JPH0446020A - Production of highly heat-resistant quartz glass - Google Patents

Production of highly heat-resistant quartz glass

Info

Publication number
JPH0446020A
JPH0446020A JP15160190A JP15160190A JPH0446020A JP H0446020 A JPH0446020 A JP H0446020A JP 15160190 A JP15160190 A JP 15160190A JP 15160190 A JP15160190 A JP 15160190A JP H0446020 A JPH0446020 A JP H0446020A
Authority
JP
Japan
Prior art keywords
quartz glass
aluminum
highly heat
doping
synthetic quartz
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP15160190A
Other languages
Japanese (ja)
Other versions
JP3114936B2 (en
Inventor
Susumu Hachiuma
八馬 進
Yukinori Ota
大田 幸則
Kazuo Hirano
平野 一男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP15160190A priority Critical patent/JP3114936B2/en
Publication of JPH0446020A publication Critical patent/JPH0446020A/en
Application granted granted Critical
Publication of JP3114936B2 publication Critical patent/JP3114936B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • C03B37/014Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
    • C03B37/01413Reactant delivery systems
    • C03B37/01433Reactant delivery systems for delivering and depositing additional reactants as liquids or solutions, e.g. for solution doping of the porous glass preform
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/14Other methods of shaping glass by gas- or vapour- phase reaction processes
    • C03B19/1415Reactant delivery systems
    • C03B19/1438Reactant delivery systems for delivering and depositing additional reactants as liquids or solutions, e.g. solution doping of the article or deposit
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/06Doped silica-based glasses
    • C03B2201/07Impurity concentration specified
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/06Doped silica-based glasses
    • C03B2201/30Doped silica-based glasses doped with metals, e.g. Ga, Sn, Sb, Pb or Bi
    • C03B2201/32Doped silica-based glasses doped with metals, e.g. Ga, Sn, Sb, Pb or Bi doped with aluminium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2207/00Glass deposition burners
    • C03B2207/80Feeding the burner or the burner-heated deposition site
    • C03B2207/85Feeding the burner or the burner-heated deposition site with vapour generated from liquid glass precursors, e.g. directly by heating the liquid
    • C03B2207/87Controlling the temperature

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Glass Melting And Manufacturing (AREA)
  • Glass Compositions (AREA)

Abstract

PURPOSE:To improve heat resistance of the glass by depositing silica fine particles obtained by heating and hydrolyzing a Si compd. containing halogen so as to form a silica glass porous body and doping Al into this porous body. CONSTITUTION:The silica glass porous body is obtained by depositing silica fine particles obtained by heating and hydrolyzing a Si compd. containing halogen in a flame. Then this porous body is impregnated with an alcohol soln. of Al compd. (e.g. AlCl3) and treated in an atmosphere containing water vapor, converted into transparent glass in a dry He gas atmosphere at about 1,400 deg.C and slowly cooled above 1,220 deg.C. Thus, synthesized quartz glass having 5 - 40ppm doped Al can be obtained.

Description

【発明の詳細な説明】 [産業上の利用分野〕 本発明は高耐熱性合成石英ガラスの製造方法に関するも
のである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for producing highly heat-resistant synthetic quartz glass.

[従来の技術1 近年、半導体の高集積化は急速に進行している。これに
伴い集積度の高い半導体製造工程中の高温度の工程、例
えば酸化、アニール、活性化等の工程で使用されるプロ
セスチューブ、ボートなどの石英ガラス部材に求められ
る特性として不純物が歩留り低下の原因になることから
、高純度な石英ガラスが要求されている。従来の溶融石
英ガラスはその原料および製造工程由来による不純物が
多く高集積化された半導体製造工程での使用に適さない
。また、従来の合成石英ガラスは純度の面からは申し分
無いが、製造方法に由来する水分が多くOH基として数
百ppm含んでいる事から、従来の合成石英ガラスの徐
冷点を溶融石英ガラスの徐冷点と比較すると、約150
℃低いのが現状であり、高集積化された半導体製造の高
温工程での部材としては使用不可能であった。
[Prior Art 1] In recent years, the integration of semiconductors has rapidly progressed. Along with this, impurities are required to have the characteristics required for quartz glass members such as process tubes and boats used in high-temperature processes in highly integrated semiconductor manufacturing processes, such as oxidation, annealing, and activation processes. Therefore, high purity quartz glass is required. Conventional fused silica glass contains many impurities derived from its raw materials and manufacturing process, and is not suitable for use in highly integrated semiconductor manufacturing processes. In addition, although conventional synthetic quartz glass is satisfactory in terms of purity, it contains a lot of water due to the manufacturing method, and contains several hundred ppm of OH groups. Compared to the annealing point of
At present, the temperature is too low, making it impossible to use it as a component in the high-temperature process of manufacturing highly integrated semiconductors.

〔発明の解決しようとする課題j 本発明の目的は、従来の合成石英ガラスの有していた前
述の欠点を解決しようとするものである。
[Problems to be Solved by the Invention j] An object of the present invention is to solve the above-mentioned drawbacks of conventional synthetic quartz glass.

[課題を解決するための手段1 本発明は、前述の問題点を解決すべ(なされたものであ
り、ガラス形成原料としてハロゲンを含む珪素化合物を
用いこれを加熱・加水分解し得られるシリカ微粒子を経
由して合成される石英ガラスの製造方法においてアルミ
ニウムを5〜40ppm ドープすることを特徴とする
高耐熱性合成石英ガラスの製造方法を提供するものであ
る。
[Means for Solving the Problems 1] The present invention has been made to solve the above-mentioned problems, and uses a halogen-containing silicon compound as a glass forming raw material and heats and hydrolyzes it to produce silica fine particles. The present invention provides a method for producing highly heat-resistant synthetic quartz glass, which is characterized by doping 5 to 40 ppm of aluminum in the method for producing quartz glass synthesized via the method.

以下、本発明の詳細について説明する。本発明において
アルミニウムのドープ量は5〜40ppmが望ましく、
5 ppm未満では耐熱性を向上させる効果が小さく、
また、40ppmを超えるとガラス内部に泡、ブツ等の
欠点が生成しやすくなり機械的強度等の低下や外観の不
良をきたすため好ましくない。
The details of the present invention will be explained below. In the present invention, the doping amount of aluminum is preferably 5 to 40 ppm,
If it is less than 5 ppm, the effect of improving heat resistance is small;
Moreover, if it exceeds 40 ppm, defects such as bubbles and spots are likely to be generated inside the glass, resulting in a decrease in mechanical strength and poor appearance, which is not preferable.

アルミニウムをドープする方法としては、種々あるが、
その第一は、ハロゲン化珪素等を火炎中で加熱・加水分
解してシリカ微粒子を生成する工程や、火炎加水分解し
てシリカ微粒子の集合体を生成する工程中において、こ
れと同時に、塩化アルミニウム等の原料を窒素ガスをキ
ャリアガスとして前記火炎中に供給して導入する方法で
ある。この場合ガラス中のアルミニウム濃度の制御は塩
化アルミニウム蒸気発生器の温度、キャリアガス流量、
ハロゲン化珪素化合物供給量により行われる。ここで塩
化アルミニウムの供給配管は塩化アルミニウム蒸発器よ
り若干温度を高く制菌する事がガラス中のアルミニウム
濃度を安定化する上で重要である。このようにして得ら
t’Llシリカ微粒子は例えば所望の形状に成型加工さ
れたのち焼結ガラス化することより透明な石英ガ、ラス
体とする。あるいは、前記アルミニウムドープされたシ
リカ微粒子が多孔質体等の集合体として得られる場合に
は例えばこれを約1400”cで露点−65℃の乾燥へ
υラムガス雰囲気中で透明ガラス化することにより水分
をOH基として30ppH1以下に低減される。第二の
ドープ方法としては、ハロゲン化珪素等を酸水素炎中で
加熱加水分解し多孔質体とした後に透明ガラス化しない
温度領域(1250〜1350℃)で加熱処理した多孔
質体に、所定濃度の塩化アルミニウムのアルコール溶液
等を含浸し比較的低温で水蒸気を含む雰囲気中で処理し
たのち、1400℃程度の温度域で乾燥ヘリュームガス
雰囲気中、透明ガラス化して透明石英ガラス体とする。
There are various methods for doping aluminum, but
The first is that during the process of heating and hydrolyzing silicon halides etc. in a flame to generate silica fine particles, or during the process of flame hydrolysis to generate aggregates of silica fine particles, aluminum chloride, etc. In this method, raw materials such as the following are supplied and introduced into the flame using nitrogen gas as a carrier gas. In this case, the aluminum concentration in the glass is controlled by the temperature of the aluminum chloride steam generator, the carrier gas flow rate,
This is carried out depending on the amount of silicon halide compound supplied. Here, it is important to keep the temperature of the aluminum chloride supply piping slightly higher than the aluminum chloride evaporator in order to stabilize the aluminum concentration in the glass. The thus obtained t'Ll silica fine particles are formed into a desired shape, for example, and then sintered and vitrified to form a transparent quartz glass or glass body. Alternatively, if the aluminum-doped silica fine particles are obtained as an aggregate such as a porous body, the aluminum-doped silica particles may be dried at about 1400"C with a dew point of -65°C and transparent vitrified in a ram gas atmosphere to remove moisture. The second doping method is to heat and hydrolyze silicon halide etc. in an oxyhydrogen flame to form a porous body, and then dope it in a temperature range (1250 to 1350°C) where it does not become transparent and vitrified. ) is impregnated with an alcoholic solution of aluminum chloride at a predetermined concentration, treated at a relatively low temperature in an atmosphere containing water vapor, and then processed into transparent glass in a dry helium gas atmosphere at a temperature range of about 1400°C. to form a transparent quartz glass body.

このようなドープ材料は以上説明したものに限定される
ものではなく、アルミニウムのハロゲン化物や各種塩類
、有機アルミニウム等を使用することが可能である。さ
らに第三のドープ方法としては、ハロゲン化珪素等を加
水分解して得られるシリカ微粒子を捕集後通常の方法で
成型した多孔質体にも同様な方法でアルミニウムがドー
プされる。ここで、ガラス中のアルミニウムドープ量の
制御は、塩化アルミニウムの濃度、多孔質体の気孔率で
決定される。以上の様な方法により合成されたアルミニ
ウムを5〜40 ppI11含む石英ガラスは徐冷点が
]220℃以上の高耐熱性合成石英ガラスであり、ハロ
ゲンを含む珪素化合物を出発原料として用いることから
、その純度を高めることにより、アルミニウム以外の重
金属およびアルカリ金属の含有量を1 ppm以下とす
ることが可能である。
Such doping materials are not limited to those described above, and aluminum halides, various salts, organic aluminum, etc. can be used. Furthermore, as a third doping method, aluminum is doped in a similar manner to a porous body obtained by collecting fine silica particles obtained by hydrolyzing silicon halide, etc., and then molding the porous body by a conventional method. Here, control of the amount of aluminum doped in the glass is determined by the concentration of aluminum chloride and the porosity of the porous body. The quartz glass containing 5 to 40 ppI11 of aluminum synthesized by the above method is a highly heat-resistant synthetic quartz glass with an annealing point of >220°C, and since a silicon compound containing a halogen is used as a starting material, By increasing its purity, it is possible to reduce the content of heavy metals other than aluminum and alkali metals to 1 ppm or less.

[作用] 本発明において、アルミニウムが耐熱性を高める作用は
必ずしも明確ではないが、アルミニウムが石英ガラス中
のシリコンと置換して融点の高い酸化アルミニウムが生
成し粘度を高めると考えられる。
[Function] In the present invention, the effect of aluminum to increase heat resistance is not necessarily clear, but it is thought that aluminum replaces silicon in quartz glass to produce aluminum oxide with a high melting point and increase viscosity.

[実施例1 以下、本発明の実施例について説明する。[Example 1 Examples of the present invention will be described below.

試薬四塩化珪素を酸水素火炎中で加熱・加水分解・堆積
させて形成させた多孔質体を空気中で1330℃、1時
間加熱処理し得られた嵩密度0、5 gr/ mQの多
孔質体を直径60mm長さ150n+mに切り出し、各
濃度の試薬1級無水塩化アルミニュームの試薬特級エチ
ルアルコール溶液を通常の方法で減圧含浸した。次に内
径80mmの不透明石英ガラス製炉心管を持つ管状炉に
セットし室温の飽和蒸気圧の水分を含んだ空気組成の窒
素、酸素混合ガスを毎分6ρ供給しながら100℃で5
時間処理後1350℃まで2時間で昇温し併給ガスを露
点−65℃以下の乾燥ヘリュームガスに切り替えさらに
1400℃に昇温しその温度で2時間保持した。冷却後
取り出したところ直径35mm長さ約100mmのアル
ミニウムドープ透明石英ガラスが得られた。この石英ガ
ラスから厚み2.5mm幅5.11長さ60.2mmの
テストピースを切り出し透明石英ガラスチューブ内で空
気組成混合ガス雰囲気下1300℃で20分加熱処理後
1000℃まで毎分8℃で冷却したテストピースをさら
に、1000番の研磨剤で厚み2.4mm幅5.0mm
長さ60.0mmに研磨仕上げした。これをビームベン
ディング法により徐冷点(粘度10”poiseの温度
)を測定した。さらに測定後のテストピースをフッ酸洗
浄後フッ酸分解し原子吸光法によりアルミニウム濃度と
さらに金属不純物を測定した。第1表に、石英ガラス中
のアルミニウム濃度、徐冷点および代表的な不純物量を
示す。
A porous material with a bulk density of 0.5 gr/mQ was obtained by heating, hydrolyzing, and depositing the reagent silicon tetrachloride in an oxyhydrogen flame and heat-treating it in air at 1330°C for 1 hour. The body was cut into a piece having a diameter of 60 mm and a length of 150 nm+m, and was impregnated with a reagent special grade ethyl alcohol solution of reagent primary anhydrous aluminum chloride at various concentrations under reduced pressure in a conventional manner. Next, it was set in a tube furnace with an opaque quartz glass core tube with an inner diameter of 80 mm, and was heated at 100°C for 50 minutes while supplying nitrogen and oxygen mixed gas of air composition containing moisture at room temperature and saturated vapor pressure at 6 ρ per minute.
After the time treatment, the temperature was raised to 1350°C over 2 hours, and the co-supplied gas was switched to dry helium gas with a dew point of -65°C or less, and the temperature was further raised to 1400°C and maintained at that temperature for 2 hours. When taken out after cooling, an aluminum-doped transparent quartz glass having a diameter of 35 mm and a length of about 100 mm was obtained. A test piece with a thickness of 2.5 mm, a width of 5.11 mm, and a length of 60.2 mm was cut out from this quartz glass, heated in a transparent quartz glass tube at 1300°C for 20 minutes in an air-composition mixed gas atmosphere, and then heated at 8°C per minute to 1000°C. The cooled test piece was further polished with No. 1000 abrasive to a thickness of 2.4 mm and a width of 5.0 mm.
It was polished to a length of 60.0 mm. The annealing point (temperature at a viscosity of 10" poise) was measured using the beam bending method. After the measurement, the test piece was washed with hydrofluoric acid, decomposed with hydrofluoric acid, and the aluminum concentration and metal impurities were measured using atomic absorption spectrometry. Table 1 shows the aluminum concentration, annealing point, and typical impurity amounts in quartz glass.

さらに比較例としてアルミニウムを含まないエチルアル
コールを用いて同様に処理した石英ガラスの特性を示す
。又、これ等の石英ガラスは、F丁−IR法による水分
測定の結果いずれもOH基が30pp111以下であっ
た。
Furthermore, as a comparative example, the characteristics of quartz glass treated in the same manner using ethyl alcohol that does not contain aluminum are shown. Further, as a result of moisture measurement using the F-D-IR method, the OH groups in all of these quartz glasses were 30 pp111 or less.

第1表 [発明の効果] 本発明は、従来の合成石英ガラスでは達成できなかった
低水分透明溜融石英ガラスと同等の徐冷点を持つ高耐熱
性合成石英ガラスを製造可能とする。
Table 1 [Effects of the Invention] The present invention makes it possible to manufacture highly heat-resistant synthetic quartz glass having an annealing point equivalent to that of low-moisture transparent fused silica glass, which could not be achieved with conventional synthetic quartz glass.

鵠へ 主’17.713 栂村繁、mm’を名 一一一 I −1′〕To the Moe Lord’17.713 Shigeru Tsugamura, ``mm''' One eleven one I -1′〕

Claims (1)

【特許請求の範囲】 1、ガラス形成原料としてハロゲンを含む珪素化合物を
用いこれを加熱・加水分解し得られるシリカ微粒子を経
由して合成される石英ガラスの製造方法において、アル
ミニウムを 5〜40ppmドープすることを特徴とする高耐熱性合
成石英ガラスの製造方法。 2、アルミニウムのドープを、ハロゲンを含む珪素化合
物を加水分解する工程と同時に行なうことを特徴とする
請求項1記載の高耐熱性合成石英ガラスの製造方法。 3、アルミニウムをドープする工程が、ハロゲンを含む
珪素化合物を加熱加水分解し得られるシリカ微粒子を堆
積させて得られるシリカガラス多孔質体にドープする工
程であることを特徴とする請求項1記載の高耐熱性合成
石英ガラスの製造方法。 4、アルミニウムをドープする工程が、ハロゲンを含む
珪素化合物を加熱加水分解して生成したシリカ微粒子を
成型して得られる集合体にドープする工程であることを
特徴とする請求項1記載の高耐熱性合成石英ガラスの製
造方法。 5、徐冷点が1220℃以上であることを特徴とする請
求項1〜4のうちいずれか1項記載の 高耐熱性合成石英ガラス。 6、石英ガラス中の水分量がOH基として 30ppm以下であることを特徴とする請求項5記載の
高耐熱性合成石英ガラス。 7、アルミニウム以外の重金属およびアルカリ金属類の
含有量の総計が1ppm以下であることを特徴とする請
求項5記載の高耐熱性合成石英ガラス。
[Claims] 1. A method for producing quartz glass which is synthesized via fine silica particles obtained by heating and hydrolyzing a silicon compound containing halogen as a glass forming raw material, doping aluminum at 5 to 40 ppm. A method for producing highly heat-resistant synthetic quartz glass. 2. The method for producing highly heat-resistant synthetic quartz glass according to claim 1, characterized in that doping with aluminum is carried out simultaneously with the step of hydrolyzing a halogen-containing silicon compound. 3. The step of doping aluminum is a step of doping a silica glass porous body obtained by depositing silica fine particles obtained by heating and hydrolyzing a halogen-containing silicon compound. A method for producing highly heat-resistant synthetic quartz glass. 4. High heat resistance according to claim 1, wherein the step of doping aluminum is a step of doping an aggregate obtained by molding silica fine particles produced by heating and hydrolyzing a silicon compound containing a halogen. A method for producing synthetic quartz glass. 5. The highly heat-resistant synthetic quartz glass according to any one of claims 1 to 4, which has an annealing point of 1220°C or higher. 6. The highly heat-resistant synthetic quartz glass according to claim 5, wherein the amount of water in the quartz glass is 30 ppm or less in terms of OH groups. 7. The highly heat-resistant synthetic quartz glass according to claim 5, wherein the total content of heavy metals other than aluminum and alkali metals is 1 ppm or less.
JP15160190A 1990-06-12 1990-06-12 High heat resistant synthetic quartz glass Expired - Fee Related JP3114936B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15160190A JP3114936B2 (en) 1990-06-12 1990-06-12 High heat resistant synthetic quartz glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15160190A JP3114936B2 (en) 1990-06-12 1990-06-12 High heat resistant synthetic quartz glass

Publications (2)

Publication Number Publication Date
JPH0446020A true JPH0446020A (en) 1992-02-17
JP3114936B2 JP3114936B2 (en) 2000-12-04

Family

ID=15522097

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Country Link
JP (1) JP3114936B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0627390A1 (en) * 1993-06-01 1994-12-07 General Electric Company Viscosity tailoring of fused silica
US7082789B2 (en) 2001-12-05 2006-08-01 Toshiba Ceramics Co., Ltd. Silica glass member for semiconductor and production method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0627390A1 (en) * 1993-06-01 1994-12-07 General Electric Company Viscosity tailoring of fused silica
US7082789B2 (en) 2001-12-05 2006-08-01 Toshiba Ceramics Co., Ltd. Silica glass member for semiconductor and production method thereof

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