JP2020187930A - Twisted wire conductor - Google Patents

Twisted wire conductor Download PDF

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JP2020187930A
JP2020187930A JP2019092086A JP2019092086A JP2020187930A JP 2020187930 A JP2020187930 A JP 2020187930A JP 2019092086 A JP2019092086 A JP 2019092086A JP 2019092086 A JP2019092086 A JP 2019092086A JP 2020187930 A JP2020187930 A JP 2020187930A
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稲垣 俊文
Toshibumi Inagaki
俊文 稲垣
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Sanshu Densen KK
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Abstract

To provide a twisted wire conductor capable of manufacturing the cross sectional shape of the twisted wire conductor into a shape close to a perfect circle without compressing or at a low compression rate.SOLUTION: A twisted wire conductor includes a central layer 11 arranged and formed around three innermost layer wires 2 and an outer layer 15 consisting of a plurality of layers on the outer side of the central layer 11. Layers 12 and 13 in the outer layer 15 separately arrange three large diameter wires 3 (5) in the circumferential direction; and an even number of small diameter wires 4 (6) having an outer diameter smaller than that of the large diameter wire 3 (5) are arranged between the large diameter wires 3 and 3 (5 and 5) arranged at the nearest position in the circumferential direction.SELECTED DRAWING: Figure 1

Description

本発明は、撚線導体に関するものである。 The present invention relates to a stranded conductor.

従来、電線等に使用される撚線導体を構成する各々の素線は、一般的に、全て断面円形の丸線で、かつ、同一径である。この素線として銅線が主として用いられ、その銅線に、錫、ニッケル、銀、或いはアルミ、各種合金をメッキしたものが使用されている。 Conventionally, each of the strands constituting the stranded conductor used for electric wires and the like is generally a round wire having a circular cross section and the same diameter. Copper wire is mainly used as this wire, and tin, nickel, silver, aluminum, and various alloys are plated on the copper wire.

一般的に、図4に示すように、中心部に3本の素線101を配設して中心層102を構成し、この中心層102の外側に、9本の素線103を周方向に配設して第1内層104を設け、この第1内層104の外側に、15本の素線105を周方向に配設して外層106層を設けた同心撚り配列に配列し、それを同一方向に撚ることで形成された撚線導体110が知られ、この撚線導体110を構成する素線101,103,105は全て同じ径の素線を用いて構成されている。 Generally, as shown in FIG. 4, three strands 101 are arranged in the central portion to form a central layer 102, and nine strands 103 are arranged in the circumferential direction on the outside of the central layer 102. The first inner layer 104 is provided by arranging the first inner layer 104, and 15 strands 105 are arranged in the circumferential direction on the outside of the first inner layer 104 and arranged in a concentric twisted arrangement in which the outer layer 106 is provided. A stranded conductor 110 formed by twisting in a direction is known, and the strands 101, 103, and 105 constituting the stranded conductor 110 are all made of strands having the same diameter.

また、図5に示すように、上記撚線導体110と同様の中心層102と第1内層104と外層106層を有するとともに、外層106の外側に、素線101,103,105の径と同じ径の素線111を21本配設した最外層112を設けた同心撚り配列に配列し、それを同一方向に撚ることで形成された撚線導体201が知られている。以下、この撚線導体110,201を従来技術1とする。 Further, as shown in FIG. 5, it has the same central layer 102, the first inner layer 104, and the outer layer 106 as the stranded conductor 110, and has the same diameter as the strands 101, 103, 105 on the outside of the outer layer 106. A twisted wire conductor 201 formed by arranging 21 strands of a diameter 111 in a concentric twisted array provided with an outermost layer 112 and twisting them in the same direction is known. Hereinafter, the stranded conductors 110 and 201 will be referred to as the prior art 1.

この撚線導体110,201は、それを構成する全ての素線101,103,105,111が、断面円形で、かつ、同一径で形成されていることから、この素線101,103,105,111で構成された撚線導体110,201の外周形状は、図4,図5に示すように、六角形状に近似した形状となり、丸形状に近似した形状とはならない。 Since all the strands 101, 103, 105, 111 constituting the stranded conductors 110, 201 have a circular cross section and have the same diameter, the strands 101, 103, 105 are formed. As shown in FIGS. 4 and 5, the outer peripheral shapes of the stranded conductors 110 and 201 made of, 111 are similar to a hexagonal shape, not a round shape.

一般的に、撚線導体110,201は、外周部に絶縁材を被覆した後に、電線等(被覆線)として使用される。被覆線の断面形状は、略真円形状であることが望まれている。一方、絶縁材は、耐圧特性の点から撚線導体の外周部に略均一に被覆されることが望ましい。また、資源の有効利用、被覆線の軽量化の観点から、撚線導体の断面形状は真円であることが望まれている。 Generally, the stranded conductors 110 and 201 are used as an electric wire or the like (covered wire) after the outer peripheral portion is coated with an insulating material. It is desired that the cross-sectional shape of the covered wire is a substantially perfect circular shape. On the other hand, it is desirable that the insulating material is substantially uniformly coated on the outer peripheral portion of the stranded conductor from the viewpoint of pressure resistance. Further, from the viewpoint of effective use of resources and weight reduction of the covered wire, it is desired that the cross-sectional shape of the stranded conductor is a perfect circle.

特許文献1記載のように、断面円形で、かつ、全て同一径の素線を、一方向に撚りながら圧縮ダイスを通すことにより、撚線導体の断面形状を略真円とする方法が提案されている。以下、この撚線導体を従来技術2とする。 As described in Patent Document 1, a method has been proposed in which a wire having a circular cross section and all having the same diameter is twisted in one direction and passed through a compression die to make the cross-sectional shape of the stranded conductor substantially a perfect circle. ing. Hereinafter, this stranded conductor will be referred to as the prior art 2.

特開平11−25758号公報Japanese Unexamined Patent Publication No. 11-25758

上記従来技術2の撚線導体は、素線を圧縮ダイスに通す時に、外層素線202が、外側から圧縮変形されることにより、のび特性、柔軟性、可とう性等の物理特性が損なわれるという問題点がある。 In the stranded conductor of the above-mentioned prior art 2, when the wire is passed through the compression die, the outer layer wire 202 is compressed and deformed from the outside, so that the physical properties such as stretchability, flexibility, and flexibility are impaired. There is a problem.

そこで、本発明は、圧縮することなく、若しくは、上記従来技術2よりも低い圧縮率で、撚線導体の断面形状を真円状に近い形状に製造できる撚線導体を提供することを目的とするものである。 Therefore, an object of the present invention is to provide a stranded conductor capable of producing a stranded conductor having a cross-sectional shape close to a perfect circle without compression or with a compression rate lower than that of the prior art 2. To do.

前記の課題を解決するために、請求項1記載の発明は、3本の最内層線を中心に配設して形成した中心層を有し、該中心層の外側に複数層からなる外層を設け、
前記外層における各層は、夫々、3本の太径線を周方向に離間して配設し、周方向の最も近い位置に配設された太径線間に、該太径線の外径より小さい細径線を偶数本配設したことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 has a central layer formed by arranging three innermost layer lines at the center, and an outer layer composed of a plurality of layers is provided outside the central layer. Provide,
In each layer in the outer layer, three large diameter wires are arranged apart from each other in the circumferential direction, and between the large diameter wires arranged at the positions closest to each other in the circumferential direction, from the outer diameter of the large diameter wire. It is characterized in that an even number of small diameter wires are arranged.

請求項2記載の発明は、請求項1記載の発明において、前記外層は、前記中心層の外側に設けた第1外層と、該第1外層の外側に設けた第2外層で構成し、
前記第1外層を、3本の第1太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第1太径線間に、該第1太径線の外径より小さい第1細径線を2本配設して構成し、
前記第2外層を、3本の第2太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第2太径線間に、該第2太径線の外径より小さい第2細径線を4本配設して構成したことを特徴とするものである。
The invention according to claim 2 is the invention according to claim 1, wherein the outer layer is composed of a first outer layer provided outside the central layer and a second outer layer provided outside the first outer layer.
The first outer layer is arranged with three first thick diameter wires separated in the circumferential direction, and the first thick diameter wire is arranged between the first thick diameter wires arranged at the positions closest to each other in the circumferential direction. Two first small diameter wires smaller than the outer diameter of
The second outer layer is arranged with three second thick diameter wires separated in the circumferential direction, and the second thick diameter wire is arranged between the second thick diameter wires arranged at the closest positions in the circumferential direction. It is characterized in that it is configured by arranging four second small diameter wires smaller than the outer diameter of.

請求項3記載の発明は、請求項2記載の発明において、前記第2太径線の外径を前記第1太径線の外径より小さく、前記第2細径線の外径を前記第2太径線の外径より小さく、前記第1細径線の外径を第2細径線の外径より小さく、前記第2太径線の外径と前記最内層線の外径は同じであることを特徴とするものである。 In the invention according to claim 3, in the invention according to claim 2, the outer diameter of the second thick wire is smaller than the outer diameter of the first thick wire, and the outer diameter of the second thin wire is the first. 2 Smaller than the outer diameter of the thick wire, the outer diameter of the first small diameter wire is smaller than the outer diameter of the second small diameter wire, and the outer diameter of the second thick wire and the outer diameter of the innermost layer wire are the same. It is characterized by being.

請求項4記載の発明は、請求項1記載の発明において、前記外層は、前記中心層の外側に設けた第1外層と、該第1外層の外側に設けた第2外層と、該第2外層の外側に設けた第3外層で構成し、
前記第1外層を、3本の第1太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第1太径線間に、該第1太径線の外径より小さい第1細径線を2本配設して構成し、
前記第2外層を、3本の第2太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第2太径線間に、該第2太径線の外径より小さい第2細径線を4本配設して構成し、
前記第3外層を、3本の第3太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第3太径線間に、該第3太径線の外径より小さい第3細径線を6本配設して構成したことを特徴とするものである。
The invention according to claim 4 is the invention according to claim 1, wherein the outer layer includes a first outer layer provided outside the central layer, a second outer layer provided outside the first outer layer, and the second outer layer. It is composed of a third outer layer provided on the outside of the outer layer.
The first outer layer is arranged with three first thick diameter wires separated in the circumferential direction, and the first thick diameter wire is arranged between the first thick diameter wires arranged at the positions closest to each other in the circumferential direction. Two first small diameter wires smaller than the outer diameter of
The second outer layer is arranged with three second thick diameter wires separated in the circumferential direction, and the second thick diameter wire is arranged between the second thick diameter wires arranged at the closest positions in the circumferential direction. 4 second small diameter wires smaller than the outer diameter of
The third outer layer is arranged with three third thick diameter wires separated in the circumferential direction, and the third thick diameter wire is arranged between the third thick diameter wires arranged at the closest positions in the circumferential direction. It is characterized in that it is configured by arranging six third small diameter wires smaller than the outer diameter of.

請求項5記載の発明は、請求項4記載の発明において前記第2太径線の外径を前記第1太径線の外径より小さく、前記第3細径線の外径を前記第2太径線の外径より小さく、前記第2細径線の外径を前記第3細径線の外径より小さく、前記第1細径線の外径を前記第2細径線の外径より小さく、
前記第2太径線の外径と前記第3太径線の外径と前記最内層線の外径は同じであることを特徴とするものである。
In the invention according to claim 5, in the invention according to claim 4, the outer diameter of the second thick wire is smaller than the outer diameter of the first thick wire, and the outer diameter of the third thin wire is the second. The outer diameter of the second small diameter wire is smaller than the outer diameter of the large diameter wire, the outer diameter of the second small diameter wire is smaller than the outer diameter of the third small diameter wire, and the outer diameter of the first small diameter wire is the outer diameter of the second small diameter wire. Smaller,
The outer diameter of the second thick wire, the outer diameter of the third thick wire, and the outer diameter of the innermost layer wire are the same.

請求項6記載の発明は、請求項4記載の発明において、前記第2太径線の外径を前記第1太径線の外径より小さく、前記第3細径線の外径を前記第2太径線の外径より小さく、前記第1細径線の外径を前記第3細径線の外径より小さく、
前記第2細径線の外径は前記第3細径線の外径と同じで、
前記第2太径線の外径と前記第3太径線の外径と前記最内層線の外径は同じであることを特徴とするものである。
In the invention according to claim 6, in the invention according to claim 4, the outer diameter of the second thick wire is smaller than the outer diameter of the first thick wire, and the outer diameter of the third thin wire is the first. 2 Smaller than the outer diameter of the thick wire, and the outer diameter of the first small diameter wire is smaller than the outer diameter of the third small diameter wire.
The outer diameter of the second small diameter wire is the same as the outer diameter of the third small diameter wire.
The outer diameter of the second thick wire, the outer diameter of the third thick wire, and the outer diameter of the innermost layer wire are the same.

請求項7記載の発明は、請求項1乃至6の何れか1項に記載の発明において、径方向の最も外側に位置する層を構成する素線は、外側から圧縮変形されていることを特徴とするものである。 The invention according to claim 7 is characterized in that, in the invention according to any one of claims 1 to 6, the strands constituting the outermost layer in the radial direction are compressed and deformed from the outside. It is to be.

本発明の撚線導体は、3本の最内層線を中心に配設して形成した中心層を有し、中心層の外側に複数層からなる外層を設け、外層における各層は、夫々、3本の太径線を周方向に離間して配設し、周方向の最も近い位置に配設された太径線間に、太径線の外径より小さい細径線を偶数本配設したことにより、圧縮することなく、若しくは、上記従来技術2よりも低い圧縮率で、撚線導体の断面形状を真円状に形成できる。 The stranded conductor of the present invention has a central layer formed by arranging three innermost layer wires at the center, and an outer layer composed of a plurality of layers is provided outside the central layer, and each layer in the outer layer is 3 respectively. The large diameter wires of the book are arranged apart in the circumferential direction, and an even number of small diameter wires smaller than the outer diameter of the large diameter wire are arranged between the large diameter wires arranged at the positions closest to each other in the circumferential direction. As a result, the cross-sectional shape of the stranded conductor can be formed into a perfect circle without compression or at a compression rate lower than that of the prior art 2.

本発明の実施例1に係る撚線導体の横断面図。The cross-sectional view of the stranded conductor which concerns on Example 1 of this invention. 本発明の実施例2に係る撚線導体の横断面図。The cross-sectional view of the stranded conductor which concerns on Example 2 of this invention. 本発明の実施例3に係る撚線導体の一例の横断面図。A cross-sectional view of an example of a stranded conductor according to a third embodiment of the present invention. 従来技術1に係る撚線導体の横断面図。The cross-sectional view of the stranded conductor according to the prior art 1. 従来技術1に係る他の撚線導体の横断面図。The cross-sectional view of another stranded conductor according to the prior art 1.

本発明を実施するための形態を、図1〜図3を基にして説明する。なお、図1〜図3においては、本発明の各実施例における撚線導体の軸方向と直交する方向に切断した断面模式図で、各素線の基となる線材の断面形状と素線の断面形状が同一とした場合の模式図である。なお、各素線の断面を示す斜線は、図の煩雑を避けるために省略した。 A mode for carrying out the present invention will be described with reference to FIGS. 1 to 3. It should be noted that FIGS. 1 to 3 are schematic cross-sectional views cut in a direction orthogonal to the axial direction of the stranded conductor in each embodiment of the present invention, showing the cross-sectional shape of the wire rod which is the basis of each wire and the wire. It is a schematic diagram when the cross-sectional shape is the same. The diagonal lines showing the cross sections of each strand are omitted to avoid complication of the figure.

[実施例1]
図1は、本発明の実施例1における撚線導体1の軸方向と直交する方向に切断した断面模式図である。
[Example 1]
FIG. 1 is a schematic cross-sectional view cut in a direction orthogonal to the axial direction of the stranded conductor 1 according to the first embodiment of the present invention.

撚線導体1は、図1に示すように、配列された総数27本の素線を、軸方向に撚ることにより成形されたものである。この素線は、最内層線(素線)2、第1太径線(素線)3、第1細径線(素線)4、第2太径線(素線)5、第2細径線(素線)6の5種類により構成されている。最内層線2、第1太径線3、第1細径線4、第2太径線5、第2細径線6は、夫々直径の異なる断面円形(丸形)の線材を基にして形成されたものである。これらの線材としては、従来と同様に、銅線やこの銅線に、錫、ニッケル、銀をメッキしたもの、或いはアルミ線、各種合金線等が使用できる。 As shown in FIG. 1, the stranded conductor 1 is formed by twisting a total of 27 strands arranged in the axial direction. These strands are the innermost layer wire (strand wire) 2, the first thick diameter wire (strand wire) 3, the first thin diameter wire (strand wire) 4, the second thick diameter wire (strand wire) 5, and the second thin wire. It is composed of five types of diameter wires (wires) 6. The innermost layer wire 2, the first thick diameter wire 3, the first small diameter wire 4, the second thick diameter wire 5, and the second small diameter wire 6 are based on wire rods having a circular cross section (round shape) having different diameters. It is formed. As these wire rods, a copper wire, a copper wire plated with tin, nickel, or silver, an aluminum wire, various alloy wires, or the like can be used as in the conventional case.

また、撚線導体1は、図1に示すように、中心層11と、中心層11の外側に設けられ、かつ、第1外層12と、第2外層13の2層で構成された外層15で構成されている。すなわち、外層15の内側に内層13が設けられている。 Further, as shown in FIG. 1, the stranded conductor 1 is provided on the outer side of the central layer 11 and the central layer 11, and the outer layer 15 is composed of two layers, a first outer layer 12 and a second outer layer 13. It is composed of. That is, the inner layer 13 is provided inside the outer layer 15.

中心層11は、撚線導体1の中心部に、3本の最内層線2を周方向に配設して構成されている。 The central layer 11 is configured by arranging three innermost layer wires 2 in the circumferential direction in the central portion of the stranded conductor 1.

第1外層12は、中心層11の外周を覆い囲むように配置された3本の第1太径線3と6本の第1細径線4の総計9本により構成されている。 The first outer layer 12 is composed of a total of nine wires, three first thick diameter wires 3 and six first small diameter wires 4 arranged so as to surround the outer periphery of the central layer 11.

各第1太径線3は、図1に示すように、隣り合う最内層線2と2の外側の谷間部17に配設され、3本の第1太径線3は周方向に離間して配設されている。第1外層12の周方向において、最も近い位置に配設された第1太径線3と3の間には、偶数本である2本の第1細径線4が周方向に配設されている。 As shown in FIG. 1, each first thick diameter line 3 is arranged in a valley portion 17 on the outer side of the adjacent innermost layer lines 2 and 2, and the three first thick diameter lines 3 are separated in the circumferential direction. Are arranged. In the circumferential direction of the first outer layer 12, two even-numbered first small diameter wires 4 are arranged in the circumferential direction between the first thick diameter wires 3 and 3 arranged at the closest positions. ing.

第2外層13は、第1外層12の外周を覆い囲むように配置された3本の第2太径線5と、12本の第2細径線6の総計15本により構成されている。 The second outer layer 13 is composed of three second thick diameter wires 5 arranged so as to surround the outer periphery of the first outer layer 12 and twelve second small diameter wires 6 in total of 15.

各第2太径線5は、図1に示すように、隣り合う第1細径線4と4の外側の谷間部18に配設され、3本の第2太径線5は周方向に離間して配設されている。第2外層13の周方向において、最も近い位置に配設された第2太径線5と5の間には、偶数本である4本の第2細径線6が周方向に配設されている。 As shown in FIG. 1, each of the second thick diameter wires 5 is arranged in the valley portion 18 outside the adjacent first thin diameter wires 4 and 4, and the three second thick diameter wires 5 are arranged in the circumferential direction. They are arranged apart. In the circumferential direction of the second outer layer 13, four even-numbered second thin diameter wires 6 are arranged in the circumferential direction between the second thick diameter wires 5 and 5 arranged at the closest positions. ing.

第1太径線3の直径dは、5種類の素線の中で最も大きく形成され、最内層線2の直径dは、第1太径線3の直径dより小さく形成され、最内層線2の直径dと第2太径線5の直径dは同じに形成され、第2細径線6の直径dは、第2太径線5の直径dより小さく形成され、第1細径線4の直径dは、第2細径線6の直径dより小さく形成されている。 The diameter d 1 of the first thick wire 3 is formed to be the largest of the five types of strands, and the diameter d 2 of the innermost layer wire 2 is formed smaller than the diameter d 1 of the first thick wire 3. the diameter d 3 of the diameter d 2 of the innermost line 2 second thick diameter line 5 is formed to the same diameter d 4 of the second thin line 6 is smaller than the diameter d 3 of the second thick diameter line 5 The diameter d 5 of the first small diameter wire 4 is formed to be smaller than the diameter d 4 of the second small diameter wire 6.

そして、前記のように形成された撚線導体1の外周に絶縁材を被覆して、電線等に使用できる。 Then, the outer circumference of the stranded conductor 1 formed as described above can be coated with an insulating material and used for an electric wire or the like.

上記の構成により、撚線導体1の外形形状は、略真円形状に近い形状とすることができる。すなわち、中心Aから第2外層13を構成する第2太径線5の最外縁端Bまでの距離L1と、中心Aから第2外層13を構成する第2細径線6の最外縁端Cまでの距離L2が略同一となるように形成されている。つまり、第2外層13を形成する全ての第2太径線5、第2細径線6の最外縁端B,Cは、図1に示すように、中心Aから第2太径線5の最外縁端Bまでの距離L1を半径とする真円線に近い位置に位置するように形成されている。 With the above configuration, the outer shape of the stranded conductor 1 can be a shape close to a substantially perfect circular shape. That is, the distance L1 from the center A to the outermost edge B of the second thick wire 5 forming the second outer layer 13 and the outermost edge C of the second thin wire 6 forming the second outer layer 13 from the center A. The distances L2 to are formed to be substantially the same. That is, as shown in FIG. 1, the outermost edge ends B and C of all the second thick diameter wires 5 and the second small diameter wires 6 forming the second outer layer 13 are from the center A to the second thick diameter wire 5. It is formed so as to be located near a perfect circle line whose radius is the distance L1 to the outermost edge end B.

例えば、
=1.195d ・・・(1)
=d ・・・(2)
=0.90d ・・・(3)
=0.815d ・・・(4)
の関係式を満たすように設定することにより、撚線導体1を圧縮することなく形成しても、撚線導体1の中心点Aから第2太径線5の最外縁端Bまでの距離L1と、中心点Aから第2細径線6の最外縁端Cまでの距離L2までの距離L2が略同一で、かつ、各素線2,3,4,5,6が、隣接する略全ての素線2,3,4,5,6と相互に接触させることができる。
For example
d 1 = 1.195d 2 ... (1)
d 3 = d 2 ... (2)
d 4 = 0.90 d 2 ... (3)
d 5 = 0.815d 2 ... (4)
By setting so as to satisfy the relational expression of, even if the stranded conductor 1 is formed without compression, the distance L1 from the center point A of the stranded conductor 1 to the outermost edge B of the second thick diameter wire 5 And, the distance L2 from the center point A to the outermost edge C of the second small diameter wire 6 to the distance L2 is substantially the same, and the respective strands 2, 3, 4, 5, and 6 are substantially all adjacent to each other. Can be brought into mutual contact with the wires 2, 3, 4, 5, 6 of.

本実施例1の撚線導体1は、上記の構造を有しているために、次のような作用、効果を奏する。 Since the stranded conductor 1 of the first embodiment has the above structure, it has the following actions and effects.

撚線導体1の外形形状を圧縮することなく、略真円形状とし、かつ、素線2,3,4,5,6が、隣接する略全ての素線2,3,4,5,6と接触することができる。 The outer shape of the stranded conductor 1 is made into a substantially circular shape without being compressed, and the strands 2, 3, 4, 5, 6 are substantially all adjacent strands 2, 3, 4, 5, 6. Can be contacted with.

撚線導体1の外形が略真円形状で、絶縁材の被覆を外周全体にわたって、厚みを薄く、かつ、略均一化することができ、絶縁材の減量を図り、コストを低減することができる。 The outer shape of the stranded conductor 1 is substantially circular, and the thickness of the insulating material coating can be made thin and substantially uniform over the entire outer circumference, and the amount of the insulating material can be reduced and the cost can be reduced. ..

なお、前記実施例1の撚線導体1を構成する素線2,3,4,5,6は、第1太径線3の直径dを、5種類の素線の中で最も大きく形成し、最内層線2の直径dを、第1太径線3の直径dより小さく形成し、最内層線2の直径dと第2太径線5の直径dは同じに形成し、第2細径線6の直径dを、第2太径線5の直径dより小さく形成し、第1細径線4の直径dを、第2細径線6の直径dより小さく形成していれば、上記記載の径を有する素線以外にも任意の径を有する素線を用いて撚線導体1を構成することができる。 Incidentally, wire 2,3,4,5,6 constituting the stranded conductor 1 of the first embodiment, the diameter d 1 of the first thick diameter line 3, most larger in the five wire and the diameter d 2 of the innermost layer line 2, smaller form than the diameter d 1 of the first thick diameter line 3, the diameter d 3 of the diameter d 2 of the innermost line 2 second thick diameter line 5 is the same form Then, the diameter d 4 of the second small diameter wire 6 is formed smaller than the diameter d 3 of the second thick diameter wire 5 , and the diameter d 5 of the first small diameter wire 4 is the diameter d of the second small diameter wire 6. If it is formed smaller than 4, the stranded wire conductor 1 can be formed by using a wire having an arbitrary diameter other than the wire having the diameter described above.

また、その第2外層13の外周部から圧縮ダイス等により圧縮して、撚線導体1を形成するようにしてもよい。 この圧縮により、第2外層13の外周部は、圧縮変形され、撚線導体の外形形状をより真円形状に近づけることができる。圧縮ダイス等による圧縮は、撚線導体1を製造する際に行っても良いし、撚線導体1を製造した後に行っても良い。なお、圧縮率に関しては、任意に設定する。 Further, the stranded conductor 1 may be formed by compressing the outer peripheral portion of the second outer layer 13 with a compression die or the like. By this compression, the outer peripheral portion of the second outer layer 13 is compressed and deformed, and the outer shape of the stranded conductor can be made closer to a perfect circular shape. The compression with a compression die or the like may be performed when the stranded conductor 1 is manufactured, or may be performed after the stranded conductor 1 is manufactured. The compression rate is arbitrarily set.

本実施例1の撚線導体1は、圧縮することなく、若しくは、上記従来技術2の撚線導体と比較して低い圧縮率で形成することができるため、のび特性、柔軟性、可とう性等の物理特性を、上記従来技術2の撚線導体よりも向上させることができる。 Since the stranded conductor 1 of the first embodiment can be formed without compression or at a compression rate lower than that of the stranded conductor of the prior art 2, it has stretch characteristics, flexibility, and flexibility. The physical properties such as the above can be improved as compared with the stranded conductor of the above-mentioned prior art 2.

[実施例2]
本実施例2の撚線導体21は、図2に示すように、上記実施例1の第2外層13の外側に第3外層22を設けて、外層23を3層で構成したものである。
[Example 2]
As shown in FIG. 2, the stranded conductor 21 of the second embodiment has a third outer layer 22 provided on the outside of the second outer layer 13 of the first embodiment, and the outer layer 23 is composed of three layers.

第3外層22は、第2外層13の外周を覆い囲むように配置された3本の第3太径線25と、18本の第3細径線26の総計21本により構成され、撚線導体21は、総数48本の素線で構成されている。 The third outer layer 22 is composed of three third thick diameter wires 25 arranged so as to surround the outer periphery of the second outer layer 13 and 18 third thin diameter wires 26, for a total of 21 wires. The conductor 21 is composed of a total of 48 strands.

各第3太径線25は、図2に示すように、第2外層13において、最も近い位置に配設された第2太径線5と5の間に配設された4本の第2細径線6の内、周方向の中央部に配置された第2細径線6と6の外側の谷間部27に配設され、3本の第3太径線25は周方向に離間して配設されている。第3外層22の周方向において、最も近い位置に配設された第3太径線25と25の間には、偶数本である6本の第3細径線26が周方向に配設されている。 As shown in FIG. 2, each of the third thick diameter wires 25 is the four second wires arranged between the second thick diameter wires 5 and 5 arranged at the closest positions in the second outer layer 13. Among the small diameter wires 6, the second small diameter wire 6 arranged in the central portion in the circumferential direction and the valley portion 27 outside the 6 are arranged, and the three third large diameter wires 25 are separated in the circumferential direction. Are arranged. In the circumferential direction of the third outer layer 22, six even-numbered third small diameter wires 26 are arranged in the circumferential direction between the third thick diameter wires 25 and 25 arranged at the closest positions. ing.

第3太径線25の直径dは、最内層線2の直径dと第2太径線5の直径dと同じに形成され、第3細径線26の直径dは、第2太径線5の直径dより小さく、かつ、第2細径線6の直径dより大きく形成されている。 The diameter d 6 of the third thick diameter line 25 is formed and the diameter d 2 of the innermost layer line 2 the same as the diameter d 3 of the second thick diameter line 5, the diameter d 7 of the third small-diameter wire 26, the smaller than the diameter d 3 of 2 thick diameter line 5, and is formed to be larger than the diameter d 4 of the second thin line 6.

例えば、
=1.195d ・・・(1)
=d ・・・(2)
=0.90d ・・・(3)
=0.815d ・・・(4)
=d ・・・(5)
=0.925d ・・・(6)
の関係式を満たすように設定することにより、撚線導体21を圧縮することなく形成しても、撚線導体1の中心点Aから第3太径線25のまでの距離と、中心点Aから第3細径線26の最外縁端までの距離が略同一で、かつ、各素線2,3,4,5,6,25,26が、隣接する略全ての素線2,3,4,5,6,25,26と相互に接触させることができる。
For example
d 1 = 1.195d 2 ... (1)
d 3 = d 2 ... (2)
d 4 = 0.90 d 2 ... (3)
d 5 = 0.815d 2 ... (4)
d 6 = d 2 ... (5)
d 7 = 0.925d 2 ... (6)
By setting so as to satisfy the relational expression of, even if the stranded conductor 21 is formed without compression, the distance from the center point A of the stranded conductor 1 to the third thick diameter wire 25 and the center point A The distance from the third small diameter wire 26 to the outermost edge is substantially the same, and each of the strands 2,3,4,5,6,25,26 is approximately all the adjacent strands 2,3. It can be brought into mutual contact with 4, 5, 6, 25, 26.

上記以外の構成は、上記実施例1と同様であるため、上記実施例1と同様の符号を付してその説明を省略する。 Since the configurations other than the above are the same as those in the first embodiment, the same reference numerals as those in the first embodiment will be added and the description thereof will be omitted.

本実施例2においても、上記実施例1と同様の作用、効果を奏する。 In the second embodiment as well, the same actions and effects as those in the first embodiment are exhibited.

なお、上記実施例2においては、第3細径線26の直径dを、第2太径線5の直径dより小さく、かつ、第2細径線6の直径dより大きく形成したが、第3細径線26の直径dを、第2細径線6の直径dと同じに形成してもよい。 In the second embodiment, the diameter d 7 of the third small diameter wire 26 is formed to be smaller than the diameter d 3 of the second thick diameter wire 5 and larger than the diameter d 4 of the second small diameter wire 6. However, the diameter d 7 of the third small diameter wire 26 may be formed to be the same as the diameter d 4 of the second small diameter wire 6.

[実施例3]
外層は、複数層で構成されていれば、任意の数で構成することができ、外層を構成する各層は、3本の太径線を周方向に離間して配設し、周方向の最も近い位置に配設された太径線間に、この太径線の外径より小さい細径線を偶数本配設して構成する。
[Example 3]
The outer layer can be formed in any number as long as it is composed of a plurality of layers, and each layer constituting the outer layer is arranged with three large diameter wires separated in the circumferential direction, and is the most in the circumferential direction. An even number of small diameter wires smaller than the outer diameter of the large diameter wire are arranged between the large diameter wires arranged at close positions.

例えば、撚線導体31は、図3に示すように、上記実施例2の第3外層22の外側に第4外層32を設けて、外層33を4層で構成し、第4外層32は、第3外層22の外周を覆い囲むように配置された3本の第4太径線35と、24本の第4細径線36の総計27本により構成され、撚線導体31は、総数75本の素線で構成されている。 For example, as shown in FIG. 3, the stranded conductor 31 is provided with a fourth outer layer 32 outside the third outer layer 22 of the second embodiment, the outer layer 33 is composed of four layers, and the fourth outer layer 32 is It is composed of three fourth thick diameter wires 35 arranged so as to surround the outer circumference of the third outer layer 22 and 24 fourth small diameter wires 36 in total, and the total number of stranded conductors 31 is 75. It is composed of the wire of the book.

各第4太径線35は、図3に示すように、第3外層22において、最も近い位置に配設された第3太径線25と25の間に配設された6本の第2細径線6の内、周方向の中央部に配置された第3細径線26と26の外側の谷間部37に配設され、3本の第4太径線35は周方向に離間して配設されている。第4外層32の周方向において、最も近い位置に配設された第4太径線35と35の間には、偶数本である8本の第4細径線36が周方向に配設されている。 As shown in FIG. 3, each of the fourth thick diameter wires 35 is formed by six second wires arranged between the third thick diameter wires 25 and 25 arranged at the closest positions in the third outer layer 22. Of the small diameter wires 6, the third small diameter wire 26 arranged in the central portion in the circumferential direction and the valley portion 37 outside the 26 are arranged, and the three fourth large diameter wires 35 are separated in the circumferential direction. Are arranged. In the circumferential direction of the fourth outer layer 32, eight fourth thin diameter wires 36, which are an even number, are arranged in the circumferential direction between the fourth thick diameter wires 35 and 35 arranged at the closest positions. ing.

第4太径線35の直径dは、第1太径線3の直径dより小さく、かつ、第2太径線5の直径dより大きく形成され、第4細径線36の直径dは、第3細径線26の直径dより小さく、かつ、第2細径線6の直径dより大きく形成されている。 The diameter d 8 of the fourth thick wire 35 is formed to be smaller than the diameter d 1 of the first thick wire 3 and larger than the diameter d 3 of the second thick wire 5, and the diameter of the fourth thin wire 36. d 9 is formed to be smaller than the diameter d 7 of the third small diameter wire 26 and larger than the diameter d 4 of the second small diameter wire 6.

上記以外の構成は、上記実施例2と同様であるため、上記実施例2と同様の符号を付してその説明を省略する。 Since the configurations other than the above are the same as those in the second embodiment, the same reference numerals as those in the second embodiment will be added and the description thereof will be omitted.

本実施例3においても、上記実施例1,2と同様の作用、効果を奏する。 Also in the third embodiment, the same actions and effects as those of the first and second embodiments are exhibited.

1,21,31 撚線導体
2 最内層線
3,5,25,35 太径線
3 第1太径線(太径線)
4,6,26,36 細径線
4 第1細径線(細径線)
5 第2太径線(太径線)
6 第2細径線(細径線)
11 中心層
12 第1外層
13 第2外層
15,23,33 外層、
22 第3外層
25 第3太径線(太径線)
26 第3細径線(細径線)
1,2,31 Twisted wire conductor 2 Innermost layer wire 3,5,25,35 Thick diameter wire 3 First thick diameter wire (thick diameter wire)
4, 6, 26, 36 Small diameter wire 4 First small diameter wire (small diameter wire)
5 2nd thick wire (thick wire)
6 Second small diameter wire (small diameter wire)
11 Central layer 12 1st outer layer 13 2nd outer layer 15, 23, 33 outer layer,
22 Third outer layer 25 Third thick wire (thick diameter wire)
26 Third small diameter wire (small diameter wire)

一般的に、図4に示すように、中心部に3本の素線101を配設して中心層102を構成し、この中心層102の外側に、9本の素線103を周方向に配設して第1内層104を設け、この第1内層104の外側に、15本の素線105を周方向に配設して外層10を設けた同心撚り配列に配列し、それを同一方向に撚ることで形成された撚線導体110が知られ、この撚線導体110を構成する素線101,103,105は全て同じ径の素線を用いて構成されている。 Generally, as shown in FIG. 4, three strands 101 are arranged in the central portion to form a central layer 102, and nine strands 103 are arranged in the circumferential direction on the outside of the central layer 102. the first inner layer 104 provided arranged, arranged outside the first inner layer 104, in the 15 strands 105 circumferentially concentrically to the outer layer 106 provided disposed twisting sequence, identical to it A stranded conductor 110 formed by twisting in a direction is known, and the strands 101, 103, and 105 constituting the stranded conductor 110 are all made of strands having the same diameter.

また、図5に示すように、上記撚線導体110と同様の中心層102と第1内層104と外層10を有するとともに、外層106の外側に、素線101,103,105の径と同じ径の素線111を21本配設した最外層112を設けた同心撚り配列に配列し、それを同一方向に撚ることで形成された撚線導体201が知られている。以下、この撚線導体110,201を従来技術1とする。 Further, as shown in FIG. 5, the same central layer 102 and the stranded conductor 110 has a first inner layer 104 and outer layer 106, on the outside of the outer layer 106, the same as the diameter of the wire 101, 103, 105 A twisted wire conductor 201 formed by arranging 21 strands of a diameter 111 in a concentric twisted array provided with an outermost layer 112 and twisting them in the same direction is known. Hereinafter, the stranded conductors 110 and 201 will be referred to as the prior art 1.

上記従来技術2の撚線導体は、素線を圧縮ダイスに通す時に、外層素が、外側から圧縮変形されることにより、のび特性、柔軟性、可とう性等の物理特性が損なわれるという問題点がある。 The stranded conductor of the prior art 2, when passing the wire in compression die, the outer layer containing line, by being compressed and deformed from the outside, Nobi properties, flexibility, that the physical properties of flexibility, etc. may be impaired There is a problem.

前記の課題を解決するために、請求項1記載の発明は、3本の最内層線を中心に配設して形成した中心層を有し、該中心層の外側に設けた第1外層と、第1外層の外側に設けた第2外層を少なくとも有する外層を設け、
前記外層における各層は、夫々、3本の太径線を周方向に離間して配設し、周方向の最も近い位置に配設された太径線間に、該太径線の外径より小さい細径線を偶数本周方向に配設し、
前記第1外層を構成する太径線は、周方向に隣り合う前記最内層線で構成する外側の谷間部に配設し、
前記第1外層の外側に設けた各層を構成する太径線を、その層の一つ内側の層を構成し、かつ、太径線間の周方向に配設された偶数本の細径線のうち、周方向の中央部に位置する2本の細径線で構成する外側の谷間部に配設したことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 has a central layer formed by arranging three innermost layer lines at the center, and a first outer layer provided outside the central layer. , An outer layer having at least a second outer layer provided outside the first outer layer is provided.
In each layer in the outer layer, three large diameter wires are arranged apart from each other in the circumferential direction, and between the large diameter wires arranged at the positions closest to each other in the circumferential direction, from the outer diameter of the large diameter wire. Small diameter wires are arranged in the even-numbered circumference direction ,
The thick diameter wire forming the first outer layer is arranged in the outer valley portion formed by the innermost layer line adjacent to each other in the circumferential direction.
The large-diameter wires that form each layer provided on the outside of the first outer layer form an inner layer of the layer, and an even number of small-diameter wires that are arranged in the circumferential direction between the large-diameter lines. Of these, it is characterized in that it is arranged in an outer valley portion composed of two small diameter wires located in the central portion in the circumferential direction .

Claims (7)

3本の最内層線を中心に配設して形成した中心層を有し、該中心層の外側に複数層からなる外層を設け、
前記外層における各層は、夫々、3本の太径線を周方向に離間して配設し、周方向の最も近い位置に配設された太径線間に、該太径線の外径より小さい細径線を偶数本配設したことを特徴とする撚線導体。
It has a central layer formed by arranging three innermost layer lines in the center, and an outer layer composed of a plurality of layers is provided outside the central layer.
In each layer in the outer layer, three large diameter wires are arranged apart from each other in the circumferential direction, and between the large diameter wires arranged at the positions closest to each other in the circumferential direction, from the outer diameter of the large diameter wire. A stranded conductor characterized by arranging an even number of small diameter wires.
前記外層は、前記中心層の外側に設けた第1外層と、該第1外層の外側に設けた第2外層で構成し、
前記第1外層を、3本の第1太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第1太径線間に、該第1太径線の外径より小さい第1細径線を2本配設して構成し、
前記第2外層を、3本の第2太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第2太径線間に、該第2太径線の外径より小さい第2細径線を4本配設して構成したことを特徴とする請求項1記載の撚線導体。
The outer layer is composed of a first outer layer provided outside the central layer and a second outer layer provided outside the first outer layer.
The first outer layer is arranged with three first thick diameter wires separated in the circumferential direction, and the first thick diameter wire is arranged between the first thick diameter wires arranged at the positions closest to each other in the circumferential direction. Two first small diameter wires smaller than the outer diameter of
The second outer layer is arranged with three second thick diameter wires separated in the circumferential direction, and the second thick diameter wire is arranged between the second thick diameter wires arranged at the positions closest to each other in the circumferential direction. The stranded conductor according to claim 1, wherein four second small diameter wires smaller than the outer diameter of the above are arranged.
前記第2太径線の外径を前記第1太径線の外径より小さく、前記第2細径線の外径を前記第2太径線の外径より小さく、前記第1細径線の外径を第2細径線の外径より小さく、前記第2太径線の外径と前記最内層線の外径は同じであることを特徴とする請求項2記載の撚線導体。 The outer diameter of the second thick wire is smaller than the outer diameter of the first thick wire, the outer diameter of the second small diameter wire is smaller than the outer diameter of the second thick wire, and the first small diameter wire The stranded wire conductor according to claim 2, wherein the outer diameter of the second small diameter wire is smaller than the outer diameter of the second small diameter wire, and the outer diameter of the second thick diameter wire and the outer diameter of the innermost layer wire are the same. 前記外層は、前記中心層の外側に設けた第1外層と、該第1外層の外側に設けた第2外層と、該第2外層の外側に設けた第3外層で構成し、
前記第1外層を、3本の第1太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第1太径線間に、該第1太径線の外径より小さい第1細径線を2本配設して構成し、
前記第2外層を、3本の第2太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第2太径線間に、該第2太径線の外径より小さい第2細径線を4本配設して構成し、
前記第3外層を、3本の第3太径線を周方向に離間して配設し、周方向の最も近い位置に配設された第3太径線間に、該第3太径線の外径より小さい第3細径線を6本配設して構成したことを特徴とする請求項1記載の撚線導体。
The outer layer is composed of a first outer layer provided outside the central layer, a second outer layer provided outside the first outer layer, and a third outer layer provided outside the second outer layer.
The first outer layer is arranged with three first thick diameter wires separated in the circumferential direction, and the first thick diameter wire is arranged between the first thick diameter wires arranged at the positions closest to each other in the circumferential direction. Two first small diameter wires smaller than the outer diameter of
The second outer layer is arranged with three second thick diameter wires separated in the circumferential direction, and the second thick diameter wire is arranged between the second thick diameter wires arranged at the closest positions in the circumferential direction. 4 second small diameter wires smaller than the outer diameter of
The third outer layer is arranged with three third thick diameter wires separated in the circumferential direction, and the third thick diameter wire is arranged between the third thick diameter wires arranged at the closest positions in the circumferential direction. The stranded conductor according to claim 1, wherein six third small diameter wires smaller than the outer diameter of the above are arranged.
前記第2太径線の外径を前記第1太径線の外径より小さく、前記第3細径線の外径を前記第2太径線の外径より小さく、前記第2細径線の外径を前記第3細径線の外径より小さく、前記第1細径線の外径を前記第2細径線の外径より小さく、
前記第2太径線の外径と前記第3太径線の外径と前記最内層線の外径は同じであることを特徴とする請求項4記載の撚線導体。
The outer diameter of the second thick wire is smaller than the outer diameter of the first thick wire, the outer diameter of the third small diameter wire is smaller than the outer diameter of the second thick wire, and the second small diameter wire The outer diameter of the first small diameter wire is smaller than the outer diameter of the third small diameter wire, and the outer diameter of the first small diameter wire is smaller than the outer diameter of the second small diameter wire.
The stranded conductor according to claim 4, wherein the outer diameter of the second thick wire, the outer diameter of the third thick wire, and the outer diameter of the innermost layer wire are the same.
前記第2太径線の外径を前記第1太径線の外径より小さく、前記第3細径線の外径を前記第2太径線の外径より小さく、前記第1細径線の外径を前記第3細径線の外径より小さく、
前記第2細径線の外径は前記第3細径線の外径と同じで、
前記第2太径線の外径と前記第3太径線の外径と前記最内層線の外径は同じであることを特徴とする請求項4記載の撚線導体。
The outer diameter of the second thick wire is smaller than the outer diameter of the first thick wire, the outer diameter of the third small diameter wire is smaller than the outer diameter of the second thick wire, and the first small diameter wire The outer diameter of is smaller than the outer diameter of the third small diameter wire,
The outer diameter of the second small diameter wire is the same as the outer diameter of the third small diameter wire.
The stranded conductor according to claim 4, wherein the outer diameter of the second thick wire, the outer diameter of the third thick wire, and the outer diameter of the innermost layer wire are the same.
径方向の最も外側に位置する層を構成する素線は、外側から圧縮変形されていることを特徴とする請求項1乃至6の何れか1項に記載の撚線導体。 The stranded conductor according to any one of claims 1 to 6, wherein the wire forming the outermost layer in the radial direction is compression-deformed from the outside.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7198544B1 (en) 2022-07-26 2023-01-04 三洲電線株式会社 stranded conductor
JP7265814B1 (en) 2022-09-20 2023-04-27 三洲電線株式会社 stranded conductor
JP7265812B1 (en) 2022-08-23 2023-04-27 三洲電線株式会社 stranded conductor

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Publication number Priority date Publication date Assignee Title
GB267822A (en) * 1926-04-12 1927-03-24 Felten & Guilieaume Carlswerk Improvements in copper conductors for electric power cables
JP2008021603A (en) * 2006-07-14 2008-01-31 Sanshu Densen Kk Twisted wire conductor

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
GB267822A (en) * 1926-04-12 1927-03-24 Felten & Guilieaume Carlswerk Improvements in copper conductors for electric power cables
JP2008021603A (en) * 2006-07-14 2008-01-31 Sanshu Densen Kk Twisted wire conductor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7198544B1 (en) 2022-07-26 2023-01-04 三洲電線株式会社 stranded conductor
JP2024016688A (en) * 2022-07-26 2024-02-07 三洲電線株式会社 stranded conductor
JP7265812B1 (en) 2022-08-23 2023-04-27 三洲電線株式会社 stranded conductor
JP2024030115A (en) * 2022-08-23 2024-03-07 三洲電線株式会社 stranded conductor
JP7265814B1 (en) 2022-09-20 2023-04-27 三洲電線株式会社 stranded conductor
JP2024044072A (en) * 2022-09-20 2024-04-02 三洲電線株式会社 Stranded Conductor

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