JP7388736B2 - Skewered food manufacturing equipment - Google Patents

Description

The present invention relates to a skewered food manufacturing device, and more specifically, it is capable of automatically skewering shaped foods using dough made from various materials such as glutinous rice material, Ohagi material, Domyoji material, Warabimochi material, Kudzu material, etc. This invention relates to an all-purpose skewered food manufacturing device.

BACKGROUND ART Conventionally, as this type of skewered food manufacturing apparatus, a "dango making machine" disclosed in Patent Document 1 is known.

The "dango making machine" disclosed in Patent Document 1 forms dumpling dough made of rice flour or the like into a sheet shape using a dough feeding device, guides the dough between a pair of forming rolls, and drives the sheet-like dough intermittently. The dumplings are formed by a pair of forming rolls, and the formed dumplings are skewered by a skewer extruded from a skewer extruder and discharged.

By the way, this type of skewered food manufacturing equipment can automatically manufacture skewered foods using not only dumplings made from rice flour, etc., but also dough made from glutinous rice material, Ohagi material, Domyoji material, Warabimochi material, Kudzu material, etc. There is a demand for

However, in the conventional "dango making machine" etc. disclosed in the above-mentioned Patent Document 1, when glutinous rice material, Ohagi material, Domyoji material, Warabimochi material, Kudzu material, etc. are used as dough for shaped foods, the There has been a problem in that the supply of dough is not stable, making it difficult to automatically manufacture skewered foods using this type of dough.

That is, in this type of skewered food manufacturing device, a configuration using a pair of dough rolls that rotate in opposite directions is adopted as a dough supply device, and according to this configuration, glutinous rice material, Ohagi material, Domyoji material, When bracken mochi material, kudzu material, etc. are used as dough for molded foods, there is a phenomenon in which these materials adhere to the dough roll and move back along the dough roll, and because of this phenomenon, the dough cannot be stably transferred to the forming roll. There was a problem in that it was difficult to automatically produce molded foods using dough and skewer them using this type of material.

Japanese Patent Application Publication No. 9-74986

Therefore, the present invention has been made to solve the above problems, and is capable of achieving reliable efficiency even when using various materials such as glutinous rice material, Ohagi material, Domyoji material, Warabi mochi material, Kudzu material, etc. as dough for molded foods. To provide an all-purpose skewered food manufacturing device capable of automatically manufacturing skewered food.

In order to achieve the above object, the invention of claim 1 provides a first forming roll having a plurality of first grooves formed at regular intervals on the circumferential surface, and a first forming roll of the first forming roll. A sheet-like material supplied from a dough supply device between a pair of forming rolls, a second forming roll having a plurality of second grooves corresponding to the grooves of the first forming roll, and a second forming roll contacting the lower side of the first forming roll. A dough is inserted, a formed food is formed from the sheet-like dough by the pair of forming rolls, the formed food is skewered with a skewer pushed out from a skewering device, and the skewered food is A skewered food manufacturing apparatus that discharges the dough by separating it from a forming roll, wherein the dough feeding device is provided below a dough hopper into which the dough is fed and the dough hopper, and rotates in opposite directions to feed the dough. a pair of dough rolls that send out the dough downward; a mouthpiece that is provided below the dough rolls and adjusts the cross-sectional shape of the dough that is fed out from the dough rolls; a dough stabilizing member that stabilizes the downward feeding of the dough by adjusting the amount of dough that returns along the circumferential surface of the dough roll; The present invention is characterized by comprising a dough roll cover that extends, attaches to the dough roll, and prevents the dough from falling downward.

The invention according to claim 2 is the invention according to claim 1, wherein each of the pair of dough rolls has a plurality of recesses formed at equal intervals on the circumferential surface, and the dough stabilizing member has a lower surface facing the base. It is characterized in that it consists of a pair of semicylindrical members whose upper surfaces are in contact with and face the peripheral surface of the dough roll at equal intervals.

The invention according to claim 3 is the invention according to claim 1 or 2, in which the mouthpiece is orthogonal to the axial direction of the dough roll and a first adjusting member that adjusts the length in the axial direction of the dough roll. a second adjustment member that adjusts the length in the width direction, and the dough stabilizing member includes a gap adjustment member that adjusts the gap between the upper surface of the dough stabilizing member and the circumferential surface of the dough roll. Features.

The invention according to claim 4 is the invention according to claim 3, in which the gap adjustment member is provided in a cap support member that supports the cap from below, and by moving the cap up and down, the material stabilizing member The method is characterized in that a gap between the upper surface of the dough roll and the circumferential surface of the dough roll is adjusted.

The invention according to claim 5 is the invention according to any one of claims 1 to 4, wherein the dough roll cover is provided on the back side of the dough roll facing the dough feeding section, and It is characterized by being formed between the bottom end and the top end.

The invention according to claim 6 is the invention according to any one of claims 1 to 5, wherein the dough is selected from glutinous rice material, Ohagi material, Domyoji material, Warabimochi material, Kudzu material, etc. It is characterized by

The present invention provides a first forming roll having a plurality of first grooves formed at regular intervals on a circumferential surface thereof, and a plurality of second grooves corresponding to the first grooves of the first forming roll. and a second forming roll in contact with the lower side of the first forming roll, the sheet-shaped dough supplied from the dough supply device is inserted between the pair of forming rolls, A skewered food production method comprising forming a shaped food from the sheet-like dough, skewering the shaped food with a skewer pushed out from a skewering device, and releasing the skewered food from the forming roll and discharging it. The dough feeding device includes a dough hopper into which the dough is input, a pair of dough rolls provided below the dough hopper and rotating in opposite directions to feed the dough downward, and a pair of dough rolls that feed the dough downward. A mouthpiece provided below the dough roll to adjust the cross-sectional shape of the dough sent out from the dough roll; and a dough arranged between the mouthpiece and the dough roll to return along the circumferential surface of the dough roll. a dough stabilizing member that stabilizes the downward feeding of the dough by adjusting the amount; and a dough stabilizing member that extends from the end of the dough stabilizing member along the circumferential surface of the dough roll, and that attaches to the dough roll and returns back. Since the structure is equipped with a dough roll cover that prevents the dough from falling downward, it can be used for molded foods using dough made of various materials such as glutinous rice material, Ohagi material, Domyoji material, Warabi mochi material, Kudzu material, etc. This has the effect of providing a universal skewered food manufacturing device that enables automatic skewered manufacturing.

FIG. 1 is a perspective view showing an embodiment of a skewered food manufacturing apparatus according to the present invention. FIG. 2 is an internal mechanism diagram showing a schematic side view of the internal mechanism of the skewered food manufacturing apparatus shown in FIG. FIG. 3 is an internal explanatory diagram illustrating the main parts inside the skewered food manufacturing apparatus shown in FIG. 1. As shown in FIG. FIG. 4 is an explanatory diagram illustrating the skewer conveying operation of the skewer roll shown in FIG. 3. FIG. 5 is an explanatory diagram illustrating the skewer extrusion operation of the skewer extruder shown in FIG. 3. FIG. 6 is a top view of the main parts including the dough roll of the dough supply device of the skewered food manufacturing apparatus shown in FIG. FIG. 7 is a sectional view taken along the line AA of the main part of the fabric supply device shown in FIG.

Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings attached to the application.

In the examples shown below, a skewered food manufacturing apparatus using dough selected from glutinous rice material, ohagi material, Domyoji material, warabi mochi material, and kudzu material will be described. , bracken mochi material, and kudzu material may be used.

FIG. 1 is a perspective view showing an embodiment of the skewered food manufacturing apparatus according to the present invention, and FIG. 2 is an internal mechanism diagram showing a schematic side view of the internal mechanism of the skewered food manufacturing apparatus shown in FIG. FIG. 3 is an internal explanatory diagram illustrating the main parts inside the skewered food manufacturing apparatus shown in FIG. 1. As shown in FIG.

Moreover, FIG. 4 is an explanatory diagram explaining the skewer conveying operation of the skewer roll shown in FIG. 3, and FIG. 5 is an explanatory diagram explaining the skewer extrusion operation of the skewer extrusion device shown in FIG. 3.

1 to 5, the skewered food manufacturing apparatus 100 of this embodiment is comprised of a base 10, an upper control section 20, and a skewered food manufacturing mechanism section 30.

The skewered food manufacturing mechanism section 30 includes a dough supply device 310, a forming section 320, a round section 330, and a skewering device 340.

As shown in FIGS. 2 and 3, the dough supply device 310 includes a hopper 311 and a pair of dough rolls 312a, 312b. A dough material selected from among the kudzu materials is input, and the pair of dough rolls 312a and 312b form the dough material in the hopper 311 into a sheet shape and supply it to the forming section 320.

As shown in FIGS. 2 and 3, the forming section 320 includes a pair of first forming rolls 321a and a second forming roll 321b, and forms formed foods from the sheet-like dough supplied from the dough supplying device 310. Shape.

Here, the first forming roll 321a has a plurality of first grooves 322a formed on its circumferential surface at regular intervals, and the second forming roll 321b has a plurality of first grooves 322a formed on its circumferential surface. A corresponding second groove 322b is formed, and is disposed in contact with the lower side of the first forming roll 321a, and the sheet-like dough supplied from the dough supplying device 310 is The first forming roll 321a and the second forming roll 321b rotate in opposite directions to form the sheet-like dough into the first groove 322a and the second groove. 322b, a spherical shaped food product is formed.

These molded foods are formed in, for example, three pieces lined up in the axial direction of the first forming roll 321a and the second forming roll 321b, and these three spherical shaped foods are extruded from a skewering device 340, which will be described next, and are skewered. Skewering is performed by S.

The skewer device 340 is provided in the upper control section 20, and includes a skewer input port 341, a skewer alignment roll 342, and a skewer extrusion device 343, as shown in FIGS. 2 and 3.

Note that the upper control section 20 is provided with an operation display device 210 including various operation buttons and a display section for controlling the skewered food manufacturing apparatus 100. Motors and their control devices are provided to drive and control the device 310, the first forming roll 321a, the second forming roll 321b, the skewer alignment roll, and the skewer extrusion device 343.

A large number of skewers S are loaded into the skewer input port 341 of the skewer device 340, and the skewers S input into the skewer input port 341 are accommodated one by one in the skewer groove 342a of the skewer roll 342, as shown in FIG. By the rotation of the skewer roll 342, the skewer S accommodated in the skewer groove 342a is transported to the joint between the first forming roll 321a and the second forming roll 321b. Fall within 344. A slider (not shown) is provided in the skewer groove 344 of the skewer rail 343, and this slider pushes out the skewer S in the direction of the first forming roll 321a and the second forming roll 321b, thereby forming the shaped food. Skewering is done.

Here, the skewer roll 342 and the skewer extrusion device 344 are driven intermittently in synchronization with the intermittent driving of the first forming roll 321a and the second forming roll 321b, and As the roll 321b rotates, the first groove part 322a and the second groove part 322b reach the position where the skewer rail 343 is disposed as shown in FIG. The second forming roll 321b stops rotating, and at this time, the skewer S on the skewer roll 343 is pushed out by the slider of the skewer extrusion device 344 in the direction of the shaped food formed by the first groove 322a and the second groove 322b. Then, the shaped food is skewered.

The skewered food that has been skewered by the skewering device 340 is separated from the first groove 322a of the first forming roll 321a and the second groove 322b of the second forming roll 321b and is placed at the lower part of the round roll 331. It falls into the round roll guide member 332. The round roll 331 has a mold (not shown) formed on its surface for final shaping of skewered dumplings, performs final shaping of the skewered food, and is discharged onto the conveyor 400 .

Now, in the skewered food manufacturing apparatus 100 of the present invention, it is possible to automatically skewer formed foods using dough made of various materials such as glutinous rice material, Ohagi material, Domyoji material, Warabimochi material, Kudzu material, etc. For this purpose, the fabric supply device 310 is configured as shown in FIGS. 6 and 7.

6 is a top view of the main parts of the dough supply device 310 of the skewered food manufacturing apparatus 100 shown in FIG. 1, including the dough rolls 312a and 312b, and FIG. 7 is a top view of the main parts of the dough supply device 310 shown in FIG. FIG.

6 and 7, the dough rolls 312a and 312b of the dough supply device 310 are arranged facing each other, rotate in opposite directions to each other as indicated by arrows in FIGS. 3 and 7, and are fed into the hopper 310. The finished fabric material is sent out downward.

A base 317 is provided below the dough rolls 312a, 312b, and the base 317 is fed out by the dough rolls 312a, 312b to adjust the cross-sectional shape of the dough.

That is, the length of the cap 317 in the direction perpendicular to the axes of the dough rolls 312a, 312b, that is, the length between the cap member 317a and the cap member 317b, can be adjusted by rotating the adjustment screw 313a and the adjustment screw 313b. The axial length of the fabric rolls 312a, 312b of the base 317 can be adjusted by rotating the adjustment screw 314. By adjusting the adjustment screw 313a, adjustment screw 313b, and adjustment screw 314 The cross-sectional shape of the dough is fed out by the dough rolls 312a and 312b according to the adjusted mouth shape of the mouthpiece 317, and the cross-sectional shape of the dough is adjusted, and the dough is delivered as a sheet-like dough between the first forming roll 321a and the second forming roll 321b. .

Here, the peripheral surfaces of the dough rolls 312a and 312b each have a large number of recesses formed at equal intervals, but the material of the dough is, for example, glutinous rice material, Ohagi material, Domyoji material, Warabimochi material. , kudzu material, etc., a phenomenon occurs in which these materials adhere to the circumferential surfaces of the dough rolls 312a, 312b and return along the dough rolls 312a, 312b, and due to this phenomenon, the sheet It becomes impossible to carry out the shaped dough between the first forming roll 321a and the second forming roll 321b, and as a result, it becomes difficult to form a stable molded food, and it also becomes difficult to skewer this molded food. became.

Therefore, in the skewered food manufacturing apparatus 100 of the present invention, the lower surface is in contact with the member 317a and the member 317b, and the upper surface A pair of semi-cylindrical dough stabilizing members 315a and 315b are arranged to face the circumferential surfaces of the dough rolls 312a and 312b at equal intervals, respectively, and the pair of dough stabilizing members 315a and dough stabilizing members 315b The member 315b adjusts the amount of dough that adheres to the circumferential surfaces of the dough roll 312a and the dough roll 312b and moves backward, thereby stabilizing the downward feeding of the sheet-like dough by the dough roll 312a and the dough roll 312b. It is composed of

Here, the amount of dough returning by the dough stabilizing member 315a and the dough stabilizing member 315b can be adjusted by the dough stabilizing member adjusting screw 318a and the dough stabilizing member adjusting screw 318b.

When the fabric stabilizing member adjustment screw 318a and the fabric stabilizing member adjusting screw 318b are rotated, the cap members 317a and 317b forming the base 317 move up and down, and correspondingly, the fabric stabilizing member adjusting screw 318a and the fabric Since the distance between the upper surface of the stabilizing member adjustment screw 318b and the circumferential surfaces of the dough rolls 312a and 312b changes, the amount of dough returned by the dough rolls 312a and 312b can be adjusted.

Furthermore, in the skewered food manufacturing apparatus 100 of the present invention, the dough roll 312a is inserted from the ends of the dough stabilizing member 315a and the dough stabilizing member 315b to the back sides of the dough rolls 312a and 312b facing the dough feeding portions. A dough roll cover 316a and a dough roll cover 316b are provided which extend along the circumferential surface of the dough roll 312b.

The dough roll cover 316a and the dough roll cover 316b are provided to prevent the dough from falling downward while adhering to the dough roll cover 316a and the dough roll cover 316b and going back.

In the dough supply device 310 of the skewered food manufacturing apparatus 100 of the present invention, the synergistic effect of the dough stabilizing member 315a and dough stabilizing member 315b, and the dough roll cover 316a and dough roll cover 316b allows the first forming to be performed. Stable supply of dough to the roll 321a and the second forming roll 321b becomes possible.

Although the above has shown one embodiment of the present invention, the present invention is not limited to the above-described embodiment, and any ordinary creation by a person skilled in the art may be used within the scope of the technical idea of the present invention. Many variations are possible depending on the ability.

10... Base 20... Upper control unit 30... Skewered food manufacturing mechanism unit 100... Skewered food manufacturing device 210... Operation display unit 310... Dough supply device 311... Hopper 312a... Dough roll 312b... Dough roll 313a... Adjustment screw 313b... Adjustment Screw 314... Adjustment screw 315a... Fabric stabilizing member 315b... Fabric stabilizing member 316a... Fabric roll cover 316b... Fabric roll cover 317... Cap 317a... Cap member 317b... Cap member 318a... Fabric stabilizing member adjustment screw 318b... Fabric stabilization forming member adjustment screw 320...Forming part 321a...First forming roll 321b...Second forming roll 322a...First groove part 322a...Second groove part 330...Round part 331...Round roll 332...Round roll guide member 340...Skewer extrusion device 341...Skewer inlet 342...Alignment roll 343...Skewer rail 344...Skewer extrusion device 400...Conveyor

Claims (6)

a first forming roll having a plurality of first grooves formed at regular intervals on a circumferential surface; and a plurality of second grooves corresponding to the first grooves of the first forming roll; A sheet-like dough supplied from a dough supply device is inserted between a pair of forming rolls consisting of a second forming roll that is in contact with the lower side of the first forming roll, and the sheet-like dough is formed by the pair of forming rolls. A skewered food manufacturing device that forms a shaped food from dough, skewers the shaped food with a skewer pushed out from a skewering device, and discharges the skewered food by separating it from the forming roll. ,
The dough supply device includes:
a dough hopper into which the dough is input;
a pair of dough rolls provided below the dough hopper and rotating in opposite directions to feed the dough downward;
a mouthpiece provided under the dough roll and adjusting the cross-sectional shape of the dough sent out from the dough roll;
a dough stabilizing member that is disposed between the base and the dough roll and stabilizes the downward feeding of the dough by adjusting the amount of dough that returns along the circumferential surface of the dough roll;
a dough roll cover that extends from the end of the dough stabilizing member along the circumferential surface of the dough roll and prevents the dough from falling downward by adhering to the dough roll and returning;
A skewered food manufacturing device comprising: The pair of dough rolls are
Each has a large number of recesses formed at equal intervals on the circumferential surface,
The fabric stabilizing member is
consisting of a pair of semicylindrical members whose lower surfaces are in contact with the base and whose upper surfaces face the circumferential surface of the dough roll at equal intervals;
The skewered food manufacturing apparatus according to claim 1, characterized in that: The cap is
a first adjusting member that adjusts the axial length of the dough roll;
a second adjustment member that adjusts the length in the width direction perpendicular to the axial direction of the dough roll;
Equipped with
The fabric stabilizing member is
a gap adjustment member that adjusts the gap between the upper surface and the circumferential surface of the dough roll;
The skewered food manufacturing apparatus according to claim 1 or 2, characterized in that it comprises: The gap adjustment member is
Claim characterized in that the base is provided on a base support member that supports the base from below, and the gap between the upper surface of the dough stabilizing member and the circumferential surface of the dough roll is adjusted by moving the base up and down. 3. The skewered food manufacturing apparatus according to 3. The fabric roll cover is
Provided on the back side of the dough roll facing the dough feeding section, and formed between the bottom end and the top end of the dough roll,
The skewered food manufacturing apparatus according to any one of claims 1 to 4. The fabric is
The skewered food manufacturing device according to any one of claims 1 to 5, characterized in that the material is selected from glutinous rice material, ohagi material, Domyoji material, warabimochi material, kudzu material, etc.

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