JP2022175168A - Skewered food manufacturing apparatus - Google Patents

Abstract

To provide a universal skewered food manufacturing apparatus configured to automatically manufacturing skewered foods at reliable efficiency even by using various types of materials such as a glutinous rice material, an Ohagi material, a Domyoji material, a Warabi mochi material, and a Kudzu material as dough of molded foods.SOLUTION: A skewered food manufacturing apparatus includes a pair of dough rollers 312a and 312b provided on a lower side of a dough hopper 311 and rotating in mutually opposite directions to downward feed the dough, a mouthpiece 317 provided on the lower side of the dough rollers and adjusting a cross-sectional shape of the dough fed from the dough rollers, dough stabilizing members 315a and 315b disposed between the mouthpiece and the dough rollers and adjusting an amount of the dough reversing along circumferences of the dough rollers to stabilize the downward feed of the dough, and dough roller covers 316a and 316b extending from ends of the dough stabilizing materials 315a and 315b along the circumference of the dough and preventing downward fall of the reversing dough, with it stuck to the dough rollers.SELECTED DRAWING: Figure 7

Description

The present invention relates to a skewered food manufacturing apparatus, and more specifically, it enables automatic skewer manufacturing of shaped food using dough formed from various materials such as glutinous rice material, ohagi material, Domyoji material, bracken rice cake material, and arrowroot material. It relates to a versatile skewered food manufacturing device.

Conventionally, as this type of skewered food manufacturing apparatus, a "dango manufacturing machine" disclosed in Patent Document 1 is known.

The "dumpling making machine" disclosed in this patent document 1 forms a dough for dumplings made of rice flour or the like into a sheet by a dough feeding device, feeds it between a pair of forming rolls, and intermittently drives the sheet-shaped dough. The dango is formed by a pair of forming rolls, skewered by a skewer extruded from a skewer extruding device, and discharged.

By the way, in this kind of skewered food manufacturing apparatus, it is possible to automatically manufacture skewered food using not only dumplings made of rice flour, etc., but also dough formed from glutinous rice material, ohagi material, Domyoji material, warabimochi material, arrowroot material, etc. There is a request for

However, in the conventional "dumpling making machine" disclosed in the above-mentioned Patent Document 1, when glutinous rice material, ohagi material, Domyoji material, bracken rice cake material, arrowroot material, etc. are used as the dough of the molded food, the dough supply device There is a problem that the supply of dough is not stable, and therefore it is difficult to automatically produce skewered food using this kind of dough.

That is, in this type of skewered food manufacturing apparatus, a structure using a pair of dough rolls rotating in mutually opposite directions is adopted as a dough supply device. When bracken-starch dumpling material, kudzu material, etc. are used as dough for molded food, a phenomenon occurs in which these dough adheres to the dough roll and rolls back along the dough roll. There was a problem that it was difficult to form a molded food from dough using this kind of material and to automatically manufacture skewers.

JP-A-9-74986

Therefore, the present invention has been made to solve the above-mentioned problems. To provide a versatile skewered food manufacturing apparatus capable of automatically manufacturing skewered food by

In order to achieve the above object, the invention of claim 1 provides a first forming roll having a plurality of first grooves formed at regular intervals on a peripheral surface, and the first forming roll of the first forming roll. A sheet-shaped sheet supplied from a dough supply device between a pair of forming rolls consisting of a second forming roll having a plurality of second grooves corresponding to the grooves of the second forming roll and being in contact with the lower side of the first forming roll A dough is inserted to form a molded food from the sheet-shaped dough by the pair of forming rolls, and the molded molded food is skewered with a skewer pushed out from a skewering device, and the skewered skewered food is produced as described above. In the skewered food manufacturing apparatus that separates from the forming roll and discharges, the dough supply device includes a dough hopper for charging the dough, and a dough supply device provided below the dough hopper and rotating in opposite directions to rotate the dough. A pair of dough rolls that feed downward, a mouthpiece that is provided below the dough roll and adjusts the cross-sectional shape of the dough fed from the dough roll, and is arranged between the mouthpiece and the dough roll, a dough stabilizing member for stabilizing the downward delivery of the dough by adjusting the amount of dough that returns along the peripheral surface of the dough roll; a dough roll cover that prevents the dough that extends, sticks to the dough roll and rolls back from falling downward.

The invention of claim 2 is based on the invention of claim 1, wherein each of the pair of dough rolls has a large number of recesses formed at equal intervals on the peripheral surface thereof, and the dough stabilizing member has a lower surface that is aligned with the mouthpiece. It is characterized by comprising a pair of semicylindrical members that are in contact with each other and whose upper surfaces are opposed to the peripheral surface of the dough roll at regular intervals.

The invention of claim 3 is the invention of claim 1 or 2, wherein the mouthpiece includes a first adjusting member for adjusting the length of the dough roll in the axial direction, and a first adjusting member that is perpendicular to the axial direction of the dough roll. and a second adjusting member for adjusting the length in the width direction, wherein the dough stabilizing member comprises a gap adjusting member for adjusting the gap between the upper surface of the fabric stabilizing member and the peripheral surface of the fabric roll. Characterized by

The invention of claim 4 is the invention of claim 3, wherein the gap adjusting member is provided on a die support member that supports the die from below, and the dough stabilizing member is adjusted by moving the die up and down. The gap between the upper surface of the dough roll and the peripheral surface of the dough roll is adjusted.

According to the invention of claim 5, in the invention according to any one of claims 1 to 4, the dough roll covers are provided on the back side of the dough roll facing the dough delivery part of the dough roll. It is characterized in that it is formed from the bottom end to the top end.

The invention of claim 6 is the invention of any one of claims 1 to 5, wherein the dough is selected from glutinous rice material, ohagi material, Domyoji material, bracken-starch dumpling material, arrowroot material, etc. It is characterized by

The present invention provides a first forming roll having a plurality of first grooves formed at regular intervals on the peripheral surface, and a plurality of second grooves corresponding to the first grooves of the first forming roll. A sheet-like dough supplied from a dough supply device is inserted between a pair of forming rolls consisting of a second forming roll that is in contact with the lower side of the first forming roll, and the pair of forming rolls Skewered food production comprising forming a shaped food from the sheet-like dough, skewering the shaped shaped shaped food with a skewer pushed out from a skewering device, separating the skewered food from the forming roll and discharging the skewered food. The dough supply device comprises a dough hopper into which the dough is fed, a pair of dough rolls provided below the dough hopper and rotating in opposite directions to deliver the dough downward, and A mouthpiece provided below the dough roll for adjusting the cross-sectional shape of the dough sent out from the dough roll, and a dough arranged between the mouthpiece and the dough roll and reversing along the peripheral surface of the dough roll. a dough stabilizing member for stabilizing the downward delivery of the dough by adjusting the amount; A molded food using dough made of various materials such as glutinous rice material, ohagi material, Domyoji material, bracken-starch rice cake material, arrowroot material, etc. There is an effect that it is possible to provide a universal skewered food manufacturing apparatus that enables automatic skewered manufacturing of.

FIG. 1 is a perspective view showing an embodiment of a skewered food manufacturing apparatus according to the present invention. FIG. 2 is an internal mechanism diagram showing a schematic side internal mechanism of the skewered food manufacturing apparatus shown in FIG. FIG. 3 is an internal explanatory diagram for explaining the essential parts inside the skewered food manufacturing apparatus shown in FIG. 4A and 4B are explanatory diagrams for explaining the skewer conveying operation of the skewer roll shown in FIG. FIG. 5 is an explanatory diagram for explaining the skewer pushing operation of the skewer pushing device shown in FIG. 6 is a top view of a main part including a dough roll of the dough supply device of the skewered food manufacturing apparatus shown in FIG. 3. FIG. FIG. 7 is a cross-sectional view of the main part of the dough supply device shown in FIG. 4, taken along the line AA.

Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings attached to the application.

In the embodiments shown below, an apparatus for producing skewered food using dough selected from glutinous rice material, ohagi material, Domyoji material, bracken-starch rice cake material, and arrowroot material will be described. , bracken-starch dumpling, and arrowroot can be used in the same way.

FIG. 1 is a perspective view showing one embodiment of the skewered food manufacturing apparatus according to the present invention, and FIG. 2 is an internal mechanism diagram showing the schematic side internal mechanism of the skewered food manufacturing apparatus shown in FIG. FIG. 3 is an internal explanatory diagram for explaining the essential parts inside the skewered food manufacturing apparatus shown in FIG.

4 is an explanatory diagram for explaining the skewer conveying operation of the skewer roll shown in FIG. 3, and FIG. 5 is an explanatory diagram for explaining the skewer pushing operation of the skewer push-out device shown in FIG.

1 to 5, the skewered food manufacturing apparatus 100 of this embodiment comprises a base 10, an upper controller 20, and a skewered food manufacturing mechanism 30. As shown in FIG.

The skewered food manufacturing mechanism section 30 is composed of a dough supply device 310 , a forming section 320 , a rounded section 330 and a skewering device 340 .

As shown in FIGS. 2 and 3, the dough supply device 310 comprises a hopper 311 and a pair of dough rolls 312a and 312b. , and a pair of dough rolls 312 a and 312 b form the dough material in the hopper 311 into a sheet and supply it to the forming section 320 .

As shown in FIGS. 2 and 3, the forming unit 320 includes a pair of a first forming roll 321a and a second forming roll 321b, and forms a formed food from the sheet-like dough supplied from the dough supply device 310. to mold.

Here, the first forming roll 321a has a plurality of first grooves 322a formed on its circumferential surface at regular intervals, and the second forming roll 321b has a circumferential surface in which the first grooves 322a are formed. A corresponding second groove portion 322b is formed, and is arranged in contact with the lower side of the first forming roll 321a. 2 forming rolls 321b, the first forming roll 321a and the second forming roll 321b rotate in mutually opposite directions, and the sheet-like material is fed into the first groove 322a and the second groove 322a. 322b to form a spherical molded food product.

For example, three pieces of this formed food are arranged side by side in the axial direction of the first forming roll 321a and the second forming roll 321b, and these three spherical formed foods are pushed out from a skewering device 340 described below and skewered. Skewering is performed by S.

The skewering device 340 is provided in the upper control section 20, and is provided with a skewer input port 341, a skewer alignment roll 342, and a skewer pushing device 343, as shown in FIGS.

The upper control unit 20 is provided with an operation display device 210 including various operation buttons for controlling the skewered food manufacturing apparatus 100 and a display unit. Motors for driving and controlling the device 310, the first forming roll 321a and the second forming roll 321b, the skewer alignment rolls, and the skewer extrusion device 343, and their control devices are provided.

A large number of skewers S are input to the skewer input port 341 of the skewering device 340, and the skewers S input to the skewer input port 341 are accommodated one by one in the skewer grooves 342a of the skewer roll 342, as shown in FIG. Then, the skewer roll 342 rotates to transport the skewer S accommodated in the skewer groove 342a to the joint between the first forming roll 321a and the second forming roll 321b. Fall within 344. A slider (not shown) is provided in the skewer groove 344 of the skewer rail 343, and the skewer S is pushed out toward the first forming roll 321a and the second forming roll 321b by the slider, thereby forming the formed food. Skewering is done.

Here, the skewer roll 342 and the skewer extrusion device 344 are intermittently driven in synchronization with the intermittent drive of the first forming roll 321a and the second forming roll 321b. By the rotation of the roll 321b, the first groove 322a and the second groove 322b reach the arrangement position of the skewer rail 343 as shown in FIG. The second forming roll 321b stops rotating, and at this time, the skewer S on the skewer roll 343 is pushed out by the slider of the skewer extrusion device 344 in the direction of the molded food formed by the first groove 322a and the second groove 322b. skewers of the shaped food are performed.

The skewered food skewered by the skewering device 340 is separated from the first groove portion 322a of the first forming roll 321a and the second groove portion 322b of the second forming roll 321b and is provided under the round roll 331. It falls into the rounded roll guide member 332 which is in place. The rounded roll 331 has a molding die (not shown) for finishing the skewered dumpling on its surface, and the skewered food is finished and discharged onto the conveyor 400 .

Now, in the skewered food production apparatus 100 of the present invention, it is possible to automatically produce skewered food using dough made of various materials such as glutinous rice material, ohagi material, Domyoji material, warabimochi material, and arrowroot material. For this purpose, the fabric supply device 310 is constructed as shown in FIGS.

6 is a top view of the main part including the dough rolls 312a and 312b of the dough supply device 310 of the skewered food manufacturing apparatus 100 shown in FIG. 1, and FIG. 7 is the main part of the dough supply device 310 shown in FIG. It is an AA cross-sectional view of the part.

6 and 7, the dough rolls 312a and 312b of the dough supply device 310 are arranged to face each other, rotate in opposite directions to each other as indicated by the arrows in FIGS. feeds the folded dough material downward.

A mouthpiece 317 is provided below the dough rolls 312a and 312b, and this mouthpiece 317 adjusts the cross-sectional shape of the dough fed by the dough rolls 312a and 312b.

That is, the length of the mouthpiece 317 in the direction orthogonal to the axes of the dough rolls 312a and 312b, that is, the length between the mouthpiece members 317a and 317b can be adjusted by rotating the adjusting screws 313a and 313b. The axial length of the dough rolls 312a and 312b of the mouthpiece 317 can be adjusted by rotating the adjusting screw 314. By adjusting the adjusting screw 313a, the adjusting screw 313b and the adjusting screw 314, The cross-sectional shape of the dough is fed out by the dough rolls 312a and 312b according to the adjusted mouth shape of the mouthpiece 317, and the dough is conveyed between the first forming roll 321a and the second forming roll 321b as a sheet-like dough. .

Here, the peripheral surfaces of the dough rolls 312a and 312b each have a large number of concave portions formed at regular intervals. , Kudzu material, etc., a phenomenon occurs in which the dough adheres to the peripheral surfaces of the dough rolls 312a and 312b and rolls back along the dough rolls 312a and 312b. The shaped dough cannot be carried out between the first forming roll 321a and the second forming roll 321b, and as a result, it becomes difficult to stably form the formed food, and it is also difficult to skewer the formed food. became.

Therefore, in the skewered food manufacturing apparatus 100 of the present invention, the lower surface is in contact with the member 317a and the member 317b between the mouth member 317a and the mouth member 317b and the dough roll 312a and the dough roll 312b. A pair of semicylindrical dough stabilizing members 315a and 315b are arranged to face the circumferential surfaces of the dough rolls 312a and 312b, respectively, at equal intervals. The member 315b adjusts the amount of dough adhered to the respective peripheral surfaces of the dough rolls 312a and 312b and returns, so as to stabilize the downward delivery of the sheet-like dough by the dough rolls 312a and 312b. is configured to

Here, the adjustment of the dough reversing amount by the dough stabilizing member 315a and the dough stabilizing member 315b can be performed by the dough stabilizing member adjusting screw 318a and the dough stabilizing member adjusting screw 318b.

When the dough stabilizing member adjusting screw 318a and the dough stabilizing member adjusting screw 318b are rotated, the mouthpiece members 317a and 317b constituting the mouthpiece 317 move up and down, and correspondingly, the dough stabilizing member adjusting screw 318a and the dough stabilizing member adjusting screw 318a and the dough stabilizing member adjusting screw 318b move up and down. Since the distance between the upper surface of the stabilizing member adjusting screw 318b and the peripheral surfaces of the dough rolls 312a and 312b changes, it is possible to adjust the amount of the dough that is returned by the dough rolls 312a and 312b.

Furthermore, in the skewered food manufacturing apparatus 100 of the present invention, the dough roll 312a is provided on the rear side of the dough roll 312a and the dough roll 312b facing the dough feeding section from the respective ends of the dough stabilizer 315a and the dough stabilizer 315b. And a dough roll cover 316a and a dough roll cover 316b extending along the peripheral surface of the dough roll 312b are provided.

The fabric roll cover 316a and the fabric roll cover 316b are provided to prevent the fabric from falling back down after sticking to the fabric roll cover 316a and the fabric roll cover 316b.

In the dough supply device 310 of the skewered food manufacturing apparatus 100 of the present invention, the synergistic effect of the dough stabilizing member 315a and the dough stabilizing member 315b and the dough roll cover 316a and the dough roll cover 316b enables the first forming. It is possible to stably supply the dough to the roll 321a and the second forming roll 321b.

The above is an example of the present invention, but the present invention is not limited to the above-described embodiments, and within the scope of the technical idea of the present invention, ordinary creations of those skilled in the art can be made. Many variations are possible depending on the ability.

DESCRIPTION OF SYMBOLS 10... Base 20... Upper control part 30... Skewered food manufacturing mechanism part 100... Skewered food manufacturing apparatus 210... Operation display part 310... Dough supply apparatus 311... Hopper 312a... Dough roll 312b... Dough roll 313a... Adjustment screw 313b... Adjustment Screw 314 Adjusting screw 315a Dough stabilizing member 315b Dough stabilizing member 316a Dough roll cover 316b Dough roll cover 317 Mouthpiece 317a Mouthpiece member 317b Mouthpiece member 318a Dough stabilizing member adjustment screw 318b Dough stabilizing member Forming member adjusting screw 320... Forming part 321a... First forming roll 321b... Second forming roll 322a... First grooved part 322a... Second grooved part 330... Rounded part 331... Rounded roll 332... Rounded roll guide member 340... Skewer extrusion device 341... Skewer inlet 342... Alignment roll 343... Skewer rail 344... Skewer extrusion device 400... Conveyor

Claims (6)

A first forming roll having a plurality of first grooves formed at regular intervals on a peripheral surface, and a plurality of second grooves corresponding to the first grooves of the first forming roll. A sheet-like dough supplied from a dough supply device is inserted between a pair of forming rolls consisting of a second forming roll in contact with the lower side of the first forming roll, and the sheet-like dough is formed by the pair of forming rolls. A skewered food manufacturing apparatus that forms a shaped food from dough, skewers the shaped shaped food with a skewer pushed out from a skewering device, and discharges the skewered food after separating from the forming roll. ,
The dough supply device is
a dough hopper into which the dough is introduced;
a pair of dough rolls provided below the dough hopper and rotating in opposite directions to feed the dough downward;
A mouthpiece provided below the dough roll for adjusting the cross-sectional shape of the dough fed from the dough roll;
a dough stabilizing member disposed between the mouthpiece and the dough roll, for stabilizing the downward delivery of the dough by adjusting the amount of dough that reverts along the peripheral surface of the dough roll;
a dough roll cover extending from the end of the dough stabilizing member along the peripheral surface of the dough roll and preventing the dough from falling back while adhering to the dough roll;
A skewered food manufacturing apparatus comprising: The pair of dough rolls are
Each having a large number of recesses formed at equal intervals on the peripheral surface,
The dough stabilizing member comprises:
Consisting of a pair of semicylindrical members whose lower surface is in contact with the mouthpiece and whose upper surface is opposed to the peripheral surface of the dough roll at equal intervals,
The skewered food manufacturing apparatus according to claim 1, characterized in that: The base is
a first adjustment member for adjusting the axial length of the dough roll;
a second adjusting member for adjusting the length of the dough roll in the width direction orthogonal to the axial direction;
and
The dough stabilizing member comprises:
a gap adjusting member for adjusting the gap between the upper surface and the peripheral surface of the dough roll;
The skewered food manufacturing apparatus according to claim 1 or 2, characterized by comprising: The gap adjusting member is
3. A mouthpiece supporting member that supports the mouthpiece from below, and the gap between the upper surface of the dough stabilizing member and the peripheral surface of the dough roll is adjusted by moving the mouthpiece up and down. 3. The skewered food manufacturing apparatus according to 3. The dough roll cover includes:
It is provided on the back side facing the dough delivery part of the dough roll, and is formed between the bottom end and the top end of the dough roll,
The skewered food manufacturing apparatus according to any one of claims 1 to 4, characterized in that: The fabric is
6. The apparatus for producing skewered food according to any one of claims 1 to 5, wherein the material is selected from glutinous rice material, ohagi material, Domyoji material, bracken-starch dumpling material, arrowroot material, and the like.

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