JP2023137850A - Twined conductor - Google Patents

Twined conductor Download PDF

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JP2023137850A
JP2023137850A JP2022044256A JP2022044256A JP2023137850A JP 2023137850 A JP2023137850 A JP 2023137850A JP 2022044256 A JP2022044256 A JP 2022044256A JP 2022044256 A JP2022044256 A JP 2022044256A JP 2023137850 A JP2023137850 A JP 2023137850A
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俊文 稲垣
Toshibumi Inagaki
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Sanshu Densen KK
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Abstract

To provide a twined conductor capable of manufacturing a cross-sectional shape of a twined conductor into a shape close to a complete round without compressing, or at a low compression rate.SOLUTION: Two outer thick diameter wires 2, 2, and two outer thin diameter wires 3, 3, which are thinner than the outer thick diameter wire 2, are arranged alternately in a peripheral direction, and inside of a valley portion 11 between adjacent two outer thick diameter wires 2,2, one first inner layer wire 4 is arranged to separate and between two outer thick diameter wires 2,2 adjacent in a peripheral direction, and inside in a diameter direction of the twined conductor 1 in adjacent two outer thin diameter wires 2,2, two second inner layer wires 5,5 are arranged in a peripheral direction, inside of a valley part 12 of the adjacent two second inner layer wires 5,5, one third inner layer wire 6 is arranged, an inside end 6a in a diameter direction of the twined conductor 1 in the third inner layer wire 6 is located on a center A side of the twine conductor 1 than an inside end 4a in a diameter direction of the twined conductor 1 in the first inner layer wire 4, and a center layer 15 is arranged on a center side of the twined conductor 1 in a plurality of the third inner layer wires 3 arranged in a peripheral direction.SELECTED DRAWING: Figure 3

Description

本発明は、撚線導体に関する。 TECHNICAL FIELD The present invention relates to stranded wire conductors.

従来、電線等に使用される撚線導体を構成する各々の素線は、一般的に、全て断面円形の丸線で、かつ、同一径である。この素線としては、銅線が主として用いられ、その銅線に、錫、ニッケル、銀、或いはアルミ、各種合金をメッキしたものが使用されている。 BACKGROUND ART Conventionally, each strand of wire constituting a stranded conductor used in electric wires and the like is generally a round wire with a circular cross section and the same diameter. Copper wire is mainly used as the wire, and the copper wire is plated with tin, nickel, silver, aluminum, or various alloys.

同心撚り構成の撚線導体として、図8に示すように、撚線導体101における中心の1本の素線102を核として、その周囲を6本の素線103が覆い囲んで内層を形成し、更に、その外周を12本の素線104が覆い囲んで外層を形成し、それを同一方向に撚ることで形成された19本の素線で構成されるものが知られている。また、撚線導体101の外周を、18本の素線で覆い囲んだ37本の素線で構成される同心撚り構成の撚線導体や、更に、その外周を24本の素線で覆い囲んだ61本の素線で構成される同心撚り構成の撚線導体も知られている。 As shown in FIG. 8, as a stranded conductor with a concentric twist structure, a single strand 102 at the center of a stranded conductor 101 is used as a core, and six strands 103 surround it to form an inner layer. Further, it is known that the outer periphery is surrounded by 12 strands 104 to form an outer layer, and the strands are twisted in the same direction to form 19 strands. In addition, the outer periphery of the stranded conductor 101 is covered and surrounded by 18 strands of strands, and the stranded conductor has a concentrically twisted configuration consisting of 37 strands of wire, and the outer periphery of the stranded conductor 101 is further covered and surrounded by 24 strands of strands. Also known is a stranded conductor with a concentrically twisted configuration consisting of 61 strands.

素線102、103、104が全て、断面円形で、かつ、同一径であることから、素線102、103、104を標準心線配列で配列して撚線導体101を形成すると、その外周形状は図8に示すように、六角形状に近似した形状となり、丸形状に近似した形状とはならない。以下、これを従来技術1とする。 Since the wires 102, 103, and 104 all have a circular cross section and the same diameter, when the wires 102, 103, and 104 are arranged in a standard core wire arrangement to form the stranded wire conductor 101, its outer peripheral shape As shown in FIG. 8, the shape is approximated to a hexagonal shape, and the shape is not approximated to a round shape. Hereinafter, this will be referred to as prior art 1.

一般的に、撚線導体101は、図8に示すように、外周部に絶縁材106が被覆されて、電線(被覆線)等107として使用される。絶縁材106の減量化は、資源の有効活用の観点から重要であり、そのために、撚線導体の断面形状は真円であることが望まれる。 Generally, as shown in FIG. 8, the stranded conductor 101 is coated with an insulating material 106 on its outer periphery and is used as an electric wire (covered wire) or the like 107. Reducing the weight of the insulating material 106 is important from the standpoint of effective resource utilization, and for this reason, it is desirable that the cross-sectional shape of the stranded conductor be a perfect circle.

しかし、同じ径の素線で、かつ、19本の同心撚り配列で撚線導体を構成すると、例えば、図8に示すように、撚線導体101の断面形状の外形は、六角形状となり、絶縁材106の厚みは、頂点部の近傍は薄く、頂点部から辺部に至るほど厚くなり、絶縁材106の厚みは不均一となる。また、耐圧不良を防止するためには、頂点部の絶縁材106の厚みが基準となり、辺部の絶縁材106の厚みは余剰で無駄となり、この点からも、撚線導体の断面形状は真円であることが望まれる。 However, if a stranded conductor is constructed with strands of the same diameter and 19 concentrically twisted arrays, the cross-sectional shape of the stranded conductor 101 becomes hexagonal, as shown in FIG. The thickness of the insulating material 106 is thin near the apex and becomes thicker from the apex to the side, and the thickness of the insulating material 106 is non-uniform. In addition, in order to prevent breakdown voltage defects, the thickness of the insulating material 106 at the vertex is the standard, and the thickness of the insulating material 106 at the sides is redundant and wasteful.From this point of view, the cross-sectional shape of the stranded wire conductor is It is desired that it be a circle.

また、撚線導体101の断面形状が六角形状であるため、被覆線の端末加工等において、絶縁材106をストリップする際に撚線導体101を傷つける虞があるという問題がある。 Furthermore, since the cross-sectional shape of the stranded conductor 101 is hexagonal, there is a problem that the stranded conductor 101 may be damaged when stripping the insulating material 106 during end processing of a coated wire or the like.

同心撚り配列以外の一括集合撚線においても、同様に、撚線導体の断面形状が真円であることが望まれている。また、絶縁材を撚線導体に対し均一に被覆することは、耐圧など電気特性の点からも重要である。 Similarly, in the case of collectively assembled stranded wires other than the concentric strand arrangement, it is desired that the cross-sectional shape of the stranded wire conductor be a perfect circle. Further, it is important to uniformly cover the stranded conductor with the insulating material from the viewpoint of electrical properties such as withstand voltage.

撚線導体の断面形状を真円とする方法として、例えば、特許文献1記載のように、断面円形で、かつ、全て同一径の素線202を、一方向に撚りながら圧縮ダイスを通すことにより、図9に示すように、撚線導体201の断面形状を略真円とする方法が提案されている。以下、これを従来技術2とする。 As a method of making the cross-sectional shape of the stranded wire conductor a perfect circle, for example, as described in Patent Document 1, by passing wires 202 having a circular cross-section and the same diameter through a compression die while twisting them in one direction. As shown in FIG. 9, a method has been proposed in which the cross-sectional shape of the stranded wire conductor 201 is made substantially circular. Hereinafter, this will be referred to as prior art 2.

特開平11-25758号公報Japanese Patent Application Publication No. 11-25758

上記、従来技術2の撚線導体201は、素線202を圧縮ダイスに通す時に、外層素線が、圧縮変形されることにより、のび特性、柔軟性、可とう性等の物理特性が損なわれるという問題がある。 In the above-mentioned stranded wire conductor 201 of Prior Art 2, when the wire 202 is passed through a compression die, the outer layer wire is compressed and deformed, so that physical properties such as elongation characteristics, flexibility, flexibility, etc. are impaired. There is a problem.

また、従来技術2の撚線導体201は、一方向に撚りながら圧縮ダイスを通す必要があるため、従来技術1の撚線導体101と比較して、圧縮ダイスが余分に必要であり、この圧縮ダイスは撚線導体201の製造時に摩耗損傷が生じるため、定期交換が必要でありコストが高くなるという問題がある。 Furthermore, since the stranded wire conductor 201 of Prior Art 2 needs to pass through a compression die while being twisted in one direction, an extra compression die is required compared to the stranded wire conductor 101 of Prior Art 1; Since the dies are worn and damaged during the production of the stranded wire conductor 201, regular replacement is required, resulting in an increase in cost.

また、圧縮後の撚線を略真円状にするためには、製造機械(撚線機)の回転数を一定値以下にし、かつ、回転数を安定させる必要があるため、従来技術1の撚線導体101よりも生産効率が悪くなるという問題もある。 In addition, in order to make the stranded wire into a substantially perfect circular shape after compression, it is necessary to reduce the number of rotations of the manufacturing machine (stranding machine) to a certain value or less and to stabilize the number of rotations. There is also a problem that the production efficiency is lower than that of the stranded wire conductor 101.

また、従来技術の撚線導体101,201は、隣接する素線は、全て当接するように配設されているため、素線配列の密度が高く、隣接する素線間に隙間がなく、のび特性、柔軟性、可とう性等の物理特性が損なわれる要因となるという問題がある。 In addition, in the conventional stranded conductors 101 and 201, the adjacent strands are arranged so that they are all in contact with each other, so the density of the strand arrangement is high, there is no gap between the adjacent strands, and there is no space between adjacent strands. There is a problem in that physical properties such as properties, flexibility, flexibility, etc. are impaired.

そこで、圧縮することなく、若しくは、上記従来技術2よりも低い圧縮率で素線を圧縮加工することで、撚線導体の断面形状をより真円形状に近い形状とすることができる撚線導体を提供することを目的とするものである。 Therefore, by compressing the strands without compression or at a compression rate lower than that in Prior Art 2, the cross-sectional shape of the stranded wire conductor can be made closer to a perfect circular shape. The purpose is to provide the following.

前記の課題を解決するために、請求項1記載の発明は、2本の外太径線と、該外太径線より細い2本の外細径線を、周方向に交互に配設して最外層を構成した撚線導体であって、
隣接する2本の外太径線間の谷間部の内側に、1本の第1内層線を配設するとともに、複数本の第1内層線を、周方向に離間して配設し、
離間するとともに周方向に隣り合う2本の外太径線間で、かつ、隣接する2本の外細径線における前記撚線導体の径方向の内側に、周方向に2本の第2内層線を配設し、前記第2内層線を、前記第1内層線より細く形成し、
隣接する2本の第2内層線の谷間部の内側に、1本の第3内層線を配設するとともに、複数本の第3内層線を、周方向に離間して配設し、前記第3内層線を、前記第2内層線より太く形成し、
前記第3内層線における前記撚線導体の径方向の内側端が、前記第1内層線における前記撚線導体の径方向の内側端より、前記撚線導体の中心側に位置し、
周方向に配設した複数本の第3内層線における前記撚線導体の中心側に中心層を設けたことを特徴とするものである。
In order to solve the above-mentioned problem, the invention according to claim 1 arranges two outer thick diameter wires and two outer thin diameter wires that are thinner than the outer thick diameter wires alternately in the circumferential direction. A stranded wire conductor having an outermost layer comprising:
One first inner layer wire is arranged inside the valley between two adjacent outer thick diameter wires, and a plurality of first inner layer wires are arranged spaced apart in the circumferential direction,
two second inner layers in the circumferential direction between two outer thick diameter wires that are spaced apart and adjacent in the circumferential direction, and on the inside in the radial direction of the stranded wire conductor in the two adjacent outer thin diameter wires; the second inner layer wire is formed thinner than the first inner layer wire,
One third inner layer wire is arranged inside the valley between two adjacent second inner layer wires, and a plurality of third inner layer wires are arranged spaced apart in the circumferential direction, 3. The inner layer line is formed thicker than the second inner layer line,
The radially inner end of the stranded conductor in the third inner layer wire is located closer to the center of the stranded conductor than the radially inner end of the stranded conductor in the first inner layer wire,
The present invention is characterized in that a center layer is provided on the center side of the stranded wire conductor in a plurality of third inner layer wires arranged in the circumferential direction.

請求項2記載の発明は、請求項1記載の発明において、前記中心層を、1本の中心線、又は、1本の中心線とその外側に配設した複数本の第1中心層線で構成したことを特徴とするものである。 The invention according to claim 2 is the invention according to claim 1, in which the center layer is formed by one center line, or one center line and a plurality of first center layer lines disposed outside the center line. It is characterized by the following structure.

請求項3記載の発明は、請求項1又は2記載の発明において、前記中心層を、1本の中心線で構成し、前記第1内層線の本数と、前記第3内層線の本数を同じ本数にし、前記第3内層線の直径と、前記中心線の直径を同じとしたことを特徴とするものである。 The invention according to claim 3 is the invention according to claim 1 or 2, wherein the center layer is composed of one center line, and the number of the first inner layer wires is the same as the number of the third inner layer wires. The diameter of the third inner layer wire and the diameter of the center line are the same.

請求項4記載の発明は、請求項1又は2記載の発明において、前記中心層を、1本の中心線と、その外側に配設した複数本の第1中心層線で構成し、前記第1内層線の本数と、前記第3内層線の本数と、前記第1中心層線の本数を同じとしたことを特徴とするものである。 The invention according to claim 4 is the invention according to claim 1 or 2, wherein the center layer is composed of one center line and a plurality of first center layer lines disposed outside the center line, and The present invention is characterized in that the number of first inner layer wires, the number of third inner layer wires, and the number of first center layer wires are the same.

請求項5記載の発明は、請求項1乃至4の何れか1項に記載の発明において、前記撚線導体の中心から、前記外太径線の外縁端までの距離と、前記撚線導体の中心から、前記外細径線の外縁端までの距離が同じであることを特徴とするものである。 The invention according to claim 5 is the invention according to any one of claims 1 to 4, in which the distance from the center of the stranded conductor to the outer edge end of the outer large diameter wire and the distance of the stranded conductor are It is characterized in that the distance from the center to the outer edge end of the outer thin diameter wire is the same.

請求項6記載の発明は、請求項1乃至5の何れか1項に記載の発明において、前記最外層を構成する素線を、外側から圧縮変形したことを特徴とするものである。 The invention according to claim 6 is the invention according to any one of claims 1 to 5, characterized in that the strands constituting the outermost layer are compressively deformed from the outside.

本願発明によれば、2本の外太径線と、外太径線より細い2本の外細径線を、周方向に交互に配設して最外層を構成した撚線導体であって、隣接する2本の外太径線間の谷間部の内側に、1本の第1内層線を配設するとともに、第1内層線を、複数周方向に離間して配設し、離間するとともに周方向に隣り合う2本の外太径線間で、かつ、隣接する2本の外細径線における撚線導体の中心とする径方向の内側に、周方向に2本の第2内層線を配設し、第2内層線を、第1内層線より細く形成し、隣接する2本の第2内層線の谷間部の内側に、1本の第3内層線を配設するとともに、第3内層線を、複数周方向に離間して配設し、第3内層線を、第2内層線より太く形成し、第3内層線における撚線導体の径方向の内側端が、第1内層線における撚線導体の径方向の内側端より、撚線導体の中心側に位置し、周方向に配設した複数の第3内層線における撚線導体の中心側に中心層を構成したことにより、撚線導体の断面形状は略真円形状とし、撚線導体の軽量化、柔軟性の向上を図ることができる。 According to the present invention, there is provided a stranded conductor in which two outer diameter wires and two outer diameter wires that are thinner than the outer diameter wires are arranged alternately in the circumferential direction to constitute the outermost layer. , one first inner layer wire is arranged inside the valley between two adjacent outer thick diameter wires, and the first inner layer wires are arranged and spaced apart in a plurality of circumferential directions. and two second inner layers in the circumferential direction between the two circumferentially adjacent outer large-diameter wires and radially inside the center of the stranded wire conductor in the two adjacent outer thin-diameter wires. A second inner layer wire is formed to be thinner than the first inner layer wire, and one third inner layer wire is arranged inside the valley between two adjacent second inner layer wires, A plurality of third inner layer wires are arranged spaced apart in the circumferential direction, the third inner layer wire is formed thicker than the second inner layer wire, and the radially inner end of the stranded wire conductor in the third inner layer wire is connected to the first inner layer wire. The center layer is located on the center side of the stranded conductor from the radially inner end of the stranded conductor in the inner layer wire, and is configured on the center side of the stranded conductor in the plurality of third inner layer wires arranged in the circumferential direction. Accordingly, the cross-sectional shape of the stranded wire conductor can be made into a substantially perfect circular shape, and the weight of the stranded wire conductor can be reduced and flexibility can be improved.

また、本発明の撚線導体は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体の外形を略真円形状とすることができるために、のび特性、柔軟性、可とう性等の物理特性を損うことなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 Furthermore, unlike the stranded conductor 201 of Prior Art 2, the stranded conductor of the present invention can have an approximately perfect circular outer shape without passing the strands through a compression die. It is possible to maintain the physical properties of the wire without impairing its physical properties such as elongation, flexibility, flexibility, etc., and it is possible to obtain highly reliable quality. It can be used effectively in various fields.

本発明の実施例1に係る撚線導体の横断面図。1 is a cross-sectional view of a stranded conductor according to Example 1 of the present invention. 本発明の実施例3に係る撚線導体の一例を示す横断面図。FIG. 3 is a cross-sectional view showing an example of a stranded conductor according to Example 3 of the present invention. 本発明の実施例3に係る撚線導体の他例を示す横断面図。FIG. 3 is a cross-sectional view showing another example of the stranded wire conductor according to Example 3 of the present invention. 本発明の実施例4に係る撚線導体の一例を示す横断面図。FIG. 4 is a cross-sectional view showing an example of a twisted wire conductor according to Example 4 of the present invention. 本発明の実施例4に係る撚線導体の他例を示す横断面図。FIG. 4 is a cross-sectional view showing another example of the stranded wire conductor according to Example 4 of the present invention. 本発明の実施例5に係る撚線導体の一例を示す横断面図。FIG. 5 is a cross-sectional view showing an example of a twisted wire conductor according to Example 5 of the present invention. 本発明の実施例5に係る撚線導体の他例を示す横断面図。FIG. 7 is a cross-sectional view showing another example of the stranded wire conductor according to Example 5 of the present invention. 従来技術1の撚線導体の横断面図。FIG. 1 is a cross-sectional view of a stranded conductor according to prior art 1; 従来技術2の撚線導体の横断面図。FIG. 2 is a cross-sectional view of a stranded wire conductor according to prior art 2.

本発明を実施するための形態を図に基づいて説明する。 DESCRIPTION OF THE PREFERRED EMBODIMENTS A mode for carrying out the present invention will be described based on the drawings.

[実施例1]
図1は、本発明の実施例1に係る撚線導体1の軸方向と直交する方向に切断した横断面図で、その各素線の断面を示す斜線は、図の煩雑を避けるために省略した。
[Example 1]
FIG. 1 is a cross-sectional view of a stranded conductor 1 according to Embodiment 1 of the present invention, cut in a direction perpendicular to the axial direction, and diagonal lines indicating the cross sections of each strand are omitted to avoid complication of the diagram. did.

撚線導体1は、外太径線2、外細径線3、第1内層線4、第2内層線5、第3内層線6、中心線7の6種類の素線で構成されている。第1内層線4と第3内層線6は、夫々3本で構成され、外太径線2、外細径線3、第2内層線5は、夫々、第3内層線6の本数の2倍である6本で構成されている。 The stranded wire conductor 1 is composed of six types of wires: an outer thick wire 2, an outer thin wire 3, a first inner layer wire 4, a second inner layer wire 5, a third inner layer wire 6, and a center wire 7. . The first inner layer wire 4 and the third inner layer wire 6 are each composed of three wires, and the outer thick diameter wire 2, the outer thin diameter wire 3, and the second inner layer wire 5 are each composed of two wires equal to the number of the third inner layer wires 6. It is made up of six pieces, which is twice as many.

各素線2,3,4,5,6,7の基となる線材としては、裸銅線、無酸素銅線、線形結晶無酸素銅線、単結晶状高純度無酸素銅線等の銅線、この銅線に、錫、ニッケル、銀等をメッキしたもの、アルミ線、各種合金線、及び、エナメル線、リッツ線、ホルマル線等の絶縁被覆されたもの等を使用することができる。各素線2,3,4,5,6,7の素材は、同じ素材を用いてもよいし、異なる素材を用いてもよい。 The wire material that is the base of each wire 2, 3, 4, 5, 6, 7 is copper such as bare copper wire, oxygen-free copper wire, linear crystal oxygen-free copper wire, single crystal high purity oxygen-free copper wire, etc. Wires such as copper wires plated with tin, nickel, silver, etc., aluminum wires, various alloy wires, and insulating coated wires such as enameled wires, litz wires, and formal wires can be used. The same material or different materials may be used for each of the wires 2, 3, 4, 5, 6, and 7.

図1に示すように、2本の外太径線2,2を、撚線導体1の中心Aを中心とする周方向に相互に当接するように配設したものを1組とし、一組の外太径線2,2が、周方向に3組、相互に離間するように配設されている。 As shown in FIG. 1, one set consists of two outer diameter wires 2, 2 disposed so as to abut each other in the circumferential direction around the center A of the stranded wire conductor 1. Three sets of outer thick diameter wires 2, 2 are arranged so as to be spaced apart from each other in the circumferential direction.

撚線導体1の中心Aを中心とする周方向において隣り合う一組の外太径線2,2と一組の外太径線2,2の間に、2本の外細径線3,3が周方向に相互に当接するように配設されている。2本の外細径線3,3を、周方向に配設したものを1組とし、一組の外細径線3,3が、周方向に3組、相互に離間するように配設されている。 Between a set of outer thick diameter wires 2, 2 and a set of outer thick diameter wires 2, 2 adjacent in the circumferential direction centering on the center A of the stranded wire conductor 1, two outer thin diameter wires 3, 3 are arranged so as to abut each other in the circumferential direction. Two outer thin diameter wires 3, 3 are arranged in the circumferential direction as one set, and one set of outer thin diameter wires 3, 3 are arranged so as to be spaced apart from each other in three sets in the circumferential direction. has been done.

3組の外太径線2,2と、3組の外細径線3,3により、撚線導体1において最も外側に位置する層である最外層10が構成されている。最外層は、一組の外太径線2,2と、一組の外細径線3,3が周方向に交互に配設されている。 The three sets of outer diameter wires 2, 2 and the three sets of outer diameter wires 3, 3 constitute an outermost layer 10, which is the outermost layer in the stranded conductor 1. In the outermost layer, a set of outer thick diameter wires 2, 2 and a set of outer thin diameter wires 3, 3 are arranged alternately in the circumferential direction.

一組の外太径線2,2間の谷間部11の内側には、1本の第1内層線4が、一組の外太径線2,2に当接するように配設されている。第1内層線4は、撚線導体1の中心Aを中心とする周方向において、相互に離間するように、3本配設されている。 Inside the valley part 11 between the pair of outer thick diameter wires 2, 2, one first inner layer wire 4 is arranged so as to abut on the pair of outer thick diameter wires 2, 2. . Three first inner layer wires 4 are arranged so as to be spaced apart from each other in the circumferential direction around the center A of the stranded wire conductor 1.

離間するとともに周方向に隣り合う2本の外太径線2,2間で、かつ、隣接する2本の外細径線3,3における撚線導体1の中心とする径方向の内側に、周方向に2本の第2内層線5,5が相互に当接するように配設されている。2本の第2内層線5,5を、周方向に配設したものを1組とし、一組の第2内層線5,5が、周方向に3組、相互に離間するように配設されている。第2内層線5は、隣接する外太径線2,外細径線3,第2内層線5に当接するように配設されている。 Between the two outer thick diameter wires 2, 2 which are spaced apart and adjacent in the circumferential direction, and between the two adjacent outer thin diameter wires 3, 3, radially inside the center of the stranded wire conductor 1, Two second inner layer wires 5, 5 are arranged so as to abut each other in the circumferential direction. One set includes two second inner layer wires 5, 5 arranged in the circumferential direction, and three sets of one set of second inner layer wires 5, 5 are arranged so as to be spaced apart from each other in the circumferential direction. has been done. The second inner layer wire 5 is arranged so as to be in contact with the adjacent outer thick diameter wire 2, outer thin diameter wire 3, and second inner layer wire 5.

一組の第2内層線5,5の谷間部12の内側に、1本の第3内層線6が配設されている。第3内層線6は、撚線導体1の中心Aを中心とする周方向において、相互に離間するように、3本配設されている。第3内層線6は、隣接する一組の第2内層線5,5と、周方向に隣り合う第1内層線4,4に当接するように配設されている。 One third inner layer wire 6 is disposed inside the valley portion 12 of the pair of second inner layer wires 5,5. Three third inner layer wires 6 are arranged so as to be spaced apart from each other in the circumferential direction around the center A of the stranded wire conductor 1. The third inner layer wire 6 is arranged so as to come into contact with a pair of adjacent second inner layer wires 5, 5 and a pair of circumferentially adjacent first inner layer wires 4, 4.

第3内層線6は、その撚線導体1の径方向の内側端6aが、第1内層線4における撚線導体1の径方向の内側端4aより、撚線導体1の中心A側位置するように配設されている。 The radially inner end 6a of the stranded conductor 1 of the third inner layer wire 6 is located closer to the center A of the stranded conductor 1 than the radially inner end 4a of the stranded conductor 1 in the first inner layer wire 4. It is arranged like this.

3本の第3内層線6における撚線導体1の中心側に、1本の中心線7が、3本の第3内層線6に当接するように配設されている。中心線7は、3本の第3内層線6と当接しているが、第1内層線4との間には空隙13が形成され、中心線7と第1内層線4は当接しないようになっている。 One center line 7 is disposed on the center side of the stranded conductor 1 among the three third inner layer wires 6 so as to be in contact with the three third inner layer wires 6. The center line 7 is in contact with the three third inner layer wires 6, but a gap 13 is formed between the center line 7 and the first inner layer wires 4, so that the center line 7 and the first inner layer wires 4 are not in contact with each other. It has become.

1本の中心線7により中心層15が構成されている。 A center layer 15 is constituted by one center line 7.

外太径線2の直径d1は、第1内層線4の直径d3より太く設定され、第1内層線4の直径d3は、外細径線3の直径d2より太く設定され、外細径線3の直径d2は、第3内層線6の直径d5の直径より太く設定され、第3内層線6の直径d5と中心線7の直径d6は同じ直径に形成され、第3内層線6の直径d5は、第2内層線5の直径d4の直径より太く設定されている。 The diameter d1 of the outer thick diameter wire 2 is set larger than the diameter d3 of the first inner layer wire 4, and the diameter d3 of the first inner layer wire 4 is set larger than the diameter d2 of the outer thin diameter wire 3. The diameter d2 of the third inner layer wire 6 is set larger than the diameter d5 of the third inner layer wire 6, and the diameter d5 of the third inner layer wire 6 and the diameter d6 of the center line 7 are set to be the same diameter. The diameter d5 is set larger than the diameter d4 of the second inner layer wire 5.

本実施例1では、d1=1.70×d5,d2=1.16×d5,d3=1.28×d5,d4=0.86×d5,d6=d5の関係が成立する各素線2,3,4,5,6,7を用いた。 In the first embodiment, each strand 2 satisfies the following relationships: d1 = 1.70 x d5, d2 = 1.16 x d5, d3 = 1.28 x d5, d4 = 0.86 x d5, d6 = d5. , 3, 4, 5, 6, and 7 were used.

また、撚線導体1の断面形状が、略真円形状、つまり、中心線7中心Aから外太径線2の最外縁端Bまでの距離L1と、中心線7の中心Aから外細径線3の最外縁端Cまでの距離L2が同一となるように形成されている。 In addition, the cross-sectional shape of the stranded wire conductor 1 is approximately a perfect circle, that is, the distance L1 from the center A of the center line 7 to the outermost edge B of the outer thick diameter wire 2, and the distance L1 from the center A of the center line 7 to the outer thin diameter The lines 3 are formed so that the distance L2 to the outermost edge C is the same.

本願発明の撚線導体1は、上記の構造を有しているために、次のような作用、効果を奏する。 Since the stranded wire conductor 1 of the present invention has the above structure, it has the following functions and effects.

撚線導体1の外形が略真円形状に形成できることにより、絶縁材の被覆の厚みを、略均一化することができるため、絶縁材を減量でき、コストを低減することができる。 Since the outer shape of the stranded wire conductor 1 can be formed into a substantially perfect circular shape, the thickness of the insulating material coating can be made substantially uniform, so that the amount of the insulating material can be reduced and the cost can be reduced.

また、撚線導体1は、従来技術2の撚線導体201のように、素線を圧縮ダイスに通すことなく、撚線導体1の外形を略真円形状とすることができるため、のび特性、柔軟性、可とう性等の物理特性を損うことがなく、素線の物理特性を維持することができ、信頼性の高い品質を得ることができ、自動車用電線分野や、音響電線分野等において有効に活用することができる。 Furthermore, unlike the stranded conductor 201 of Prior Art 2, the stranded conductor 1 can have an approximately perfect circular outer shape without passing the strands through a compression die. , it is possible to maintain the physical properties of the strand without impairing its physical properties such as flexibility and pliability, and it is possible to obtain highly reliable quality, making it suitable for the automotive electric wire field and the acoustic electric wire field. It can be used effectively in such situations.

また、撚線導体1は、従来技術1,2と比較して、内部の空隙率を多くして素線の配列密度を低下させることにより、のび特性、柔軟性、可とう性等の物理特性を向上させることができる。 In addition, compared to conventional techniques 1 and 2, the stranded wire conductor 1 has physical properties such as elongation characteristics, flexibility, and flexibility by increasing the internal porosity and lowering the arrangement density of the strands. can be improved.

[実施例2]
上記実施例1の撚線導体1を構成する素線は、外太径線2の直径d1が、第1内層線4の直径d3より太く、第1内層線4の直径d3が、外細径線3の直径d2より太く、外細径線3の直径d2が、第3内層線6の直径d5の直径より太く、第3内層線6の直径d5と中心線7の直径d6を同じに、第3内層線6の直径d5が、第2内層線5の直径d4の直径より太いものを用いて各素線2,3,4,5,6,7及び撚線導体1を構成すれば、上記実施例1に記載の径を有する素線以外にも任意の素線を用いて撚線導体1を構成することができる。また、撚線導体1において最も外側に位置する層である最外層10の外側から圧縮ダイス等により、圧縮してもよい。
[Example 2]
In the strands constituting the stranded conductor 1 of Example 1, the diameter d1 of the outer thick wire 2 is larger than the diameter d3 of the first inner layer wire 4, and the diameter d3 of the first inner layer wire 4 is larger than the outer thin diameter. The diameter d2 of the outer thin wire 3 is thicker than the diameter d5 of the third inner layer wire 6, and the diameter d5 of the third inner layer wire 6 is the same as the diameter d6 of the center line 7. If the diameter d5 of the third inner layer wire 6 is larger than the diameter d4 of the second inner layer wire 5, each strand 2, 3, 4, 5, 6, 7 and the stranded conductor 1 are constructed, The stranded conductor 1 can be constructed using any other wire than the wire having the diameter described in Example 1 above. Alternatively, the stranded conductor 1 may be compressed from the outside of the outermost layer 10, which is the outermost layer, using a compression die or the like.

この圧縮により、最外層10を構成する外太径線2と外細径線3の外周部は、圧縮変形され、撚線導体の外形形状をより真円形状に近づけることができる。圧縮ダイス等による圧縮は、撚線導体1を製造する際に行っても良いし、撚線導体1を製造した後に行っても良い。なお、圧縮率に関しては、任意に設定する。 Due to this compression, the outer peripheral portions of the outer large diameter wire 2 and the outer thin diameter wire 3 that constitute the outermost layer 10 are compressively deformed, and the outer shape of the stranded wire conductor can be made closer to a perfect circular shape. Compression using a compression die or the like may be performed when manufacturing the stranded conductor 1, or after manufacturing the stranded conductor 1. Note that the compression rate can be set arbitrarily.

その他の構造は、上記実施例1と同様であるため説明を省略する。 The rest of the structure is the same as that of the first embodiment, so a description thereof will be omitted.

本実施例2においても、上記実施例1と同様の作用効果を発揮することができる。 The second embodiment can also exhibit the same effects as the first embodiment.

[実施例3]
上記実施例1,2においては、第1内層線4と第3内層線6を、夫々3本で構成し、外太径線2、外細径線3、第2内層線5を、夫々、第3内層線6の本数の2倍である6本で構成したが、第1内層線4の本数と第3内層線6の本数を同じとし、外太径線2の本数と外細径線3の本数と第2内層線5の本数を、夫々、第3内層線6の本数の2倍であればよいとともに、第3内層線6の本数が3本以上であれば夫々任意の本数に設定することができる。
[Example 3]
In the above embodiments 1 and 2, the first inner layer wire 4 and the third inner layer wire 6 are each composed of three wires, and the outer thick diameter wire 2, the outer thin diameter wire 3, and the second inner layer wire 5 are The number of the first inner layer wires 4 and the number of the third inner layer wires 6 are the same, and the number of the outer thick diameter wires 2 and the outer thin diameter wires are configured with six wires, which is twice the number of the third inner layer wires 6. The number of wires 3 and the number of second inner layer wires 5 may each be twice the number of third inner layer wires 6, and may be any number as long as the number of third inner layer wires 6 is three or more. Can be set.

外太径線2、外細径線3、第1内層線4、第2内層線5、第3内層線6、中心線7は、上記実施例1,2と同様に設けられている。 The outer thick diameter wire 2, the outer thin diameter wire 3, the first inner layer wire 4, the second inner layer wire 5, the third inner layer wire 6, and the center line 7 are provided in the same manner as in the first and second embodiments.

例えば、図2に示すように、第1内層線4と第3内層線6を、夫々4本、外太径線2、外細径線3、第2内層線5を、夫々、第3内層線6の本数の2倍である8本とした撚線導体21の場合には、d1=1.06×d5,d2=0.61×d5,d3=0.75×d5,d4=0.47×d5,d6=d5の関係が成立する各素線2,3,4,5,6,7の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体21の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. In the case of the stranded conductor 21 having eight wires, which is twice the number of wires 6, d1=1.06×d5, d2=0.61×d5, d3=0.75×d5, d4=0. By using wire rods that serve as the basis for each of the wires 2, 3, 4, 5, 6, and 7 that satisfy the relationship of 47×d5, d6=d5, the cross section of the stranded wire conductor 21 can be compressed without compression or with a low compression rate. The shape can be a substantially perfect circle.

例えば、図3に示すように、第1内層線4と第3内層線6を、夫々5本、外太径線2、外細径線3、第2内層線5を、夫々、第3内層線6の本数の2倍である10本とした撚線導体22の場合には、d1=0.80×d5,d2=0.54×d5,d3=0.70×d5,d4=0.50×d5,d6=d5の関係が成立する各素線2,3,4,5,6,7の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体22の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. In the case of the stranded conductor 22 having 10 wires, which is twice the number of wires 6, d1=0.80×d5, d2=0.54×d5, d3=0.70×d5, d4=0. By using wire rods that serve as the basis for each of the strands 2, 3, 4, 5, 6, and 7 that satisfy the relationship of 50×d5, d6=d5, the cross section of the stranded wire conductor 22 can be compressed without compression or with a low compression rate. The shape can be a substantially perfect circle.

その他の構造は、上記実施例1,2と同様であるため説明を省略する。 The other structures are the same as those in the first and second embodiments, so the explanation will be omitted.

本実施例3においても、上記実施例1,2と同様の作用効果を発揮することができる。 The third embodiment can also exhibit the same effects as those of the first and second embodiments.

[実施例4]
上記実施例1~3においては、第3内層線6の直径d5と中心線7の直径d6は同じ直径で構成したが、第3内層線6の直径d5と中心線7の直径d6を異なる径としてもよい。
[Example 4]
In Examples 1 to 3 above, the diameter d5 of the third inner layer wire 6 and the diameter d6 of the center line 7 are the same diameter, but the diameter d5 of the third inner layer wire 6 and the diameter d6 of the center line 7 are different diameters. You can also use it as

外太径線2、外細径線3、第1内層線4、第2内層線5、第3内層線6、中心線7は、上記実施例1~3と同様に設けられている。 The outer thick diameter wire 2, the outer thin diameter wire 3, the first inner layer wire 4, the second inner layer wire 5, the third inner layer wire 6, and the center line 7 are provided in the same manner as in Examples 1 to 3 above.

例えば、図4に示すように、第1内層線4と第3内層線6を、夫々4本、外太径線2、外細径線3、第2内層線5を、夫々、第3内層線6の本数の2倍である8本とした撚線導体31の場合には、d1=1.188×d5,d2=0.719×d5,d3=0.938×d5,d4=0.563×d5,d6=1.250×d5の関係が成立する各素線2,3,4,5,6,7の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体31の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. In the case of the stranded conductor 31 having eight wires, which is twice the number of wires 6, d1=1.188×d5, d2=0.719×d5, d3=0.938×d5, d4=0. By using wire rods that form the basis of each strand 2, 3, 4, 5, 6, and 7, which satisfy the relationship of 563 x d5, d6 = 1.250 x d5, the stranded wire can be twisted without compression or with a low compression rate. The conductor 31 can have a substantially perfect circular cross-sectional shape.

例えば、図5に示すように、第1内層線4と第3内層線6を、夫々7本、外太径線2、外細径線3、第2内層線5を、夫々、第3内層線6の本数の2倍である14本とした撚線導体32の場合には、d1=0.750×d5,d2=0.413×d5,d3=0.625×d5,d4=0.375×d5,d6=2.125×d5の関係が成立する各素線2,3,4,5,6,7の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体32の断面形状を略真円形状とするとことができる。 For example, as shown in FIG. In the case of the stranded conductor 32 having 14 wires, which is twice the number of wires 6, d1=0.750×d5, d2=0.413×d5, d3=0.625×d5, d4=0. By using wire rods as the base of each strand 2, 3, 4, 5, 6, and 7 that satisfy the relationship of 375 x d5, d6 = 2.125 x d5, the stranded wire can be twisted without compression or with a low compression rate. The conductor 32 can have a substantially perfect circular cross-sectional shape.

その他の構造は、上記実施例1乃至3と同様であるため説明を省略する。 The other structures are the same as those in Examples 1 to 3 above, and therefore their explanation will be omitted.

本実施例4においても、上記実施例1乃至3と同様の作用効果を発揮することができる。 The fourth embodiment can also exhibit the same effects as those of the first to third embodiments.

[実施例5]
上記実施例1~4においては、中心層15を、1本の中心線7で構成したが、中心層を構成する層の数と、各層を構成する素線の数は任意に設定することができる。
[Example 5]
In the above Examples 1 to 4, the center layer 15 was composed of one center line 7, but the number of layers constituting the center layer and the number of strands constituting each layer can be set arbitrarily. can.

例えば、図6に示すように、第1内層線4と第3内層線6を、夫々7本、外太径線2、外細径線3、第2内層線5を、夫々、第3内層線6の本数の2倍である14本で撚線導体41を構成する。 For example, as shown in FIG. The stranded conductor 41 is composed of 14 wires, which is twice the number of wires 6.

第3内層線6の内側に設けられた中心層42を、1本の中心線43と、中心線43の外側に配設され、かつ、第3内層線6の本数と同じ7本の第1中心層線44で構成する。 A center layer 42 provided inside the third inner layer wire 6 is connected to one center line 43 and seven first layers provided outside the center line 43 and the same number as the third inner layer wires 6. It is composed of a central layer line 44.

中心線43の直径をd6、第1中心層線44の直径をd7とし、d1=0.750×d5,d2=0.413×d5,d3=0.625×d5,d4=0.375×d5,d6=0.975×d5,d7=0.750×d5の関係が成立する各素線2,3,4,5,6,7,8の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体41の断面形状を略真円形状とするとことができる。 The diameter of the center line 43 is d6, the diameter of the first center layer line 44 is d7, d1=0.750×d5, d2=0.413×d5, d3=0.625×d5, d4=0.375× By using the wire rods that form the basis of each strand 2, 3, 4, 5, 6, 7, and 8 that satisfy the relationships of d5, d6 = 0.975 x d5, d7 = 0.750 x d5, it is possible to Alternatively, the stranded wire conductor 41 can have a substantially perfect circular cross-sectional shape with a low compression ratio.

また、例えば、図7に示すように、第1内層線4と第3内層線6を、夫々7本、外太径線2、外細径線3、第2内層線5を、夫々、第3内層線6の本数の2倍である14本で撚線導体51を構成し、第3内層線6の内側に設けられた中心層52を、1本の中心線53と、中心線53の外側に配設され、かつ、第3内層線6の本数と同じ7本の第1中心層線54で構成し、第1中心層線54を周方向に離間して配設する。 For example, as shown in FIG. The stranded wire conductor 51 is made up of 14 wires, which is twice the number of the third inner layer wires 6, and the center layer 52 provided inside the third inner layer wire 6 is connected to one center line 53 and the center line 53. It is configured with seven first center layer wires 54 disposed on the outside and the same number as the third inner layer wires 6, and the first center layer wires 54 are spaced apart in the circumferential direction.

中心線53の直径をd6、第1中心層線54の直径をd7とし、d1=0.750×d5,d2=0.413×d5,d3=0.625×d5,d4=0.375×d5,d6=1.250×d5,d7=0.625×d5の関係が成立する各素線2,3,4,5,6,7,8の基となる線材を用いることで、非圧縮若しくは低い圧縮率で、撚線導体51の断面形状を略真円形状とするとことができる。 The diameter of the center line 53 is d6, the diameter of the first center layer line 54 is d7, d1=0.750×d5, d2=0.413×d5, d3=0.625×d5, d4=0.375× By using the wire rods that form the basis of each strand 2, 3, 4, 5, 6, 7, and 8 that satisfy the relationships of d5, d6 = 1.250 x d5, d7 = 0.625 x d5, it is possible to Alternatively, the stranded wire conductor 51 can have a substantially perfect circular cross-sectional shape with a low compression rate.

その他の構造は、上記実施例1乃至4と同様であるため説明を省略する。 The other structures are the same as those in Examples 1 to 4 above, so the explanation will be omitted.

本実施例5においても、上記実施例1乃至4と同様の作用効果を発揮することができる。 The fifth embodiment can also exhibit the same effects as those of the first to fourth embodiments.

1,21,22,31,32,41,51 撚線導体
2 外太径線
3 外細径線
4 第1内層線
5 第2内層線
6 第3内層線
7,43,53 中心線
10 最外層
15,42,52 中心層
44,54 第1中心層線
1, 21, 22, 31, 32, 41, 51 Stranded wire conductor 2 Outer thick diameter wire 3 Outer thin diameter wire 4 First inner layer wire 5 Second inner layer wire 6 Third inner layer wire 7, 43, 53 Center line 10 Most Outer layer 15, 42, 52 Center layer 44, 54 First center layer line

Claims (6)

2本の外太径線と、該外太径線より細い2本の外細径線を、周方向に交互に配設して最外層を構成した撚線導体であって、
隣接する2本の外太径線間の谷間部の内側に、1本の第1内層線を配設するとともに、複数本の第1内層線を、周方向に離間して配設し、
離間するとともに周方向に隣り合う2本の外太径線間で、かつ、隣接する2本の外細径線における前記撚線導体の径方向の内側に、周方向に2本の第2内層線を配設し、前記第2内層線を、前記第1内層線より細く形成し、
隣接する2本の第2内層線の谷間部の内側に、1本の第3内層線を配設するとともに、複数本の第3内層線を、周方向に離間して配設し、前記第3内層線を、前記第2内層線より太く形成し、
前記第3内層線における前記撚線導体の径方向の内側端が、前記第1内層線における前記撚線導体の径方向の内側端より、前記撚線導体の中心側に位置し、
周方向に配設した複数本の第3内層線における前記撚線導体の中心側に中心層を設けたことを特徴とする撚線導体。
A stranded wire conductor in which two outer thick diameter wires and two outer thin diameter wires that are thinner than the outer thick diameter wires are arranged alternately in the circumferential direction to constitute the outermost layer,
One first inner layer wire is arranged inside the valley between two adjacent outer thick diameter wires, and a plurality of first inner layer wires are arranged spaced apart in the circumferential direction,
two second inner layers in the circumferential direction between two outer thick diameter wires that are spaced apart and adjacent in the circumferential direction, and on the inside in the radial direction of the stranded wire conductor in the two adjacent outer thin diameter wires; the second inner layer wire is formed thinner than the first inner layer wire,
One third inner layer wire is arranged inside the valley between two adjacent second inner layer wires, and a plurality of third inner layer wires are arranged spaced apart in the circumferential direction, 3. The inner layer line is formed thicker than the second inner layer line,
The radially inner end of the stranded conductor in the third inner layer wire is located closer to the center of the stranded conductor than the radially inner end of the stranded conductor in the first inner layer wire,
A stranded wire conductor characterized in that a center layer is provided on the center side of the stranded wire conductor in a plurality of third inner layer wires arranged in a circumferential direction.
前記中心層を、1本の中心線、又は、1本の中心線とその外側に配設した複数本の第1中心層線で構成したことを特徴とする請求項1記載の撚線導体。 2. The stranded wire conductor according to claim 1, wherein the center layer is composed of one center line, or one center line and a plurality of first center layer wires disposed outside the center line. 前記中心層を、1本の中心線で構成し、前記第1内層線の本数と、前記第3内層線の本数を同じ本数にし、前記第3内層線の直径と、前記中心線の直径を同じとしたことを特徴とする請求項1又は2記載の撚線導体。 The center layer is composed of one center line, the number of the first inner layer wires is the same as the number of the third inner layer wires, and the diameter of the third inner layer wire is the same as the diameter of the center line. The stranded wire conductor according to claim 1 or 2, characterized in that they are the same. 前記中心層を、1本の中心線と、その外側に配設した複数本の第1中心層線で構成し、前記第1内層線の本数と、前記第3内層線の本数と、前記第1中心層線の本数を同じとしたことを特徴とする請求項1又は2記載の撚線導体。 The center layer is composed of one center line and a plurality of first center layer wires disposed outside the center line, and the number of the first inner layer wires, the number of the third inner layer wires, and the third inner layer wires are different from each other. The stranded wire conductor according to claim 1 or 2, characterized in that the number of wires in each center layer is the same. 前記撚線導体の中心から、前記外太径線の外縁端までの距離と、前記撚線導体の中心から、前記外細径線の外縁端までの距離が同じであることを特徴とする請求項1乃至4の何れか1項に記載の撚線導体。 A claim characterized in that the distance from the center of the stranded conductor to the outer edge of the outer large diameter wire is the same as the distance from the center of the stranded conductor to the outer edge of the outer thin diameter wire. The stranded wire conductor according to any one of items 1 to 4. 前記最外層を構成する素線を、外側から圧縮変形したことを特徴とする請求項1乃至5の何れか1項に記載の撚線導体。 The stranded wire conductor according to any one of claims 1 to 5, wherein the strands constituting the outermost layer are compressively deformed from the outside.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6937535B1 (en) * 2021-05-25 2021-09-22 三洲電線株式会社 Stranded conductor
JP7022471B1 (en) * 2021-10-20 2022-02-18 三洲電線株式会社 Stranded conductor
JP7043108B1 (en) * 2021-12-10 2022-03-29 三洲電線株式会社 Stranded conductor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6937535B1 (en) * 2021-05-25 2021-09-22 三洲電線株式会社 Stranded conductor
JP7022471B1 (en) * 2021-10-20 2022-02-18 三洲電線株式会社 Stranded conductor
JP7043108B1 (en) * 2021-12-10 2022-03-29 三洲電線株式会社 Stranded conductor

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