JP7022469B1 - Stranded conductor - Google Patents

Stranded conductor Download PDF

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JP7022469B1
JP7022469B1 JP2021148056A JP2021148056A JP7022469B1 JP 7022469 B1 JP7022469 B1 JP 7022469B1 JP 2021148056 A JP2021148056 A JP 2021148056A JP 2021148056 A JP2021148056 A JP 2021148056A JP 7022469 B1 JP7022469 B1 JP 7022469B1
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俊文 稲垣
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【課題】圧縮することなく、若しくは、低い圧縮率で、撚線導体の断面形状を真円状に近い形状に製造できる撚線導体を提供する。【解決手段】中心部に配設した1本の中心線11で構成された内層2を有し、内層2の外側に、複数本の第1外層線12で構成した第1外層4を配設し、第1外層4の外側に、第1外層線12の本数と同じ本数の外細径線13と、第1外層線12の本数と同じ本数で、かつ、外細径線13より太い外太径線14で構成した最外層5を配設し、第1外層線12を周方向に離間して配設し、周方向に隣り合う第1外層線12,12間の外側に外太径線14を配設し、周方向に隣り合う外太径線14,14間に1本の外細径線15を配設した。【選択図】図1PROBLEM TO BE SOLVED: To provide a stranded conductor capable of producing a stranded conductor having a cross-sectional shape close to a perfect circle without compression or with a low compressibility. SOLUTION: The inner layer 2 composed of one center line 11 arranged in a central portion is provided, and a first outer layer 4 composed of a plurality of first outer layer lines 12 is arranged outside the inner layer 2. Then, on the outside of the first outer layer 4, there are the same number of outer thin diameter wires 13 as the number of the first outer layer wires 12, and the same number of outer diameter wires as the number of the first outer layer wires 12, and the outer diameter is thicker than the outer thin diameter wires 13. The outermost layer 5 composed of the thick diameter wire 14 is arranged, the first outer layer wire 12 is arranged separated in the circumferential direction, and the outer diameter is outside between the first outer layer wires 12 and 12 adjacent to each other in the circumferential direction. The wire 14 was arranged, and one outer diameter wire 15 was arranged between the outer thick diameter wires 14 and 14 adjacent to each other in the circumferential direction. [Selection diagram] Fig. 1

Description

本発明は、撚線導体に関する。 The present invention relates to stranded conductors.

従来、電線等に使用される撚線導体を構成する各々の素線は、一般的に、全て断面円形の丸線で、かつ、同一径である。該素線として銅線が主として用いられ、その銅線に、錫、ニッケル、銀、或いはアルミ、各種合金をメッキしたものが使用されている。 Conventionally, each of the strands constituting the stranded conductor used for electric wires and the like is generally a round wire having a circular cross section and the same diameter. A copper wire is mainly used as the wire, and a copper wire plated with tin, nickel, silver, aluminum, or various alloys is used.

例えば、同心撚り構成で、かつ、19本の素線で構成される撚線導体は、一般的に、図15に示すように、撚線導体101における中心の1本の素線102を核として、その周囲を6本の素線103が覆い囲んで内層を形成し、更に、その外周を12本の素線104が覆い囲んで外層を形成し、それを同一方向に撚ることで形成されている。 For example, a stranded conductor having a concentric twisted structure and composed of 19 strands generally has one strand 102 at the center of the stranded conductor 101 as a core, as shown in FIG. , 6 strands 103 surround it to form an inner layer, and 12 strands 104 surround the outer circumference to form an outer layer, which are twisted in the same direction. ing.

素線102、103、104が全て、断面円形で、かつ、同一径であることから、素線102、103、104を標準心線配列で配列して撚線導体101を形成すると、その外周形状は図15に示すように、六角形状に近似した形状となり、丸形状に近似した形状とはならない。以下、これを従来技術1とする。 Since the strands 102, 103, and 104 are all circular in cross section and have the same diameter, when the strands 102, 103, and 104 are arranged in a standard core wire arrangement to form the stranded conductor 101, the outer peripheral shape thereof is formed. As shown in FIG. 15, has a shape similar to a hexagonal shape, and does not have a shape similar to a round shape. Hereinafter, this will be referred to as the prior art 1.

一般的に、撚線導体101は、図15に示すように、外周部に絶縁材106が被覆されて、電線(被覆線)等107として使用される。絶縁材106の減量化は、資源の有効活用の観点から重要であり、そのために、撚線導体の断面形状は真円であることが望まれる。 Generally, as shown in FIG. 15, the stranded conductor 101 is used as an electric wire (covered wire) or the like 107 with an insulating material 106 coated on the outer peripheral portion thereof. It is important to reduce the amount of the insulating material 106 from the viewpoint of effective utilization of resources, and therefore, it is desired that the cross-sectional shape of the stranded conductor is a perfect circle.

しかし、同じ径の素線で、かつ、19本の同心撚り配列で撚線導体を構成すると、例えば、図15に示すように、撚線導体101の断面形状の外形は、六角形となり、絶縁材106の厚みは、頂点部の近傍は薄く、頂点部から辺部に至るほど厚くなり、絶縁材106の厚みは不均一となる。また、耐圧不良を防止するためには、頂点部の絶縁材106の厚みが基準となり、辺部の絶縁材106の厚みは余剰で無駄となり、この点からも、撚線導体の断面形状は真円であることが望まれる However, when the stranded conductor is composed of 19 strands having the same diameter and a concentric twist arrangement, for example, as shown in FIG. 15, the outer shape of the cross-sectional shape of the stranded conductor 101 becomes a hexagonal shape . The thickness of the insulating material 106 is thin in the vicinity of the apex portion and becomes thicker from the apex portion to the side portion, and the thickness of the insulating material 106 becomes non-uniform. Further, in order to prevent poor pressure resistance, the thickness of the insulating material 106 at the apex is used as a reference, and the thickness of the insulating material 106 at the side is excessive and wasteful. From this point as well, the cross-sectional shape of the stranded conductor is true. It is desired to be a circle .

また、撚線導体101の断面形状が六角形状であるため、被覆線の端末加工等において、絶縁材106をストリップする際に撚線導体101を傷つける虞があるという問題がある。 Further, since the cross-sectional shape of the stranded conductor 101 is a hexagonal shape, there is a problem that the stranded conductor 101 may be damaged when the insulating material 106 is stripped in the terminal processing of the coated wire or the like.

同心撚り配列以外の一括集合撚線においても、同様に、撚線導体の断面形状が真円であることが望まれている。 Similarly, it is desired that the cross-sectional shape of the stranded conductor is a perfect circle in the collective stranded wire other than the concentric stranded arrangement.

撚線導体の断面形状を真円とする方法として、例えば、特許文献1記載のように、断面円形で、かつ、全て同一径の素線202を、一方向に撚りながら圧縮ダイスを通すことにより、図16に示すように、撚線導体201の断面形状を略真円とする方法が提案されている。以下、これを従来技術2とする。 As a method of making the cross-sectional shape of the stranded conductor a perfect circle, for example, as described in Patent Document 1, a wire 202 having a circular cross section and all having the same diameter is passed through a compression die while being twisted in one direction. As shown in FIG. 16, a method has been proposed in which the cross-sectional shape of the stranded conductor 201 is a substantially perfect circle. Hereinafter, this will be referred to as the prior art 2.

特開平11-25758号公報Japanese Unexamined Patent Publication No. 11-25758

上記、従来技術2の撚線導体201は、素線202を圧縮ダイスに通す時に、外層素線が、圧縮変形されることにより、のび特性、柔軟性、可とう性等の物理特性が損なわれるという問題がある。 In the above-mentioned twisted wire conductor 201 of the prior art 2, when the wire 202 is passed through a compression die, the outer layer wire is compressed and deformed, so that the physical properties such as elongation property, flexibility, and flexibility are impaired. There is a problem.

また、従来技術2の撚線導体201は、一方向に撚りながら圧縮ダイスを通す必要があるため、従来技術1の撚線導体101と比較して、圧縮ダイスが余分に必要であり、この圧縮ダイスは撚線導体201の製造時に摩耗損傷が生じるため、定期交換が必要でありコストが高くなるという問題がある。 Further, since the stranded conductor 201 of the prior art 2 needs to be twisted in one direction and passed through a compression die, an extra compression die is required as compared with the stranded conductor 101 of the prior art 1, and this compression is required. Since the die is worn and damaged during the manufacture of the stranded conductor 201, there is a problem that periodic replacement is required and the cost is high.

また、圧縮後の撚線を略真円状にするためには、製造機械(撚線機)の回転数を一定値以下にし、かつ、回転数を安定させる必要があるため、従来技術1の撚線導体101よりも生産効率が悪くなるという問題もある。 Further, in order to make the stranded wire after compression into a substantially perfect circle, it is necessary to keep the rotation speed of the manufacturing machine (twisting machine) below a certain value and stabilize the rotation speed. There is also a problem that the production efficiency is worse than that of the stranded conductor 101.

また、従来技術の撚線導体101,201は、隣接する素線は、全て当接するように配設されているため、素線配列の密度が高く、隣接する素線間に隙間がなく、のび特性、柔軟性、可とう性等の物理特性が損なわれる要因となるという問題がある。 Further, in the stranded conductors 101 and 201 of the prior art, since all the adjacent strands are arranged so as to be in contact with each other, the density of the strand arrangement is high, there is no gap between the adjacent strands, and the conductors are stretched. There is a problem that physical characteristics such as characteristics, flexibility, and flexibility are impaired.

そこで、圧縮することなく、若しくは、上記従来技術2よりも低い圧縮率で素線を圧縮加工することで、撚線導体の断面形状をより真円形状に近い形状とすることができる撚線導体を提供することを目的とするものである。 Therefore, the cross-sectional shape of the stranded conductor can be made closer to a perfect circular shape without compression or by compressing the strands at a compression rate lower than that of the conventional technique 2. Is intended to provide.

前記の課題を解決するために、請求項1記載の発明は、中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、該中心線の外側に複数本の第1内層線を周方向に配設して形成した第1内層で構成された内層を有し、
該内層の外側に、複数本の第1外層線で構成した第1外層を配設し、
該第1外層の外側に、第1外層線の本数と同じ本数の外細径線と、第1外層線の本数と同じ本数で、かつ、前記外細径線より太い外太径線で構成した最外層を配設し、
前記第1外層線を周方向に離間して配設し、
周方向に隣り合う第1外層線間の外側に前記外太径線を1本配設し、該外太径線を周方向に離間して配設し、
周方向に隣り合う外太径線間に1本の外細径線を、前記第1外層線と当接するように配設したことを特徴とするものである。
In order to solve the above-mentioned problems, the invention according to claim 1 comprises an inner layer composed of one center line arranged in the central portion, or one center line arranged in the central portion, and the same. It has an inner layer composed of a first inner layer formed by arranging a plurality of first inner layer lines in the circumferential direction on the outside of the center line.
A first outer layer composed of a plurality of first outer layer lines is arranged on the outside of the inner layer.
The outside of the first outer layer is composed of an outer diameter wire having the same number of lines as the first outer layer wire and an outer diameter wire having the same number as the number of the first outer layer wires and thicker than the outer thin diameter wire. Arrange the outermost layer
The first outer layer line is arranged so as to be separated in the circumferential direction.
One outer thick diameter wire is arranged outside between the first outer layer wires adjacent to each other in the circumferential direction, and the outer thick diameter wire is arranged separated in the circumferential direction.
It is characterized in that one outer thin diameter wire is arranged between adjacent outer thick diameter wires in the circumferential direction so as to be in contact with the first outer layer wire .

請求項2記載の発明は、中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、該中心線の外側に複数本の第1内層線を周方向に配設して構成した内層を有し、
該内層の外側に、複数本の第1外層線で構成した第1外層を配設し、
該第1外層の外側に、前記第1外層線の本数と同じ本数の第2外層線で構成した第2外層を配設し、
該第2外層の外側に、第1外層線の本数と同じ本数の外細径線と、第1外層線の本数と同じ本数で、かつ、前記外細径線より太い外太径線で構成した最外層を配設し、
前記第1外層線を周方向に離間して配設し、
周方向に隣り合う第1外層線間の外側に前記第2外層線を配設し、
周方向に隣り合う第2外層線間の外側に前記外太径線を配設し、周方向に隣り合う外太径線間に1本の外細径線を配設したことを特徴とするものである。
The invention according to claim 2 is an inner layer composed of one center line arranged in the central portion, or one center line arranged in the central portion, and a plurality of third lines outside the center line. 1 It has an inner layer formed by arranging inner layer lines in the circumferential direction.
A first outer layer composed of a plurality of first outer layer lines is arranged on the outside of the inner layer.
A second outer layer composed of the same number of second outer layer lines as the number of the first outer layer lines is arranged outside the first outer layer.
The outside of the second outer layer is composed of an outer thin diameter wire having the same number of lines as the first outer layer wire and an outer diameter wire having the same number as the number of the first outer layer wires and thicker than the outer thin diameter wire. Arrange the outermost layer
The first outer layer line is arranged so as to be separated in the circumferential direction.
The second outer layer line is arranged outside between the first outer layer lines adjacent to each other in the circumferential direction.
The outer thick diameter wire is arranged outside between the second outer layer wires adjacent to each other in the circumferential direction, and one outer thin diameter wire is arranged between the outer thick diameter wires adjacent to each other in the circumferential direction. It is a thing.

請求項3記載の発明は、請求項1又は2記載の発明において、前記撚線導体の中心から、前記最外層を構成する外細径線の外縁端までの距離と、 前記撚線導体の中心から、前記最外層を構成する外太径線の外縁端までの距離が同じであることを特徴とするものである。 The invention according to claim 3 is the invention according to claim 1 or 2, wherein the distance from the center of the stranded conductor to the outer edge end of the outer fine diameter wire constituting the outermost layer is used. It is characterized in that the distance from the center of the stranded conductor to the outer edge of the outer thick wire constituting the outermost layer is the same.

請求項4記載の発明は、請求項1乃至3のいずれか1項に記載の発明において、前記最外層を構成する素線は、外側から圧縮変形されていることを特徴とするものである。 The invention according to claim 4 is characterized in that, in the invention according to any one of claims 1 to 3, the strands constituting the outermost layer are compressed and deformed from the outside.

本願請求項1記載の発明によれば、中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、中心線の外側に複数本の第1内層線を周方向に配設して構成した内層を有し、内層の外側に、複数本の第1外層線で構成した第1外層を配設し、第1外層の外側に、第1外層線の本数と同じ本数の外細径線と、第1外層線の本数と同じ本数で、かつ、外細径線より太い外太径線で構成した最外層を配設し、周方向に隣り合う第1外層線間の外側に外太径線を1本配設し、外太径線を周方向に離間して配設し、周方向に隣り合う外太径線間に1本の外細径線を、第1外層線と当接するように配設したことにより、撚線導体の断面形状は略真円形状とし、撚線導体の細径化、軽量化、柔軟性の向上を図ることができる。 According to the invention according to claim 1 of the present application, an inner layer composed of one center line arranged in the central portion, or one center line arranged in the central portion, and a plurality of lines outside the center line. The first outer layer composed of a plurality of first outer layer lines is arranged outside the inner layer, and the first outer layer composed of a plurality of first outer layer lines is arranged outside the first outer layer. An outermost layer composed of an outer diameter wire having the same number of lines as the first outer layer wire and an outer diameter wire having the same number as the number of the first outer layer wires and thicker than the outer thin diameter wire is arranged and peripherally arranged. One outer thick diameter wire is arranged outside between the first outer layer wires adjacent to each other in the direction, the outer thick diameter wires are arranged apart from each other in the circumferential direction, and 1 is arranged between the outer thick diameter wires adjacent to each other in the circumferential direction. By arranging the outer diameter wire of the book so as to be in contact with the first outer layer wire, the cross-sectional shape of the stranded wire conductor becomes a substantially perfect circular shape, and the diameter of the stranded wire conductor is reduced, the weight is reduced, and the flexibility is increased. It can be improved.

また、本発明の撚線導体は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体の外形を略真円形状とすることができるために、のび特性、柔軟性、可とう性等の物理特性を損うことなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 Further, unlike the twisted wire conductor 201 of the prior art 2, the twisted wire conductor of the present invention can have a substantially perfect circular shape in the outer shape of the twisted wire conductor without passing the wire through a compression die. It is possible to maintain the physical characteristics of the wire without impairing the physical characteristics such as elongation characteristics, flexibility, and flexibility, and it is possible to obtain highly reliable quality. It can be effectively used in fields and the like.

また、本願請求項2記載の発明によれば、中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、中心線の外側に複数本の第1内層線を周方向に配設して構成した内層を有し、内層の外側に、複数本の第1外層線で構成した第1外層を配設し、第1外層の外側に、第1外層線の本数と同じ本数の第2外層線で構成した第2外層を配設し、第2外層の外側に、第1外層線の本数と同じ本数の外細径線と、第1外層線の本数と同じ本数で、かつ、外細径線より太い外太径線で構成した最外層を配設したことにより、上記請求項1記載の発明と同様の作用、効果を奏する。 Further, according to the invention according to claim 2, the inner layer composed of one center line arranged in the central portion, or one center line arranged in the central portion and the outside of the center line. It has an inner layer composed of a plurality of first inner layer lines arranged in the circumferential direction, and a first outer layer composed of a plurality of first outer layer lines is arranged outside the inner layer to the outside of the first outer layer. A second outer layer composed of the same number of second outer layer lines as the number of the first outer layer lines is arranged, and an outer diameter wire having the same number as the number of the first outer layer lines is arranged outside the second outer layer. By arranging the outermost layer having the same number of lines as the first outer layer wire and composed of the outer thicker diameter wire thicker than the outer thin diameter wire, the same operation and effect as the invention according to claim 1 can be obtained. ..

本発明の実施例1に係る撚線導体の横断面図。The cross-sectional view of the stranded conductor which concerns on Example 1 of this invention. 本発明の実施例3に係る撚線導体の一例を示す横断面図。The cross-sectional view which shows an example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例3に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例3に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 3 of this invention. 本発明の実施例4に係る撚線導体の一例を示す横断面図。The cross-sectional view which shows an example of the stranded conductor which concerns on Example 4 of this invention. 本発明の実施例4に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 4 of this invention. 本発明の実施例4に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 4 of this invention. 本発明の実施例5に係る撚線導体の一例を示す横断面図。The cross-sectional view which shows an example of the stranded conductor which concerns on Example 5 of this invention. 本発明の実施例5に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 5 of this invention. 本発明の実施例5に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 5 of this invention. 本発明の実施例5に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 5 of this invention. 本発明の実施例6に係る撚線導体の一例を示す横断面図。The cross-sectional view which shows an example of the stranded conductor which concerns on Example 6 of this invention. 本発明の実施例6に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 6 of this invention. 本発明の実施例6に係る撚線導体の他例を示す横断面図。The cross-sectional view which shows the other example of the stranded conductor which concerns on Example 6 of this invention. 従来技術1の撚線導体の横断面図。The cross-sectional view of the stranded conductor of the prior art 1. 従来技術2の撚線導体の横断面図。The cross-sectional view of the stranded conductor of the prior art 2.

本発明を実施するための形態を図に基づいて説明する。 A mode for carrying out the present invention will be described with reference to the drawings.

[実施例1]
図1は、本発明の実施例1に係る撚線導体1の軸方向と直交する方向に切断した横断面図で、その各素線の断面を示す斜線は、図の煩雑を避けるために省略した。
[Example 1]
FIG. 1 is a cross-sectional view cut in a direction orthogonal to the axial direction of the stranded conductor 1 according to the first embodiment of the present invention, and diagonal lines showing the cross sections of the strands are omitted in order to avoid complication of the figure. did.

撚線導体1は、内層2と、内層2の外側に設けられた外層3を有する。内層2は、1本の中心線11で構成されている。 The stranded conductor 1 has an inner layer 2 and an outer layer 3 provided on the outside of the inner layer 2. The inner layer 2 is composed of one center line 11.

外層3は、第1外層4と最外層5の2層で構成されている。 The outer layer 3 is composed of two layers, a first outer layer 4 and an outermost layer 5.

第1外層4は、図1に示すように、内層2の外側に設けた3本の第1外層線(素線)12を周方向に配設して構成されている。 As shown in FIG. 1, the first outer layer 4 is configured by arranging three first outer layer wires (strand wires) 12 provided on the outside of the inner layer 2 in the circumferential direction.

最外層5は、図1に示すように、3本の外細径線(素線)13と、3本の外太径線(素線)14の計6本の素線13,14で、第1外層4を覆い囲むように構成されている。 As shown in FIG. 1, the outermost layer 5 is composed of three outer diameter wires (strand wires) 13 and three outer thick diameter wires (strand wires) 14, for a total of six strands 13, 14. It is configured to surround the first outer layer 4.

第1外層4を構成する第1外層線12は、周方向に離間するように配設され、隣り合う第1外層線12,12間には空隙18が形成されている。 The first outer layer lines 12 constituting the first outer layer 4 are arranged so as to be separated in the circumferential direction, and a gap 18 is formed between the adjacent first outer layer lines 12, 12.

最外層5を構成する外太径線14は、第1外層4を構成し、かつ、周方向に隣り合う第1外層線12,12との間の空隙18の外側部に、第1外層線12,12に当接するように設けられている。 The outer thick diameter wire 14 constituting the outermost layer 5 constitutes the first outer layer 4 and is located on the outer side of the gap 18 between the first outer layer lines 12 and 12 adjacent to each other in the circumferential direction. It is provided so as to come into contact with 12 and 12.

最外層5を構成する外細径線13は、周方向に隣り合う外太径線14,14の間に1本、外太径線14と第1外層4を構成する第1外層線12に当接するように配置されている。 The outer diameter wire 13 constituting the outermost layer 5 is one between the outer diameter wires 14 and 14 adjacent to each other in the circumferential direction, and the outer diameter wire 14 and the first outer layer wire 12 constituting the first outer layer 4 are formed. It is arranged so as to abut.

各素線11,12,13,14の基となる線材としては、裸銅線、無酸素銅線、線形結晶無酸素銅線、単結晶状高純度無酸素銅線等の銅線、この銅線に、錫、ニッケル、銀等をメッキしたもの、アルミ線、各種合金線、及び、エナメル線、リッツ線、ホルマル線等の絶縁被覆されたもの等を使用することができる。各素線11,12,13,14の素材は、同じ素材を用いてもよいし、異なる素材を用いてもよい。 The wire rods that form the basis of each of the strands 11, 12, 13, and 14 include bare copper wire, oxygen-free copper wire, linear crystal oxygen-free copper wire, copper wire such as single-crystal high-purity oxygen-free copper wire, and this copper. Wires plated with tin, nickel, silver, etc., aluminum wires, various alloy wires, and insulatingly coated wires such as enamel wire, litz wire, and formal wire can be used. The same material may be used or different materials may be used for the materials of the strands 11, 12, 13, and 14.

中心線11の直径d1は、第1外層線12の直径d2より細く設定され、第1外層線12の直径d2は、外細径線13の直径d3より細く設定され、外細径線13の直径d3は、外太径線14の直径d4の直径より細く設定されている。 The diameter d1 of the center line 11 is set smaller than the diameter d2 of the first outer layer line 12, the diameter d2 of the first outer layer line 12 is set smaller than the diameter d3 of the outer thin diameter line 13, and the diameter d2 of the outer thin diameter line 13 is set smaller. The diameter d3 is set to be smaller than the diameter of the diameter d4 of the outer thick diameter wire 14.

本実施例1では、d1=0.694×d2,d3=1.838×d2,d4=2.425×d2の関係が成立する各素線11,12,13,14を用いた。 In the first embodiment, the strands 11, 12, 13, and 14 having the relationship of d1 = 0.694 × d2, d3 = 1.838 × d2, d4 = 2.425 × d2 were used.

また、撚線導体1の断面形状が、略真円形状、つまり、中心線11の中心Aから外太径線14の最外縁端Bまでの距離L1と、中心線11の中心Aから外細径線13の最外縁端Cまでの距離L2が同一となるように形成されている。 Further, the cross-sectional shape of the stranded wire conductor 1 is a substantially perfect circular shape, that is, the distance L1 from the center A of the center line 11 to the outermost edge B of the outer thick diameter line 14, and the outer thinness from the center A of the center line 11. It is formed so that the distance L2 to the outermost edge C of the diameter wire 13 is the same.

本願発明の撚線導体1は、上記の構造を有しているために、次のような作用、効果を奏する。 Since the stranded conductor 1 of the present invention has the above structure, it has the following actions and effects.

撚線導体1の外形が略真円形状で、かつ、上述のように、従来技術1の撚線導体101よりも細径化できることにより、絶縁材の被覆の厚みを薄くでき、かつ、略均一化することができるため、絶縁材を減量でき、コストを低減することができる。 The outer shape of the stranded conductor 1 is substantially circular, and as described above, the diameter can be made smaller than that of the stranded conductor 101 of the prior art 1, so that the thickness of the insulating material coating can be reduced and the thickness is substantially uniform. Therefore, the amount of insulating material can be reduced and the cost can be reduced.

また、撚線導体1は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体1の外形を略真円形状とすることができるため、のび特性、柔軟性、可とう性等の物理特性が損うことがなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 Further, unlike the twisted wire conductor 201 of the prior art 2, the twisted wire conductor 1 can have a substantially perfect circular shape in the outer shape of the twisted wire conductor 1 without passing a wire through a compression die, and thus has a stretch characteristic. , Flexibility, flexibility, and other physical characteristics are not impaired, the physical characteristics of the wire can be maintained, and highly reliable quality can be obtained. It can be effectively used in such cases.

また、撚線導体1は、従来技術1,2と比較して、空隙率を多くして素線の配列密度を低下させることにより、のび特性、柔軟性、可とう性等の物理特性を向上させることができる。 Further, the stranded conductor 1 has improved physical characteristics such as stretchability, flexibility, and flexibility by increasing the porosity and lowering the arrangement density of the strands as compared with the prior arts 1 and 2. Can be made to.

[実施例2]
上記実施例1の撚線導体1を構成する素線は、中心線11の直径d1が、第1外層線12の直径d2より小さく、第1外層線12の直径d2が、外細径線13の直径d3より小さく、外細径線13の直径d3が、外太径線14の直径d4の直径より小さいものを用いて各素線11,12,13,14及び撚線導体1を構成すれば、上記実施例1に記載の径を有する素線以外にも任意の素線を用いて撚線導体1を構成することができる。また、その最外層5の外周部から圧縮ダイス等により、圧縮してもよい。
[Example 2]
In the strands constituting the stranded wire conductor 1 of the first embodiment, the diameter d1 of the center wire 11 is smaller than the diameter d2 of the first outer layer wire 12, and the diameter d2 of the first outer layer wire 12 is the outer diameter wire 13. Each wire 11, 12, 13, 14 and the stranded conductor 1 are formed by using a wire having a diameter d3 smaller than the diameter d3 of the outer thin wire 13 and a diameter d3 of the outer thin wire 13 smaller than the diameter d4 of the outer thick wire 14. For example, the stranded wire conductor 1 can be configured by using any wire other than the wire having the diameter described in the first embodiment. Further, it may be compressed from the outer peripheral portion of the outermost layer 5 with a compression die or the like.

この圧縮により、最外層5を形成する外細径線13と外太径線14の外周部は、圧縮変形され、撚線導体の外形形状をより真円形状に近づけることができる。圧縮ダイス等による圧縮は、撚線導体1を製造する際に行っても良いし、撚線導体1を製造した後に行っても良い。なお、圧縮率に関しては、任意に設定する。 By this compression, the outer peripheral portions of the outer thin diameter wire 13 and the outer thick diameter wire 14 forming the outermost layer 5 are compressed and deformed, and the outer shape of the stranded conductor can be made closer to a perfect circular shape. The compression with a compression die or the like may be performed when the stranded conductor 1 is manufactured, or may be performed after the stranded conductor 1 is manufactured. The compression rate is set arbitrarily.

その他の構造は、上記実施例1と同様であるため説明を省略する。 Since other structures are the same as those in the first embodiment, the description thereof will be omitted.

本実施例2においても、上記実施例1と同様の作用効果を発揮することができる。 Also in the second embodiment, the same effect as that of the first embodiment can be exhibited.

[実施例3]
上記実施例1,2においては、第1外層4を構成する第1外層線12と、最外層5を構成する外細径線13と外太径線14を、夫々3本で設定したが、第1外層線12の本数と、外細径線13の本数と、外太径線14の本数が同じであればよく、その本数が3本以上であれば夫々任意の本数に設定することができる。
[Example 3]
In the first and second embodiments, the first outer layer wire 12 constituting the first outer layer 4, the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5 are set by three, respectively. It suffices if the number of the first outer layer wires 12 is the same as the number of the outer thin diameter wires 13 and the number of the outer thick diameter wires 14, and if the number is 3 or more, it can be set to an arbitrary number. can.

例えば、図2に示すように、第1外層4の第1外層線12と、最外層5を構成する外細径線13と外太径線14を、各4本とし、第1外層線12を周方向に離間して配置した撚線導体21の場合には、d1=1.109×d2,d3=1.350×d2,d4=1.850×d2の関係が成立する各素線11,12,13,14の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体21の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. 2, the first outer layer wire 12 of the first outer layer 4, the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5 are each four lines, and the first outer layer wire 12 In the case of the stranded conductor 21 in which By using the wire rods that are the bases of, 12, 13, and 14, the cross-sectional shape of the stranded conductor 21 can be made into a substantially perfect circular shape with no compression or a low compression ratio.

例えば、図3に示すように、第1外層4の第1外層線12と、最外層5を構成する外細径線13と外太径線14を、各5本とし、第1外層線12を周方向に離間して配置した撚線導体22の場合には、d1=1.375×d2,d3=1.125×d2,d4=1.563×d2の関係が成立する各素線11,12,13,14の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体22の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 3, the first outer layer wire 12 of the first outer layer 4, the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5 are each five, and the first outer layer wire 12 In the case of the stranded conductors 22 arranged apart from each other in the circumferential direction, each strand 11 in which the relationship of d1 = 1.375 × d2, d3 = 1.125 × d2, d4 = 1.563 × d2 is established. By using the wire rods that are the bases of, 12, 13, and 14, the cross-sectional shape of the stranded conductor 22 can be made into a substantially perfect circular shape with no compression or a low compression ratio.

例えば、図4に示すように、第1外層4の第1外層線12と、最外層5を構成する外細径線13と外太径線14を、各6本とし、第1外層線12を周方向に離間して配置した撚線導体23の場合には、d1=1.750×d2,d3=1.013×d2,d4=1.419×d2の関係が成立する各素線11,12,13,14の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体23の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 4, the first outer layer wire 12 of the first outer layer 4, the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5 are each 6 lines, and the first outer layer wire 12 In the case of the stranded conductor 23 in which By using the wire rods that are the bases of, 12, 13, and 14, the cross-sectional shape of the stranded conductor 23 can be made into a substantially perfect circular shape with no compression or a low compression ratio.

その他の構造は、上記実施例1,2と同様であるため説明を省略する。 Since other structures are the same as those in the first and second embodiments, the description thereof will be omitted.

本実施例3においても、上記実施例1,2と同様の作用効果を発揮することができる。 Also in this Example 3, the same action and effect as those of Examples 1 and 2 can be exhibited.

[実施例4]
上記実施例1~3においては、内層2は、1本の中心線11で構成したが、中心線31と、該中心線31の外側に、第1外層4の第1外層線12の本数と同じ本数の第1内層線15を周方向に配設して形成した第1内層32で内層33を構成するようにしてもよい。
[Example 4]
In Examples 1 to 3, the inner layer 2 is composed of one center line 11, but the center line 31 and the number of the first outer layer lines 12 of the first outer layer 4 are located outside the center line 31. The inner layer 33 may be composed of the first inner layer 32 formed by arranging the same number of first inner layer lines 15 in the circumferential direction.

第1内層線15は、中心線31の外側に配設されるとともに、隣り合う第1内層線15,15は、当接するように配設されている。第1内層線15の基となる線材は、素線11,12,13,14の基となる線材と同様のものを用いる。 The first inner layer line 15 is arranged outside the center line 31, and the adjacent first inner layer lines 15 and 15 are arranged so as to be in contact with each other. As the wire rod as the base of the first inner layer wire 15, the same wire rod as the wire rod as the base of the strands 11, 12, 13, 14 is used.

隣り合う第1内層線15,15で構成される谷間部34の外側に第1外層線12が、第1内層線15,15と当接するように配設されている。 The first outer layer line 12 is arranged so as to be in contact with the first inner layer lines 15 and 15 on the outside of the valley portion 34 composed of the adjacent first inner layer lines 15 and 15.

例えば、図5に示すように、1本の中心線31を配設し、中心線31の周りに8本の第1内層線15で覆って第1内層32を構成し、第1内層32の周りに、8本の第1外層線12を周方向に離間するようにして配設して第1外層4を構成し、第1外層4の周りを8本の外細径線13と8本の外太径線で覆って最外層5を構成し撚線導体35としてもよい。 For example, as shown in FIG. 5, one center line 31 is arranged and covered with eight first inner layer lines 15 around the center line 31 to form the first inner layer 32, and the first inner layer 32 is formed. The first outer layer 4 is formed by arranging eight first outer layer wires 12 so as to be spaced apart from each other in the circumferential direction, and eight outer fine diameter wires 13 and eight are arranged around the first outer layer 4. The outermost layer 5 may be formed by covering with the outer diameter wire of the above, and the stranded conductor 35 may be used.

第1内層線15の直径をd5とし、d1=1.269×d2,d3=0.825×d2,d4=1.200×d2,d5=0.788×d2の関係が成立する各素線11,12,13,14,15の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体35の断面形状を略真円形状とすることができる。 The diameter of the first inner layer line 15 is d5, and each strand has a relationship of d1 = 1.269 × d2, d3 = 0.825 × d2, d4 = 1.200 × d2, d5 = 0.788 × d2. By using the wire rods as the bases of 11, 12, 13, 14, and 15, the cross-sectional shape of the stranded wire conductor 35 can be made into a substantially perfect circular shape with no compression or a low compression ratio.

例えば、図6に示すように、第1内層32の第1内層線15と、第1外層4の第1外層線12と、最外層5を構成する外細径線13と外太径線14を、各10本とし、第1外層線12を周方向に離間して配置した撚線導体36の場合には、d1=1.900×d2,d3=0.750×d2,d4=1.088×d2,d5=0.850×d2の関係が成立する各素線11,12,13,14,15の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体36の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 6, the first inner layer wire 15 of the first inner layer 32, the first outer layer wire 12 of the first outer layer 4, the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5. In the case of a stranded conductor 36 in which the first outer layer wires 12 are arranged apart from each other in the circumferential direction, d1 = 1.900 × d2, d3 = 0.750 × d2, d4 = 1. By using the wire that is the basis of each of the strands 11, 12, 13, 14, 15 for which the relationship of 088 × d2, d5 = 0.850 × d2 is established, the stranded conductor 36 is uncompressed or has a low compression ratio. The cross-sectional shape of can be made into a substantially perfect circular shape.

例えば、図7に示すように、第1内層32の第1内層線15と、第1外層4の第1外層線12と、最外層5を構成する外細径線13と外太径線14を、各12本とし、第1外層線12を周方向に離間して配置した撚線導体37の場合には、d1=2.862×d2,d3=0.769×d2,d4=1.154×d2,d5=d2の関係が成立する各素線11,12,13,14,15の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体37の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 7, the first inner layer wire 15 of the first inner layer 32, the first outer layer wire 12 of the first outer layer 4, and the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5. In the case of a stranded conductor 37 in which the first outer layer wires 12 are arranged apart from each other in the circumferential direction, d1 = 2.862 × d2, d3 = 0.769 × d2, d4 = 1. By using the wire rod that is the basis of each of the strands 11, 12, 13, 14, 15 for which the relationship of 154 × d2, d5 = d2 is established, the cross-sectional shape of the stranded conductor 37 can be made uncompressed or with a low compression ratio. It can be a substantially perfect circular shape.

その他の構造は、上記実施例1~3と同様であるため説明を省略する。 Since other structures are the same as those in the first to third embodiments, the description thereof will be omitted.

本実施例4においても、上記実施例1~3と同様の作用効果を発揮することができる。 Also in this Example 4, the same action and effect as those of Examples 1 to 3 can be exhibited.

[実施例5]
上記実施例1~3においては、外層3は、第1外層4と最外層5の2層で構成したが、外層41を、第1外層4と第2外層42と最外層5の3層で構成してもよい。
[Example 5]
In Examples 1 to 3, the outer layer 3 is composed of two layers, the first outer layer 4 and the outermost layer 5, but the outer layer 41 is composed of three layers of the first outer layer 4, the second outer layer 42, and the outermost layer 5. It may be configured.

中心線11と第1外層4は、上記実施例1~3と同様に構成されている。 The center line 11 and the first outer layer 4 are configured in the same manner as in the above-described first to third embodiments.

第2外層42は、第1外層4の外側に、第1外層4の第1外層線12の本数と同じ本数の第2外層線16を、周方向に離間するように配設して構成されている。隣り合う第2外層線16,16間には空隙43が形成されている。第2外層線16の基となる線材は、素線11,12,13,14の基となる線材と同様のものを用いる。 The second outer layer 42 is configured by disposing the same number of second outer layer lines 16 as the number of first outer layer lines 12 of the first outer layer 4 on the outside of the first outer layer 4 so as to be separated in the circumferential direction. ing. A gap 43 is formed between the adjacent second outer layer lines 16 and 16. As the wire rod as the base of the second outer layer wire 16, the same wire rod as the wire rod as the base of the strands 11, 12, 13, 14 is used.

第2外層線16は、第1外層線12,12との間の空隙18の外側部に、第1外層線12,12に当接するように設けられている。 The second outer layer line 16 is provided on the outer side of the gap 18 between the first outer layer lines 12 and 12 so as to abut on the first outer layer lines 12, 12.

最外層5を構成する外太径線14は、第2外層42を構成し、かつ、周方向に隣り合う第2外層線16,16との間の空隙43の外側に、第2外層線16,16に当接するように設けられている。 The outer thick diameter wire 14 constituting the outermost layer 5 constitutes the second outer layer 42, and the second outer layer line 16 is located outside the gap 43 between the second outer layer lines 16 and 16 adjacent to each other in the circumferential direction. , 16 are provided so as to come into contact with each other.

最外層5を構成する外細径線13は、周方向に隣り合う外太径線14,14の間に1本、外太径線14と第1外層4を構成する第2外層線16に当接するように配置されている。 The outer diameter wire 13 constituting the outermost layer 5 is one between the outer diameter wires 14 and 14 adjacent to each other in the circumferential direction, and the outer diameter wire 14 and the second outer layer wire 16 constituting the first outer layer 4 are formed. It is arranged so as to abut.

例えば、図8に示すように、1本の中心線11を配設し、中心線11の周りに3本の第1外層線12を周方向に離間するようにして配設して第1外層4を構成し、第1外層4の周りに3本の2外層線16を周方向に離間するようにして配設して第2外層42を構成し、第2外層42の周りを3本の外細径線13と3本の外太径線14で覆って最外層5を構成し撚線導体45としてもよい。 For example, as shown in FIG. 8, one center line 11 is arranged, and three first outer layer lines 12 are arranged around the center line 11 so as to be spaced apart from each other in the circumferential direction. 4 is configured, and three second outer layer lines 16 are arranged around the first outer layer 4 so as to be spaced apart from each other in the circumferential direction to form a second outer layer 42, and three around the second outer layer 42. The outermost layer 5 may be formed by covering with the outer thin wire 13 and the three outer thick wires 14 to form the stranded wire conductor 45.

第2外層線16の直径をd6とし、d1=0.684×d2,d3=3.868×d2,d4=5.105×d2,d6=2.105×d2の関係が成立する各素線11,12,13,14,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体45の断面形状を略真円形状とすることができる。 Let the diameter of the second outer layer line 16 be d6, and each strand that holds the relationship of d1 = 0.684 × d2, d3 = 3.868 × d2, d4 = 5.105 × d2, d6 = 2.105 × d2. By using the wire rods that are the bases of 11, 12, 13, 14, and 16, the cross-sectional shape of the stranded wire conductor 45 can be made into a substantially perfect circular shape with no compression or a low compression ratio.

例えば、図9に示すように、第1外層4の第1外層線12と、第2外層42の第2外層線16と、最外層5を構成する外細径線13と外太径線14を、各4本とし、第1外層線12と第2外層線16を夫々周方向に離間して配置した撚線導体46の場合には、d1=0.833×d2,d3=2.571×d2,d4=3.524×d2,d6=1.905×d2の関係が成立する各素線11,12,13,14,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体46の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. 9, the first outer layer wire 12 of the first outer layer 4, the second outer layer wire 16 of the second outer layer 42, and the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5. In the case of a stranded conductor 46 in which the first outer layer wire 12 and the second outer layer wire 16 are arranged apart from each other in the circumferential direction, d1 = 0.833 × d2, d3 = 2.571. Uncompressed or low compression by using the wire that is the basis of each of the strands 11, 12, 13, 14, 16 for which the relationship of × d2, d4 = 3.524 × d2, d6 = 1.905 × d2 is established. By the ratio, the cross-sectional shape of the stranded conductor 46 can be made into a substantially perfect circular shape.

例えば、図10に示すように、第1外層4の第1外層線12と、第2外層42の第2外層線16と、最外層5を構成する外細径線13と外太径線14を、各5本とし、第1外層線12を周方向に離間して配置した撚線導体47の場合には、d1=1.133×d2,d3=2.000×d2,d4=2.778×d2,d6=1.778×d2の関係が成立する各素線11,12,13,14,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体47の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 10, the first outer layer wire 12 of the first outer layer 4, the second outer layer wire 16 of the second outer layer 42, and the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5. In the case of a stranded conductor 47 in which the first outer layer wires 12 are arranged apart from each other in the circumferential direction, d1 = 1.133 × d2, d3 = 2.000 × d2, d4 = 2. By using the wire rod that is the basis of each of the strands 11, 12, 13, 14, 16 for which the relationship of 778 × d2, d6 = 1.778 × d2 is established, the stranded conductor 47 is uncompressed or has a low compression ratio. The cross-sectional shape of can be made into a substantially perfect circular shape.

例えば、図11に示すように、第1外層4の第1外層線12と、第2外層42の第2外層線16と、最外層5を構成する外細径線13と外太径線14を、各6本とし、第1外層線12を周方向に離間して配置した撚線導体48の場合には、d1=1.400×d2,d3=1.620×d2,d4=2.270×d2,d6=1.600×d2の関係が成立する各素線11,12,13,14,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体48の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 11, the first outer layer wire 12 of the first outer layer 4, the second outer layer wire 16 of the second outer layer 42, and the outer thin diameter wire 13 and the outer thick diameter wire 14 constituting the outermost layer 5. In the case of a stranded conductor 48 in which the first outer layer wires 12 are arranged apart from each other in the circumferential direction, d1 = 1.400 × d2, d3 = 1.620 × d2, d4 = 2. By using the wire that is the basis of each of the strands 11, 12, 13, 14, 16 for which the relationship of 270 × d2, d6 = 1.600 × d2 is established, the stranded conductor 48 is uncompressed or has a low compression ratio. The cross-sectional shape of can be made into a substantially perfect circular shape.

その他の構造は、上記実施例1乃至3と同様であるため説明を省略する。 Since other structures are the same as those in Examples 1 to 3, the description thereof will be omitted.

本実施例5においても、上記実施例1乃至3と同様の作用効果を発揮することができる。 Also in this Example 5, the same action and effect as those of Examples 1 to 3 can be exhibited.

[実施例6]
上記実施例5においては、内層2を、1本の中心線11で構成したが、上記実施例4と同様に、中心線31と、該中心線31の外側に、第1外層4の第1外層線12の本数と同じ本数の第1内層線15を周方向に配設して形成した第1内層32で内層33を構成するようにしてもよい。
[Example 6]
In the fifth embodiment, the inner layer 2 is composed of one center line 11. However, as in the fourth embodiment, the center line 31 and the first outer layer 4 are located outside the center line 31. The inner layer 33 may be composed of the first inner layer 32 formed by arranging the same number of first inner layer lines 15 in the circumferential direction as the number of outer layer lines 12.

例えば、図12に示すように、1本の中心線31を配設し、中心線31の周りに8本の第1内層線15で覆って第1内層32を構成し、第1内層32の周りに、8本の第1外層線12を周方向に離間するようにして配設して第1外層4を構成し、第1外層4の周りに8本の2外層線16を周方向に離間するようにして配設して第2外層42を構成し、第2外層42の周りを8本の外細径線13と8本の外太径線14で覆って最外層5を構成し撚線導体51としてもよい。 For example, as shown in FIG. 12, one center line 31 is arranged and covered with eight first inner layer lines 15 around the center line 31 to form the first inner layer 32, and the first inner layer 32 is formed. The first outer layer 4 is formed by arranging eight first outer layer lines 12 so as to be spaced apart from each other in the circumferential direction, and eight second outer layer lines 16 are arranged around the first outer layer 4 in the circumferential direction. The second outer layer 42 is formed by arranging the second outer layer 42 so as to be separated from each other, and the outermost layer 5 is formed by covering the circumference of the second outer layer 42 with eight outer thin diameter wires 13 and eight outer thick diameter wires 14 . The stranded wire conductor 51 may be used.

d1=1.145×d2,d3=1.200×d2,d4=1.745×d2,d5=0.709×d2,d6=1.455×d2の関係が成立する各素線11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体51の断面形状を略真円形状とすることができる。 D1 = 1.145 × d2, d3 = 1.200 × d2, d4 = 1.745 × d2, d5 = 0.709 × d2, d6 = 1.455 × d2, respectively. By using the wire rods as the bases of 13, 14, 15 and 16, the cross-sectional shape of the stranded wire conductor 51 can be made into a substantially perfect circular shape with no compression or a low compression ratio.

例えば、図13に示すように、第1内層32の第1内層線15と、第1外層4の第1外層線12と、第2外層42の第2外層線16と、最外層5を構成する外細径線13と外太径線14を、各10本とし、第1外層線12を周方向に離間して配置した撚線導体52の場合には、d1=1.990×d2,d3=1.101×d2,d4=1.596×d2,d5=0.881×d2,d6=1.468×d2の関係が成立する各素線11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体52の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 13, the first inner layer line 15 of the first inner layer 32, the first outer layer line 12 of the first outer layer 4, the second outer layer line 16 of the second outer layer 42, and the outermost layer 5 are configured. In the case of a stranded wire conductor 52 in which 10 outer thin diameter wires 13 and 10 outer thick diameter wires are arranged and the first outer layer wires 12 are arranged apart from each other in the circumferential direction, d1 = 1.990 × d2. Each strand 11, 12, 13, 14, 15, 16 for which the relationship of d3 = 1.101 × d2, d4 = 1.596 × d2, d5 = 0.881 × d2, d6 = 1.468 × d2 is established. By using the wire rod as the base of the above, the cross-sectional shape of the stranded wire conductor 52 can be made into a substantially perfect circular shape with no compression or a low compression ratio.

例えば、図14に示すように、第1内層32の第1内層線15と、第1外層4の第1外層線12と、第2外層42の第2外層線16と、最外層5を構成する外細径線13と外太径線14を、各12本とし、第1外層線12を周方向に離間して配置した撚線導体53の場合には、d1=2.480×d2,d3=d2,d4=1.400×d2,d5=0.850×d2,d6=1.500×d2の関係が成立する各素線11,12,13,14,15,16の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体53の断面形状を略真円形状とすることができる。 For example, as shown in FIG. 14, the first inner layer line 15 of the first inner layer 32, the first outer layer line 12 of the first outer layer 4, the second outer layer line 16 of the second outer layer 42, and the outermost layer 5 are configured. In the case of a stranded wire conductor 53 in which 12 outer thin diameter wires 13 and 12 outer thick diameter wires are arranged and the first outer layer wires 12 are arranged apart from each other in the circumferential direction, d1 = 2.480 × d2. It is the basis of each strand 11, 12, 13, 14, 15, 16 for which the relationship of d3 = d2, d4 = 1.400 × d2, d5 = 0.850 × d2, d6 = 1.500 × d2 is established. By using a wire rod, the cross-sectional shape of the stranded wire conductor 53 can be made into a substantially perfect circular shape with no compression or a low compression ratio.

その他の構造は、上記実施例1乃至5と同様であるため説明を省略する。 Since other structures are the same as those in Examples 1 to 5, the description thereof will be omitted.

本実施例6においても、上記実施例1乃至5同様の作用効果を発揮することができる。 Also in this Example 6, the same action and effect as those of Examples 1 to 5 can be exhibited.

1,21,22,23,35,36,37,45,46,47,48,51,52,53 撚線導体
2,33 内層
3,41 外層
4 第1外層
5 最外層
11,31 中心線
12 第1外層線
13 外細径線
14 外太径線
15 第1内層線
16 第2外層線
32 第1内層
42 第2外層
1,1,22,23,35,36,37,45,46,47,48,51,52,53 Stranded conductor 2,33 Inner layer 3,41 Outer layer 4 First outer layer 5 Outermost layer 11,31 Center line 12 1st outer layer wire 13 outer thin diameter wire 14 outer thick diameter wire 15 1st inner layer wire
16 2nd outer layer line 32 1st inner layer 42 2nd outer layer

Claims (4)

中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、該中心線の外側に複数本の第1内層線を周方向に配設して形成した第1内層で構成された内層を有し、
該内層の外側に、複数本の第1外層線で構成した第1外層を配設し、
該第1外層の外側に、第1外層線の本数と同じ本数の外細径線と、第1外層線の本数と同じ本数で、かつ、前記外細径線より太い外太径線で構成した最外層を配設し、
前記第1外層線を周方向に離間して配設し、
周方向に隣り合う第1外層線間の外側に前記外太径線を1本配設し、該外太径線を周方向に離間して配設し、
周方向に隣り合う外太径線間に1本の外細径線を、前記第1外層線と当接するように配設したことを特徴とする撚線導体。
An inner layer composed of one center line arranged in the center, or one center line arranged in the center, and a plurality of first inner layer lines arranged outside the center line in the circumferential direction. It has an inner layer composed of the first inner layer formed by setting.
A first outer layer composed of a plurality of first outer layer lines is arranged on the outside of the inner layer.
The outside of the first outer layer is composed of an outer diameter wire having the same number of lines as the first outer layer wire and an outer diameter wire having the same number as the number of the first outer layer wires and thicker than the outer thin diameter wire. Arrange the outermost layer
The first outer layer line is arranged so as to be separated in the circumferential direction.
One outer thick diameter wire is arranged outside between the first outer layer wires adjacent to each other in the circumferential direction, and the outer thick diameter wire is arranged separated in the circumferential direction.
A stranded conductor characterized in that one outer thin diameter wire is arranged between adjacent outer thick diameter wires in the circumferential direction so as to be in contact with the first outer layer wire .
中心部に配設した1本の中心線で構成された内層、又は、中心部に配設した1本の中心線と、該中心線の外側に複数本の第1内層線を周方向に配設して構成した内層を有し、
該内層の外側に、複数本の第1外層線で構成した第1外層を配設し、
該第1外層の外側に、前記第1外層線の本数と同じ本数の第2外層線で構成した第2外層を配設し、
該第2外層の外側に、第1外層線の本数と同じ本数の外細径線と、第1外層線の本数と同じ本数で、かつ、前記外細径線より太い外太径線で構成した最外層を配設し、
前記第1外層線を周方向に離間して配設し、
周方向に隣り合う第1外層線間の外側に前記第2外層線を配設し、
周方向に隣り合う第2外層線間の外側に前記外太径線を配設し、周方向に隣り合う外太径線間に1本の外細径線を配設したことを特徴とする撚線導体。
An inner layer composed of one center line arranged in the center, or one center line arranged in the center, and a plurality of first inner layer lines arranged outside the center line in the circumferential direction. It has an inner layer that is constructed by installing it.
A first outer layer composed of a plurality of first outer layer lines is arranged on the outside of the inner layer.
A second outer layer composed of the same number of second outer layer lines as the number of the first outer layer lines is arranged outside the first outer layer.
The outside of the second outer layer is composed of an outer thin diameter wire having the same number of lines as the first outer layer wire and an outer diameter wire having the same number as the number of the first outer layer wires and thicker than the outer thin diameter wire. Arrange the outermost layer
The first outer layer line is arranged so as to be separated in the circumferential direction.
The second outer layer line is arranged outside between the first outer layer lines adjacent to each other in the circumferential direction.
The outer thick diameter wire is arranged outside between the second outer layer wires adjacent to each other in the circumferential direction, and one outer thin diameter wire is arranged between the outer thick diameter wires adjacent to each other in the circumferential direction. Stranded conductor.
前記撚線導体の中心から、前記最外層を構成する外細径線の外縁端までの距離と、
前記撚線導体の中心から、前記最外層を構成する外太径線の外縁端までの距離が同じであることを特徴とする請求項1又は2記載の撚線導体。
The distance from the center of the stranded conductor to the outer edge of the outer diameter wire constituting the outermost layer, and
The stranded conductor according to claim 1 or 2, wherein the distance from the center of the stranded conductor to the outer edge of the outer thick wire constituting the outermost layer is the same.
前記最外層を構成する素線は、外側から圧縮変形されていることを特徴とする請求項1乃至3の何れか1項に記載の撚線導体。 The stranded conductor according to any one of claims 1 to 3, wherein the strands constituting the outermost layer are compressionally deformed from the outside.
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Publication number Priority date Publication date Assignee Title
JP7265814B1 (en) 2022-09-20 2023-04-27 三洲電線株式会社 stranded conductor
JP7274800B1 (en) 2022-12-12 2023-05-17 三洲電線株式会社 stranded conductor

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010129257A (en) * 2008-11-26 2010-06-10 Sumitomo Wiring Syst Ltd Twisted conductor

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010129257A (en) * 2008-11-26 2010-06-10 Sumitomo Wiring Syst Ltd Twisted conductor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7265814B1 (en) 2022-09-20 2023-04-27 三洲電線株式会社 stranded conductor
JP2024044072A (en) * 2022-09-20 2024-04-02 三洲電線株式会社 Stranded Conductor
JP7274800B1 (en) 2022-12-12 2023-05-17 三洲電線株式会社 stranded conductor

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