JP7689417B2 - 成膜装置及び成膜方法 - Google Patents
成膜装置及び成膜方法 Download PDFInfo
- Publication number
- JP7689417B2 JP7689417B2 JP2020118965A JP2020118965A JP7689417B2 JP 7689417 B2 JP7689417 B2 JP 7689417B2 JP 2020118965 A JP2020118965 A JP 2020118965A JP 2020118965 A JP2020118965 A JP 2020118965A JP 7689417 B2 JP7689417 B2 JP 7689417B2
- Authority
- JP
- Japan
- Prior art keywords
- gas
- plasma
- film
- processing vessel
- reactive gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/06—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
- C23C16/08—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metal halides
- C23C16/14—Deposition of only one other metal element
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/06—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
- C23C16/08—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metal halides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4401—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
- C23C16/4408—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber by purging residual gases from the reaction chamber or gas lines
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4412—Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45527—Atomic layer deposition [ALD] characterized by the ALD cycle, e.g. different flows or temperatures during half-reactions, unusual pulsing sequence, use of precursor mixtures or auxiliary reactants or activations
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45527—Atomic layer deposition [ALD] characterized by the ALD cycle, e.g. different flows or temperatures during half-reactions, unusual pulsing sequence, use of precursor mixtures or auxiliary reactants or activations
- C23C16/45536—Use of plasma, radiation or electromagnetic fields
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45527—Atomic layer deposition [ALD] characterized by the ALD cycle, e.g. different flows or temperatures during half-reactions, unusual pulsing sequence, use of precursor mixtures or auxiliary reactants or activations
- C23C16/45536—Use of plasma, radiation or electromagnetic fields
- C23C16/45542—Plasma being used non-continuously during the ALD reactions
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45557—Pulsed pressure or control pressure
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4585—Devices at or outside the perimeter of the substrate support, e.g. clamping rings, shrouds
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/505—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/505—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
- C23C16/509—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges using internal electrodes
- C23C16/5096—Flat-bed apparatus
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/52—Controlling or regulating the coating process
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/285—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Electromagnetism (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Chemical Vapour Deposition (AREA)
- Electrodes Of Semiconductors (AREA)
Description
しかし、PEALD法では、PEALD法によるTi膜の形成時に、Ti膜の下地に生じるダメージを低減することがある。
図1は、本実施形態にかかる成膜装置を概略的に示した縦断面図である。
図の成膜装置1は、枚葉式の装置である。また、成膜装置1は、基板としてのウェハWにTi膜を形成する。具体的には、成膜装置1は、PEALD法により、Ti膜を形成する。PEALD法では、以下の吸着段階と反応段階とを交互に実施する。吸着段階では、ウェハWが収容された後述の処理容器10内に原料ガスを供給し、ウェハWの表面に原料ガスを吸着させる。反応段階では、上記処理容器10内に反応ガスを供給すると共に、反応ガスをプラズマ化させ、ウェハWの表面に吸着した原料ガスに、プラズマ化した反応ガスを反応させる。
処理容器10は、有底の円筒形状に形成された容器本体11を有する。
容器本体11の側壁には、ウェハWの搬入出口である開口11aと、該開口11aを開閉するゲートバルブ12が設けられている。また、容器本体11上には、処理容器10の側壁の一部をなす、後述の排気ダクト17が設けられている。
載置台20に対しては、処理容器10の外部に設けられている高周波電源30から、整合器30aを介して、バイアス用の高周波電力が供給される。
なお、高周波電源30を省略し、載置台20に対しバイアス用の高周波電力を供給しないようにしてもよい。
また、シャワーヘッド15に対しては、処理容器10の外部に設けられている高周波電源31から、整合器31aを介して、プラズマ生成用の高周波電力が供給される。
流量調整部52は、マスフローコントローラにより構成され、供給源53からのTiCl4ガスの下流側への供給流量を調整する。なお、後述する他の各流量調整部55、62、65についても、この流量調整部52と同様に構成されており、流路の下流側へのガスの供給流量を調整する。
バルブV1は、当該バルブV1の開閉により、供給源53から処理容器10へのTiCl4ガスの給断を行う。後述のバルブV2、V4、V5もそれぞれ、当該バルブの開閉によって、各供給源56、63、66から処理容器10へのガスの給断を行う。
反応ガス流路であるガス流路61の上流端は、バルブV4、流量調整部62を下流側からこの順に介して、反応ガスであるH2ガスの供給源63に接続されている。
続いて、成膜装置1におけるウェハ処理について、図2を用いて説明する。図2は、成膜装置1におけるウェハ処理のタイミングチャートである。
まず、バルブV1、V2、V4、V5が閉じられた状態で、ゲートバルブ12が開かれる。次いで、排気機構40によって予め真空排気された処理容器10内に、当該処理容器10に隣接する真空雰囲気の搬送室(図示せず)から、開口11aを介して、ウェハWを保持した搬送機構(図示せず)が挿入される。次に、ウェハWが前述の搬送位置に位置する載置台20の上方に搬送される。そして、上昇した支持ピン26aの上にウェハWが受け渡され、その後、上記搬送機構は処理容器10から抜き出され、ゲートバルブ12が閉じられる。それと共に、支持ピン26aの下降が行われ、載置台20上にウェハWが載置される。なお、載置台20はその内部のヒータ(図示せず)によって予め所定の成膜温度、例えば、300℃~450℃に調整されている。載置台20へのウェハWの載置後、載置台20が前述の処理位置まで移動され、処理空間S2が形成されると共に、処理容器10内の圧力が、APCバルブ43により、所望の真空圧力になるように調整される。
次いで、バルブV4、V5が開かれ、反応ガスとしてのH2ガスが供給源63からガス流路61を介して、プラズマ生成用ガスとしてのArガスが供給源66からガス流路64を介して、それぞれ処理容器10に供給される。反応ガスとしてのH2ガスとプラズマ生成用ガスとしてのArガスは、成膜中、常時流される。反応ガスとしてのH2ガスの流量は、例えば3500sccm~7000sccmであり、プラズマ生成用ガスとしてのArガスの流量は、例えば300sccm~3500sccmである。また、以下のステップS3~S6の工程を含む成膜処理中、処理容器10内の圧力が、APCバルブ43により、所望の真空圧力、例えば、500mTorr以上5Torr以下に調整される。
反応ガス及びプラズマ生成用ガスの供給開始から予め設定された時間経過後、バルブV1、V2が開かれる。これにより、原料ガスとしてのTiCl4ガスが供給源53からガス流路51を介して、希釈用ガスとしてのArガスが供給源56からガス流路54を介して、それぞれ処理容器10に供給される。なお、原料ガスとしてのTiCl4ガスの流量は、例えば5sccm~15sccmであり、希釈用ガスとしてのArガスの流量は、例えば300sccm~3500sccmである。この吸着段階は、例えば0.05秒~0.1秒に亘って行われる。
吸着段階の終了後、バルブV1、V2が閉じられ、TiCl4ガス及び希釈用ガスとしてのArガスの供給が停止されると共に、反応ガスとしてのH2ガス及びプラズマ生成用のArガスの供給が継続され、これらH2ガス及びプラズマ生成用のArガスによって、TiCl4ガス等が処理容器10内からが排出(パージ)される。このように、反応ガスとしてのH2ガス及びプラズマ生成用のArガスはパージガスとしても用いられる。なお、この原料ガス等の排出工程は、例えば0.4秒~1秒に亘って行われる。
バルブV1、V2が閉じられてから、予め設定された時間経過後、高周波電源30からのバイアス用の高周波電力の供給及び高周波電源31からのプラズマ生成用の高周波電力の供給を行う。これにより、処理容器10内の反応ガスとしてのH2ガス及びプラズマ生成用のArガスをプラズマ化させ、プラズマ化させた反応ガスとTiCl4ガスとを反応させる。具体的には、上記プラズマ化により生成される、H3 +イオンなどの活性種によって、ウェハWに吸着したTiCl4を還元させ、金属チタンとする。この反応段階で、高周波電源31から供給されるプラズマ生成用の高周波電力の周波数は、38MHz以上60MHz以下である。なお、この反応段階は、例えば1秒~4秒に亘って行われる。
反応段階の終了後、高周波電源30からのバイアス用の高周波電力の供給及び高周波電源31からのプラズマ生成用の高周波電力の供給が停止されると共に、反応ガスとしてのH2ガス及びプラズマ生成用のArガスの供給が継続される。これらH2ガス及びプラズマ生成用のArガスによって、処理容器10内に残存した活性種等が排出される。この活性種の排出工程は、例えば0.3秒~1秒に亘って行われる。
そして、予め定められた回数の上記サイクルが実行され、所望の膜厚のTi膜が形成されると、処理容器10内への搬入時とは逆の手順でウェハWが処理容器10から搬出される。これで、一連のウェハ処理は終了する。
プラズマ生成用の高周波電力の周波数を変化させながら、上述と同様にしてSiウェハW上にPEALD法でTi膜を形成し、裏面SIMS(Secondary Ion Mass Spectrometry)分析を行った。その結果を、図3及び図4に示す。図3及び図4において、横軸は周波数を示している。また、図3の縦軸は、Ti膜が形成されたSiウェハWにおける、窒素濃度が1020atms/cm3以上である部分の厚さ(以下、窒素の拡散深さ)を示す。図4の縦軸は、同ウェハWにおける、酸素濃度が1020atms/cm3以上である部分の厚さ(以下、酸素の拡散深さ)を示している。なお、各周波数でTi膜を成膜したときの、プラズマ生成用の高周波電力の出力は共通とした。
また、図4に示すように、SiウェハW上にPEALD法でTi膜を形成した場合、プラズマ生成用の高周波電力の周波数の増加と共に、酸素の拡散深さも減少していた。そして、酸素の拡散深さも、プラズマ生成用の高周波電力の周波数が38MHz以上である場合、450kHzである場合に比べて、1/2以下となっていた。
今回開示された実施形態はすべての点で例示であって制限的なものではないと考えられるべきである。上記の実施形態は、添付の請求の範囲及びその主旨を逸脱することなく、様々な形態で省略、置換、変更されてもよい。
11 容器本体
31 高周波電源
100 制御部
W ウェハ
Claims (6)
- 基板に金属チタン膜を成膜する方法であって、
前記基板が収容された処理容器内に原料ガスを供給し、前記基板の表面に前記原料ガスを吸着させる吸着段階と、前記処理容器内に反応ガスを供給すると共に、前記反応ガスをプラズマ化させ、前記基板の表面に吸着した前記原料ガスに、プラズマ化した前記反応ガスを反応させる反応段階と、を交互に実施する原子層堆積(プラズマALD)法により、金属チタン膜を形成する工程を含み、
前記反応段階では、プラズマ生成用の電力として38MHz以上60MHz以下の周波数の高周波電力のみを用いて前記反応ガスをプラズマ化させる、成膜方法。 - 前記原料ガスはTiCl4を含み、前記反応ガスはH2を含む、請求項1に記載の成膜方法。
- 前記金属チタン膜を形成する工程における、前記処理容器内の圧力は、500mTorr以上5Torr以下である、請求項1または2に記載の成膜方法。
- 基板に金属チタン膜を成膜する装置であって、
前記基板を収容する処理容器と
前記処理容器内に原料ガス及び反応ガスを供給するガス供給機構と、
前記処理容器内にプラズマを発生させるための高周波電力を出力する高周波電源と、
制御部と、を備え、
前記制御部は、
前記基板が収容された処理容器内に原料ガスを供給し、前記基板の表面に前記原料ガスを吸着させる吸着段階と、前記処理容器内に反応ガスを供給すると共に、前記反応ガスをプラズマ化させ、前記基板の表面に吸着した前記原料ガスに、プラズマ化した前記反応ガスを反応させる反応段階と、を交互に実施する原子層堆積(プラズマALD)法により、金属チタン膜を形成する工程が実行され、且つ、前記反応段階では、プラズマ生成用の電力として38MHz以上60MHz以下の周波数の高周波電力のみを用いて前記反応ガスがプラズマ化されるよう、前記ガス供給機構及び前記高周波電源を制御する、成膜装置。 - 前記ガス供給機構は、前記原料ガスとしてTiCl4を供給し、前記反応ガスとしてH2を供給する、請求項4に記載の成膜装置。
- 前記処理容器内を排気する排気機構をさらに備え、
前記制御部は、前記金属チタン膜を形成する工程において前記処理容器内の圧力が500mTorr以上5Torr以下となるよう、前記ガス供給機構及び前記排気機構を制御する、請求項4または5に記載の成膜装置。
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2020118965A JP7689417B2 (ja) | 2020-07-10 | 2020-07-10 | 成膜装置及び成膜方法 |
| KR1020237003931A KR102876744B1 (ko) | 2020-07-10 | 2021-06-30 | 성막 장치 및 성막 방법 |
| US18/014,884 US20230250530A1 (en) | 2020-07-10 | 2021-06-30 | Film forming apparatus and film forming method |
| PCT/JP2021/024726 WO2022009746A1 (ja) | 2020-07-10 | 2021-06-30 | 成膜装置及び成膜方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2020118965A JP7689417B2 (ja) | 2020-07-10 | 2020-07-10 | 成膜装置及び成膜方法 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2022015848A JP2022015848A (ja) | 2022-01-21 |
| JP2022015848A5 JP2022015848A5 (ja) | 2023-05-15 |
| JP7689417B2 true JP7689417B2 (ja) | 2025-06-06 |
Family
ID=79552528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2020118965A Active JP7689417B2 (ja) | 2020-07-10 | 2020-07-10 | 成膜装置及び成膜方法 |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20230250530A1 (ja) |
| JP (1) | JP7689417B2 (ja) |
| KR (1) | KR102876744B1 (ja) |
| WO (1) | WO2022009746A1 (ja) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2022115443A (ja) * | 2021-01-28 | 2022-08-09 | 国立大学法人九州大学 | プラズマ処理装置、高周波電力給電回路、およびインピーダンス整合方法 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010056567A (ja) | 2002-10-17 | 2010-03-11 | Tokyo Electron Ltd | 成膜方法 |
| JP2018059173A (ja) | 2016-10-07 | 2018-04-12 | 東京エレクトロン株式会社 | 成膜方法 |
| JP2019203155A (ja) | 2018-05-21 | 2019-11-28 | 東京エレクトロン株式会社 | 成膜装置および成膜方法 |
| JP2019212648A (ja) | 2018-05-31 | 2019-12-12 | 東京エレクトロン株式会社 | 成膜装置及び成膜方法 |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8637410B2 (en) * | 2011-04-08 | 2014-01-28 | Applied Materials, Inc. | Method for metal deposition using hydrogen plasma |
| US9328416B2 (en) * | 2014-01-17 | 2016-05-03 | Lam Research Corporation | Method for the reduction of defectivity in vapor deposited films |
| JP6640608B2 (ja) | 2016-03-02 | 2020-02-05 | 東京エレクトロン株式会社 | 基板処理装置 |
| US10435790B2 (en) * | 2016-11-01 | 2019-10-08 | Asm Ip Holding B.V. | Method of subatmospheric plasma-enhanced ALD using capacitively coupled electrodes with narrow gap |
| KR20180061472A (ko) * | 2016-11-28 | 2018-06-08 | 주식회사 원익아이피에스 | 플라즈마 원자층 증착법을 이용한 박막 증착 방법 |
| JP7094154B2 (ja) * | 2018-06-13 | 2022-07-01 | 東京エレクトロン株式会社 | 成膜装置および成膜方法 |
| US20250046599A1 (en) * | 2023-08-02 | 2025-02-06 | Applied Materials, Inc. | Diamond-like carbon gap fill |
-
2020
- 2020-07-10 JP JP2020118965A patent/JP7689417B2/ja active Active
-
2021
- 2021-06-30 US US18/014,884 patent/US20230250530A1/en active Pending
- 2021-06-30 WO PCT/JP2021/024726 patent/WO2022009746A1/ja not_active Ceased
- 2021-06-30 KR KR1020237003931A patent/KR102876744B1/ko active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010056567A (ja) | 2002-10-17 | 2010-03-11 | Tokyo Electron Ltd | 成膜方法 |
| JP2018059173A (ja) | 2016-10-07 | 2018-04-12 | 東京エレクトロン株式会社 | 成膜方法 |
| JP2019203155A (ja) | 2018-05-21 | 2019-11-28 | 東京エレクトロン株式会社 | 成膜装置および成膜方法 |
| JP2019212648A (ja) | 2018-05-31 | 2019-12-12 | 東京エレクトロン株式会社 | 成膜装置及び成膜方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102876744B1 (ko) | 2025-10-27 |
| US20230250530A1 (en) | 2023-08-10 |
| WO2022009746A1 (ja) | 2022-01-13 |
| KR20230033722A (ko) | 2023-03-08 |
| JP2022015848A (ja) | 2022-01-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10590534B2 (en) | Film deposition method and film deposition apparatus | |
| KR101991574B1 (ko) | 성막 장치, 및 그것에 이용하는 가스 토출 부재 | |
| US9508546B2 (en) | Method of manufacturing semiconductor device | |
| US20150093916A1 (en) | Substrate Processing Apparatus, Method of Manufacturing Semiconductor Device and Non-Transitory Computer-Readable Recording Medium | |
| JP6770988B2 (ja) | 基板処理装置および半導体装置の製造方法 | |
| US20150361554A1 (en) | Substrate processing apparatus | |
| KR101759769B1 (ko) | Ti막의 성막 방법 | |
| KR20150075362A (ko) | 콘택트층의 형성 방법 | |
| US12486576B2 (en) | Shadow ring lift to improve wafer edge performance | |
| JP7689417B2 (ja) | 成膜装置及び成膜方法 | |
| WO2021060047A1 (ja) | 半導体装置の製造方法及び成膜装置 | |
| US20240087885A1 (en) | Method of forming silicon nitride film and film forming apparatus | |
| US20230295797A1 (en) | Film forming method and film forming apparatus | |
| JP2015206105A (ja) | 基板処理装置及び半導体製造方法 | |
| US12344933B2 (en) | SiN film embedding method | |
| JP7210647B2 (ja) | 薄膜蒸着方法及びこれを用いた半導体素子の製造方法 | |
| CN112391612B (zh) | 成膜方法和成膜装置 | |
| US20220403515A1 (en) | Substrate treatment method and substrate treatment device | |
| US20250179625A1 (en) | Method of forming silicon nitride film and film forming apparatus | |
| JP7175224B2 (ja) | 基板処理方法及び基板処理装置 | |
| CN112391607A (zh) | 成膜方法和成膜装置 | |
| US20230077599A1 (en) | Film forming method and film forming apparatus | |
| US20250340985A1 (en) | Substrate processing method | |
| KR20240066912A (ko) | 기판 처리 방법 | |
| WO2022224863A1 (ja) | 成膜方法及び成膜装置 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20230502 |
|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20230502 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20240702 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20240830 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20241203 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20250131 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20250430 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20250527 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 7689417 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |