and the restraint ring 7 is attached and the whole is preheated. After that, by performing welding, the residual stress distribution on the inner surface of the pipe can be made a compressive residual stress even when preheating is performed.
【0016】図7には、予熱を行ってから管と管の溶接
を行ったときの管内面での応力状態の時間履歴を示す。
ここで、時間0は溶接開始時刻、時間t1は溶接部2の
温度が溶接中最高温度になる時刻、時間t2は溶接終了
後の時刻である。予熱を行わないで、拘束リング7を取
付けない場合の応力状態は実線8,拘束リング7を取付
けた状態で溶接を行ったときの応力状態は実線9のよう
になる。円筒容器3よりも線膨張係数の小さい拘束リン
グ7を取付けた場合、予熱を行った時点で圧縮の応力が
存在する。したがって、予熱を行ってから管と管の溶接
を行ったときの管内面での応力状態の時間履歴は実線1
0のようになる。最終的に溶接終了時刻t2では、圧縮
の残留応力が存在する。FIG. 7 shows the time history of the stress state on the inner surface of the pipe when the pipe-to-pipe welding is performed after preheating.
Here, time 0 is the welding start time, time t1 is the time when the temperature of the welded portion 2 reaches the maximum temperature during welding, and time t2 is the time after the end of welding. The solid line 8 indicates the stress state when the restraint ring 7 is not attached without preheating, and the solid line 9 indicates the stress state when welding is performed with the restraint ring 7 attached. When the restraint ring 7 having a linear expansion coefficient smaller than that of the cylindrical container 3 is attached, a compressive stress exists at the time of preheating. Therefore, the time history of the stress state on the inner surface of the pipe when the pipe and the pipe are welded after preheating is indicated by the solid line 1
It becomes like 0. Finally, at the welding end time t2, compressive residual stress exists.
【0017】[0017]
【発明の効果】本発明によれば、溶接構造物を構成する
管と管を突合せ溶接する際に、従来の溶接法では管内面
の残留応力分布が応力腐食割れの原因となる引張側の残
留応力になるところを、拘束リングを用いることにより
圧縮の残留応力にし、応力腐食割れを防ぐことができ
る。According to the present invention, when the pipes constituting the welded structure and the pipes are butt-welded to each other, in the conventional welding method, the residual stress distribution on the inner surface of the pipes causes residual stress on the tensile side which causes stress corrosion cracking. By using a restraint ring at the place where the stress is generated, it is possible to make the residual stress of compression and prevent stress corrosion cracking.
【図1】従来の熱処理法による周方向溶接部の熱処理法
の説明図。FIG. 1 is an explanatory view of a heat treatment method for a circumferential weld portion by a conventional heat treatment method.
【図2】通常の溶接を行った場合の溶接残留応力分布の
説明図。FIG. 2 is an explanatory diagram of a welding residual stress distribution when normal welding is performed.
【図3】従来の熱処理法による熱処理後の改善された残
留応力の説明図。FIG. 3 is an explanatory diagram of improved residual stress after heat treatment by a conventional heat treatment method.
【図4】拘束リングを用いた溶接法の実施例の説明図。FIG. 4 is an explanatory view of an embodiment of a welding method using a restraint ring.
【図5】拘束リングを用いた溶接法を施したときの、残
留応力の時間履歴変化を表した説明図。FIG. 5 is an explanatory diagram showing changes in residual stress over time when a welding method using a restraint ring is performed.
【図6】溶接構造物よりも線膨張係数の小さい拘束リン
グを用い、全体を予熱した後に行う溶接法の実施例の説
明図。FIG. 6 is an explanatory view of an embodiment of a welding method performed after preheating the whole body by using a restraint ring having a linear expansion coefficient smaller than that of the welded structure.
【図7】拘束リングを用い、全体を予熱した後に行う溶
接法を施したときの、残留応力の時間履歴変化を表した
説明図。FIG. 7 is an explanatory diagram showing a time history change of residual stress when a welding method is performed after preheating the whole body using a restraint ring.
2…溶接部、3…円筒容器、4…冷却水、5…溶接トー
チ、6…内面の残留応力分布、7…拘束リング。2 ... Welded portion, 3 ... Cylindrical container, 4 ... Cooling water, 5 ... Welding torch, 6 ... Inner surface residual stress distribution, 7 ... Restraint ring.
Claims (1)
の外周に円周方向の拘束器具を取付けた後に溶接を行う
ことを特徴とする管と管の溶接法。1. A welding method for pipes and pipes, characterized in that, when welding pipes to each other, welding is performed after a circumferential restraint device is attached to the outer circumference of the pipe in the vicinity of the welded portion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34273591A JPH05169255A (en) | 1991-12-25 | 1991-12-25 | Method for welding tube with tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34273591A JPH05169255A (en) | 1991-12-25 | 1991-12-25 | Method for welding tube with tube |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH05169255A true JPH05169255A (en) | 1993-07-09 |
Family
ID=18356089
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP34273591A Pending JPH05169255A (en) | 1991-12-25 | 1991-12-25 | Method for welding tube with tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH05169255A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003028786A (en) * | 2001-07-18 | 2003-01-29 | Ishikawajima Harima Heavy Ind Co Ltd | Stress corrosion crack forming method and device of tube inner surface |
JP2010094715A (en) * | 2008-10-17 | 2010-04-30 | Hitachi-Ge Nuclear Energy Ltd | Method for improving residual stress of piping |
-
1991
- 1991-12-25 JP JP34273591A patent/JPH05169255A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003028786A (en) * | 2001-07-18 | 2003-01-29 | Ishikawajima Harima Heavy Ind Co Ltd | Stress corrosion crack forming method and device of tube inner surface |
JP4706814B2 (en) * | 2001-07-18 | 2011-06-22 | 株式会社Ihi | Method and apparatus for forming stress corrosion cracks on pipe inner surface |
JP2010094715A (en) * | 2008-10-17 | 2010-04-30 | Hitachi-Ge Nuclear Energy Ltd | Method for improving residual stress of piping |
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