JP7338067B2 - 封止フィルム - Google Patents
封止フィルム Download PDFInfo
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- JP7338067B2 JP7338067B2 JP2022540954A JP2022540954A JP7338067B2 JP 7338067 B2 JP7338067 B2 JP 7338067B2 JP 2022540954 A JP2022540954 A JP 2022540954A JP 2022540954 A JP2022540954 A JP 2022540954A JP 7338067 B2 JP7338067 B2 JP 7338067B2
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- 229910052706 scandium Inorganic materials 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- VTQZBGAODFEJOW-UHFFFAOYSA-N selenium tetrabromide Chemical compound Br[Se](Br)(Br)Br VTQZBGAODFEJOW-UHFFFAOYSA-N 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
- YRGLXIVYESZPLQ-UHFFFAOYSA-I tantalum pentafluoride Chemical compound F[Ta](F)(F)(F)F YRGLXIVYESZPLQ-UHFFFAOYSA-I 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- RBTVSNLYYIMMKS-UHFFFAOYSA-N tert-butyl 3-aminoazetidine-1-carboxylate;hydrochloride Chemical compound Cl.CC(C)(C)OC(=O)N1CC(N)C1 RBTVSNLYYIMMKS-UHFFFAOYSA-N 0.000 description 1
- 229910052716 thallium Inorganic materials 0.000 description 1
- 238000002207 thermal evaporation Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229920002397 thermoplastic olefin Polymers 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- HDUMBHAAKGUHAR-UHFFFAOYSA-J titanium(4+);disulfate Chemical compound [Ti+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O HDUMBHAAKGUHAR-UHFFFAOYSA-J 0.000 description 1
- 125000005106 triarylsilyl group Chemical group 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- ZOYIPGHJSALYPY-UHFFFAOYSA-K vanadium(iii) bromide Chemical compound [V+3].[Br-].[Br-].[Br-] ZOYIPGHJSALYPY-UHFFFAOYSA-K 0.000 description 1
- 108010054220 vasodilator-stimulated phosphoprotein Proteins 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- PCMOZDDGXKIOLL-UHFFFAOYSA-K yttrium chloride Chemical compound [Cl-].[Cl-].[Cl-].[Y+3] PCMOZDDGXKIOLL-UHFFFAOYSA-K 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/18—Layered products comprising a layer of natural or synthetic rubber comprising butyl or halobutyl rubber
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/06—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/87—Arrangements for heating or cooling
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/206—Organic displays, e.g. OLED
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
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- H—ELECTRICITY
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/351—Thickness
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/846—Passivation; Containers; Encapsulations comprising getter material or desiccants
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Electroluminescent Light Sources (AREA)
Description
封止層の製造
第1層の溶液を製造するために、ブチルゴム樹脂(BR068、EXXON)及び粘着付与剤(炭素数9個ジシクロペンタジエン水添樹脂、軟化点:90℃、Mw:570g/mol)を50:45の重量割合(重量部)でトルエンで希釈した溶液(固形分33%)を製造した後、溶液を均質化した。前記均質化された溶液に多官能性アクリレート(HDDA、MIWON)5重量部及び光開始剤(Irgacure819、BASF)1重量部を投入して均質化した後、1時間の間高速撹拌して第1層の溶液を製造した。
既に準備されたメタル層(SUS430、厚さ70μm)上に、封止層の第2層に付着された離型処理されたPETを剥離させ、ロールツーロール(Roll-to-Roll)工程で70℃でラミネーションして、第2層がメタル層と接するように封止フィルムを製造した。
前記実施例1と同一の組成により封止層の溶液を製造し、厚さが60μmである封止層を製造した。
前記実施例1と同一の組成により封止層の溶液を製造し、厚さが50μmである封止層を製造した。
前記実施例1と同一の組成により封止層の溶液を製造し、厚さが30μmである封止層を製造した。
前記実施例1と同一の組成により封止層の溶液を製造し、厚さが20μmである封止層を製造した。
HT2を下記一般式1によって計算し、結果値を通じてHT2/HT1を計算して下記表1に整理した。
55インチガラス基板(0.5T)上に有機電子素子を蒸着した後、前記実施例及び比較例で製造した封止フィルムを真空合着機を用い、25℃、真空度50 mtorr、0.4MPaの条件で、前記素子上に合着して有機電子パネルを製造した。
2、4、11:封止層
13:メタル層
3:輝点防止剤
5:水分吸着剤
21:基板
22:有機電子素子
Claims (21)
- 基板上に形成された有機電子素子の全面を封止する封止層及び前記封止層上に形成されたメタル層を含み、
前記封止層は、下記一般式1を満足することを特徴とする、封止フィルム:
一般式2:ΔLCTE=(CTEMETAL-CTESUB)×LT1×(T2-T1)
前記一般式2で、CTEMETALは、前記メタル層のCTE値であり、CTESUBは、前記基板のCTE値であり、LT1は、25℃で封止層の長辺の長さであり、T1は、25℃であり、T2は、85℃である。 - 前記メタル層は、前記基板のCTEに対して1.5倍以上のCTEを有することを特徴とする、請求項1に記載の封止フィルム。
- 前記封止層は、封止樹脂及び水分吸着剤を含むことを特徴とする、請求項1又は2に記載の封止フィルム。
- 前記水分吸着剤は、化学反応性吸着剤であることを特徴とする、請求項3に記載の封止フィルム。
- 封止層を有機溶剤に溶解させた後、300メッシュナイロンでフィルタリングしたサンプルに対して水分吸着剤の粒度を分析した結果、D10による平均粒径に対するD50による平均粒径の割合が2.5~3.5の範囲内であることを特徴とする、請求項3又は4に記載の封止フィルム。
- 前記封止樹脂は、ガラス転移温度が0℃未満であることを特徴とする、請求項3~5のいずれか一項に記載の封止フィルム。
- 前記封止樹脂は、オレフィン系樹脂を含むことを特徴とする、請求項3~6のいずれか一項に記載の封止フィルム。
- 前記封止樹脂は、ジエンと一つの炭素-炭素二重結合を含むオレフィン系化合物の共重合体を含むことを特徴とする、請求項3~7のいずれか一項に記載の封止フィルム。
- 前記封止樹脂は、封止層内で40重量%以上含まれることを特徴とする、請求項3~8のいずれか一項に記載の封止フィルム。
- 前記封止層は、粘着付与剤をさらに含むことを特徴とする、請求項3~9のいずれか一項に記載の封止フィルム。
- 前記粘着付与剤は、軟化点が70℃以上であることを特徴とする、請求項10に記載の封止フィルム。
- 前記粘着付与剤は、炭素数が5~15の範囲内である環形構造を含む化合物であることを特徴とする、請求項10又は11に記載の封止フィルム。
- 前記粘着付与剤は、水素添加化合物であることを特徴とする、請求項10~12のいずれか一項に記載の封止フィルム。
- 前記環形構造は、二環式又は三環式化合物であることを特徴とする、請求項12に記載の封止フィルム。
- 前記粘着付与剤は、封止樹脂100重量部に対して15~200重量部の範囲内で含まれることを特徴とする、請求項10~14のいずれか一項に記載の封止フィルム。
- 前記封止層は、輝点防止剤をさらに含むことを特徴とする、請求項3~15のいずれか一項に記載の封止フィルム。
- 前記輝点防止剤は、密度汎関数理論近似法(Density Functional Theory)によって計算されたアウトガスに対する吸着エネルギーが0eV以下であることを特徴とする、請求項16に記載の封止フィルム。
- 前記輝点防止剤は、封止樹脂100重量部に対して3~150重量部で含まれることを特徴とする、請求項16又は17に記載の封止フィルム。
- 前記封止層は、活性エネルギー線重合性化合物をさらに含むことを特徴とする、請求項3~18のいずれか一項に記載の封止フィルム。
- 基板;前記基板上に形成された有機電子素子;及び前記有機電子素子を封止する請求項1~19のいずれか一項に記載の封止フィルムを含むことを特徴とする、有機電子装置。
- 上部に有機電子素子が形成された基板に請求項1~19のいずれか一項に記載の封止フィルムが前記有機電子素子をカバーするように適用するステップを含むことを特徴とする、有機電子装置の製造方法。
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JP2007184279A (ja) | 2005-12-30 | 2007-07-19 | Samsung Sdi Co Ltd | 有機発光素子およびその製造方法 |
US20160005999A1 (en) | 2014-07-01 | 2016-01-07 | Innox Corporation | Adhesive Film for Organic Electronic Device and Encapsulant Comprising the Same |
US20190077120A1 (en) | 2016-03-11 | 2019-03-14 | Lg Chem, Ltd. | Encapsulation film |
US20190006624A1 (en) | 2017-06-29 | 2019-01-03 | Shinwha Intertek Corp | Adhesive film and organic electronic device including the same |
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