JP7074328B2 - 中空構造体の製造方法 - Google Patents
中空構造体の製造方法 Download PDFInfo
- Publication number
- JP7074328B2 JP7074328B2 JP2018078604A JP2018078604A JP7074328B2 JP 7074328 B2 JP7074328 B2 JP 7074328B2 JP 2018078604 A JP2018078604 A JP 2018078604A JP 2018078604 A JP2018078604 A JP 2018078604A JP 7074328 B2 JP7074328 B2 JP 7074328B2
- Authority
- JP
- Japan
- Prior art keywords
- wall portion
- side wall
- sheet material
- layer structure
- cell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 239000000463 material Substances 0.000 claims description 90
- 238000010438 heat treatment Methods 0.000 claims description 69
- 238000005304 joining Methods 0.000 claims description 52
- 238000000465 moulding Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 22
- 229920003002 synthetic resin Polymers 0.000 claims description 8
- 239000000057 synthetic resin Substances 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 103
- 239000012792 core layer Substances 0.000 description 76
- 210000004027 cell Anatomy 0.000 description 59
- 239000000853 adhesive Substances 0.000 description 27
- 230000001070 adhesive effect Effects 0.000 description 27
- 229920005992 thermoplastic resin Polymers 0.000 description 24
- 238000005452 bending Methods 0.000 description 22
- 229920005989 resin Polymers 0.000 description 20
- 239000011347 resin Substances 0.000 description 20
- 239000004831 Hot glue Substances 0.000 description 15
- 239000012790 adhesive layer Substances 0.000 description 15
- 238000003466 welding Methods 0.000 description 11
- -1 polypropylene Polymers 0.000 description 10
- 239000004743 Polypropylene Substances 0.000 description 9
- 229920001155 polypropylene Polymers 0.000 description 9
- 238000007666 vacuum forming Methods 0.000 description 9
- 239000010408 film Substances 0.000 description 7
- 238000011282 treatment Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 238000011144 upstream manufacturing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000013532 laser treatment Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000000638 solvent extraction Methods 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 210000002777 columnar cell Anatomy 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920013716 polyethylene resin Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
- B29C51/20—Thermoforming apparatus having movable moulds or mould parts
- B29C51/22—Thermoforming apparatus having movable moulds or mould parts rotatable about an axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/04—Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/54—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive between pre-assembled parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018078604A JP7074328B2 (ja) | 2018-04-16 | 2018-04-16 | 中空構造体の製造方法 |
| PCT/JP2019/016186 WO2019203194A1 (ja) | 2018-04-16 | 2019-04-15 | 中空構造体及びその製造方法 |
| JP2022074597A JP7477194B2 (ja) | 2018-04-16 | 2022-04-28 | 中空構造体及びその製造方法 |
| JP2024063999A JP2024091731A (ja) | 2018-04-16 | 2024-04-11 | 中空構造体及びその製造方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018078604A JP7074328B2 (ja) | 2018-04-16 | 2018-04-16 | 中空構造体の製造方法 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2022074597A Division JP7477194B2 (ja) | 2018-04-16 | 2022-04-28 | 中空構造体及びその製造方法 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2019181880A JP2019181880A (ja) | 2019-10-24 |
| JP7074328B2 true JP7074328B2 (ja) | 2022-05-24 |
Family
ID=68239106
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2018078604A Active JP7074328B2 (ja) | 2018-04-16 | 2018-04-16 | 中空構造体の製造方法 |
| JP2022074597A Active JP7477194B2 (ja) | 2018-04-16 | 2022-04-28 | 中空構造体及びその製造方法 |
| JP2024063999A Pending JP2024091731A (ja) | 2018-04-16 | 2024-04-11 | 中空構造体及びその製造方法 |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2022074597A Active JP7477194B2 (ja) | 2018-04-16 | 2022-04-28 | 中空構造体及びその製造方法 |
| JP2024063999A Pending JP2024091731A (ja) | 2018-04-16 | 2024-04-11 | 中空構造体及びその製造方法 |
Country Status (2)
| Country | Link |
|---|---|
| JP (3) | JP7074328B2 (enExample) |
| WO (1) | WO2019203194A1 (enExample) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7492725B2 (ja) * | 2020-02-26 | 2024-05-30 | 岐阜プラスチック工業株式会社 | 中空構造体及びその製造方法 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001287290A (ja) | 2000-02-03 | 2001-10-16 | Nth Sekkei & Kaisei Keisan:Kk | ハニカム構造体、ハニカムセルおよびハニカム構造体の製造方法 |
| JP2008520456A (ja) | 2004-11-19 | 2008-06-19 | カー・イュー・ルーベン・リサーチ・アンド・ディベロップメント | 半閉型の熱可塑性ハニカム体、その製造工程および製造装置 |
| JP2013237242A (ja) | 2012-05-17 | 2013-11-28 | Toray Ind Inc | ハニカム構造体およびサンドイッチ構造体 |
| WO2016031479A1 (ja) | 2014-08-29 | 2016-03-03 | 三菱瓦斯化学株式会社 | ハニカム用基材、ハニカム構造体及びサンドイッチ構造体 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5505699B2 (ja) * | 2010-02-03 | 2014-05-28 | トヨタ紡織株式会社 | 車両用内装材及びその製造方法 |
| WO2012118030A1 (ja) | 2011-02-28 | 2012-09-07 | 住江織物株式会社 | 樹脂構造体 |
-
2018
- 2018-04-16 JP JP2018078604A patent/JP7074328B2/ja active Active
-
2019
- 2019-04-15 WO PCT/JP2019/016186 patent/WO2019203194A1/ja not_active Ceased
-
2022
- 2022-04-28 JP JP2022074597A patent/JP7477194B2/ja active Active
-
2024
- 2024-04-11 JP JP2024063999A patent/JP2024091731A/ja active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001287290A (ja) | 2000-02-03 | 2001-10-16 | Nth Sekkei & Kaisei Keisan:Kk | ハニカム構造体、ハニカムセルおよびハニカム構造体の製造方法 |
| JP2008520456A (ja) | 2004-11-19 | 2008-06-19 | カー・イュー・ルーベン・リサーチ・アンド・ディベロップメント | 半閉型の熱可塑性ハニカム体、その製造工程および製造装置 |
| JP2013237242A (ja) | 2012-05-17 | 2013-11-28 | Toray Ind Inc | ハニカム構造体およびサンドイッチ構造体 |
| WO2016031479A1 (ja) | 2014-08-29 | 2016-03-03 | 三菱瓦斯化学株式会社 | ハニカム用基材、ハニカム構造体及びサンドイッチ構造体 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2019181880A (ja) | 2019-10-24 |
| WO2019203194A1 (ja) | 2019-10-24 |
| JP7477194B2 (ja) | 2024-05-01 |
| JP2024091731A (ja) | 2024-07-05 |
| JP2022105542A (ja) | 2022-07-14 |
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