JPH01227491A - Method of packaging electronic components - Google Patents
Method of packaging electronic componentsInfo
- Publication number
- JPH01227491A JPH01227491A JP5421788A JP5421788A JPH01227491A JP H01227491 A JPH01227491 A JP H01227491A JP 5421788 A JP5421788 A JP 5421788A JP 5421788 A JP5421788 A JP 5421788A JP H01227491 A JPH01227491 A JP H01227491A
- Authority
- JP
- Japan
- Prior art keywords
- board
- solder
- conductor
- solder powder
- electronic component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 26
- 238000004806 packaging method and process Methods 0.000 title description 2
- 229910000679 solder Inorganic materials 0.000 claims abstract description 57
- 239000000843 powder Substances 0.000 claims abstract description 26
- 239000004020 conductor Substances 0.000 claims abstract description 19
- 239000000853 adhesive Substances 0.000 claims abstract description 10
- 230000001070 adhesive effect Effects 0.000 claims abstract description 10
- 230000004907 flux Effects 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 4
- 239000004065 semiconductor Substances 0.000 abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 10
- 239000011889 copper foil Substances 0.000 abstract description 10
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000005476 soldering Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract 4
- 239000010419 fine particle Substances 0.000 abstract 2
- 238000000151 deposition Methods 0.000 abstract 1
- 239000006071 cream Substances 0.000 description 14
- 238000007639 printing Methods 0.000 description 8
- 239000000758 substrate Substances 0.000 description 7
- 239000011295 pitch Substances 0.000 description 5
- 201000004569 Blindness Diseases 0.000 description 3
- 238000012937 correction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 241000282485 Vulpes vulpes Species 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は電気回路を構成する電子部品の実装方法に関す
るものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method of mounting electronic components constituting an electric circuit.
従来の技術
近年、電子部品は通信機器、音響機器等の発展と共に小
型化、精密化が進み、更にこの傾向が進むと考えられる
。BACKGROUND OF THE INVENTION In recent years, electronic components have become smaller and more precise with the development of communication equipment, audio equipment, etc., and this trend is expected to continue.
以下図面を参照しながら、従来の電子部品の実装方法の
例について説明する。An example of a conventional electronic component mounting method will be described below with reference to the drawings.
第6図は、従来のスクリーン印刷法による電子部品の実
装方法を示すものである。同図において、21は基板、
22はスクリーン版、23はクリーム半田、24はスキ
ージである。FIG. 6 shows a method for mounting electronic components using the conventional screen printing method. In the figure, 21 is a substrate;
22 is a screen version, 23 is cream solder, and 24 is a squeegee.
次にその実装方法について、以下その動作について説明
する。Next, the implementation method and its operation will be explained below.
半田粉末とフラックスを混合して流動状態にしたものを
クリーム半田と称している。このクリーム半田を第2図
イに示すようにスクリーン印刷法で基板21の導体の上
に印刷する。次に同図口に示すように電子部品26の電
極端子25&を印刷されたクリーム半田23aの上に乗
せる。このとき電子部品26はクリーム半田2S&自身
の持つ粘性で基板21に仮固定される。その後、同図ハ
に示すように基板21全体が加熱ヒータ26aを設けた
加熱炉26の中に入れられて、クリーム半田が溶融し、
電極端子25aと基板21の導体が接合される。A mixture of solder powder and flux in a fluidized state is called cream solder. This cream solder is printed on the conductor of the substrate 21 by screen printing as shown in FIG. 2A. Next, as shown in the opening of the figure, the electrode terminals 25& of the electronic component 26 are placed on the printed cream solder 23a. At this time, the electronic component 26 is temporarily fixed to the substrate 21 by the cream solder 2S and its own viscosity. Thereafter, as shown in FIG.
The electrode terminal 25a and the conductor of the substrate 21 are joined.
発明が解決しようとする課題
しかしながら上記のような構成では、半導体の高密度実
装には対応できない。その主な理由は次の二つである。Problems to be Solved by the Invention However, the above configuration cannot cope with high-density packaging of semiconductors. There are two main reasons for this.
スクリーン印刷でクリーム半田を供給する際にリードピ
ッチがO,S■ピッチ以下になると、基板の導体パター
ンどうりに、ずれることなく正確にクリーム半田を印刷
することは極めて困難である。仮に画像認識処理を用い
てずれを無くしたとしても、クリーム半田がスクリーン
版にこびりついたりして半田量等の′印刷品質を維持す
るのは困難であり歩留りが悪い。When supplying cream solder by screen printing, if the lead pitch is less than the O, S pitch, it is extremely difficult to print the cream solder accurately without misalignment along the conductor pattern of the board. Even if the misalignment were eliminated using image recognition processing, the cream solder would stick to the screen plate, making it difficult to maintain print quality such as the amount of solder, resulting in poor yield.
本発明は上記問題点Kmみリードピッチの小さい半導体
を安価にかつ高い半田付は品質で実装することを目的と
するものである。The present invention aims to address the above-mentioned problem and to mount semiconductors with a small lead pitch at a low cost and with high soldering quality.
課題を解決するための手段
上記問題点を解決するために本発明の電子部品の実装方
法は、電子部品の電極端子に粘着力のある物質を付着さ
せ、この粘着力で半田粉末または微少半田粒を電極端子
に付着させ、この部品を基板の導体の上にのせて加熱し
、溶融した半田粉末または微少半田粒により電極端子と
基板の導体を接続するものである。Means for Solving the Problems In order to solve the above-mentioned problems, the electronic component mounting method of the present invention attaches an adhesive substance to the electrode terminals of the electronic component, and uses this adhesive force to form solder powder or minute solder particles. is attached to the electrode terminal, this component is placed on the conductor of the board and heated, and the electrode terminal and the conductor of the board are connected using molten solder powder or minute solder particles.
作 用
本発明は電子部品を基板の上に実装する際の半田の供給
方法として、半田粉末とフラックスをまぜて流動状態に
したクリーム半田を印刷という手段で基板の導体の上に
供給するのではなく、電子部品の電極端子に粘着力のあ
る物質を付着させ、この粘着力で半田粉末または微少半
田粒を電極端子に付着させ、この部品を基板の導体の上
にのせて加熱し、溶融した半田粉末または微少半田粒に
より電極端子と基板の導体を接続することにより、印刷
の欠点であるクリーム半田と基板の導体の印刷ずれ、お
よびスクリーン版の目すまりで半田量がパラ付くことに
よる歩留りの低下を解消するものであり、リードピッチ
の小さい半導体を安価にかつ高い半田付は品質で実装す
ることを可能にするものである。Function The present invention provides a method for supplying solder when mounting electronic components on a board, in which cream solder made by mixing solder powder and flux into a fluid state is supplied onto the conductor of the board by means of printing. Instead, an adhesive substance is attached to the electrode terminal of an electronic component, and this adhesive force causes solder powder or minute solder particles to adhere to the electrode terminal, and this component is placed on the conductor of the board and heated to melt it. By connecting the electrode terminal and the conductor of the board with solder powder or minute solder particles, it is possible to reduce the yield due to printing defects such as printing misalignment between the cream solder and the conductor of the board, and uneven amount of solder due to blindness of the screen plate. This makes it possible to mount semiconductors with small lead pitches at low cost and with high quality soldering.
実施例
以下本発明の実施例の電子部品の実装方法(ついて、図
面を参照しながら説明する。EXAMPLES Below, a method for mounting an electronic component according to an example of the present invention will be explained with reference to the drawings.
第1図は本発明の実施例における電子部品の実装方法の
過程を示すものである。この図を用いて電子部品の実装
方法について具体的に説、明する。FIG. 1 shows the process of an electronic component mounting method in an embodiment of the present invention. A method for mounting electronic components will be specifically described and explained using this figure.
吸着ピン1で部品パレット3から半導体2を吸着し取出
す。その半導体2をフラ、フクスを含浸させたスポンジ
4の上に半導体2のリードを接触させ、そのリードに7
ラツクスをつける。つぎKこの半導体2を半田粉末6の
上に乗せて、リードに半田粉末をつける。次にこの半導
体2を画像認識装置8の上に移動させ、吸着ピンに対す
正規の位置のズレの補正量を求める。また同様に基板1
1の銅箔も画像認識装置9でそのずれ量の補正量を求め
る。A semiconductor 2 is sucked and taken out from a parts pallet 3 with a suction pin 1. Place the semiconductor 2 in contact with the sponge 4 impregnated with Fuchs, and place the lead of the semiconductor 2 on the sponge 4.
Put on Lux. Next, place the semiconductor 2 on top of the solder powder 6 and apply the solder powder to the leads. Next, this semiconductor 2 is moved onto the image recognition device 8, and the amount of correction of the deviation of the normal position with respect to the suction pin is determined. Similarly, the substrate 1
The amount of correction for the amount of deviation of the copper foil No. 1 is also determined by the image recognition device 9.
この2つの補正量を半導体2の移動装置1oにフィード
バックして半導体2を基板11の上に乗せる。半導体2
を押さえたままリード部をヒータ12から発する熱風1
3で加熱し半田を溶かせて接続する。These two correction amounts are fed back to the semiconductor 2 moving device 1o to place the semiconductor 2 on the substrate 11. semiconductor 2
Hot air 1 is emitted from the heater 12 while holding down the lead part.
3. Heat to melt the solder and connect.
なお、半田粉末6の供給部7は半田粉末の酸化を防ぐた
めに、酸化防止用の気体14で空気と遮断されており、
また半田の供給量を一定にするために適時に半田粉末が
供給され、スキージ6で凹凸がならされるように構成さ
れている。Note that the supply section 7 for the solder powder 6 is isolated from the air by an anti-oxidation gas 14 in order to prevent the solder powder from oxidizing.
In addition, in order to keep the amount of solder supplied constant, solder powder is supplied at appropriate times, and irregularities are smoothed out with a squeegee 6.
なお、本実施例ではフラックスを供給する方法としてス
ポンジ4を用いたがフラックスを噴霧状にしてリードに
吹き付けてもよい。また、加熱方法としてヒータ12の
発する熱風13を用いたが、赤外線、レーザ、等の局部
加熱法のほか基板11全体を加熱炉の中に入れるような
全体加熱法でもよい。In this embodiment, the sponge 4 is used as a method of supplying flux, but the flux may be made into a spray and sprayed onto the leads. Further, although the hot air 13 emitted by the heater 12 is used as a heating method, in addition to local heating methods such as infrared rays and lasers, a whole heating method such as placing the entire substrate 11 in a heating furnace may be used.
さらに半田粉末供給部7は半田粉末の上面の凹凸をなく
す方法として第2図のように粉末収納箱、16の振動を
加えてもよい。また、第3図に示すようにスキージ6を
固定し半田粉末をのせた円板16を回転させてもよい。Furthermore, the solder powder supply section 7 may apply vibration to the powder storage box 16 as shown in FIG. 2 as a method of eliminating unevenness on the top surface of the solder powder. Alternatively, as shown in FIG. 3, the squeegee 6 may be fixed and the disc 16 on which the solder powder is placed may be rotated.
また第4図に示すようにふるい17でふるい落すように
してもよい。Alternatively, as shown in FIG. 4, the particles may be sieved through a sieve 17.
以上のように本実施例によれば、半導体のy−ドに7ラ
ツクスを付着させ、とのフラックスの粘着力で半田粉末
をリードに付着させ、この部品を基板の導体の上にのせ
て加熱し、溶融した半田粉末によりリードと基板の導体
を接続することにより、クリーム半田の印刷工法の欠点
であるクリーム半田と基板の導体の印刷ずれ、およびス
クリーン版の目すまりで半田量がバラ付くこと等による
歩留りの低下を解消するものである。As described above, according to this embodiment, 7lux is attached to the y-de of the semiconductor, solder powder is attached to the leads by the adhesive force of the flux, and this component is placed on the conductor of the board and heated. However, by connecting the leads and the conductor on the board with molten solder powder, the amount of solder may vary due to printing misalignment between the cream solder and the conductor on the board, which is a drawback of the cream solder printing method, and the blindness of the screen plate. This eliminates the decrease in yield caused by such factors.
また印刷工法では基板の銅箔を画像認識装置で認する際
に銅箔上にクリーム半田が印刷されており銅箔が直接見
えないので、別に認識マークが必要であったが、本実施
例では銅箔上にはなにも付けないので、認識マークをつ
ける必要はなくかつ、銅箔を直接認識するので精度よく
実装することができる。In addition, with the printing method, when recognizing the copper foil on the board with an image recognition device, cream solder is printed on the copper foil and the copper foil cannot be seen directly, so a separate recognition mark was required, but in this example Since nothing is attached to the copper foil, there is no need to attach a recognition mark, and since the copper foil is directly recognized, it can be mounted with high precision.
発明の効果
以上のように本発明によれば印刷による半田供給の欠点
であるクリーム半田と基板の導体の印刷ずれ、およびス
クリーン版の目すまりで半田量がパラ付くこと等による
歩留りの低下を解消するものであり、リードピッチの小
さい半導体を安価にかつ高い半田付は品質で実装するこ
とを可能にするものである。Effects of the Invention As described above, the present invention eliminates the disadvantages of solder supply by printing, such as printing misalignment between the cream solder and the conductor on the board, and a decrease in yield due to uneven solder amount due to blindness on the screen plate. It makes it possible to mount semiconductors with small lead pitches at low cost and with high quality soldering.
また銅箔上にはなにも付けないので、認識マークをつけ
る必要はなくかつ、銅箔を直接認識するので精度よく実
装することができる。Moreover, since nothing is attached to the copper foil, there is no need to attach a recognition mark, and since the copper foil is directly recognized, it can be mounted with high precision.
第1図は本発明の一実施例における電子部品の実装方法
の工程図、第2図〜第4図はそれぞれ要部の工程説明図
、第6図は従来の電子部品の実装方法の工程図である。
2・・・・・・半導体、6・・・・・・半田粉末、11
・・・・・・基板、12・・・・・・ヒータ。
代理人の氏名 弁理士 中 尾 敏 男 ほか1名第2
図
第3図
第4図Fig. 1 is a process diagram of an electronic component mounting method according to an embodiment of the present invention, Figs. 2 to 4 are process diagrams of main parts, respectively, and Fig. 6 is a process diagram of a conventional electronic component mounting method. It is. 2...Semiconductor, 6...Solder powder, 11
... Board, 12 ... Heater. Name of agent: Patent attorney Toshio Nakao and 1 other person 2nd
Figure 3 Figure 4
Claims (1)
、この粘着力で半田粉末または微少半田粒を電極端子に
付着させ、この部品を基板の導体の上にのせて加熱し、
溶融した半田粉末または微少半田粒により電極端子と基
板の導体を接続することを特徴とする電子部品の実装方
法。 2 粘着力のある物質としてフラックスを用いることを
特徴とする特許請求の範囲第1項記載の電子部品の実装
方法。[Claims] 1. A substance with adhesive force is attached to the electrode terminal of an electronic component, solder powder or minute solder particles are attached to the electrode terminal by this adhesive force, and this component is placed on the conductor of the board. Heat,
A method for mounting electronic components, characterized by connecting an electrode terminal and a conductor on a board using molten solder powder or minute solder particles. 2. The electronic component mounting method according to claim 1, characterized in that flux is used as the adhesive substance.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5421788A JPH01227491A (en) | 1988-03-08 | 1988-03-08 | Method of packaging electronic components |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5421788A JPH01227491A (en) | 1988-03-08 | 1988-03-08 | Method of packaging electronic components |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01227491A true JPH01227491A (en) | 1989-09-11 |
Family
ID=12964375
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5421788A Pending JPH01227491A (en) | 1988-03-08 | 1988-03-08 | Method of packaging electronic components |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01227491A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04230095A (en) * | 1990-12-27 | 1992-08-19 | Fuji Photo Film Co Ltd | Board mounting method |
EP0595343A2 (en) * | 1992-10-30 | 1994-05-04 | Showa Denko Kabushiki Kaisha | Method of forming solder film |
-
1988
- 1988-03-08 JP JP5421788A patent/JPH01227491A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04230095A (en) * | 1990-12-27 | 1992-08-19 | Fuji Photo Film Co Ltd | Board mounting method |
EP0595343A2 (en) * | 1992-10-30 | 1994-05-04 | Showa Denko Kabushiki Kaisha | Method of forming solder film |
EP0595343A3 (en) * | 1992-10-30 | 1994-06-08 | Showa Denko Kk | Method of forming solder film |
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