JP7022471B1 - Stranded conductor - Google Patents

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JP7022471B1
JP7022471B1 JP2021171832A JP2021171832A JP7022471B1 JP 7022471 B1 JP7022471 B1 JP 7022471B1 JP 2021171832 A JP2021171832 A JP 2021171832A JP 2021171832 A JP2021171832 A JP 2021171832A JP 7022471 B1 JP7022471 B1 JP 7022471B1
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俊文 稲垣
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【課題】圧縮することなく、若しくは、低い圧縮率で、撚線導体の断面形状を真円状に近い形状に製造できる撚線導体を提供する。【解決手段】中心部に配設した内層2を有し、内層の外側に4層以上で構成された外層3を設け、第1外層4を、周方向に離間して配設された複数本の第1外層線12で構成し、外層における第1外層4と最外層7以外の夫々の層5,6を、第1外層線12の本数と同じ本数の素線13,14を、周方向に離間するように配設して構成し、最外層7を、第1外層線12の本数の2倍の本数の外細径線15と、第1外層線12の本数と同じ本数の外太径線16で構成し、最外層7を構成する外太径線16を、最外層7の内側を構成し、かつ、周方向に隣り合う素線14,14間の外側に配設し、周方向に隣り合う外太径線16,16間に2本の外細径線15,15を周方向に配設した。【選択図】図1PROBLEM TO BE SOLVED: To provide a stranded conductor capable of producing a stranded conductor having a cross-sectional shape close to a perfect circle without compression or with a low compressibility. SOLUTION: A plurality of inner layers 2 arranged in a central portion, an outer layer 3 composed of four or more layers is provided outside the inner layer, and a first outer layer 4 is arranged apart in the circumferential direction. The first outer layer wire 12 is composed of the above, and the layers 5 and 6 other than the first outer layer 4 and the outermost layer 7 in the outer layer are formed, and the same number of strands 13 and 14 as the number of the first outer layer wires 12 are formed in the circumferential direction. The outermost layer 7 has an outer diameter wire 15 having twice the number of the first outer layer wires 12 and an outer thickness having the same number as the number of the first outer layer wires 12. The outer thick diameter wire 16 which is composed of the diameter wire 16 and constitutes the outermost layer 7 is arranged inside the outermost layer 7 and outside between the strands 14 and 14 adjacent to each other in the circumferential direction. Two outer diameter wires 15 and 15 are arranged in the circumferential direction between the outer diameter wires 16 and 16 adjacent to each other in the direction. [Selection diagram] Fig. 1

Description

本発明は、撚線導体に関する。 The present invention relates to stranded conductors.

従来、電線等に使用される撚線導体を構成する各々の素線は、一般的に、全て断面円形の丸線で、かつ、同一径である。該素線として銅線が主として用いられ、その銅線に、錫、ニッケル、銀、或いはアルミ、各種合金をメッキしたものが使用されている。 Conventionally, each of the strands constituting the stranded conductor used for electric wires and the like is generally a round wire having a circular cross section and the same diameter. A copper wire is mainly used as the wire, and a copper wire plated with tin, nickel, silver, aluminum, or various alloys is used.

例えば、同心撚り構成で、かつ、19本の素線で構成される撚線導体は、一般的に、図9に示すように、撚線導体101における中心の1本の素線102を核として、その周囲を6本の素線103が覆い囲んで内層を形成し、更に、その外周を12本の素線104が覆い囲んで外層を形成し、それを同一方向に撚ることで形成されている。 For example, a stranded conductor having a concentric twisted structure and composed of 19 strands generally has one strand 102 at the center of the stranded conductor 101 as a core, as shown in FIG. , 6 strands 103 surround it to form an inner layer, and 12 strands 104 surround the outer circumference to form an outer layer, which are twisted in the same direction. ing.

素線102、103、104が全て、断面円形で、かつ、同一径であることから、素線102、103、104を標準心線配列で配列して撚線導体101を形成すると、その外周形状は図9に示すように、六角形状に近似した形状となり、丸形状に近似した形状とはならない。以下、これを従来技術1とする。 Since the strands 102, 103, and 104 are all circular in cross section and have the same diameter, when the strands 102, 103, and 104 are arranged in a standard core wire arrangement to form the stranded conductor 101, the outer peripheral shape thereof is formed. As shown in FIG. 9, has a shape similar to a hexagonal shape, and does not have a shape similar to a round shape. Hereinafter, this will be referred to as the prior art 1.

一般的に、撚線導体101は、図9に示すように、外周部に絶縁材106が被覆されて、電線(被覆線)等107として使用される。絶縁材106の減量化は、資源の有効活用の観点から重要であり、そのために、撚線導体の断面形状は真円であることが望まれる。 Generally, as shown in FIG. 9, the stranded conductor 101 is used as an electric wire (covered wire) or the like 107 with an insulating material 106 coated on the outer peripheral portion thereof. It is important to reduce the amount of the insulating material 106 from the viewpoint of effective utilization of resources, and therefore, it is desired that the cross-sectional shape of the stranded conductor is a perfect circle.

しかし、同じ径の素線で、かつ、19本の同心撚り配列で撚線導体を構成すると、例えば、図9に示すように、撚線導体101の断面形状の外形は、六角形状でとなり、絶縁材106の厚みは、頂点部の近傍は薄く、頂点部から辺部に至るほど厚くなり、絶縁材106の厚みは不均一となる。また、耐圧不良を防止するためには、頂点部の絶縁材106の厚みが基準となり、辺部の絶縁材106の厚みは余剰で無駄となり、この点からも、撚線導体の断面形状は真円であることが望まれる。 However, if the stranded conductor is composed of 19 strands having the same diameter and a concentric twisted arrangement, for example, as shown in FIG. 9, the outer shape of the cross-sectional shape of the stranded conductor 101 becomes a hexagonal shape. The thickness of the insulating material 106 is thin in the vicinity of the apex portion and becomes thicker from the apex portion to the side portion, and the thickness of the insulating material 106 becomes non-uniform. Further, in order to prevent poor pressure resistance, the thickness of the insulating material 106 at the apex is used as a reference, and the thickness of the insulating material 106 at the side is excessive and wasteful. From this point as well, the cross-sectional shape of the stranded conductor is true. It is desired to be a circle.

また、撚線導体101の断面形状が六角形状であるため、被覆線の端末加工等において、絶縁材106をストリップする際に撚線導体101を傷つける虞があるという問題がある。 Further, since the cross-sectional shape of the stranded conductor 101 is a hexagonal shape, there is a problem that the stranded conductor 101 may be damaged when the insulating material 106 is stripped in the terminal processing of the coated wire or the like.

同心撚り配列以外の一括集合撚線においても、同様に、撚線導体の断面形状が真円であることが望まれている。 Similarly, it is desired that the cross-sectional shape of the stranded conductor is a perfect circle in the collective stranded wire other than the concentric stranded arrangement.

撚線導体の断面形状を真円とする方法として、例えば、特許文献1記載のように、断面円形で、かつ、全て同一径の素線202を、一方向に撚りながら圧縮ダイスを通すことにより、図10に示すように、撚線導体201の断面形状を略真円とする方法が提案されている。以下、これを従来技術2とする。 As a method of making the cross-sectional shape of the stranded conductor a perfect circle, for example, as described in Patent Document 1, a wire 202 having a circular cross section and all having the same diameter is passed through a compression die while being twisted in one direction. , As shown in FIG. 10, a method has been proposed in which the cross-sectional shape of the stranded conductor 201 is a substantially perfect circle. Hereinafter, this will be referred to as the prior art 2.

特開平11-25758号公報Japanese Unexamined Patent Publication No. 11-25758

上記、従来技術2の撚線導体201は、素線202を圧縮ダイスに通す時に、外層素線が、圧縮変形されることにより、のび特性、柔軟性、可とう性等の物理特性が損なわれるという問題がある。 In the above-mentioned twisted wire conductor 201 of the prior art 2, when the wire 202 is passed through a compression die, the outer layer wire is compressed and deformed, so that the physical properties such as elongation property, flexibility, and flexibility are impaired. There is a problem.

また、従来技術2の撚線導体201は、一方向に撚りながら圧縮ダイスを通す必要があるため、従来技術1の撚線導体101と比較して、圧縮ダイスが余分に必要であり、この圧縮ダイスは撚線導体201の製造時に摩耗損傷が生じるため、定期交換が必要でありコストが高くなるという問題がある。 Further, since the stranded conductor 201 of the prior art 2 needs to be twisted in one direction and passed through a compression die, an extra compression die is required as compared with the stranded conductor 101 of the prior art 1, and this compression is required. Since the die is worn and damaged during the manufacture of the stranded conductor 201, there is a problem that periodic replacement is required and the cost is high.

また、圧縮後の撚線を略真円状にするためには、製造機械(撚線機)の回転数を一定値以下にし、かつ、回転数を安定させる必要があるため、従来技術1の撚線導体101よりも生産効率が悪くなるという問題もある。 Further, in order to make the stranded wire after compression into a substantially perfect circle, it is necessary to keep the rotation speed of the manufacturing machine (twisting machine) below a certain value and stabilize the rotation speed. There is also a problem that the production efficiency is worse than that of the stranded conductor 101.

また、従来技術の撚線導体101,201は、隣接する素線は、全て当接するように配設されているため、素線配列の密度が高く、隣接する素線間に隙間がなく、のび特性、柔軟性、可とう性等の物理特性が損なわれる要因となるという問題がある。 Further, in the stranded conductors 101 and 201 of the prior art, since all the adjacent strands are arranged so as to be in contact with each other, the density of the strand arrangement is high, there is no gap between the adjacent strands, and the conductors are stretched. There is a problem that physical characteristics such as characteristics, flexibility, and flexibility are impaired.

そこで、本発明は、圧縮することなく、若しくは、上記従来技術2よりも低い圧縮率で素線を圧縮加工することで、撚線導体の断面形状をより真円形状に近い形状とすることができる撚線導体を提供することを目的とするものである。 Therefore, in the present invention, the cross-sectional shape of the stranded conductor can be made closer to a perfect circular shape without compression or by compressing the strands at a compression rate lower than that of the prior art 2. It is an object of the present invention to provide a stranded conductor that can be formed.

前記の課題を解決するために、請求項1記載の発明は、中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、該中心線の外側に複数本の第1内層線を周方向に配設して形成した第1内層で構成された内層を有し、
該内層の外側に、4層以上で構成された外層を設け、
該外層の最も内側に第1外層を形成し、前記外層の最も外側に最外層を形成し、
前記第1外層を、周方向に離間して配設された複数本の第1外層線で構成し、
前記外層を構成するとともに、前記第1外層と前記最外層以外の夫々の層を、前記第1外層線の本数と同じ本数の素線を、周方向に離間するように配設して構成し、
前記最外層を、前記第1外層線の本数の2倍の本数の外細径線と、前記第1外層線の本数と同じ本数で、かつ、前記外細径線より太い外太径線で構成し、
前記外層における前記最外層以外の各層を構成する素線の直径は、層毎に異なるとともに、同じ層を構成する素線の直径を同じとし、
前記外層を構成するとともに、前記第1外層と前記最外層以外の夫々の層を構成する素線を、その内側を構成し、かつ、周方向に隣り合う素線間の外側に配設し、
前記最外層を構成する外太径線を、最外層の内側を構成し、かつ、周方向に隣り合う素線間の外側に配設し、周方向に隣り合う外太径線間に2本の外細径線を周方向に配設したことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 comprises an inner layer composed of one center line arranged in the central portion, or one center line arranged in the central portion, and the same. It has an inner layer composed of a first inner layer formed by arranging a plurality of first inner layer lines in the circumferential direction on the outside of the center line.
An outer layer composed of four or more layers is provided on the outside of the inner layer.
The first outer layer is formed on the innermost side of the outer layer, and the outermost layer is formed on the outermost side of the outer layer.
The first outer layer is composed of a plurality of first outer layer lines arranged apart from each other in the circumferential direction.
The outer layer is configured, and the first outer layer and each layer other than the outermost layer are arranged so that the same number of strands as the number of the first outer layer wires are separated in the circumferential direction. ,
The outermost layer has an outer diameter wire that is twice the number of the first outer layer wire and an outer diameter wire that has the same number as the number of the first outer layer wire and is thicker than the outer diameter wire. Configure and
The diameters of the strands constituting each layer other than the outermost layer in the outer layer are different for each layer, and the diameters of the strands constituting the same layer are the same.
The strands constituting the outer layer and the respective layers other than the first outer layer and the outermost layer are arranged inside the strands and outside between the strands adjacent to each other in the circumferential direction.
The outer thick diameter wires constituting the outermost layer are arranged inside the outermost layer and outside between the strands adjacent to each other in the circumferential direction, and two wires are arranged between the outer thick diameter wires adjacent to each other in the circumferential direction. It is characterized in that the outer diameter wires of the above are arranged in the circumferential direction.

請求項2記載の発明は、請求項1記載の発明において、前記撚線導体の中心から、前記最外層を構成する外細径線の外縁端までの距離と、
前記撚線導体の中心から、前記最外層を構成する外太径線の外縁端までの距離が同じであることを特徴とするものである。
The invention according to claim 2 is the invention according to claim 1, wherein the distance from the center of the twisted wire conductor to the outer edge end of the outer fine diameter wire constituting the outermost layer is used.
It is characterized in that the distance from the center of the stranded conductor to the outer edge of the outer thick wire constituting the outermost layer is the same.

請求項3記載の発明は、請求項1又は2記載の発明において、前記最外層を構成する素線は、外側から圧縮変形されていることを特徴とするものである。 The invention according to claim 3 is characterized in that, in the invention according to claim 1 or 2, the strands constituting the outermost layer are compressionally deformed from the outside.

本願請求項1記載の発明によれば、中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、中心線の外側に複数本の第1内層線を周方向に配設して形成した第1内層で構成された内層を有し、内層の外側に、4層以上で構成された外層を設け、外層の最も内側に第1外層を形成し、外層の最も外側に最外層を形成し、第1外層は、周方向に離間して配設された複数本の第1外層線で構成し、外層を構成するとともに、第1外層と最外層以外の夫々の層は、第1外層線の本数と同じ本数の素線を、周方向に離間するように配設して構成し、最外層は、第1外層線の本数の2倍の本数の外細径線と、第1外層線の本数と同じ本数で、かつ、外細径線より太い外太径線で構成し、外層における最外層以外の各層を構成する素線の直径は、層毎に異なるとともに、同じ層を構成する素線の直径を同じとし、外層を構成するとともに、第1外層と最外層以外の夫々の層を構成する素線は、その内側を構成し、かつ、周方向に隣り合う素線間の外側に配設し、最外層を構成する外太径線は、最外層の内側を構成し、かつ、周方向に隣り合う素線間の外側に配設し、周方向に隣り合う外太径線間に2本の外細径線を周方向に配設したことにより、撚線導体の断面形状は略真円形状とし、撚線導体の細径化、軽量化、柔軟性の向上を図ることができる。 According to the invention according to claim 1 of the present application, an inner layer composed of one center line arranged in the central portion, or one center line arranged in the central portion, and a plurality of lines outside the center line. It has an inner layer composed of a first inner layer formed by arranging the first inner layer lines of the above in the circumferential direction, an outer layer composed of four or more layers is provided on the outside of the inner layer, and the first inner layer is the innermost layer. The outer layer is formed, the outermost layer is formed on the outermost side of the outer layer, and the first outer layer is composed of a plurality of first outer layer lines arranged apart from each other in the circumferential direction to form the outer layer and the first outer layer. Each layer other than the outer layer and the outermost layer is configured by arranging the same number of strands as the number of the first outer layer lines so as to be separated in the circumferential direction, and the outermost layer is the number of the first outer layer lines. A wire that is composed of twice as many outer diameter wires and an outer diameter wire that has the same number of lines as the first outer layer wire and is thicker than the outer thin diameter wire, and constitutes each layer other than the outermost layer in the outer layer. The diameter of each layer is different, and the diameters of the wires constituting the same layer are the same, and the wires constituting the outer layer are formed, and the wires constituting each of the layers other than the first outer layer and the outermost layer are inside. The outer thick diameter wires that form the outermost layer and are arranged outside between the strands that are adjacent in the circumferential direction form the inside of the outermost layer and are located between the strands that are adjacent in the circumferential direction. By arranging it on the outside and arranging two outer small diameter wires in the circumferential direction between the outer thick diameter wires adjacent to each other in the circumferential direction, the cross-sectional shape of the stranded wire conductor becomes a substantially perfect circular shape, and the stranded wire conductor. It is possible to reduce the diameter, reduce the weight, and improve the flexibility.

また、本発明の撚線導体は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体の外形を略真円形状とすることができるために、のび特性、柔軟性、可とう性等の物理特性を損うことなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 Further, unlike the twisted wire conductor 201 of the prior art 2, the twisted wire conductor of the present invention can have a substantially perfect circular shape in the outer shape of the twisted wire conductor without passing the wire through a compression die. It is possible to maintain the physical characteristics of the wire without impairing the physical characteristics such as elongation characteristics, flexibility, and flexibility, and it is possible to obtain highly reliable quality. It can be effectively used in fields and the like.

本発明の実施例1に係る撚線導体の横断面の模式図。The schematic diagram of the cross section of the stranded conductor which concerns on Example 1 of this invention. 本発明の実施例3に係る撚線導体の一例を示す横断面の模式図。The schematic diagram of the cross section which shows an example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例3に係る撚線導体の他例を示す横断面の模式図。The schematic diagram of the cross section which shows the other example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例3に係る撚線導体の他例を示す横断面の模式図。The schematic diagram of the cross section which shows the other example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例3に係る撚線導体の他例を示す横断面の模式図。The schematic diagram of the cross section which shows the other example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例4に係る撚線導体の一例を示す横断面の模式図。The schematic diagram of the cross section which shows an example of the stranded conductor which concerns on Example 4 of this invention. 本発明の実施例4に係る撚線導体の他例を示す横断面の模式図。FIG. 6 is a schematic cross-sectional view showing another example of the stranded conductor according to the fourth embodiment of the present invention. 本発明の実施例5に係る撚線導体の一例を示す横断面の模式図。The schematic diagram of the cross section which shows an example of the stranded conductor which concerns on Example 5 of this invention. 従来技術1の撚線導体の横断面の模式図。The schematic diagram of the cross section of the stranded conductor of the prior art 1. 従来技術2の撚線導体の横断面の模式図。The schematic diagram of the cross section of the stranded conductor of the prior art 2.

本発明を実施するための形態を図に基づいて説明する。 A mode for carrying out the present invention will be described with reference to the drawings.

[実施例1]
図1は、本発明の実施例1に係る撚線導体1の軸方向と直交する方向に切断した横断面図の模式図で、その各素線の断面を示す斜線を、図の煩雑を避けるために省略した。
[Example 1]
FIG. 1 is a schematic cross-sectional view of the stranded conductor 1 according to the first embodiment of the present invention, which is cut in a direction orthogonal to the axial direction. Omitted for the sake of.

撚線導体1は、内層2と、内層2の外側に設けられた外層3を有し、総数19本の素線11,12,13,14,15,16で構成されている。内層2は、1本の中心線11で構成されている。 The stranded conductor 1 has an inner layer 2 and an outer layer 3 provided on the outside of the inner layer 2, and is composed of a total of 19 strands 11, 12, 13, 14, 15, and 16. The inner layer 2 is composed of one center line 11.

外層3は、第1外層4と第2外層5と第3外層6と最外層7の4層で構成されている。 The outer layer 3 is composed of four layers, a first outer layer 4, a second outer layer 5, a third outer layer 6, and an outermost layer 7.

第1外層4は、図1に示すように、内層2の外側に設けた3本の第1外層線(素線)12を周方向に配設して構成されている。 As shown in FIG. 1, the first outer layer 4 is configured by arranging three first outer layer wires (strand wires) 12 provided on the outside of the inner layer 2 in the circumferential direction.

第2外層5は、図1に示すように、第1外層4の外側に設けられるとともに、第1外層線12の本数と同じ本数である3本の第2外層線(素線)13を周方向に配設して構成されている。 As shown in FIG. 1, the second outer layer 5 is provided on the outside of the first outer layer 4, and surrounds three second outer layer lines (strands) 13 having the same number as the number of the first outer layer lines 12. It is configured to be arranged in the direction.

第3外層6は、図1に示すように、第2外層5の外側に設けられるとともに、第1外層線12の本数と同じ本数である3本の第3外層線(素線)14を周方向に配設して構成されている。 As shown in FIG. 1, the third outer layer 6 is provided on the outside of the second outer layer 5, and surrounds the three third outer layer lines (strands) 14 having the same number as the first outer layer lines 12. It is configured to be arranged in the direction.

最外層7は、図1に示すように、第1外層線12の本数の2倍の本数である6本の外細径線(素線)15と、第1外層線12の本数と同じ本数である3本の外太径線(素線)16の計9本の素線15,16で、第1外層4を覆い囲むように構成されている。 As shown in FIG. 1, the outermost layer 7 has six outer diameter wires (strand wires) 15, which are twice the number of the first outer layer wires 12, and the same number as the first outer layer wires 12. A total of nine strands 15, 16 of the three outer thick diameter wires (strands) 16 are configured to surround the first outer layer 4.

第1外層4を構成する第1外層線12は、周方向に離間するように配設され、隣り合う第1外層線12,12間には空隙18が形成されている。 The first outer layer lines 12 constituting the first outer layer 4 are arranged so as to be separated in the circumferential direction, and a gap 18 is formed between the adjacent first outer layer lines 12, 12.

第2外層5を構成する第2外層線13は、第1外層4を構成し、かつ、周方向に隣り合う第1外層線12,12との間の空隙18の外側部に、第1外層線12,12に当接するように設けられている。また、第2外層線13は、周方向に離間するように配設され、隣り合う第2外層線13,13間には空隙19が形成されている。 The second outer layer line 13 constituting the second outer layer 5 constitutes the first outer layer 4 and is located on the outer side of the gap 18 between the first outer layer lines 12 and 12 adjacent to each other in the circumferential direction. It is provided so as to abut on the wires 12 and 12. Further, the second outer layer line 13 is arranged so as to be separated in the circumferential direction, and a gap 19 is formed between the adjacent second outer layer lines 13 and 13.

第3外層6を構成する第3外層線14は、第2外層5を構成し、かつ、周方向に隣り合う第2外層線13,13との間の空隙19の外側部に、第2外層線13,13に当接するように設けられている。また、第3外層線14は、周方向に離間するように配設され、隣り合う第3外層線14,14間には空隙20が形成されている。 The third outer layer line 14 constituting the third outer layer 6 constitutes the second outer layer 5 and is located on the outer side of the gap 19 between the second outer layer lines 13 and 13 adjacent to each other in the circumferential direction. It is provided so as to abut on the wires 13 and 13. Further, the third outer layer line 14 is arranged so as to be separated in the circumferential direction, and a gap 20 is formed between the adjacent third outer layer lines 14, 14.

最外層7を構成する外太径線16は、第3外層6を構成し、かつ、周方向に隣り合う第3外層線14,14との間の空隙20の外側部に、第3外層線14,14に当接するように設けられている。 The outer thick diameter wire 16 constituting the outermost layer 7 constitutes the third outer layer 6 and is located on the outer side of the gap 20 between the third outer layer lines 14 and 14 adjacent to each other in the circumferential direction. It is provided so as to come into contact with 14 and 14.

最外層7を構成する外細径線15は、周方向に隣り合う外太径線16,16の間に周方向に2本、外太径線16と第3外層6を構成する第3外層線14に当接するように配置されている。 The outer thin diameter wire 15 constituting the outermost layer 7 has two outer diameter wires 16 in the circumferential direction between the outer thick diameter wires 16 and 16 adjacent to each other in the circumferential direction, and the third outer layer constituting the outer thick diameter wire 16 and the third outer layer 6. It is arranged so as to abut on the wire 14.

各素線11,12,13,14,15,16の基となる線材としては、裸銅線、無酸素銅線、線形結晶無酸素銅線、単結晶状高純度無酸素銅線等の銅線、この銅線に、錫、ニッケル、銀等をメッキしたもの、アルミ線、各種合金線、及び、エナメル線、リッツ線、ホルマル線等の絶縁被覆されたもの等を使用することができる。各素線11,12,13,14,15,16の素材は、同じ素材を用いてもよいし、異なる素材を用いてもよい。 Copper such as bare copper wire, oxygen-free copper wire, linear crystal oxygen-free copper wire, and single-crystal high-purity oxygen-free copper wire can be used as the base wire for each of the strands 11, 12, 13, 14, 15, and 16. Wires, copper wires plated with tin, nickel, silver, etc., aluminum wires, various alloy wires, and insulation-coated wires such as enamel wires, litz wires, and formal wires can be used. The same material may be used or different materials may be used for the materials of the respective strands 11, 12, 13, 14, 15, and 16.

中心線11の直径をd1(図示せず)は、第1外層線12の直径をd2、第2外層線13の直径をd3、第3外層線14の直径をd4、外細径線15の直径をd5、外太径線16の直径をd6とした場合、第1外層線12の直径d2は、第2外層線13の直径d3より細く設定され、第2外層線13の直径d3は、外細径線15の直径d5より細く設定され、外細径線15の直径d5は、第3外層線14の直径d4より細く設定され、第3外層線14の直径d4は、外太径線16の直径d6の直径より細く設定されている。 The diameter of the center line 11 is d1 (not shown), the diameter of the first outer layer line 12 is d2, the diameter of the second outer layer line 13 is d3, the diameter of the third outer layer line 14 is d4, and the outer diameter line 15 When the diameter is d5 and the diameter of the outer thick wire 16 is d6, the diameter d2 of the first outer layer line 12 is set to be thinner than the diameter d3 of the second outer layer line 13, and the diameter d3 of the second outer layer line 13 is set to be smaller. The diameter d5 of the outer thin wire 15 is set to be thinner than the diameter d5 of the outer thin wire 15, the diameter d5 of the outer thin wire 15 is set to be thinner than the diameter d4 of the third outer layer wire 14, and the diameter d4 of the third outer layer wire 14 is the outer thick wire. The diameter of 16 is set to be smaller than the diameter of d6.

本実施例1では、d1=0.325×d3,d2=0.475×d3,d4=2.425×d3,d5=2.225×d3,d6=3.625×d3の関係が成立する各素線11,12,13,14,15,16を用いた。 In the first embodiment, the relationship of d1 = 0.325 × d3, d2 = 0.475 × d3, d4 = 2.425 × d3, d5 = 2.225 × d3, d6 = 3.625 × d3 is established. Each strand 11, 12, 13, 14, 15, 16 was used.

上記ように、外層3を構成し、かつ、最外層7以外を構成する各層4,5,6を構成する素線12,13,14の直径は、層毎に異なるとともに、同じ層を構成する素線の直径は同じとなるように構成されている。また、最外層7以外を構成する層4,5,6を構成する素線12,13,14の直径は、内側から外側に向かう程、徐々に大きくなるようになっている。 As described above, the diameters of the strands 12, 13 and 14 constituting the outer layers 3 and the respective layers 4, 5 and 6 other than the outermost layer 7 are different for each layer and constitute the same layer. The diameters of the strands are configured to be the same. Further, the diameters of the strands 12, 13 and 14 constituting the layers 4, 5 and 6 constituting the layers other than the outermost layer 7 gradually increase from the inside to the outside.

また、撚線導体1の断面形状が、略真円形状、つまり、中心線11の中心Aから外太径線16の最外縁端Bまでの距離L1と、中心線11の中心Aから外細径線15の最外縁端Cまでの距離L2が同一となるように形成されている。 Further, the cross-sectional shape of the stranded wire conductor 1 is a substantially perfect circular shape, that is, the distance L1 from the center A of the center line 11 to the outermost edge B of the outer thick diameter line 16 and the outer thinness from the center A of the center line 11. The diameter line 15 is formed so that the distance L2 to the outermost edge C is the same.

本願発明の撚線導体1は、上記の構造を有しているために、次のような作用、効果を奏する。 Since the stranded conductor 1 of the present invention has the above structure, it has the following actions and effects.

撚線導体1の外形が略真円形状で、かつ、上述のように、従来技術1の撚線導体101よりも細径化できることにより、絶縁材の被覆の厚みを薄くでき、かつ、略均一化することができるため、絶縁材を減量でき、コストを低減することができる。 The outer shape of the stranded conductor 1 is substantially circular, and as described above, the diameter can be made smaller than that of the stranded conductor 101 of the prior art 1, so that the thickness of the insulating material coating can be reduced and the thickness is substantially uniform. Therefore, the amount of insulating material can be reduced and the cost can be reduced.

また、撚線導体1は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体1の外形を略真円形状とすることができるため、のび特性、柔軟性、可とう性等の物理特性が損うことがなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 Further, unlike the twisted wire conductor 201 of the prior art 2, the twisted wire conductor 1 can have a substantially perfect circular shape in the outer shape of the twisted wire conductor 1 without passing a wire through a compression die, and thus has a stretch characteristic. , Flexibility, flexibility, and other physical characteristics are not impaired, the physical characteristics of the wire can be maintained, and highly reliable quality can be obtained. It can be effectively used in such cases.

また、撚線導体1は、従来技術1,2と比較して、空隙率を多くして素線の配列密度を低下させることにより、のび特性、柔軟性、可とう性等の物理特性を向上させることができる。 Further, the stranded conductor 1 has improved physical characteristics such as stretchability, flexibility, and flexibility by increasing the porosity and lowering the arrangement density of the strands as compared with the prior arts 1 and 2. Can be made to.

[実施例2]
上記実施例1の撚線導体1を構成する素線は、第1外層線12の直径d2を、第2外層線13の直径d3より細く、第2外層線13の直径d3を、第3外層線14の直径d4より細く、第3外層線14の直径d4を外太径線16の直径d6より細く設定したものを用いて各素線11,12,13,14,15,16及び撚線導体1を構成すれば、上記実施例1に記載の径を有する素線以外にも任意の素線を用いて撚線導体1を構成することができる。また、その最外層7を、その外側から圧縮ダイス等により、圧縮してもよい。
[Example 2]
In the strands constituting the stranded conductor 1 of the first embodiment, the diameter d2 of the first outer layer wire 12 is smaller than the diameter d3 of the second outer layer wire 13, and the diameter d3 of the second outer layer wire 13 is the third outer layer. Wires 11, 12, 13, 14, 15, 16 and stranded wires were used in which the diameter d4 of the third outer layer wire 14 was set to be thinner than the diameter d4 of the wire 14 and the diameter d4 of the third outer layer wire 14 was set to be thinner than the diameter d6 of the outer thick wire 16. If the conductor 1 is configured, the stranded conductor 1 can be configured by using any wire other than the wire having the diameter described in the first embodiment. Further, the outermost layer 7 may be compressed from the outside with a compression die or the like.

この圧縮により、最外層7を形成する外細径線15と外太径線16の外周部は、圧縮変形され、撚線導体の外形形状をより真円形状に近づけることができる。圧縮ダイス等による圧縮は、撚線導体1を製造する際に行っても良いし、撚線導体1を製造した後に行っても良い。なお、圧縮率に関しては、任意に設定する。 By this compression, the outer peripheral portions of the outer thin diameter wire 15 and the outer thick diameter wire 16 forming the outermost layer 7 are compression-deformed, and the outer shape of the stranded conductor can be made closer to a perfect circular shape. The compression with a compression die or the like may be performed when the stranded conductor 1 is manufactured, or may be performed after the stranded conductor 1 is manufactured. The compression rate is set arbitrarily.

その他の構造は、上記実施例1と同様であるため説明を省略する。 Since other structures are the same as those in the first embodiment, the description thereof will be omitted.

本実施例2においても、上記実施例1と同様の作用効果を発揮することができる。 Also in the second embodiment, the same effect as that of the first embodiment can be exhibited.

[実施例3]
上記実施例1,2においては、第1外層4を構成する第1外層線12と、第2外層5を構成する第2外層線13と、第3外層6構成する第3外層線14と、最外層7を構成する外太径線16を、夫々3本に、最外層7を構成する外細径線15を6本に設定したが、第1外層線12の本数と、第2外層5を構成する第2外層線13と、第3外層6構成する第3外層線14と、外太径線16の本数が同じで、かつ、外細径線15の本数が第1外層線12の本数の2倍であればよく、第1外層線12の本数が3本以上であれば夫々任意の本数に設定することができる。
[Example 3]
In the first and second embodiments, the first outer layer line 12 constituting the first outer layer 4, the second outer layer line 13 constituting the second outer layer 5, and the third outer layer line 14 constituting the third outer layer 6 are used. The outer thick diameter wires 16 constituting the outermost layer 7 are set to 3 each, and the outer thin diameter wires 15 constituting the outermost layer 7 are set to 6, but the number of the first outer layer wires 12 and the second outer layer 5 are set. The number of outer thick diameter wires 16 is the same as that of the second outer layer wire 13 constituting the third outer layer 6 and the third outer layer wire 14 constituting the third outer layer 6, and the number of outer thin diameter wires 15 is the first outer layer wire 12. It may be twice the number, and if the number of the first outer layer lines 12 is 3 or more, it can be set to any number.

また、第1外層線12の直径d2を、第2外層線13の直径d3より細く、第2外層線13の直径d3を、第3外層線14の直径d4より細く、第3外層線14の直径d4を外太径線16の直径d6より細ければ、各素線11,12,13,14,15,16の直径を任意に設定することができる。 Further, the diameter d2 of the first outer layer line 12 is smaller than the diameter d3 of the second outer layer line 13, the diameter d3 of the second outer layer line 13 is smaller than the diameter d4 of the third outer layer line 14, and the diameter d4 of the third outer layer line 14 is smaller. If the diameter d4 is smaller than the diameter d6 of the outer thick diameter wire 16, the diameters of the respective strands 11, 12, 13, 14, 15, and 16 can be arbitrarily set.

例えば、図2に示すように、第1外層4の第1外層線12と、第2外層5を構成する第2外層線13と、第3外層6構成する第3外層線14と、最外層7を構成する外太径線16を、各4本、外細径線15を8本とし、第1外層線12,第2外層線13,第3外層線14を、夫々周方向に離間して配置した撚線導体21の場合には、d1=0.438×d3,d2=0.525×d3,d4=1.850×d3,d5=1.425×d3,d6=2.375×d3の関係が成立する各素線11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体21の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. 2, the first outer layer line 12 of the first outer layer 4, the second outer layer line 13 constituting the second outer layer 5, the third outer layer line 14 constituting the third outer layer 6, and the outermost layer. The outer thick wire 16 constituting the 7 is 4 each, and the outer thin wire 15 is 8 each, and the first outer layer wire 12, the second outer layer wire 13, and the third outer layer wire 14 are separated from each other in the circumferential direction. In the case of the stranded conductor 21 arranged in the above direction, d1 = 0.438 × d3, d2 = 0.525 × d3, d4 = 1.850 × d3, d5 = 1.425 × d3, d6 = 2.375 ×. By using the wire rod that is the basis of each of the strands 11, 12, 13, 14, 15, and 16 for which the relationship of d3 is established, the cross-sectional shape of the stranded conductor 21 is substantially circular with no compression or a low compression ratio. Can be done.

例えば、図3に示すように、第1外層4の第1外層線12と、第2外層5を構成する第2外層線13と、第3外層6構成する第3外層線14と、最外層7を構成する外太径線16を、各5本、外細径線15を10本とし、第1外層線12,第2外層線13,第3外層線14を、夫々周方向に離間して配置した撚線導体22の場合には、d1=0.638×d3,d2=0.563×d3,d4=1.563×d3,d5=1.038×d3,d6=1.875×d3の関係が成立する各素線11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体22の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. 3, the first outer layer line 12 of the first outer layer 4, the second outer layer line 13 constituting the second outer layer 5, the third outer layer line 14 constituting the third outer layer 6, and the outermost layer. The outer thick wire 16 constituting the 7 is 5 each, and the outer thin wire 15 is 10, and the first outer layer wire 12, the second outer layer wire 13, and the third outer layer wire 14 are separated from each other in the circumferential direction. In the case of the stranded conductor 22 arranged in the above direction, d1 = 0.638 × d3, d2 = 0.563 × d3, d4 = 1.563 × d3, d5 = 1.038 × d3, d6 = 1.875 ×. By using the wire rod that is the basis of each of the strands 11, 12, 13, 14, 15, and 16 for which the relationship of d3 is established, the cross-sectional shape of the stranded conductor 22 is substantially circular with no compression or a low compression ratio. Can be done.

例えば、図4に示すように、第1外層4の第1外層線12と、第2外層5を構成する第2外層線13と、第3外層6構成する第3外層線14と、最外層7を構成する外太径線16を、各6本、外細径線15を12本とし、第1外層線12,第2外層線13,第3外層線14を、夫々周方向に離間して配置した撚線導体23の場合には、d1=0.875×d3,d2=0.625×d3,d4=1.419×d3,d5=0.875×d3,d6=1.588×d3の関係が成立する各素線11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体23の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. 4, the first outer layer line 12 of the first outer layer 4, the second outer layer line 13 constituting the second outer layer 5, the third outer layer line 14 constituting the third outer layer 6, and the outermost layer. The outer thick wire 16 constituting the 7 is 6 each, and the outer thin wire 15 is 12, and the first outer layer wire 12, the second outer layer wire 13, and the third outer layer wire 14 are separated from each other in the circumferential direction. In the case of the stranded conductor 23 arranged in the above direction, d1 = 0.875 × d3, d2 = 0.625 × d3, d4 = 1.419 × d3, d5 = 0.875 × d3, d6 = 1.588 × By using the wire rod that is the basis of each of the strands 11, 12, 13, 14, 15, and 16 for which the relationship of d3 is established, the cross-sectional shape of the stranded conductor 23 is substantially circular with no compression or a low compression ratio. Can be done.

例えば、図5に示すように、第1外層4の第1外層線12と、第2外層5を構成する第2外層線13と、第3外層6構成する第3外層線14と、最外層7を構成する外太径線16を、各7本、外細径線15を14本とし、第1外層線12,第2外層線13,第3外層線14を、夫々周方向に離間して配置した撚線導体24の場合には、d1=1.313×d3,d2=0.625×d3,d4=1.406×d3,d5=0.813×d3,d6=1.469×d3の関係が成立する各素線11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体24の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. 5, the first outer layer line 12 of the first outer layer 4, the second outer layer line 13 constituting the second outer layer 5, the third outer layer line 14 constituting the third outer layer 6, and the outermost layer. The outer thick wire 16 constituting the 7 is 7 each, and the outer thin wire 15 is 14, and the first outer layer wire 12, the second outer layer wire 13, and the third outer layer wire 14 are separated from each other in the circumferential direction. In the case of the stranded conductor 24 arranged in the above direction, d1 = 1.313 × d3, d2 = 0.625 × d3, d4 = 1.406 × d3, d5 = 0.813 × d3, d6 = 1.469 ×. By using the wire rod that is the basis of each of the strands 11, 12, 13, 14, 15, and 16 for which the relationship of d3 is established, the cross-sectional shape of the stranded conductor 24 is substantially circular with no compression or a low compression ratio. Can be done.

その他の構造は、上記実施例1,2と同様であるため説明を省略する。 Since other structures are the same as those in the first and second embodiments, the description thereof will be omitted.

本実施例3においても、上記実施例1,2と同様の作用効果を発揮することができる。 Also in this Example 3, the same action and effect as those of Examples 1 and 2 can be exhibited.

[実施例4]
上記実施例1~3においては、内層2を、1本の中心線11で構成したが、中心線31と、該中心線31の外側に、第1外層4の第1外層線12の本数と同じ本数の第1内層線17を周方向に配設して形成した第1内層32で内層33を構成するようにしてもよい。
[Example 4]
In the above Examples 1 to 3, the inner layer 2 is composed of one center line 11, but the center line 31 and the number of the first outer layer lines 12 of the first outer layer 4 are located outside the center line 31. The inner layer 33 may be composed of the first inner layer 32 formed by arranging the same number of first inner layer lines 17 in the circumferential direction.

第1内層線17は、中心線31の外側に配設されるとともに、周方向に隣り合う第1内層線17,17は、当接するように配設されている。第1内層線17の基となる線材は、素線11,12,13,14,15,16の基となる線材と同様のものを用いる。 The first inner layer lines 17 are arranged outside the center line 31, and the first inner layer lines 17 and 17 adjacent to each other in the circumferential direction are arranged so as to be in contact with each other. As the wire rod as the base of the first inner layer wire 17, the same wire rod as the wire rod as the base of the strands 11, 12, 13, 14, 15, 16 is used.

周方向に隣り合う第1内層線17,17で構成される谷間部34の外側に、第1外層線12が、第1内層線17,17と当接するように配設されている。 The first outer layer line 12 is arranged so as to abut on the first inner layer lines 17 and 17 on the outside of the valley portion 34 composed of the first inner layer lines 17 and 17 adjacent to each other in the circumferential direction.

例えば、図6に示すように、1本の中心線31を配設し、中心線31の周りに7本の第1内層線17で覆って第1内層32を構成し、第1内層32の周りに、7本の第1外層線12を周方向に離間するようにして配設して第1外層4を構成し、第1外層4の周りに、7本の第2外層線13を周方向に離間するようにして配設して第2外層5を構成し、第2外層5の周りに、7本の第3外層線14を周方向に離間するようにして配設して第3外層6を構成し、第3外層6の周りを、14本の外細径線15と7本の外太径線16で覆って最外層7を構成し撚線導体35としてもよい。 For example, as shown in FIG. 6, one center line 31 is arranged and covered with seven first inner layer lines 17 around the center line 31 to form the first inner layer 32, and the first inner layer 32 is formed. The first outer layer 4 is formed by arranging seven first outer layer lines 12 so as to be spaced apart from each other in the circumferential direction, and the seven second outer layer lines 13 are circumferentially arranged around the first outer layer 4. The second outer layer 5 is arranged so as to be separated in the direction, and seven third outer layer lines 14 are arranged so as to be separated in the circumferential direction around the second outer layer 5. The outer layer 6 may be formed, and the outermost layer 7 may be formed by covering the circumference of the third outer layer 6 with 14 outer thin diameter wires 15 and 7 outer thick diameter wires 16 to form a stranded wire conductor 35.

第1内層線17の直径をd7とし、d1=0.600×d3,d2=0.625×d3,d4=1.406×d3,d5=0.813×d3,d6=1.469×d3,d7=0.463×d3の関係が成立する各素線11,12,13,14,15,16,17の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体35の断面形状を略真円形状とすることができる。 The diameter of the first inner layer line 17 is d7, and d1 = 0.600 × d3, d2 = 0.625 × d3, d4 = 1.406 × d3, d5 = 0.813 × d3, d6 = 1.469 × d3. , D7 = 0.463 × d3 is established. By using the base wire of each strand 11, 12, 13, 14, 15, 16 and 17, the stranded wire conductor is uncompressed or has a low compression ratio. The cross-sectional shape of 35 can be a substantially perfect circular shape.

例えば、図7に示すように、第1内層32の第1内層線17と、第1外層4の第1外層線12と、第2外層5を構成する第2外層線13と、第3外層6構成する第3外層線14と、最外層7を構成する外太径線16を、各11本、外細径線15を22本とし、第1外層線12,第2外層線13,第3外層線14を、夫々周方向に離間して配置した撚線導体36の場合には、d1=1.538×d3,d2=0.725×d3,d4=1.250×d3,d5=0.600×d3,d7=0.625×d3の関係が成立する各素線11,12,13,14,15,16,17の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体36の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 7, the first inner layer line 17 of the first inner layer 32, the first outer layer line 12 of the first outer layer 4, the second outer layer line 13 constituting the second outer layer 5, and the third outer layer. The third outer layer wire 14 constituting 6 and the outer thick diameter wire 16 constituting the outermost layer 7 are each 11 lines, and the outer thin diameter wire 15 is 22 lines, and the first outer layer line 12, the second outer layer line 13, and the second outer layer line 13 are used. 3 In the case of the stranded conductor 36 in which the outer layer wires 14 are arranged apart from each other in the circumferential direction, d1 = 1.538 × d3, d2 = 0.725 × d3, d4 = 1.250 × d3, d5 = Uncompressed or low compression rate by using the wire that is the basis of each of the strands 11, 12, 13, 14, 15, 16 and 17, for which the relationship of 0.600 × d3, d7 = 0.625 × d3 is established. Therefore, the cross-sectional shape of the stranded conductor 36 can be made into a substantially perfect circular shape.

その他の構造は、上記実施例1~3と同様であるため説明を省略する。 Since other structures are the same as those in the first to third embodiments, the description thereof will be omitted.

本実施例4においても、上記実施例1~3と同様の作用効果を発揮することができる。 Also in this Example 4, the same action and effect as those of Examples 1 to 3 can be exhibited.

[実施例5]
上記実施例1~3においては、外層3を、第1外層4と第2外層5と第3外層6と最外層7の4層で構成したが、外層を4層以上で構成してもよい。
[Example 5]
In the above Examples 1 to 3, the outer layer 3 is composed of four layers of the first outer layer 4, the second outer layer 5, the third outer layer 6 and the outermost layer 7, but the outer layer may be composed of four or more layers. ..

中心線11と第1外層4と第2外層5と第3外層6と最外層7は、上記実施例1~4と同様に構成されている。 The center line 11, the first outer layer 4, the second outer layer 5, the third outer layer 6, and the outermost layer 7 are configured in the same manner as in Examples 1 to 4.

上記実施例1~4に対し、本実施例で追加した外層を構成する各層は、第1外層4の第1外層線12の本数と同じ本数の素線で構成されている。 Each layer constituting the outer layer added in the present embodiment with respect to the above-mentioned Examples 1 to 4 is composed of the same number of strands as the number of the first outer layer wires 12 of the first outer layer 4.

上記実施例1~4に対し、本実施例で追加した外層を構成する層を構成する素線は、その内側を構成する層を構成するとともに、隣り合う素線間の空隙の外側に配設されて、追加した外層を構成する層を構成し、かつ、周方向に隣り合う素線は、離間するように配設されている。 With respect to Examples 1 to 4, the strands constituting the layer constituting the outer layer added in this embodiment constitute the layer constituting the inside thereof and are arranged outside the gap between the adjacent strands. The strands that form the layer that constitutes the added outer layer and that are adjacent to each other in the circumferential direction are arranged so as to be separated from each other.

最外層7を構成する外太径線16は、その内側を構成する層を構成し、かつ、周方向に隣り合う素線との間の空隙の外側部に配設されている。 The outer thick diameter wire 16 constituting the outermost layer 7 constitutes a layer constituting the inner layer thereof, and is arranged on the outer side of the gap between the strands adjacent to each other in the circumferential direction.

最外層7を構成する外細径線15は、周方向に隣り合う外太径線16,16の間に周方向に2本配置されている。 Two outer thin diameter wires 15 constituting the outermost layer 7 are arranged in the circumferential direction between the outer thick diameter wires 16 and 16 adjacent to each other in the circumferential direction.

上記実施例1~4に対し、本実施例で追加した外層を構成する各層を構成する素線の基となる線材は、素線11,12,13,14,15,16,17の基となる線材と同様のものを用いる。 In contrast to Examples 1 to 4 above, the wire rods that are the basis of the strands that make up each layer that constitutes the outer layer added in this example are the bases of the strands 11, 12, 13, 14, 15, 16, and 17. Use the same wire as the wire.

例えば、図8に示すように、1本の中心線31を配設し、中心線31の周りに11本の第1内層線17で覆って第1内層32を構成し、第1内層32の周りに、11本の第1外層線12を周方向に離間するようにして配設して第1外層4を構成し、第1外層4の周りに、11本の第2外層線13を周方向に離間するようにして配設して第2外層5を構成し、第2外層5の周りに11本の第3外層線14を周方向に離間するようにして配設して第3外層6を構成し、第3外層6の周りに11本の第4外層線51を周方向に離間するようにして配設して第4外層52を構成し、第4外層52の周りを、22本の外細径線15と11本の外太径線16で覆って最外層7を構成し撚線導体53としてもよい。 For example, as shown in FIG. 8, one center line 31 is arranged and covered with 11 first inner layer lines 17 around the center line 31 to form the first inner layer 32, and the first inner layer 32 is formed. The first outer layer 4 is formed by arranging 11 first outer layer lines 12 so as to be spaced apart from each other in the circumferential direction, and 11 second outer layer lines 13 are formed around the first outer layer 4. The second outer layer 5 is configured by arranging them so as to be separated in the direction, and 11 third outer layer lines 14 are arranged so as to be separated in the circumferential direction around the second outer layer 5 to form the third outer layer. 6 is configured, and 11 fourth outer layer lines 51 are arranged around the third outer layer 6 so as to be spaced apart from each other in the circumferential direction to form the fourth outer layer 52, and the circumference of the fourth outer layer 52 is 22. The outermost layer 7 may be formed by covering with the outer thin wire 15 of the book and the outer thick wire 16 of the book 16 to form the stranded wire conductor 53.

撚線導体53の外層54は、第1外層4,第2外層5,第3外層6,第4外層52,最外層7の5層で構成されている。 The outer layer 54 of the stranded conductor 53 is composed of five layers: a first outer layer 4, a second outer layer 5, a third outer layer 6, a fourth outer layer 52, and an outermost layer 7.

第4外層52を構成する第4外層線51は、第3外層6を構成し、かつ、周方向に隣り合う第3外層線14,14との間の空隙20の外側部に、第3外層線14,14に当接するように設けられている。また、第4外層線51は、周方向に離間するように配設され、隣り合う第4外層線51,51間には空隙55が形成されている。 The fourth outer layer line 51 constituting the fourth outer layer 52 constitutes the third outer layer 6 and is located on the outer side of the gap 20 between the third outer layer lines 14 and 14 adjacent to each other in the circumferential direction. It is provided so as to abut on the wires 14 and 14. Further, the fourth outer layer line 51 is arranged so as to be separated in the circumferential direction, and a gap 55 is formed between the adjacent fourth outer layer lines 51 and 51.

最外層7を構成する外太径線16は、第4外層52を構成し、かつ、周方向に隣り合う第4外層線51,51との間の空隙55の外側部に、第4外層線51,51に当接するように設けられている。 The outer thick diameter wire 16 constituting the outermost layer 7 constitutes the fourth outer layer 52 and is located on the outer side of the gap 55 between the fourth outer layer wires 51 and 51 adjacent to each other in the circumferential direction. It is provided so as to come into contact with 51, 51.

第4外層線51の直径をd8とし、d1=1.586×d3,d2=0.741×d3,d4=1.379×d3,d5=0.828×d3,d6=1.534×d3,d7=0.621×d3,d8=1.724×d3の関係が成立する各素線11,12,13,14,15,16,17,51の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体53の断面形状を略真円形状とすることができる。 The diameter of the fourth outer layer line 51 is d8, and d1 = 1.586 × d3, d2 = 0.741 × d3, d4 = 1.379 × d3, d5 = 0.828 × d3, d6 = 1.534 × d3. , D7 = 0.621 × d3, d8 = 1.724 × d3. With compression or a low compression ratio, the cross-sectional shape of the stranded conductor 53 can be made into a substantially perfect circular shape.

その他の構造は、上記実施例1乃至4と同様であるため説明を省略する。 Since other structures are the same as those in Examples 1 to 4, the description thereof will be omitted.

本実施例5においても、上記実施例1乃至4と同様の作用効果を発揮することができる。 Also in this Example 5, the same action and effect as those of Examples 1 to 4 can be exhibited.

1,21,22,23,24,35,36,53 撚線導体
2,33 内層
3,41,54 外層
4 第1外層
7 最外層
11,31 中心線
12 第1外層線
15 外細径線
16 外太径線
17 第1内層線
32 第1内層
1,1,2,22,23,24,35,36,53 Stranded conductor 2,33 Inner layer 3,41,54 Outer layer 4 First outer layer 7 Outer layer 11,31 Center line 12 First outer layer line 15 Outer diameter wire 16 Outer diameter wire 17 First inner layer wire
32 First inner layer

Claims (3)

中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、該中心線の外側に複数本の第1内層線を周方向に配設して形成した第1内層で構成された内層を有し、
該内層の外側に、4層以上で構成された外層を設け、
該外層の最も内側に第1外層を形成し、前記外層の最も外側に最外層を形成し、
前記第1外層を、周方向に離間して配設された複数本の第1外層線で構成し、
前記外層を構成するとともに、前記第1外層と前記最外層以外の夫々の層を、前記第1外層線の本数と同じ本数の素線を、周方向に離間するように配設して構成し、
前記最外層を、前記第1外層線の本数の2倍の本数の外細径線と、前記第1外層線の本数と同じ本数で、かつ、前記外細径線より太い外太径線で構成し、
前記外層における前記最外層以外の各層を構成する素線の直径は、層毎に異なるとともに、同じ層を構成する素線の直径を同じとし、
前記外層を構成するとともに、前記第1外層と前記最外層以外の夫々の層を構成する素線を、その内側を構成し、かつ、周方向に隣り合う素線間の外側に配設し、
前記最外層を構成する外太径線を、最外層の内側を構成し、かつ、周方向に隣り合う素線間の外側に配設し、周方向に隣り合う外太径線間に2本の外細径線を周方向に配設したことを特徴とする撚線導体。
An inner layer composed of one center line arranged in the center, or one center line arranged in the center, and a plurality of first inner layer lines arranged outside the center line in the circumferential direction. It has an inner layer composed of the first inner layer formed by setting.
An outer layer composed of four or more layers is provided on the outside of the inner layer.
The first outer layer is formed on the innermost side of the outer layer, and the outermost layer is formed on the outermost side of the outer layer.
The first outer layer is composed of a plurality of first outer layer lines arranged apart from each other in the circumferential direction.
The outer layer is configured, and the first outer layer and each layer other than the outermost layer are arranged so that the same number of strands as the number of the first outer layer wires are separated in the circumferential direction. ,
The outermost layer has an outer diameter wire that is twice the number of the first outer layer wire and an outer diameter wire that has the same number as the number of the first outer layer wire and is thicker than the outer diameter wire. Configure and
The diameters of the strands constituting each layer other than the outermost layer in the outer layer are different for each layer, and the diameters of the strands constituting the same layer are the same.
The strands constituting the outer layer and the respective layers other than the first outer layer and the outermost layer are arranged inside the strands and outside between the strands adjacent to each other in the circumferential direction.
The outer thick diameter wires constituting the outermost layer are arranged inside the outermost layer and outside between the strands adjacent to each other in the circumferential direction, and two wires are arranged between the outer thick diameter wires adjacent to each other in the circumferential direction. A stranded conductor characterized by arranging the outer diameter wires of the above in the circumferential direction.
前記撚線導体の中心から、前記最外層を構成する外細径線の外縁端までの距離と、
前記撚線導体の中心から、前記最外層を構成する外太径線の外縁端までの距離が同じであることを特徴とする請求項1記載の撚線導体。
The distance from the center of the stranded conductor to the outer edge of the outer diameter wire constituting the outermost layer, and
The stranded conductor according to claim 1, wherein the distance from the center of the stranded conductor to the outer edge of the outer thick wire constituting the outermost layer is the same.
前記最外層を構成する素線を、外側から圧縮変形したことを特徴とする請求項1又は2記載の撚線導体。 The stranded conductor according to claim 1 or 2, wherein the strands constituting the outermost layer are compressionally deformed from the outside.
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Publication number Priority date Publication date Assignee Title
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JP7076170B1 (en) 2022-03-18 2022-05-27 三洲電線株式会社 Stranded conductor
JP2023137850A (en) * 2022-03-18 2023-09-29 三洲電線株式会社 Twined conductor

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