JP7152178B2 - Deterioration diagnosis method for oil-filled electrical equipment - Google Patents
Deterioration diagnosis method for oil-filled electrical equipment Download PDFInfo
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Description
本発明は、メンテナンス時等に変圧器などの油入電気機器の劣化状態を診断する方法及び当該劣化診断に必要な基準の作製方法に関する。 TECHNICAL FIELD The present invention relates to a method for diagnosing the state of deterioration of an oil-filled electrical device such as a transformer during maintenance or the like, and a method for creating a reference necessary for the deterioration diagnosis.
変圧器などの油入電気機器の劣化診断は、絶縁紙の分解生成物である絶縁油中の一酸化炭素、二酸化炭素などのガス濃度を測定したり、絶縁油中のフルフラール濃度を測定することで間接的に行っていたが、これらの測定は、分析室に設置された油中ガス測定装置(ガスクロマトグラフ)やフルフラール測定装置(液体クロマトグラフ)で行う必要があったので、変圧器等から抽出した絶縁油を一旦分析室に持ち込まなければならず、迅速な分析ができなかった。 Deterioration diagnosis of oil-filled electrical equipment such as transformers is performed by measuring the concentration of gases such as carbon monoxide and carbon dioxide in the insulating oil, which are the decomposition products of insulating paper, and measuring the concentration of furfural in the insulating oil. However, these measurements had to be performed with a gas-in-oil measuring device (gas chromatograph) or furfural measuring device (liquid chromatograph) installed in the analysis room, so the The extracted insulating oil had to be brought to the analysis room once, which prevented rapid analysis.
他方、このような問題を解決できる手段として、絶縁材料に複数波長の光を照射して、その反射吸光度差あるいは反射吸光度比を利用して絶縁紙の劣化を判定する装置が提案されている(下記特許文献1参照)。当該装置は可搬型であるので、変圧器等を設置した現場に持ち込み、直接劣化度合いを分析することが可能である。
On the other hand, as a means for solving such problems, an apparatus has been proposed in which an insulating material is irradiated with light of multiple wavelengths and the deterioration of the insulating paper is determined using the difference or ratio of reflection absorbance ( See
然るに、上記特許文献1記載の装置は、光ファイバーセンサを用いて二波長間の反射吸光度の差から材料(絶縁材料)の劣化度を診断するものであるので、その構成が特殊であり、一般的に高価となる問題点がある。
However, the device described in
本発明は、前述の問題点を解決できるものであり、高価な装置を用いることなく油入電気機器の劣化診断を迅速に行うことのできる方法を提供するものである。 SUMMARY OF THE INVENTION The present invention is intended to solve the aforementioned problems, and to provide a method for quickly diagnosing deterioration of an oil-filled electrical device without using an expensive device.
請求項1記載の発明は、空気を抜いたり、不活性ガスを封入するための通気孔およびバルブを備えることで、油入電気機器の劣化防止仕様を模擬できるステンレス製の容器内に絶縁油及び絶縁紙を密閉収容して当該容器を加熱し、予定の加熱時間が経過する毎に絶縁紙からその一部を採取して、採取した絶縁紙の一部を冷却した後、当該絶縁紙の一部を使用して平均重合度を測定し、かつ、採取した絶縁紙の残部を、色相を明瞭とすべく脱脂処理して平均重合度の測定値における色見本とするとともに、当該色見本の色相と平均重合度の相関関係を色差基準とし、かつ、劣化診断対象である油入電気機器から絶縁油を抜油、もしくは電気機器本体を吊り上げ、もしくは一部を採取して絶縁紙を大気中に露出させた後、該絶縁紙を色見本の油浸状態同士、または、脱脂処理による非油浸状態同士で色差を測定し、当該色差を用いて前記色差基準から平均重合度を推定することに特徴を有する。 According to the first aspect of the invention, insulating oil and insulating oil are placed in a stainless steel container that can simulate the deterioration prevention specifications of oil-filled electrical equipment by providing a vent hole and a valve for removing air and enclosing inert gas. Insulating paper is hermetically housed and the container is heated, a part of the insulating paper is sampled every time the predetermined heating time elapses, and after cooling a part of the sampled insulating paper, a part of the insulating paper is The average degree of polymerization is measured using a part, and the remainder of the sampled insulating paper is degreased to clarify the hue and used as a color sample in the measured value of the average degree of polymerization, and the hue of the color sample and the average degree of polymerization as a color difference standard, and remove the insulating oil from the oil-filled electrical equipment that is the target of deterioration diagnosis, or lift the electrical equipment body, or extract a part and expose the insulating paper to the atmosphere. Then, the insulating paper is measured for color difference between the oil-immersed states of the color sample or between the non-oil-immersed states after the degreasing treatment, and the average degree of polymerization is estimated from the color difference standard using the color difference. have
請求項2記載の発明は、請求項1記載の絶縁紙を白色の色基準と共にホワイトバランスの調整を行って画像撮影し、当該撮影画像と色見本を比較して、色相が近い色見本の平均重合度を、前記色差基準を使用して把握することに特徴を有する。
In the invention of
請求項3記載の発明は、請求項1記載の絶縁紙を新品の絶縁紙と同一条件で撮影し、前記絶縁紙と新品の絶縁紙の色差を前記色差基準と比較することで、油入電気機器の劣化度合いを診断することに特徴を有する。
According to the invention of
請求項1記載の発明によれば、油入電気機器の劣化診断に使用する機材を安価に構成することができる。また、前記機材を構成する容器をステンレス製とすることによって、保管中や恒温槽で加熱した場合でも腐食しない。さらに、色見本と色差基準を使用して、油入電気機器の劣化状態を容易に把握することができる。しかも、油入電気機器の劣化防止仕様を容易に模擬できるとともに、油入電気機器を構成する絶縁紙と色見本の油浸・非油浸状態を統一することができ、劣化診断の精度を高めることができる。特に、前記絶縁紙と色見本を脱脂処理により非油浸状態とすることによって、色相が明瞭となり、より一層、劣化診断の精度を高めることができる。 According to the first aspect of the invention, equipment used for diagnosing deterioration of oil-filled electrical equipment can be constructed at low cost. In addition, by using stainless steel for the container constituting the equipment, corrosion does not occur even during storage or when heated in a constant temperature bath. Furthermore, the deterioration state of the oil-filled electrical equipment can be easily grasped by using the color sample and the color difference standard. In addition , it is possible to easily simulate the deterioration prevention specifications of oil-filled electrical equipment, and it is possible to unify the oil-immersed and non-oil-immersed states of the insulating paper and color samples that make up the oil-filled electrical equipment, improving the accuracy of deterioration diagnosis. be able to. In particular, by degreasing the insulating paper and the color sample so that they are not immersed in oil, the hue becomes clearer and the accuracy of deterioration diagnosis can be further improved.
請求項2記載の発明によれば、ホワイトバランスの調整をすることによって、照明や天候の違いに影響されることなく、油入電気機器を構成する絶縁紙の色相を正確に捉えることができる。 According to the second aspect of the invention, by adjusting the white balance, the hue of the insulating paper constituting the oil-filled electrical equipment can be accurately captured without being affected by differences in illumination and weather.
請求項3記載の発明によれば、色差基準を用いれば、油入電気機器を構成する絶縁紙と新品の絶縁紙から油入電気機器の劣化度合いを判断することが可能となる。 According to the third aspect of the invention, by using the color difference standard, it is possible to determine the degree of deterioration of the oil-filled electrical equipment from the insulating paper constituting the oil-filled electrical equipment and the new insulating paper.
本発明の実施例1について図1及び図2を用いて説明する。図1は本発明の実施形態に係る色見本の作製器Aを示している。図1において、1は作製器Aを構成する収容容器であり、収容容器1には、劣化診断対象の油入電気機器に使用されるのと同種の絶縁紙2及び絶縁油3が収容されている。
4は収納容器1のフランジ部5に開けられた貫通孔であり、6は収納容器1の上部開口部を閉塞する蓋である。7はフランジ部5の貫通孔4に対応する位置に開けられた蓋6の貫通孔であり、8は蓋6とフランジ部5の間に挟まれて収容容器1内の密閉を保つためのOリングなどのパッキンである。
9は貫通孔4と貫通孔7に通すボルトであり、10はプレートワッシャ、11はスプリングワッシャを示している。12はボルト9に螺合されるナットであり、収容容器1と蓋2を締結している。
13は収納容器1内の空気を抜いたり、不活性ガスを封入するために蓋2に開けられた複数の通気孔であり、14は通気孔13に取り付けられた通気管、15は通気管14の先端に取り付けられたバルブである。
次に上記構成の作製器Aを用いて、油入電気機器の劣化診断に使用する機材(色差基準)を作製する方法について説明する。 Next, a method of manufacturing equipment (color difference standard) used for deterioration diagnosis of oil-filled electrical equipment using the manufacturing device A having the above configuration will be described.
上記構成の作製器Aは、パッキン8の存在によって収容容器1内部を密閉できる構造となっており、バルブ15に図示しない真空ポンプを接続して一定時間動作させることで、収容容器1内の空間を真空にする。
The preparation device A having the above configuration has a structure that can seal the inside of the
ここで、劣化診断対象である油入電気機器が不活性ガスを封入している場合は、収容容器1内を真空状態にした後、同種類の不活性ガスを、通気管14を介して収容容器1内に封入することで、劣化診断対象の油入電気機器のケース内の環境と同条件にする。無圧密封の場合は、上面空間を真空のままとする。空気密封式の場合は、空気を密封する。
Here, if the oil-filled electrical equipment to be diagnosed for deterioration contains an inert gas, the same kind of inert gas is contained through the
この状態で、作製器Aを図示しない恒温槽に入れて、例えば、120~140℃で加熱し、所定時間(過去の経験則によって、劣化診断指標とする重合度が得られると予想した時間)が経過する毎に、作製器Aを恒温槽から取り出し、常温まで冷却する。この収容容器1及び蓋6は金属製であれば良いが、恒温槽で加熱されることを考慮して、保管中や加熱の影響で収容容器が腐食しないステンレス製とすることが望ましい。
In this state, the preparation device A is placed in a constant temperature bath (not shown) and heated at, for example, 120 to 140 ° C. for a predetermined time (time expected to obtain the degree of polymerization as a deterioration diagnostic index according to past empirical rules). Each time , the preparation device A is taken out from the constant temperature bath and cooled to room temperature. The containing
恒温槽から取り出した作製器Aからナット12、ボルト9を外し、蓋6を開けて、収容容器1内の絶縁紙2から、平均重合度測定に必要な量の絶縁紙を取り出す。
The
必要量を取り出した後は、再度、蓋6を収容容器1に被せ、蓋6をボルト9及びナット12で収容容器1に締結する。その後、図示しない真空ポンプを起動することで、収容容器1内を再度真空状態にして、収容容器1内の絶縁紙2と絶縁油3を脱気し、及び、これに加えて、前記油入電気機器が不活性ガスを封入している場合は、同種の不活性ガスを封入する。
After taking out the required amount, the
その後、作製器Aを再び、恒温槽に入れて加熱し、再度、所定時間(過去の経験則によって、劣化診断指標とする重合度が得られると予想した時間)が経過したら作製器Aを恒温槽から取り出し、以降、前述したと同様の動作を繰り返す。 After that, the preparation device A is again placed in the constant temperature bath and heated, and after a predetermined time (the time expected to obtain the degree of polymerization as a deterioration diagnostic index based on past empirical rules) has passed, the preparation device A is kept at a constant temperature. After removing from the bath, the same operation as described above is repeated.
一方、必要量取り出した絶縁紙はその一部を試料として脱脂、漂白処理後、銅エチレンジアミン、または銅アンモニア溶液に溶解し粘度法によって平均重合度を測定し、取り出した絶縁紙の色相と平均重合度の関係を導く。絶縁紙の平均重合度の測定にはGPC(液体クロマトグラフ)や光散乱などの方法を用いてもよい。 On the other hand, a part of the insulation paper taken out in the necessary amount was degreased and bleached, dissolved in copper ethylenediamine or cuprammonium solution as a sample, and the average degree of polymerization was measured by the viscosity method. It guides the relationship of degrees. A method such as GPC (liquid chromatograph) or light scattering may be used to measure the average degree of polymerization of the insulating paper.
このように、絶縁紙2は所定時間(過去の経験則によって、劣化診断指標とする重合度が得られると予想した時間)が経過する毎に必要量取り出され、その都度、脱脂処理後、平均重合度の測定が行われるので、作製器Aから取り出すまでの加熱時間に応じた絶縁紙2の色相と平均重合度の関係を導くことができる。
In this way, the required amount of the insulating
試料とした一部を除いた絶縁紙(以下、残絶縁紙という)は劣化診断の色見本として活用する。JEM1463「変圧器用絶縁紙の平均重合度評価基準」において、絶縁紙の平均重合度450以下で寿命レベル、平均重合度250以下で危険レベルとの判定基準がある。このため、平均重合度250及び平均重合度450の色見本を作製して劣化診断に活用することで、油入電気機器の利用限界を判定することが可能となる。なお、残絶縁紙を脱脂処理することにより、残絶縁紙の色相を明瞭にすることができる。 Insulating paper from which a part of the sample was removed (hereinafter referred to as residual insulating paper) is used as a color sample for deterioration diagnosis. In JEM1463 "Evaluation Standards for Average Degree of Polymerization of Insulating Paper for Transformers", there is a criterion that an average degree of polymerization of 450 or less for insulating paper is a life level, and an average degree of polymerization of 250 or less is a dangerous level. Therefore, by preparing color samples with an average degree of polymerization of 250 and an average degree of polymerization of 450 and using them for deterioration diagnosis, it is possible to determine the usage limit of the oil-filled electrical equipment. By degreasing the remaining insulating paper, the hue of the remaining insulating paper can be made clear.
ここで、絶縁紙2が加熱劣化の進行によってどのように色相の変化を生じるか説明すると、最初、薄黄色であった絶縁紙2は、加熱による劣化が進行するにつれ濃い黄色から茶色に変化し、さらに劣化が進行すると黒ずんだ色に変化する。
Here, an explanation will be given of how the insulating
図2の散布図は絶縁紙の平均重合度と色相の変化量(新品の絶縁紙と前記色見本との間の色の差を、色差という。)の相関関係を示している。図2に示すとおり、前記相関関係は明瞭であるので、劣化診断対象である油入電気機器を構成する絶縁紙を測色計で測色すれば、図2の散布図を利用して前記油入電気機器の劣化度の判定が可能となる。 The scatter diagram of FIG. 2 shows the correlation between the average degree of polymerization of insulating paper and the amount of hue change (the color difference between new insulating paper and the color sample is called color difference). As shown in FIG. 2, the correlation is clear, so if the insulating paper constituting the oil-filled electrical equipment to be diagnosed for deterioration is colorimetrically measured with a colorimeter, the scatter diagram of FIG. It becomes possible to determine the degree of deterioration of the incoming electrical equipment.
このとき、前記油入電気機器の絶縁紙と前記の色見本の関係は、(1)絶縁紙が油浸で色見本が非油浸の場合、(2)絶縁紙が油浸で色見本も油浸の場合、(3)絶縁紙が非油浸で色見本も非油浸の場合、(4)絶縁紙が非油浸で色見本が油浸の場合が考えられる。前記絶縁紙は油入電気機器の絶縁油に浸かった状態であるので、一般に(1)または(2)の場合の色差の関係を用いて診断する。状況が許せば変圧器の絶縁紙と前記の色見本を脱脂し双方とも非油浸状態とすることで、色相が明瞭になり両者の色差が明確になることから、より劣化診断の精度を高めることができる。 At this time, the relationship between the insulating paper of the oil-filled electrical equipment and the color sample is as follows: (1) when the insulating paper is oil-immersed and the color sample is not oil-immersed, (2) when the insulating paper is oil-immersed and the color sample is also In the case of oil immersion, (3) the insulating paper is not immersed in oil and the color sample is also not immersed in oil, and (4) the insulating paper is not immersed in oil and the color sample is oil immersed. Since the insulating paper is in a state of being soaked in the insulating oil of the oil-filled electrical equipment, the diagnosis is generally made using the color difference relationship in case (1) or (2). If the situation permits, the insulation paper of the transformer and the color sample are degreased and both are not immersed in oil, so that the hue becomes clear and the color difference between the two becomes clear, so the accuracy of deterioration diagnosis is further improved. be able to.
つづいて、劣化診断対象である油入電気機器の実施例2に係る劣化診断方法の具体例を説明する。まず、劣化診断対象となる油入電気機器から絶縁油を抜く、電気機器本体を吊り上げる、一部を採取する等により絶縁物を露出させた後、油入電気機器を構成する絶縁物と白色の色見本(JIS Z8102「物体色の色名」等)を並べ、デジタルカメラ等の撮影機材を使用して、ホワイトバランスの調整を行ながら白色の色見本が適確な白さに写るように色調を補正して撮影する。 Next, a specific example of the deterioration diagnosis method according to the second embodiment of the oil-filled electrical equipment, which is the object of deterioration diagnosis, will be described. First, remove the insulating oil from the oil-filled electrical equipment to be diagnosed for deterioration, lift the main body of the electrical equipment, extract a part, etc. to expose the insulator. Arrange the color samples (JIS Z8102 "color name of the object color", etc.), and use shooting equipment such as a digital camera to adjust the white balance while adjusting the color tone so that the white color sample appears in the correct whiteness. Shoot after compensating for
ホワイトバランスの調整はデジタルカメラのプリセットホワイトバランスを使っても良いし、手動で設定するマニュアルホワイトバランスを使用しても良い。ホワイトバランスの調整をすることによって、照明や天候の違いに影響されることなく、油入電気機器を構成する絶縁物の色相を正確に捉えることができる。 White balance may be adjusted using the preset white balance of the digital camera, or manual white balance that is set manually may be used. By adjusting the white balance, it is possible to accurately capture the hue of the insulators that make up the oil-filled electrical equipment without being affected by differences in lighting and weather.
撮影対象となる絶縁物が狭部に存在する場合は、内視鏡ファイバースコープのような撮影機材を利用して撮影してもよい。 If the insulating object to be photographed exists in a narrow area, photographing equipment such as an endoscope fiberscope may be used to photograph it.
このようにして撮影した画像は前述した色見本と比較され、その中から色相が一致するか最も近い色見本を特定する。次に、前述した色差基準を用いて特定した色見本に対応する平均重合度を求める。このようにして絶縁物の平均重合度を求めれば、油入電気機器の劣化度合いを診断することが可能となる。 The image taken in this way is compared with the aforementioned color samples to identify the color sample that matches or is closest in hue. Next, the average degree of polymerization corresponding to the specified color sample is determined using the color difference standard described above. By obtaining the average degree of polymerization of the insulator in this way, it is possible to diagnose the degree of deterioration of the oil-filled electrical equipment.
つづいて、劣化診断対象である油入電気機器の実施例3に係る劣化診断方法の具体例を説明する。まず、劣化診断対象となる油入電気機器から絶縁油を抜く、電気機器本体を吊り上げる、一部を採取する等により絶縁物を露出させ、新品の絶縁紙を同条件で、デジタルカメラ等の撮影機材を使用して撮影する。 Next, a specific example of the method for diagnosing deterioration according to the third embodiment of the oil-filled electrical equipment to be diagnosed for deterioration will be described. First, remove the insulating oil from the oil-filled electrical equipment to be diagnosed for deterioration, lift the electrical equipment body, extract a part, etc. to expose the insulating material, and photograph the new insulating paper under the same conditions with a digital camera, etc. Take pictures with equipment.
撮影した画像で、油入電気機器の絶縁紙と新品の絶縁紙の色相の色差を比較し、請求項2によって作成した平均重合度と色相の相関関係を示す散布図から、色差に当てはまる前記絶縁物の平均重合度を求めることで、油入電気機器の劣化度合いを判断することが可能となる。
In the photographed images, the color difference in hue between the insulating paper of the oil-filled electrical equipment and the new insulating paper is compared, and from the scatter diagram showing the correlation between the average degree of polymerization and the hue created by
以上説明したように、本発明の劣化診断方法によれば、従来のように、油入電気機器から抽出した絶縁油を分析室に持ち帰って、ガスクロマトグラフや液体クロマトグラフによって劣化診断する必要はなく、油入電気機器が設置された現場で迅速に劣化診断をおこなうことができる。 As described above, according to the method of diagnosing deterioration of the present invention, it is not necessary to bring the insulating oil extracted from the oil-filled electrical equipment back to the analysis room and diagnose the deterioration using a gas chromatograph or a liquid chromatograph, unlike the conventional method. , it is possible to quickly diagnose deterioration at the site where oil-filled electrical equipment is installed.
また、上記劣化診断は、絶縁紙と絶縁油の収容容器と、収容容器内を密閉する蓋体からなる作製器およびこれを加熱する恒温槽があればよいので、従来の装置と比較してその構成が簡素であり、安価に構成することができる。 In addition, the deterioration diagnosis described above only requires a fabricating device comprising a container for insulating paper and insulating oil, a lid for sealing the container, and a constant temperature bath for heating the device. The configuration is simple and can be configured at low cost.
さらに、本発明の作製器A内は劣化診断対象となる油入電気機器のケース内とほぼ同じ環境に設定できるので、作製器A内で作製する色見本は劣化診断対象となる油入電気機器のケース内で劣化した絶縁紙と近似する色相及び色差となり、劣化診断の精度を高くすることができる。 Furthermore, since the inside of the preparation device A of the present invention can be set to be almost the same environment as the inside of the case of the oil-filled electrical device to be diagnosed for deterioration, the color sample produced in the preparation device A can be used for the oil-filled electrical device to be diagnosed for deterioration. In this case, the hue and color difference are similar to those of the deteriorated insulating paper, and the accuracy of deterioration diagnosis can be improved.
1 収納容器
2 絶縁紙
3 絶縁油
4、7 貫通孔
5 フランジ部
6 蓋
8 パッキン
9 ボルト
10 プレートワッシャ
11 スプリングワッシャ
12 ナット
13 通気孔
14 通気管
15 バルブ
A 色見本作製器
1
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