JP2016207345A - Stranded wire conductor - Google Patents

Stranded wire conductor Download PDF

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JP2016207345A
JP2016207345A JP2015085103A JP2015085103A JP2016207345A JP 2016207345 A JP2016207345 A JP 2016207345A JP 2015085103 A JP2015085103 A JP 2015085103A JP 2015085103 A JP2015085103 A JP 2015085103A JP 2016207345 A JP2016207345 A JP 2016207345A
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JP6001130B1 (en
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稲垣 俊文
Toshibumi Inagaki
俊文 稲垣
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Sanshu Densen KK
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Abstract

PROBLEM TO BE SOLVED: To provide a stranded wire conductor consisting of 61-core element wires and capable of forming its outer shape into a substantially perfect circular shape by compression processing at a low compression ratio or without compression processing.SOLUTION: In a stranded wire conductor, a center wire 11 is formed of first medium-diameter inner layer wires 3, a first layer 12 is formed of the first medium-diameter inner layer wires 3, a second layer 13 is formed by alternately arranging small-diameter inner layer wires 2 and large-diameter inner layer wires 5, a third layer 14 is formed by arranging two-core second medium-diameter inner layer wires 4, 4 between circumferentially adjacent one-core small-diameter inner layer wires 2, and the outermost layer 15 is formed by arranging a large-diameter outer layer wire 8 in a valley part of the two-core second medium-diameter inner layer wires 4, 4, medium-diameter outer layer wires 7 are arranged to sandwich the large-diameter outer layer wire 8 in the circumferential direction, and small-diameter outer layer wires 6 are arranged between the medium-diameter outer layer wires 7, 7 and at a position outside the small-diameter inner layer wires 2.SELECTED DRAWING: Figure 1

Description

本発明は、撚線導体に関するもので、詳しくは、電線等に使用される61心の同心撚り配列で構成される撚線導体に関するものである。   The present invention relates to a stranded wire conductor, and more particularly, to a stranded wire conductor configured of a 61-core concentric stranded arrangement used for electric wires and the like.

従来、電線等に使用される撚線導体を構成する各々の素線は、一般的に、全て断面円形の丸線で、かつ、同一径である。該素線として銅線が主として用いられ、その銅線に、錫、ニッケル、銀をメッキしたものやアルミ線、各種合金線等が使用される。   Conventionally, each strand constituting a stranded conductor used for an electric wire or the like is generally a round wire having a circular cross section and the same diameter. A copper wire is mainly used as the element wire, and a copper wire plated with tin, nickel, silver, an aluminum wire, various alloy wires, or the like is used.

また、61心の素線で構成される撚線導体は、一般的に、図3に示すように、中心に1心の素線101を配置してなる中心線102と、その周囲を6心の素線101が覆い囲んで形成する第1層103と、該第1層103の外周を12心の素線101が覆い囲んで形成する第2層104と、その周囲を18心の素線101が覆い囲んで形成する第3層105と、該第3層105の外周を24心の素線101が覆い囲んで形成する第4層(最外層)106で撚線導体100が構成されている。また、その素線101を形成する線材を撚線機により、同一方向に撚ることで撚線導体100が製造される。   In addition, as shown in FIG. 3, a stranded conductor composed of 61 cores generally has a center line 102 in which one core 101 is arranged at the center and 6 cores around the center line 102. A first layer 103 formed by surrounding the first strand 103, a second layer 104 formed by surrounding the outer periphery of the first layer 103 with a 12-core strand 101, and an 18-core strand surrounding the first layer 103 The stranded wire conductor 100 is constituted by a third layer 105 formed by surrounding 101 and a fourth layer (outermost layer) 106 formed by surrounding the outer periphery of the third layer 105 by 24 core wires 101. Yes. Moreover, the twisted wire conductor 100 is manufactured by twisting the wire which forms the strand 101 in the same direction with a twisting machine.

前記の各素線101は全て、断面円形で、かつ、同一径の線材から形成されていることから、素線101で構成される61心の同心撚り配列の撚線導体100における横断面の外形形状は、図3に示すように、六角形状に近似した形状となり、丸形状に近似した形状とはならない。以下、前記の撚線導体100を従来技術1とする。   Since each of the strands 101 is formed of a wire having a circular cross section and the same diameter, the outer shape of the cross section of the 61-core concentric strand arrangement stranded conductor 100 constituted by the strands 101 is used. As shown in FIG. 3, the shape is a shape that approximates a hexagonal shape, and does not become a shape that approximates a round shape. Hereinafter, the above-described stranded wire conductor 100 is referred to as Conventional Technology 1.

また、撚線導体100は、一般的に、図3に示すように、外周部に絶縁材110を被覆した被覆線として、電線等に使用される。この被覆線の外形形状は、略真円形状であることが望まれている。一方、絶縁材110は、耐圧特性の点から撚線導体100の外周部に略均一の厚みに被覆されることが望ましい。したがって、撚線導体の外形形状は真円であることが望まれている。   Moreover, the stranded wire conductor 100 is generally used for an electric wire or the like as a covered wire in which an outer peripheral portion is coated with an insulating material 110, as shown in FIG. The outer shape of the covered wire is desired to be a substantially perfect circle. On the other hand, it is desirable that the insulating material 110 is coated on the outer peripheral portion of the stranded wire conductor 100 with a substantially uniform thickness in terms of pressure resistance. Therefore, it is desired that the outer shape of the stranded wire conductor is a perfect circle.

また、石油を主成分とする絶縁材110の減量化は、資源の有効利用の観点からも大変重要であり、撚線導体の細径化や丸形化が要求されている。   Further, the reduction in the amount of the insulating material 110 mainly composed of petroleum is very important from the viewpoint of effective use of resources, and the stranded wire conductor is required to be reduced in diameter and rounded.

しかし、前記のように撚線導体100の外形形状が六角形で、かつ、被覆線の外面形状を真円とすると、図3に示すように、撚線導体100の外形形状が六角形の頂点部の近傍に位置する絶縁材110の厚みは薄く、六角形の辺部の中央に至るほど厚くなり、絶縁材110の厚みが不均一となるという問題が生じる。また、耐圧不良を防止するためには、六角形の頂点部に位置する絶縁材110の厚みを一定以上確保する必要がある。そのため、撚線導体100の中心からその頂点までの径よりも被覆線を細くすることができず、被覆線の細径化、軽量化には限界があるという問題がある。   However, if the outer shape of the stranded wire conductor 100 is a hexagon and the outer shape of the coated wire is a perfect circle as described above, the outer shape of the stranded wire conductor 100 is the apex of the hexagon as shown in FIG. The thickness of the insulating material 110 located in the vicinity of the portion is thin, and becomes thicker as it reaches the center of the hexagonal side portion, resulting in a problem that the thickness of the insulating material 110 becomes non-uniform. Further, in order to prevent a breakdown voltage failure, it is necessary to secure a certain thickness or more for the insulating material 110 located at the apex of the hexagon. Therefore, the coated wire cannot be made thinner than the diameter from the center of the stranded wire conductor 100 to its apex, and there is a problem that there is a limit to reducing the diameter and weight of the coated wire.

また、六角形の辺部に位置する絶縁材110の肉厚は、性能の観点からは過剰であるが、断面を真円とするためには必要であるため、絶縁材110の減量化にも限界が生じるという問題がある。   In addition, the thickness of the insulating material 110 located on the side of the hexagon is excessive from the viewpoint of performance, but is necessary to make the cross section a perfect circle. There is a problem that a limit arises.

また、撚線導体100の外形形状が六角形であると、被覆線を端末加工する時等において、被覆材110をストリップする際に撚線導体100を傷つける虞があるという問題がある。   In addition, when the outer shape of the stranded wire conductor 100 is a hexagon, there is a problem that the stranded wire conductor 100 may be damaged when the covering material 110 is stripped when the coated wire is subjected to terminal processing.

上記の問題点は、撚線導体の外形形状を略真円とすることで解決することができる。   The above problem can be solved by making the outer shape of the stranded conductor into a substantially perfect circle.

この解決手段として、特許文献1記載のように、全て断面円形で、かつ、同一径の線材を、一方向に撚りながら圧縮ダイスを通すことにより、図4に示すように、撚線導体201の外層素線202の外面203を加圧変形して、その撚線導体201の外形形状を略真円とする方法が提案されている。以下、該撚線導体201を従来技術2とする。
特開2000−057852号公報
As a means for solving this problem, as described in Patent Document 1, all wires having the same cross-sectional shape and the same diameter are passed through a compression die while twisting in one direction. There has been proposed a method in which the outer surface 203 of the outer layer wire 202 is deformed under pressure so that the outer shape of the stranded conductor 201 becomes a substantially perfect circle. Hereinafter, the stranded wire conductor 201 is referred to as Conventional Technology 2.
JP 2000-057852 A

上記、従来技術2の撚線導体201において、外形形状を略真円形状とするためには、高い圧縮率((1−圧縮ダイスの内径/線材を寄集めた時の外径)×100)が必要となる。このように、外層素線202が、高い圧縮率で変形されると、その撚線導体201におけるのび特性、柔軟性、可とう性等の物理特性が損なわれるという問題がある。   In the above-described stranded wire conductor 201 of the prior art 2, in order to make the outer shape substantially circular, a high compression ratio ((1−inner diameter of compression die / outer diameter when wires are gathered) × 100) Is required. As described above, when the outer layer wire 202 is deformed at a high compression rate, there is a problem that physical properties such as stretch characteristics, flexibility, and flexibility of the stranded conductor 201 are impaired.

そこで、本発明は、61心の素線で構成される撚線導体において、該素線を従来技術2の撚線導体よりも低い圧縮率で圧縮加工し、又は圧縮加工することなく、撚線導体の外形形状を略真円形状にすることができる撚線導体を提供することを目的とするものである。   Therefore, the present invention provides a twisted wire conductor composed of 61 strands, the strand being compressed at a lower compressibility than the twisted wire conductor of the prior art 2, or without being compressed. An object of the present invention is to provide a stranded wire conductor capable of making the outer shape of the conductor into a substantially perfect circle.

前記の課題を解決するために、請求項1記載の発明は、1心の素線を中心線とし、該中心線の周囲を6心の素線が覆い囲んで第1層を形成し、該第1層の外周を12心の素線が覆い囲んで第2層を形成し、該第2層の外周を18心の素線が覆い囲んで第3層を形成し、該第3層の外周を24心の素線が覆い囲んで最外層を形成する61心の撚線導体であって、
前記中心線を第1中径内層線で構成し、前記第1層を6心の第1中径内層線で構成し、第2層を6心の細径内層線と6心の太径内層線を周方向に交互に配置して構成し、
前記第3層を6心の細径内層線と12心の第2中径内層線で構成し、かつ、周方向に隣り合う前記1心の細径内層線と1心の細径内層線との間に2心の前記第2中径内層線を配置して構成し、
前記最外層を、6心の細径外層線と12心の中径外層線と6心の太径外層線で構成するとともに、前記2心の第2中径内層線の谷部に前記太径外層線を配置するとともに、その周方向において前記太径外層線を挟み込むように前記中径外層線を1心ずつ配置し、更に、前記中径外層線間で、かつ、前記細径内層線の外側に位置するように前記細径外層線を配置して構成し、
前記細径内層線の基となる線材の直径は前記細径外層線の基となる線材の直径よりも小さく、前記細径外層線の基となる線材の直径は前記中径外層線の基となる線材の直径よりも小さく、前記中径外層線の基となる線材の直径は前記第1中径内層線及び第2中径内層線の基となる線材の夫々の直径よりも小さく、前記第1中径内層線及び第2中径内層線の基となる線材の夫々の直径は前記太径外層線の基となる線材の直径よりも小さく、前記太径外層線の基となる線材の直径は前記太径内層線の基となる線材の直径よりも小さいことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 is characterized in that a single core wire is a center line, and a six-core wire surrounds the center line to form a first layer, A 12-core element wire surrounds the outer periphery of the first layer to form a second layer, and an outer periphery of the second layer is surrounded by an 18-core element wire to form a third layer. A 61-core stranded wire conductor that surrounds the outer periphery with 24 core wires to form the outermost layer;
The center line is constituted by a first medium-diameter inner layer line, the first layer is constituted by six first medium-diameter inner layer lines, and the second layer is constituted by a six-core inner diameter line and a six-core inner diameter line. The lines are arranged alternately in the circumferential direction,
The third layer is composed of six core inner diameter wires and twelve second inner diameter inner core wires, and the one core inner diameter wire and one core inner diameter wire that are adjacent in the circumferential direction. The second medium-diameter inner layer wire having two cores is arranged between
The outermost layer is composed of a 6-core thin outer layer wire, a 12-core medium-diameter outer layer wire, and a 6-core large-diameter outer layer wire. The outer layer wires are arranged, and the medium-diameter outer layer wires are arranged one by one so as to sandwich the large-diameter outer layer wires in the circumferential direction, and further, between the medium-diameter outer layer wires and between the small-diameter inner layer wires. The thin outer layer wire is arranged so as to be located outside,
The diameter of the wire that is the basis of the thin inner layer wire is smaller than the diameter of the wire that is the basis of the thin outer layer wire, and the diameter of the wire that is the basis of the thin outer layer wire is the base of the medium diameter outer layer wire. The diameter of the wire that is the basis of the medium-diameter outer layer wire is smaller than the diameter of the wire that is the basis of the first medium-diameter inner layer wire and the second medium-diameter inner layer wire, The diameters of the wires that are the basis of the 1 medium-diameter inner layer wire and the second medium-diameter inner layer wire are smaller than the diameter of the wire that is the basis of the large-diameter outer layer wire, and the diameter of the wire that is the basis of the large-diameter outer layer wire Is smaller than the diameter of the wire used as the base of the said large diameter inner layer wire.

請求項2記載の発明は、請求項1記載の撚線導体において、前記第1中径内層線の基となる線材の直径が、前記第2中径内層線の基となる線材の直径よりも小さいことを特徴とするものである。   The invention according to claim 2 is the twisted wire conductor according to claim 1, wherein the diameter of the wire that is the basis of the first medium diameter inner layer wire is larger than the diameter of the wire that is the basis of the second medium diameter inner layer wire. It is characterized by being small.

請求項3記載の発明は、請求項1記載の撚線導体において、前前記第1中径内層線の基となる線材の直径が、前記第2中径内層線の基となる線材の直径と同じであることを特徴とするものである。   The invention according to claim 3 is the stranded wire conductor according to claim 1, wherein the diameter of the wire that is the basis of the first inner diameter inner layer wire is the diameter of the wire that is the basis of the second inner diameter inner layer wire. It is characterized by being the same.

請求項4記載の発明は、請求項1乃至3のいずれか1項に記載の撚線導体において、前記最外層を圧縮変形して形成したことを特徴とするものである。   According to a fourth aspect of the present invention, in the stranded conductor according to any one of the first to third aspects, the outermost layer is formed by compression deformation.

本発明によれば、素線を、圧縮することなく、若しくは、従来技術2の撚線導体201よりも低い圧縮率で圧縮変形させて撚線導体を構成するとともに、その撚線導体の外形形状を略真円形状とすることができる。   According to the present invention, the strand is compressed or deformed at a compression rate lower than that of the stranded wire conductor 201 of the prior art 2 to form the stranded wire conductor, and the outer shape of the stranded wire conductor. Can be made into a substantially circular shape.

これにより、圧縮変形しない場合には、従来技術2における圧縮して成形される撚線導体201に対して、本発明においては、線材を圧縮ダイスに通すことがなく、すなわち、外層素線を、圧縮変形することなく撚線導体の外形形状を略真円形状とすることができる。そのため、線材ののび特性、柔軟性、可とう性等の物理特性を損うことがなく、素線の物理特性を維持することができ、信頼性の高い品質の撚線導体を得ることができる。   Thereby, when compression deformation does not occur, in the present invention, the stranded wire conductor 201 formed by compression in the prior art 2 is not passed through the compression die in the present invention, that is, the outer layer strand is The outer shape of the stranded wire conductor can be made into a substantially perfect circle shape without compressive deformation. Therefore, the physical properties of the wire can be maintained without deteriorating the physical properties such as the expansion property, flexibility, and flexibility of the wire, and a highly reliable stranded conductor can be obtained. .

更に、圧縮ダイスが不要であるため、圧縮ダイスが必要なものと比較して、製造機械(撚線機)の回転数を一定値以下にし、かつ、回転数を安定させる必要がないため、生産効率を高くすることができる。   In addition, since a compression die is not required, the production machine (twisting machine) does not need to have a rotation speed lower than a certain value and does not need to be stabilized, as compared to a production machine that requires a compression die. Efficiency can be increased.

また、圧縮変形する場合においても、従来技術2の撚線導体201よりも、低い圧縮率で外形形状を略真円形状とすることができるため、線材ののび特性、柔軟性、可とう性等の物理特性の低下が少なく、素線の物理特性を高く維持することができ、信頼性の高い品質を得ることができる。   Further, even in the case of compressive deformation, the outer shape can be made into a substantially perfect circle shape with a lower compression rate than the stranded wire conductor 201 of the prior art 2, so that the wire has a stretch characteristic, flexibility, flexibility, etc. Therefore, the physical properties of the strands can be kept high, and a highly reliable quality can be obtained.

このように、撚線導体の外形が略真円形状で、かつ、上述のように、従来技術1の撚線導体100よりも細径化できることにより、絶縁材の被覆の厚みを全周にわたって薄くでき、かつ、略均一化することができ、絶縁材を減量でき、コストを低減することができる。   As described above, the outer shape of the stranded wire conductor is a substantially circular shape, and as described above, the diameter of the stranded wire conductor can be made smaller than that of the stranded wire conductor 100 of the prior art 1, thereby reducing the thickness of the insulation coating over the entire circumference. Can be made substantially uniform, the amount of insulating material can be reduced, and the cost can be reduced.

本発明の実施例1に係る撚線導体の軸方向と直交する方向に切断した断面模式図。The cross-sectional schematic diagram cut | disconnected in the direction orthogonal to the axial direction of the strand wire conductor which concerns on Example 1 of this invention. 本発明の実施例2に係る撚線導体の軸方向と直交する方向に切断した断面模式図。The cross-sectional schematic diagram cut | disconnected in the direction orthogonal to the axial direction of the strand wire conductor which concerns on Example 2 of this invention. 従来技術1の撚線導体の軸方向と直交する方向に切断した断面図。Sectional drawing cut | disconnected in the direction orthogonal to the axial direction of the strand wire conductor of the prior art 1. FIG. 従来技術2の撚線導体の軸方向と直交する方向に切断した断面図。Sectional drawing cut | disconnected in the direction orthogonal to the axial direction of the strand wire conductor of the prior art 2. FIG.

本発明を実施するための最良の形態を図1及び図2に基づいて説明する。   The best mode for carrying out the present invention will be described with reference to FIGS.

[実施例1]
図1は、本発明の実施例1を示すものである。
[Example 1]
FIG. 1 shows Example 1 of the present invention.

図1は、撚線導体1の軸方向と直交する方向に切断した断面模式図で、各素線の基となる線材の断面形状と素線の断面形状が同一とした場合の模式図である。なお、各素線の断面を示す斜線は、図の煩雑を避けるために省略した。   FIG. 1 is a schematic cross-sectional view cut in a direction orthogonal to the axial direction of the stranded wire conductor 1, and is a schematic view when the cross-sectional shape of the wire that is the basis of each strand is the same as the cross-sectional shape of the strand. . In addition, the oblique line which shows the cross section of each strand was abbreviate | omitted in order to avoid the complexity of a figure.

実施例1に示す該撚線導体1は、図1に示すように配列された総数61心の素線を、軸芯を中心として周方向に撚ることにより成形されたものである。この素線は、細径内層線(素線)2と、第1中径内層線(素線)3と、第2中径内層線(素線)4と、太径内層線(素線)5と、細径外層線(素線)6と、中径外層線(素線)7と、太径外層線(素線)8の7種類により構成されている。   The stranded conductor 1 shown in Example 1 is formed by twisting a total of 61 strands arranged as shown in FIG. 1 in the circumferential direction around the axis. This strand includes a thin inner layer wire (strand) 2, a first medium diameter inner layer wire (strand) 3, a second medium diameter inner layer wire (strand) 4, and a large diameter inner layer wire (strand). 5, a thin outer layer wire (element wire) 6, a middle diameter outer layer wire (element wire) 7, and a thick outer layer wire (element wire) 8.

また、撚線導体1は、中心に位置する1心の第1中径内層線3により構成された中心線11と、この中心線11の外周を覆い囲むように配置された6心の第1中径内層線3により構成された第1層12と、この第1層12の外周を覆い囲むように配置された6心の太径内層線5と6心の細径内層線2からなる総計12心により形成された第2層13と、この第2層13の外周を覆い囲むように配置された12心の第2中径内層線4と6心の細径内層線2からなる総計18心により形成された第3層14と、この第3層14の外周を覆い囲むように配置された6心の細径外層線6と12心の中径外層線7と6心の太径外層線8からなる総計24心により形成された第4層(最外層)15で構成されている。   In addition, the stranded wire conductor 1 includes a center line 11 constituted by a single first medium-diameter inner layer wire 3 positioned at the center, and a six-core first core disposed so as to surround the outer periphery of the center line 11. A total consisting of a first layer 12 constituted by a medium-diameter inner layer wire 3, a six-core large-diameter inner-layer wire 5 and a six-core thin-diameter inner-layer wire 2 arranged so as to surround the outer periphery of the first layer 12 A total of 18 composed of a second layer 13 formed of 12 cores, 12 cores of the second medium-diameter inner layer wire 4 and 6 cores of a thin inner layer wire 2 disposed so as to surround the outer periphery of the second layer 13. The third layer 14 formed by the core, the 6-core thin outer layer wire 6 and the 12-core medium-diameter outer layer wire 7 and the 6-core large-diameter outer layer disposed so as to surround the outer periphery of the third layer 14. It is composed of a fourth layer (outermost layer) 15 formed by a total of 24 cores composed of the wires 8.

なお、細径内層線2、第1中径内層線3、第2中径内層線4、太径内層線5、細径外層線6、中径外層線7、太径外層線8は、夫々直径の異なる断面円形(丸形)の線材を基にして形成されたものである。これらの線材としては、従来と同様に、銅線や該銅線に、錫、ニッケル、銀をメッキしたもの、或いはアルミ線、各種合金線等が使用できる。   The thin inner layer wire 2, the first medium inner layer wire 3, the second medium inner layer wire 4, the large inner layer wire 5, the thin outer layer wire 6, the medium outer layer wire 7, and the large outer layer wire 8 are respectively It is formed on the basis of a wire having a circular cross section having a different diameter. As these wires, copper wires, copper wires plated with tin, nickel, silver, aluminum wires, various alloy wires, and the like can be used as in the prior art.

細径内層線2の基となる線材の直径は細径外層線6の基となる線材の直径より小さく、細径外層線6の基となる線材の直径は中径外層線7の基となる線材の直径より小さく、中径外層線7の基となる線材の直径は第1中径内層線3の基となる線材の直径より小さく、第1中径内層線3の基となる線材の直径は第2中径内層線4の基となる線材の直径より小さく、第2中径内層線4の基となる線材の直径は太径外層線8の基となる線材の直径より小さく、太径内層線5の基となる線材の直径は太径外層線8の基となる線材の直径より小さく形成されている。   The diameter of the wire that is the basis of the thin inner layer wire 2 is smaller than the diameter of the wire that is the basis of the thin outer layer wire 6, and the diameter of the wire that is the basis of the thin outer layer wire 6 is the basis of the medium diameter outer layer wire 7. The diameter of the wire that is smaller than the diameter of the wire and that is the basis of the medium-diameter outer layer wire 7 is smaller than the diameter of the wire that is the basis of the first medium-diameter inner layer wire 3, and the diameter of the wire that is the basis of the first medium-diameter inner layer wire 3 Is smaller than the diameter of the wire that is the basis of the second medium-diameter inner layer wire 4, and the diameter of the wire that is the basis of the second medium-diameter inner layer wire 4 is smaller than the diameter of the wire that is the basis of the large-diameter outer layer wire 8. The diameter of the wire used as the basis of the inner layer wire 5 is smaller than the diameter of the wire used as the basis of the large-diameter outer layer wire 8.

第1層12を形成する各第1中径内層線3は、図1に示すように、中心線11の中心Aから等距離に位置し、かつ、第1層12を形成する隣接する第1中径内層線3の相互、及び中心線11と点接触するように配置されている。この接触は、図1の断面においては点接触し、軸方向では線接触している。   As shown in FIG. 1, each first medium-diameter inner layer line 3 that forms the first layer 12 is located at an equal distance from the center A of the center line 11, and the adjacent first first layer 12 that forms the first layer 12. The medium-diameter inner layer wires 3 are arranged so as to be in point contact with each other and the center line 11. This contact is a point contact in the cross section of FIG. 1 and a line contact in the axial direction.

第2層13を形成する6心の太径内層線5は、それぞれ、その一部が第1層12における隣接する第1中径内層線3、3の外周面間で形成された各谷部16に入り込み、かつ、第1層12を形成する2心の第1中径内層線3と点接触するように配置されている。そして、第2層13の周方向に隣り合う太径内層線5と太径内層線5との間には、図1に示すように、1心の細径内層線2が配置されている。すなわち、第2層13の周方向には、太径内層線5と細径内層線2が交互に配置されている。   Each of the six core inner diameter wires 5 forming the second layer 13 is partly formed between the outer peripheral surfaces of the adjacent first medium inner diameter wires 3 and 3 in the first layer 12. 16 and arranged so as to be in point contact with the two middle first inner-layer wires 3 forming the first layer 12. A single thin inner layer wire 2 is disposed between the large inner layer wire 5 and the thick inner layer wire 5 adjacent to each other in the circumferential direction of the second layer 13 as shown in FIG. That is, in the circumferential direction of the second layer 13, the large-diameter inner layer wires 5 and the small-diameter inner layer wires 2 are alternately arranged.

第3層14を形成する6心の細径内層線2は、それぞれ、第2層13を構成する太径内層線5の頂点部、すなわち、中心線11の中心Aと第2層13を構成する太径内層線5の中心を結ぶ線の延長線上に配置されている。   The six inner diameter inner layer wires 2 forming the third layer 14 constitute the apex portion of the inner diameter wire 5 constituting the second layer 13, that is, the center A of the center line 11 and the second layer 13, respectively. It is arranged on the extended line of the line connecting the centers of the large-diameter inner layer lines 5.

また、第3層14の周方向に隣り合う1心の細径内層線2と1心の細径内層線2との間には、図1に示すように、2心の第2中径内層線4、4が配置されている。すなわち、第3層14の周方向において、各細径内層線2と2との間に、2心の第2中径内層線4、4が配置されている。   Also, as shown in FIG. 1, between the single thin inner layer wire 2 and the single thin inner layer wire 2 adjacent to each other in the circumferential direction of the third layer 14, two second medium inner layers are formed. Lines 4 and 4 are arranged. That is, in the circumferential direction of the third layer 14, two second medium-diameter inner layer wires 4, 4 are arranged between the small inner layer wires 2 and 2.

また、第3層14を構成する6心の第2中径内層線4は、それぞれ、その一部が第2層13において周方向に隣接する太径内層線5と細径内層線2の外周面間で形成された各谷部17に入り込み、かつ、第2層13を構成する太径内層線5及び細径内層線2と点接触するように配置されている。   Each of the six-core second medium-diameter inner layer wires 4 constituting the third layer 14 has outer peripheries of the large-diameter inner layer wire 5 and the small-diameter inner layer wire 2 that are partially adjacent to each other in the circumferential direction in the second layer 13. It is arranged so as to enter each valley portion 17 formed between the surfaces and to make point contact with the large-diameter inner layer wire 5 and the small-diameter inner layer wire 2 constituting the second layer 13.

第4層(最外層)15を構成する6心の太径外層線8は、それぞれ、その一部が第3層14における隣接する第2中径内層線4、4の外周面間で形成された各谷部18に入り込み、かつ、中心線11の中心Aと第2層13を構成する細径内層線2の中心を結ぶ線の延長線上に略配置されている。   Each of the six-core large-diameter outer layer wires 8 constituting the fourth layer (outermost layer) 15 is formed between the outer peripheral surfaces of the adjacent second medium-diameter inner layer wires 4 and 4 in the third layer 14. Further, they are arranged substantially on the extended lines of the lines that enter the respective valley portions 18 and connect the center A of the center line 11 and the center of the thin inner layer wire 2 constituting the second layer 13.

また、第4層(最外層)15の周方向において、それぞれの太径外層線8の両隣には、中径外層線7が1心ずつ配置されている。すなわち、第4層(最外層)15の周方向において、太径外層線8は、1心ずつの中径外層線7,7により挟み込まれている。   Further, in the circumferential direction of the fourth layer (outermost layer) 15, the medium-diameter outer layer wires 7 are arranged one by one on both sides of each large-diameter outer layer wire 8. That is, in the circumferential direction of the fourth layer (outermost layer) 15, the large-diameter outer layer wire 8 is sandwiched between the middle-diameter outer layer wires 7 and 7 one by one.

また、第4層(最外層)15の周方向において、それぞれの中径外層線7の太径外層線8とは反対側に、1心の細径外層線6が配置されるとともに、それぞれの細径外層線6は、第3層14を構成する細径内層線2の外側に位置するように配置されている。すなわち、それぞれの細径外層線6は、中心線11の中心Aと第3層14を構成する細径内層線2の中心を結ぶ線の延長線上に略配置されている。   Further, in the circumferential direction of the fourth layer (outermost layer) 15, a single thin outer layer wire 6 is disposed on the opposite side of the middle outer layer wire 7 from the thick outer layer wire 8. The small-diameter outer layer wire 6 is disposed so as to be located outside the small-diameter inner layer wire 2 constituting the third layer 14. That is, each thin outer layer wire 6 is substantially disposed on an extension of a line connecting the center A of the center line 11 and the center of the thin inner layer wire 2 constituting the third layer 14.

すなわち、第4層(最外層)15の周方向において、中径外層線7は、1心おきになるように配置されている。   That is, in the circumferential direction of the fourth layer (outermost layer) 15, the medium-diameter outer layer wires 7 are arranged so that every other center.

そして、前記のように形成された撚線導体1の外周に絶縁材を被覆して、電線等に使用できる。   And it can use for an electric wire etc. by coat | covering the insulating material on the outer periphery of the stranded wire conductor 1 formed as mentioned above.

上記の構成により、撚線導体1の外形形状は、従来技術1の撚線導体100と比較してより略真円形状に近い形状となる。すなわち、中心線11の中心Aから最外層15を形成する太径外層線8の最外縁端Bまでの距離L1と、中心線11の中心Aから最外層15を形成する細径外層線6の最外縁端Cまでの距離L2が略同一となるように形成されている。つまり、最外層15を形成する全ての細径外層線6、中径外層線7、太径外層線8の各最外縁端B、C、Dは、図1に示すように、中心線11の中心Aから太径外層線8の最外縁端Bまでの距離L1を半径とする真円線(図1の二点鎖線)に近い位置に位置するように形成されている。   With the above-described configuration, the outer shape of the stranded wire conductor 1 is closer to a substantially circular shape than the stranded wire conductor 100 of the prior art 1. That is, the distance L1 from the center A of the center line 11 to the outermost edge B of the large-diameter outer layer line 8 that forms the outermost layer 15 and the small-diameter outer layer line 6 that forms the outermost layer 15 from the center A of the center line 11 The distance L2 to the outermost edge C is substantially the same. That is, as shown in FIG. 1, the outermost edge B, C, D of all the small-diameter outer layer wires 6, medium-diameter outer layer wires 7, and large-diameter outer layer wires 8 that form the outermost layer 15 It is formed so as to be located at a position close to a perfect circle line (two-dot chain line in FIG. 1) having a radius L1 from the center A to the outermost edge B of the large-diameter outer layer line 8.

中心線11等に用いる第1中径内層線3の直径d、細径内層線2の直径d、第2中径内層線4の直径d、太径内層線5の直径d4、細径外層線6の直径d、中径外層線7の直径d、太径外層線8の直径dを、例えば、
=0.76d ・・・(1)
=1.02d ・・・(2)
=1.15d ・・・(3)
=0.87d ・・・(4)
=0.935d ・・・(5)
=1.06d ・・・(6)
の関係式を満たすように設定することにより、撚線導体1の中心点Aから太径外層線8の最外縁端Bまでの距離L1と、中心点Aから細径外層線6の最外縁端Cまでの距離L2が略同一で、かつ、各素線が、隣接する全ての素線と相互に接触させることができる。
First middle diameter d 1 of the radially inner layer line 3, the diameter d 2 of the small-diameter inner wire 2, second in-diameter layer wire 4 having a diameter d 3, the thick diameter d 4 of the radially inner layer line 5 for use in the center line 11 or the like, the diameter d 5 of the small-diameter outer wires 6, the diameter d 6 of the middle-diameter outer layer line 7, the diameter d 7 thick diameter outer layer line 8, for example,
d 2 = 0.76d 1 (1)
d 3 = 1.02d 1 (2)
d 4 = 1.15d 1 (3)
d 5 = 0.87d 1 (4)
d 6 = 0.935d 1 (5)
d 7 = 1.06d 1 (6)
The distance L1 from the center point A of the stranded conductor 1 to the outermost edge B of the large-diameter outer layer wire 8 and the outermost edge of the thin outer-layer wire 6 from the center point A The distance L2 to C is substantially the same, and each strand can be brought into contact with all adjacent strands.

本実施例1の撚線導体1は、上記の構造を有しているために、次のような作用、効果を奏する。   Since the stranded wire conductor 1 of Example 1 has the above-described structure, the following actions and effects are exhibited.

撚線導体1の外形形状を圧縮することなく略真円形状とし、かつ、素線2〜8が、隣接する全ての素線2〜8と接触することができる。   The outer shape of the stranded conductor 1 can be made into a substantially circular shape without being compressed, and the strands 2 to 8 can be in contact with all adjacent strands 2 to 8.

撚線導体1の外形が略真円形状で、従来技術1の撚線導体100よりも細径化できることにより、絶縁材の被覆を外周全体にわたって、厚みを薄く、かつ、略均一化することができ、絶縁材の減量を図り、コストを低減することができる。   Since the outer shape of the stranded wire conductor 1 is substantially circular and can be made thinner than the stranded wire conductor 100 of the prior art 1, the insulation coating can be made thin and substantially uniform over the entire outer periphery. The amount of insulating material can be reduced, and the cost can be reduced.

また、本実施例1の撚線導体1は、従来技術2の撚線導体201と比較して、最外層15を形成する素線6,7,8が、圧縮変形されることなく形成されるため、のび特性、柔軟性、可とう性等の物理特性を損うことなく、線材の物理特性を高く維持することができ、信頼性の高い撚線導体1を得ることができる。
する。
Further, in the stranded wire conductor 1 of the first embodiment, the strands 6, 7, and 8 forming the outermost layer 15 are formed without being compressed and deformed, as compared with the stranded wire conductor 201 of the prior art 2. Therefore, the physical properties of the wire can be maintained high without impairing the physical properties such as the stretch properties, flexibility, and flexibility, and the highly reliable stranded wire conductor 1 can be obtained.
To do.

なお、圧縮ダイスを用いて、撚線導体1を圧縮変形させて形成してもよい。このように圧縮ダイスを用いた場合でも、従来技術2の撚線導体201よりも低い圧縮率で製造することができるために、従来技術2の撚線導体201と比較して、のび特性、柔軟性、可とう性等の物理特性を損うことなく、線材の物理特性を高く維持することができる。   Note that the stranded wire conductor 1 may be formed by compression deformation using a compression die. Even when a compression die is used in this manner, since it can be manufactured at a lower compression rate than the stranded wire conductor 201 of the conventional technique 2, the stretch characteristics and flexibility are improved as compared with the stranded wire conductor 201 of the conventional technique 2. The physical properties of the wire can be maintained high without impairing the physical properties such as flexibility and flexibility.

[実施例2]
図2は、本発明の実施例2を示すものである。
[Example 2]
FIG. 2 shows a second embodiment of the present invention.

図2は、撚線導体21の軸方向と直交する方向に切断した断面模式図である。なお、各素線の断面を示す斜線は、図の煩雑を避けるために省略した。   FIG. 2 is a schematic cross-sectional view cut in a direction orthogonal to the axial direction of the stranded conductor 21. In addition, the oblique line which shows the cross section of each strand was abbreviate | omitted in order to avoid the complexity of a figure.

上記実施例1においては、細径内層線(素線)2と、第1中径内層線(素線)3と、第2中径内層線(素線)4と、太径内層線(素線)5と、細径外層線(素線)6と、中径外層線(素線)7と、太径外層線(素線)8の7種類の素線を用いたが、本実施例2のように、第1中径内層線3と、第2中径内層線4を同一のものとし、すなわち、第1中径内層線3及び第2中径内層線4を同一の線材を基にして形成して、細径内層線2と、第1中径内層線3と、太径内層線5と、細径外層線6と、中径外層線7と、太径外層線8の6種類で構成しても良い。   In the first embodiment, the thin inner layer wire (element wire) 2, the first inner diameter inner layer wire (element wire) 3, the second inner diameter inner layer wire (element wire) 4, and the thick inner layer wire (element wire). Wire) 5, thin outer layer wire (element wire) 6, medium diameter outer layer wire (element wire) 7, and large diameter outer layer wire (element wire) 8. 2, the first medium diameter inner layer wire 3 and the second medium diameter inner layer wire 4 are the same, that is, the first medium diameter inner layer wire 3 and the second medium diameter inner layer wire 4 are based on the same wire. 6 of the small diameter inner layer wire 2, the first medium diameter inner layer wire 3, the large diameter inner layer wire 5, the thin diameter outer layer wire 6, the medium diameter outer layer wire 7, and the large diameter outer layer wire 8. You may comprise by a kind.

その他の構造は、前記実施例1と同様であるので前記と同じ符号を付して説明を省略する。   Since the other structure is the same as that of the first embodiment, the same reference numerals as those described above are used and the description thereof is omitted.

本実施例2は、上記実施例1と同様の作用、効果を奏する。   The second embodiment has the same operations and effects as the first embodiment.

更に、本実施例2は、上記実施例1よりも構成する素線の種類が少ないため、コストを低減できる。   Furthermore, since the second embodiment has fewer types of strands than the first embodiment, the cost can be reduced.

1、21 撚線導体
2 細径内層線(素線)
3 第1中径内層線(素線)
4 第2中径内層線(素線)
5 太径内層線(素線)
6 細径外層線(素線)
7 中径外層線(素線)
8 太径外層線(素線)
11 中心線
12 第1層
13 第2層
14 第3層
15 最外層
1,21 Twisted wire conductor 2 Thin inner layer wire (elementary wire)
3 First medium-diameter inner layer wire (elementary wire)
4 Second inner diameter inner wire (elementary wire)
5 Large diameter inner layer wire (elementary wire)
6 Thin outer layer wire (elementary wire)
7 Medium-diameter outer layer wire (elementary wire)
8 Large diameter outer layer wire (elementary wire)
11 Centerline 12 First Layer 13 Second Layer 14 Third Layer 15 Outermost Layer

前記の課題を解決するために、請求項1記載の発明は、1心の素線を中心線とし、該中心線の周囲を6心の素線が覆い囲んで第1層を形成し、該第1層の外周を12心の素線が覆い囲んで第2層を形成し、該第2層の外周を18心の素線が覆い囲んで第3層を形成し、該第3層の外周を24心の素線が覆い囲んで最外層を形成する61心の撚線導体であって、
前記中心線を第1中径内層線で構成し、前記第1層を6心の第1中径内層線で構成し、第2層を6心の細径内層線と6心の太径内層線を周方向に交互に配置して構成し、
前記第3層を6心の細径内層線と12心の第2中径内層線で構成し、かつ、周方向において隣り合う第3層を構成する1心の細径内層線と第3層を構成する1心の細径内層線との間に2心の前記第2中径内層線を配置して構成し、
前記最外層を、6心の細径外層線と12心の中径外層線と6心の太径外層線で構成するとともに、前記2心の第2中径内層線の谷部に前記太径外層線を配置するとともに、その周方向において前記太径外層線を挟み込むように前記中径外層線を1心ずつ配置し、更に、前記中径外層線間で、かつ、第3層を構成する細径内層線の外側に位置するように前記細径外層線を配置して構成し、
前記細径内層線直径は前記細径外層線直径よりも小さく、前記細径外層線直径は前記中径外層線直径よりも小さく、前記中径外層線直径は前記第1中径内層線及び第2中径内層線夫々の直径よりも小さく、前記第1中径内層線及び第2中径内層線直径は前記太径外層線直径よりも小さく、前記太径外層線直径は前記太径内層線直径よりも小さいことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 is characterized in that a single core wire is a center line, and a six-core wire surrounds the center line to form a first layer, A 12-core element wire surrounds the outer periphery of the first layer to form a second layer, and an outer periphery of the second layer is surrounded by an 18-core element wire to form a third layer. A 61-core stranded wire conductor that surrounds the outer periphery with 24 core wires to form the outermost layer;
The center line is constituted by a first medium-diameter inner layer line, the first layer is constituted by six first medium-diameter inner layer lines, and the second layer is constituted by a six-core inner diameter line and a six-core inner diameter line. The lines are arranged alternately in the circumferential direction,
Wherein the third layer composed of the second in-diameter layer line 6 hearts thin inner line and 12 fibers, and the small diameter inner wire of a cardiac constituting the third layer adjacent Oite circumferentially first Two cores of the second medium diameter inner layer wire are arranged between one core inner diameter wire constituting three layers ,
The outermost layer is composed of a 6-core thin outer layer wire, a 12-core medium-diameter outer layer wire, and a 6-core large-diameter outer layer wire. The outer layer wires are arranged, and the medium diameter outer layer wires are arranged one by one so as to sandwich the large diameter outer layer wires in the circumferential direction, and further, the third layer is configured between the medium diameter outer layer wires. The thin outer layer wire is arranged to be located outside the thin inner layer wire,
The diameter of the small-diameter inner wire is smaller than the diameter of the small-diameter outer lines, the thin diameter of the outer wire is smaller than the diameter of the in-diameter outer layer wire diameter in said radially outer layer lines the first in smaller than the diameter of each of the radially inner layer line and the second in the radially inward layer line, the diameter of the first in-diameter layer line and the second in-diameter layer line is smaller than the diameter of the thick diameter outer layer line, the thick-diameter layer The diameter of the wire is smaller than the diameter of the thick inner layer wire.

請求項2記載の発明は、請求項1記載の撚線導体において、前前記第1中径内層線直径が、前記第2中径内層線直径よりも小さいことを特徴とするものである。 According to a second aspect of the invention, the stranded conductor according to claim 1, wherein the diameter of the front the first in-diameter layer wire is characterized in that less than the diameter of the second in-diameter layer line .

請求項3記載の発明は、請求項1記載の撚線導体において、前記第1中径内層線直径が、前記第2中径内層線直径と同じであることを特徴とするものである。 According to a third aspect of the invention, the stranded conductor of claim 1, wherein the diameter of the first in-diameter layer wire is characterized in that it is the same as the diameter of the second in-diameter layer line .

Claims (4)

1心の素線を中心線とし、該中心線の周囲を6心の素線が覆い囲んで第1層を形成し、該第1層の外周を12心の素線が覆い囲んで第2層を形成し、該第2層の外周を18心の素線が覆い囲んで第3層を形成し、該第3層の外周を24心の素線が覆い囲んで最外層を形成する61心の撚線導体であって、
前記中心線を第1中径内層線で構成し、前記第1層を6心の第1中径内層線で構成し、第2層を6心の細径内層線と6心の太径内層線を周方向に交互に配置して構成し、
前記第3層を6心の細径内層線と12心の第2中径内層線で構成し、かつ、周方向に隣り合う前記1心の細径内層線と1心の細径内層線との間に2心の前記第2中径内層線を配置して構成し、
前記最外層を、6心の細径外層線と12心の中径外層線と6心の太径外層線で構成するとともに、前記2心の第2中径内層線の谷部に前記太径外層線を配置するとともに、その周方向において前記太径外層線を挟み込むように前記中径外層線を1心ずつ配置し、更に、前記中径外層線間で、かつ、前記細径内層線の外側に位置するように前記細径外層線を配置して構成し、
前記細径内層線の基となる線材の直径は前記細径外層線の基となる線材の直径よりも小さく、前記細径外層線の基となる線材の直径は前記中径外層線の基となる線材の直径よりも小さく、前記中径外層線の基となる線材の直径は前記第1中径内層線及び第2中径内層線の基となる線材の夫々の直径よりも小さく、前記第1中径内層線及び第2中径内層線の基となる線材の夫々の直径は前記太径外層線の基となる線材の直径よりも小さく、前記太径外層線の基となる線材の直径は前記太径内層線の基となる線材の直径よりも小さいことを特徴とする撚線導体。
A single-core element wire is used as a center line, and a six-core element wire surrounds the center line to form a first layer, and a twelve-core element wire surrounds the outer periphery of the first layer. The outer periphery of the second layer is surrounded by 18 strands to form a third layer, and the outer periphery of the third layer is surrounded by 24 strands to form the outermost layer 61. A core stranded conductor,
The center line is constituted by a first medium-diameter inner layer line, the first layer is constituted by six first medium-diameter inner layer lines, and the second layer is constituted by a six-core inner diameter line and a six-core inner diameter line. The lines are arranged alternately in the circumferential direction,
The third layer is composed of six core inner diameter wires and twelve second inner diameter inner core wires, and the one core inner diameter wire and one core inner diameter wire that are adjacent in the circumferential direction. The second medium-diameter inner layer wire having two cores is arranged between
The outermost layer is composed of a 6-core thin outer layer wire, a 12-core medium-diameter outer layer wire, and a 6-core large-diameter outer layer wire. The outer layer wires are arranged, and the medium-diameter outer layer wires are arranged one by one so as to sandwich the large-diameter outer layer wires in the circumferential direction, and further, between the medium-diameter outer layer wires and between the small-diameter inner layer wires. The thin outer layer wire is arranged so as to be located outside,
The diameter of the wire that is the basis of the thin inner layer wire is smaller than the diameter of the wire that is the basis of the thin outer layer wire, and the diameter of the wire that is the basis of the thin outer layer wire is the base of the medium diameter outer layer wire. The diameter of the wire that is the basis of the medium-diameter outer layer wire is smaller than the diameter of the wire that is the basis of the first medium-diameter inner layer wire and the second medium-diameter inner layer wire, The diameters of the wires that are the basis of the 1 medium-diameter inner layer wire and the second medium-diameter inner layer wire are smaller than the diameter of the wire that is the basis of the large-diameter outer layer wire, and the diameter of the wire that is the basis of the large-diameter outer layer wire Is smaller than the diameter of the wire used as the base of the said large diameter inner layer wire, The twisted wire conductor characterized by the above-mentioned.
前記第1中径内層線の基となる線材の直径が、前記第2中径内層線の基となる線材の直径よりも小さいことを特徴とする請求項1記載の撚線導体。   2. The stranded wire conductor according to claim 1, wherein a diameter of a wire that is a base of the first medium diameter inner layer wire is smaller than a diameter of a wire that is a base of the second medium diameter inner layer wire. 前記第1中径内層線の基となる線材の直径が、前記第2中径内層線の基となる線材の直径と同じであることを特徴とする請求項1記載の撚線導体。   The stranded wire conductor according to claim 1, wherein a diameter of a wire that is a basis of the first medium diameter inner layer wire is the same as a diameter of a wire that is a basis of the second medium diameter inner layer wire. 前記最外層を圧縮変形して形成したことを特徴とする請求項1乃至3のいずれか1項に記載の撚線導体。   The stranded wire conductor according to any one of claims 1 to 3, wherein the outermost layer is formed by compressive deformation.
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