JPH0333860B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a hydraulic circuit for a hydraulic excavator of a pilot operating type, which allows the operating method of the operating lever to be shared between two models having different operating methods of the operating lever.

Generally, a hydraulic excavator has an engine control lever in the driver's cab that controls engine startup and engine speed, two drive control levers that control the left and right drive motors, and two drive control levers that control the actuator of the work equipment. It is equipped with five operation levers consisting of a main work operation lever, and each work operation lever has a plurality of actuators (usually two
is configured to operate (pieces).

Therefore, a method of operating each operating lever of a hydraulic excavator according to the prior art will be explained with reference to FIGS. 1 to 5.

Figure 1 is an overall configuration diagram of a hydraulic excavator to which the conventional technology is applied, Figure 2 is an explanatory diagram showing the operation direction of each operation lever, and Figure 3 is an illustration showing the operation direction of the operation lever according to Company X's specifications. An explanatory diagram showing the relationship between the actuators. Figure 4 is an explanatory diagram showing the relationship between the operating direction of the operating lever and each actuator according to Company Y's specifications as a reference example. Figure 5 is an explanatory diagram showing the relationship between the operating direction and each actuator according to Company Z's specifications. It is an explanatory diagram showing a relationship.

In FIG. 1, 1 is an undercarriage body, 2 is an upper revolving body which is rotatably provided on the undercarriage body 1 and has a driver's cab 2A, and 3 is a working device provided on the upper revolving body 2. In FIG. Here, the working device 3 is composed of a boom 4, an arm 5, a bucket 6, etc.
These are boom cylinder 7, arm cylinder 8,
It is operated by a bucket cylinder 9. Reference numeral 10 indicates a turning motor for turning the upper revolving structure, and reference numerals 11 and 12 indicate operation levers for work provided in the operator's cab 2A, and one operation lever 11 has operation directions A, B, C, and D. However, the other operating lever 12 has operating directions E, F, G, and H. In the following explanation, the dump operation of the arm 5 is referred to as a, the cloud operation is referred to as b, the left rotation operation of the swing motor 10 is referred to as c, the right rotation operation is referred to as d, the raising operation of the boom 4 is referred to as e, and the lowering operation is referred to as f. Furthermore, the cloud operation of the bucket 6 is described as g, and the dump operation is described as h.

However, as shown in FIG. 3, the operating directions A to H of the operating levers 11 and 12 of Company
8, 9 and the rotation motor 10, the A direction is arm dump a, the B direction is arm cloud b,
C direction is turning left c, D direction is turning right d, E direction is boom up e, F direction is boom lowering f, G direction is bucket cloud g, H direction is bucket dump h
It is designed to perform each of the following actions.

On the other hand, as shown in FIG.
Direction is bucket dump h, B direction is bucket cloud g, C direction is boom up e, D direction is boom down f, E direction is arm dump a, F direction is arm cloud b, G direction is turning left c, H direction is turning right d.

Furthermore, as shown in FIG.
8, 9 and the rotation motor 10, the A direction is the left rotation c, the B direction is the right rotation d, the C direction is the arm cloud b, and the D direction is the arm dump a for only the operation lever 11. Lever 12
The direction of operation is the same as that of Company X shown in Fig. 3.

As described above, the relationship between the operating directions A to H of the operating levers 11 and 12 and the operating directions of the cylinders 7, 8, 9 and the swing motor 10 differs depending on the manufacturer of the hydraulic excavator. For this reason, an operator who is accustomed to the operating method of a hydraulic excavator of one company may find it difficult to operate the operating method of another company because he or she is unfamiliar with it, and it is also dangerous. Therefore, in the case of hydraulic excavators according to the prior art, the actual situation is that, in response to the user's request, the company's operating system is purposely improved to the operating system of other companies and then supplied to the user. However, even if you improve your company's operating method, when multiple operators who are familiar with different operating methods operate one hydraulic excavator,
Alternatively, it is extremely inconvenient for leasing companies and the like who lend to unspecified parties.

The present invention has been made in view of the problems and drawbacks of the prior art described above, and is designed to change the operating methods for two specific companies (for example, Company X and Company Z) out of the various operating methods that differ for each company. It is an object of the present invention to provide a hydraulic circuit for a hydraulic excavator of a pilot operation type that can be freely switched.

In order to achieve the above object, the present invention employs four working actuators provided in a hydraulic excavator, each consisting of a boom cylinder, an arm cylinder, a bucket cylinder, and a swing motor, and the drive of each of the working actuators. In order to change the direction, there are four pilot type main directional control valves each having two pilot operating parts, and two pilot operated main directional control valves each having two pilot operating parts to supply pilot pressure to the pilot operating part of each main directional switching valve. Eight pilot valves consisting of four pairs, two operating levers that operate the four pilot valves as a set according to the operating direction, and a pilot valve for each of the pilot valves and each main directional switching valve. In a hydraulic circuit for a hydraulic excavator of a pilot operation type, which is provided with pilot piping that connects the pilot piping to the operating parts, a directional switching valve for switching the connection direction of the pilot piping is provided in the middle of the pilot piping, and the directional switching valve These are the connection relationship between each pilot operating section of the main direction switching valve that switches the driving direction of the arm cylinder and a pair of pilot valves that supply pilot pressure to each pilot operating section, and the main direction switching valve that switches the driving direction of the swing motor. The present invention is characterized in that the connection relationship between each pilot operating section of the directional control valve and another pair of pilot valves that supply pilot pressure to each pilot operating section is configured to be mutually switched.

By providing the directional switching valve configured as described above in the middle of the pilot piping, the four valves are operated as a set of four using two operating levers.
Of the eight pilot valve pairs in total, pilot piping connects one pair of pilot valves to each pilot operation part of the main directional switching valve that drives the arm cylinder, and the other pair of pilot valves and the swing motor. It is possible to mutually switch the connection relationship between the pilot operating parts of the main directional switching valves that drive the main directional switching valves and the pilot piping to which they are connected.

As a result, out of the different operating lever operation methods for each company, two specific companies (for example, Company X and Company Z)
You can select the operation method for each and change them between each other.

Hereinafter, embodiments of the present invention will be specifically described based on FIGS. 6 to 10, taking as an example a case in which the operation methods of three companies can be changed at the same time. Note that the same components as those in the prior art described above are given the same reference numerals, and their explanations will be omitted.

First, Fig. 6 is a preliminary hydraulic circuit principle diagram in the process of explaining the hydraulic circuit principle diagram of this embodiment shown in Fig. 8. 4 shows a diagram of the hydraulic circuit principle when changing the operation method of Company Y shown in FIG.

In FIG. 6, 21A, 21B, .
b,...22h are pilot operation parts of the main directional switching valves that operate each actuator, 23A, 23B,
...23H is the pilot piping connecting these, 24, 25, 26, 27, 28, 29, 30
Each indicates a directional control valve. Here, the directional switching valve 24 is provided between the pilot pipes 23B and 23G, and the directional switching valve 25 is provided between the pilot pipes 23A and 23G.
The directional switching valve 26 is provided between the pilot piping 23C and 23D, the directional switching valve 27 is provided between the pilot piping 23C and 23F, and the directional switching valve 28 is provided between the pilot piping 23D and 23H.
The directional switching valve 29 is provided between the pilot pipes 23A and 23D, and the directional switching valve 30 is provided between the pilot pipes 23B and 23C. Further, each of the directional switching valves 24 to 30,
For example, the directional control valve 24 is a 2-position, 4-port electromagnetic directional control valve as shown in FIG. When switching to
Between the outflow side, pilot piping 23G and inflow side and 23B
Connect between the outflow sides. Other directional valves 25-30
The same applies to

In addition, in FIG. 6, the pilot valves 21A, 21
The European letters A, B,...H in B,...21H indicate pilot valves that are switched by operating the operating levers 11, 12 in the operating directions A, B,...H, and the pilot operating portions 22a, 22b, The suffixes a, b, . . . h of ...22h also indicate the pilot operating portions of the main directional switching valves used in the arm dump a, arm cloud b, .

Thus, by setting each of the directional switching valves 24 to 30 to the non-switching position (a) shown in FIG. 7, each pilot valve 21A, 21B, . . . 21H is directly connected to the pilot operating portion 22a, 22b, . The operation method is based on the specifications of Company X shown in Figure 3. As a result, by operating the operating lever 11 in the A direction, the pilot valve 21A is activated, and the pressure oil from the pilot pump (not shown) operates the arm cylinder 8 in the dumping direction via the pilot piping 23A. is supplied to the pilot operating portion 22a of the main directional switching valve to operate the arm 4 in the arm dump direction a. In addition, operation lever 1
1 in direction B, the pilot valve 21B is actuated, and the pressure oil from the pilot pump is transferred to the pilot operating part 22b of the main directional switching valve which is to operate the arm cylinder 8 in the cloud direction via the pilot piping 23B. is supplied to move arm 4 in the direction of arm cloud b. The same applies to the following.

On the other hand, when each of the directional control valves 24 to 30 is switched to the switching position (b) shown in FIG.
The operation method is based on the specifications of Company Y as shown in FIG. That is, 21A→23A→25→23H→
22h, 21B→23B→24→23G→22
g, 21C → 23C → 26 → 23D → 28 → 23
E → 22e, 21D → 23D → 26 → 23C → 2
7→23F→22f, 21E→23E→28→2
3D→29→23A→22a, 21F→23F→
27→23C→30→23B→22b, 21G→
23G → 24 → 23B → 30 → 23C → 22c,
Further 21H → 23H → 25 → 23A → 29 → 2
3D → 22d will be connected respectively,
The connection relationship is similar to that shown in FIG.

Next, FIG. 8 shows a principle diagram of the hydraulic circuit of this embodiment in which the operating method of company X and the operating method of company Y can be mutually changed.

That is, in FIG. 8, the same components as in FIG. 6 are given the same reference numerals, and in this case, in the hydraulic circuit of FIG.
A directional switching valve 31 is installed between the pilot piping 23B and 23C, and the pilot piping 2
A directional switching valve 32 may be provided between 3C and 23D.

In the hydraulic circuit configured as described above, in order to change the operating method of Company X to the operating method of Company Z, the directional switching valves 29, 31, and 32 are switched to the switching position (B). As a result, 21A → 23A → 29 → 23D → 32
→23C→22c, 21B→23B→31→23
C→32→23D→22d, 21C→23C→3
1→23B→22b, 21D→23D→29→2
3A→22a, respectively, and the connection relationship is similar to that shown in FIG. 5.

In addition, when changing the operation method of Company In this case, the directional control valve 31 can be omitted.

Next, FIG. 9 shows an example in which, in addition to mutually changing the operating methods of Company X and Company Z shown in FIG.
As a reference example, a case where the hydraulic circuit principle diagram shown in FIG. 6 is combined is shown.

Thus, in FIG. 9, in order to change the operating method of company X or Y to the operating method of company Z, the directional control valves 24 to 28, 30 are left in the non-switching position (a), and the directional control valves 29, This can be done by switching 31 and 32 to the switching position (b).

In this case, there is a switch mechanism that holds all of the directional control valves 24 to 32 in the non-switching position (A) in order to adopt the operation method of Company and a switch mechanism that switches the directional control valves 29, 31, and 32 to the switching position (b) in order to use the Z company's operation method. The operating method can be changed instantaneously by operating three changeover switches provided in the operator's cab 2A of the upper revolving structure 2 in the figure.

In addition, in the explanation of the above example, Company X, Company Y, and Company Z
Although we have described the case where the operating methods of the three companies are mutually changed, the present invention suffices as long as it is possible to change the operating methods between the two companies, company X and company Z, and the configuration for company Y is omitted. Of course, this is a good thing.

Next, FIG. 10 shows a specific hydraulic circuit in which not only the operating methods of Company X and Company Z can be changed mutually, but also the operating method of Company Y can be changed mutually. 10, each cylinder 7, 8, 9, swing motor 1
The operation of 0 will be described in detail. Note that the same components as in FIG. 1 are denoted by the same reference numerals, and their explanations will be omitted.

However, 41, 42, 43, 44 are three positions 6 having left and right switching positions (a), (b) and a neutral position (c).
The main directional switching valve of the port is shown, and the main directional switching valve 41
is for operating the bucket cart 9, and has a pilot operating section 41g for operating the bucket cart 9 toward the bucket cloud g side, and a pilot operating section 41h for operating the bucket cart 9 toward the bucket dump h side. The main direction switching valve 42 operates the boom 7, and has a pilot operating section 42e for operating the boom 7 toward the boom up side e, and a pilot operating section 42f for operating the boom 7 toward the boom down side f. The main directional switching valve 43 operates the arm 8.
It has a pilot operating section 43a that operates the arm dump a side, and a pilot operating section 43b that operates the arm cloud b side. moreover,
The main direction switching valve 44 operates the swing motor 10, and includes a pilot operating portion 44c for turning left c;
It has a pilot operating section 44d for turning right d.
45 is a pump, 46 is a tank, 47 is the pump 4
A supply pipe 48 is a return pipe for supplying pressure oil from the main directional control valves 41 to 44, and the main directional switching valves 41 to 44 form a tandem circuit with respect to the supply pipe 47.

Reference numerals 49 and 50 indicate pilot valve devices operated by operating levers 11 and 12, and one pilot valve device 49 has four pilot valves 49A and 49.
9B, 49C, 49D, and the other pilot valve device 50 also has four pilot valves 50E, 50.
It has F, 50G, and 50H. The one pilot valve device 49 has a pair of pilot valves 49A and 49B, and a pair of pilot valves 49C and 49D.
are operated as a pair in the direction shown in FIG.
The pilot valves 50G and 50H are operated in the direction shown in FIG. 2, with 0F as a pair and pilot valves 50G and 50H as a pair.

Reference numerals 51, 52, 53, 54, 55, and 56 indicate directional switching valves, and the directional switching valves 51, 52, and 53 are 2-position, 8-port electromagnetic directional switching valves that have a non-switching position (a) and a switching position (b). A directional valve 54,
55 and 56 are two-position, four-port electromagnetic directional switching valves having a non-switching position (a) and a switching position (b).

On the other hand, 57A, 57B, 57C, 57D, 57
E, 57F, 57G, 57H indicate pilot piping, one end of each pilot piping 57A to 57H is connected to pilot valves 49A to 49D, 50E to 50H of each pilot valve device 49, 50, and the other pilot piping 57A, 57B ,57G,57
The other end of H is connected to the inflow side of the directional control valve 51,
Pilot piping 57C, 57D, 57E, 57F
The other end is connected to the inflow side of the directional switching valve 52.

58A, 58B, 58C, 58D, 58E, 5
8F, 58G, and 58H also indicate pilot piping, and one ends of pilot piping 58A, 58B are connected to the outflow side of directional switching valve 51, and one ends of pilot piping 58C, 58D are connected to the outflow side of directional switching valve 52. The other ends of these are connected to the inflow side of the directional switching valve 53. Pilot piping 58
One end of E, 58F is connected to the outflow side of the directional switching valve 52, and the other end of these is connected to the main directional switching valve 4 for the boom.
2 pilot operating sections 42e and 42f. One ends of the pilot pipes 58G and 58H are connected to the outflow side of the directional switching valve 51, and the other ends thereof are connected to the inflow side of the directional switching valve 54.

Also, 59A, 59B, 59C, 59D, 59
G and 59H also indicate pilot piping, one end of which is connected to the outflow side of the directional control valve 53, and the other end of the pilot piping 59A, 59B is connected to the inflow side of the directional control valve 55. , the other ends of the pilot pipes 59C, 59D are connected to the inflow side of the directional control valve 56, respectively. One end of the pilot piping 59G, 59H is connected to the outflow side of the directional switching valve 54, and the other end thereof is connected to each pilot operating section 41g, 41h of the main directional switching valve 41 for bucket.

Furthermore, 60A, 60B, 60C, and 60D also indicate pilot piping, and pilot piping 60A, 60D also represents pilot piping.
One end of 0B is connected to the outflow side of the directional switching valve 55, and the other end thereof is connected to each pilot operating section 43a, 43b of the main directional switching valve 43 for the arm. Further, one end of the pilot pipes 60C, 60D is connected to the outflow side of the directional switching valve 56, and the other end thereof is connected to each pilot operating portion 44c, 44d of the main directional switching valve 44 for the swing motor.

In addition, in FIG. 10, each main directional control valve 43, 4
4, 42, 41 each pilot operation section 43a, 4
3b, 44c, 44d, 42e, 42f, 41
The subscripts a, b, . . . h of g, 41h are the suffixes corresponding to arm dump a, arm cloud b, . . . bucket dump h in FIG. 1. In addition, each pilot valve 49A~ of the pilot valve device 49, 50
49D, 50E to 50H, pilot piping 57A
~57H, 58A~58H, 59A~59D, 5
9G, 59H, 60A-60D European letters A, B,
...H is the operating direction A, B of the operating levers 11, 12,
...corresponds to H.

The present embodiment is configured as described above, and its operation will be described below.

First, in order to use the operation method according to the specifications of Company X, all of the directional control valves 51 to 56 must be set to
By setting (a), the circuit configuration can be brought into the state shown in FIG. 10. As a result, for example, the operating lever 11
By operating the pilot valve device 49 in the A direction, the pilot valve 49A operates, and the pilot valve 57A→5
1 → 58A → 53 → 59A → 55 → 60A → 43
a is connected. As a result, the arm main direction switching valve 43 is switched to the switching position (b), and the pump 45
The pressure oil is supplied in the direction of contracting the arm cylinder 8, and moves the arm 5 toward the arm dump a side. Hereinafter, even when the operating levers 11 and 12 are operated in other directions B to H, the operation can be performed in accordance with the specifications of Company X shown in FIG. 3.

Next, from the specifications of company X mentioned above,
In order to change the circuit configuration to one according to the specifications of the company, it is sufficient to energize the solenoids of the directional control valves 51 to 56 all at once and set them to the switching position (b). As a result, for example, the pilot valve device 49 can be operated by the operating lever 11.
By operating the pilot valve 49A of
7A→51→58G→54→59H→41h are connected. As a result, the main directional control valve 4 for bucket
1 is the switching position (b), and pressure oil from the pump 45 is supplied in the direction of contracting the bucket cylinder 9, thereby operating the bucket 6 toward the bucket dump h side. Hereinafter, move the operating levers 11 and 12 in the other direction B.
In the case of operation from ~H, the operation can be similarly performed according to the specifications of company Y shown in FIG.

Furthermore, in order to change from the operating method according to the specifications of Company X or Company Y to the operating method according to Company Z, only the directional switching valves 53 and 56 need to be switched to the switching position (B).
As a result, by operating the pilot valve 49A of the pilot valve device 49 using the operating lever 11, for example, the valves 57A→51→58A→53→59
D→56→60C→44c are connected. As a result, the main direction switching valve 44 for the swing motor is placed in the switching position.
(a) The turning motor 10 can be turned to the left c side. Move the operating lever 11 to B, C, D.
Similarly, when operating in the Z direction shown in FIG.
It can be operated according to company specifications. In addition,
When the operating lever 12 is operated in the E, F, G, and H directions, there is no difference from the specifications of Company X.

In addition, in the embodiment, as a hydraulic circuit for a pilot operated hydraulic excavator to which the present invention is applied,
Although we have exemplified a case in which it can be applied simultaneously to three companies, including Company Y, in addition to Company Z, it may be applied to two companies, Company X and Company Z.

Furthermore, in the embodiment, an electromagnetic directional valve is used as the directional valve, but a hydraulic directional valve or a pneumatic directional valve may also be used.

Furthermore, the number of directional switching valves, switching mode, etc. can be selected as appropriate, and are not limited to those in the embodiments. Arm dump and swing left, arm cloud and swing right, swing left and arm cloud, It is only necessary to mutually realize switching between right and arm dump operations, arm cloud and turning right, arm dump and turning left, turning right and arm dump, and turning left and arm cloud operations.

The hydraulic circuit for a pilot-operated hydraulic excavator according to the present invention is as described in detail above.
The pilot piping that connects each pilot valve operated by two operating levers and the pilot operating part of the main directional control valve that operates the work actuator is connected between two specific companies (for example, between company X and Z
A directional switching valve is provided to switch the operating method of the two companies, and the directional switching valve allows the two companies to mutually change the connection direction of the pilot piping that supplies pilot pressure to the arm cylinder and swing motor. Operators can easily change to the company's operating method with which they are familiar, increasing safety. Also,
Unlike conventional technology, there is no need to change the pilot piping connection and supply it to the user in order to improve the company's hydraulic excavator operating system to another company's operating system based on the user's request, and no extra effort is required. You can increase productivity by that amount. Further, for leasing companies and the like who lease hydraulic excavators to unspecified parties, it is extremely convenient because they can freely change the operating method for any company's hydraulic excavators.

[Brief explanation of the drawing]

Figures 1 to 5 relate to the prior art, where Figure 1 is an overall configuration diagram of a hydraulic excavator to which a pilot operated hydraulic circuit according to the prior art is applied, and Figure 2 shows the operating direction of the work operating lever. An explanatory diagram, Fig. 3 is an explanatory diagram showing the relationship between the operating direction of the operating lever and each actuator according to the specifications of Company 5 is an explanatory diagram showing the relationship between the operating direction and each actuator according to Z company specifications, and FIG. 6 is a preliminary process diagram showing the hydraulic circuit principle diagram of this embodiment according to FIG. 8. Company X's operating system shown in Figure 4 and Y shown in Figure 4.
Fig. 7 is a circuit diagram showing specific examples of each directional valve in Fig. 6, and Fig. 8 is a diagram of the hydraulic circuit principle when changing the operating method from Company X shown in Fig. 3. The principle diagram of the hydraulic circuit of this embodiment when changing the operating method of the company and the operating method of company Z shown in FIG. 5, and FIG. 9 shows the operating method of company X and company Z shown in FIG. In addition to mutually changing Y as a reference example.
Fig. 10 is a hydraulic circuit principle diagram in which the operating methods of Company X and Company Z can be changed mutually according to this embodiment, and
This is a specific hydraulic circuit diagram that includes a case where the operating methods of the two companies can be mutually changed. 1... Lower traveling body, 2... Upper revolving body, 3...
Working equipment, 4...boom, 5...arm, 6...
Bucket, 7...Boom cylinder, 8...Arm cylinder, 9...Bucket cylinder, 10...Swivel motor, 11, 12...Work operation lever, 2
1A, 21B, 21C, 21D, 21E, 21
F, 21G, 21H...Pilot valve, 22a,
22b, 22c, 22d, 22e, 22f, 22
g, 22h...Pilot operation section, 23A, 23
B, 23C, 23D, 23E, 23F, 23G,
23H...Pilot piping, 24, 25, 26,
27, 28, 29, 30, 31, 32... Directional switching valve, 41, 42, 43, 44... Main directional switching valve, 43a, 43b, 44c, 44d, 42e,
42f, 41g, 41h...Pilot operation unit,
49, 50...Pilot valve device, 49A, 49
B, 49C, 49D, 49E, 49F, 49G,
49H...Pilot valve, 51, 52, 53, 5
4, 55, 56... Directional switching valve, 57A, 57
B, 57C, 57D, 57E, 57F, 57G,
57H, 58A, 58B, 58C, 58D, 58
E, 58F, 58G, 58H, 59A, 59B,
59C, 59D, 59G, 59H, 60A, 60
B, 60C, 60D...Pilot piping.

Claims (1)

[Claims] 1 Boom cylinder installed in the hydraulic excavator,
Four working actuators consisting of an arm cylinder, a bucket cylinder, and a swing motor, and four pilot type main direction actuators each having two pilot operating parts to switch the driving direction of each working actuator. In order to supply pilot pressure to the switching valve and the pilot operation part of each of the main directional switching valves, there are 8 pilot valves consisting of 4 pairs of 2 pilot valves, and 4 pilot valves of each pilot valve depending on the operating direction. Manipulating individuals as a set 2
In a hydraulic circuit for a hydraulic excavator of a pilot operation type, which includes a main operating lever and pilot piping that connects each of the pilot valves and the pilot operating part of each main directional control valve, A directional switching valve is provided for switching the connection direction of the pilot piping, and the directional switching valve includes a pair of pilot operating parts of the main directional switching valve that switches the driving direction of the arm cylinder, and a pair that supplies pilot pressure to each of the pilot operating parts. and the connection relationship between each pilot operating section of the main direction switching valve that switches the drive direction of the swing motor and the other pair of pilot valves that supply pilot pressure to each pilot operating section. 1. A hydraulic circuit for a pilot-operated hydraulic excavator, characterized in that the hydraulic circuit is configured to switch between the two.